31-07-2024

Mechatronics Design
Introduction for Manufacturing Examples of Mechatronics Design based
Automation Products/Process/Systems Evolution – Indian
Scenario
Prof. Harlal Singh Mali
MNIT Jaipur
[email protected]
[email protected]

Flow Topic : Sorting & Classification of Metal Based MPs

• Ice Breaking
• Examples and Indian Scenarios  Metal Melting (MM-Thermal-Castings)
• Recap:  Metal Forming (MF-Normal-(Shape/Prop.) Bulk /Sheet Metal)
• Introduction to Manufacturing Processes & Systems
• Manual Assembly Lines
 Metal Powder Metallurgy (PM-Thermal-Self Lubrication)
• Automated Production Lines  Additive Manufacturing (AM-Thermal-Part nesting / Opt.++)
• Automated Assembly Systems
• Automation in Manufacturing & Support Systems i.e. Production  Metal Joining (MJ-Thermal-AWS-Weldments)
System
• Design of an Automated System i.e. Mechatronics Based Design of
 Metal Removal (MR-Shear-M/c by Cut.,Abrasion,Erosion/Hybrid)
Manufacturing System
 Assembly (Assy- L,F&T or GD&T- Part Reduction/Elimination?)
• Industry 4.0
• Components of a Mechatronic System MM or MF or PM or AM MJ and or MR Assy.
• Design Thinking 2 5

MANUFACTURING SYSTEMS
Ice Breaking

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Manufacturing Systems in the Production System Introduction to Manufacturing Systems

GE 414 Military Jet Engine Technology being transferred to India- 01 Feb 2023

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Manufacturing Vs Production Manufacturing System Defined

Manufacturing - A process of converting raw material
into finished product by using various processes, “A collection of integrated equipment and human
machines and energy, it is a narrow term. resources, whose function is to perform one or more
processing and/or assembly operations on a starting
Production - A process of converting inputs in to raw material, part, or set of parts”
outputs., it is a broader term.
• Equipment includes
Eg. ‘Crude Oil Production’ not ‘Crude Oil • Production machines and tools
Manufacturing’, ‘Movie Production’ not ‘Movie • Material handling and work positioning devices
Manufacturing’ • Computer systems
• Human resources are required either full-time or
Manufacturing and production are often used
interchangeably.
periodically to keep the system running
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Machine tool
Components of a Manufacturing System
d
e
A non-portable power operated and 1. Production machines
f reasonably valued device or system of device 2. Material handling system
i in which energy is expended to produce jobs 3. Computer system to coordinate and/or control the
n of desired size, shape and surface finish by preceding components
i removing excess material from the preformed 4. Human workers to operate and manage the system
t blanks in the form of chips with the help of
i
cutting tools moved past the work surface.
o
n
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Material Handling System

Manually Operated Machine
• In most manufacturing systems that process or assemble
discrete parts and products, the following material
handling functions must be provided:
1. Loading work units at each station
2. Positioning work units at each station
3. Unloading work units at each station
4. Transporting work units between stations in multi-station
Manually operated machines are controlled or supervised by a human systems
worker. The machine provides the power for the operation and the
worker provides the control. The entire work cycle is operator controlled. 5. Temporary storage of work units

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Automation in Manufacturing & Support Systems i.e. Production System

Semi-Automated Machine • Two levels:
• Automation in Manufacturing Systems
• Computerization of the Manufacturing Support Systems
• In modern production system, two levels overlap
• Computer Integrated Manufacturing (CIM) indicates use of computers at 2 levels

A semi-automated machine performs a portion of the work cycle under some

form of program control, and a worker tends to the machine for the
remainder of the cycle. Typical worker tasks include loading and unloading
parts

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WHAT IS INDUSTRY 4.0

Fully-Automated Machine Industry 4.0 is a name given to the current trend of automation and data
exchange in manufacturing technologies.

Machine operates for extended periods (longer than one work cycle) without
worker attention (periodic tending may be needed).

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Different approach to Manufacturing System Design

EVOLUTION (A) Traditional i.e. Electro-Mechanical Based (Sequential Design Approach)

(B) Mechatronics Based (Parallel Design Approach)

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INDUSTRIAL EVOLUTION Components of a Mechatronic System

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Design of an Automated System i.e. Mechatronics Based Design of

Manufacturing System
Mechatronics is synergistic integration of mechanical engineering, electronics and computer
control in design and manufacture of products and processes. Design Thinking for Society
Specific Automatic Products and Processes

Introspection

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