ILF ME SPC 0808 005 Valves Specification

BASIN 3 LIQUID BULK TERMINAL, Sokhna Port, Egypt
Contract No. PD-0113.018-2
APPROVED FOR DESIGN
Signed:
Date: 15.02.2018
Signed:
Date: 15.02.2018
This Copy is signed electronically
Manual and Actuated Valves

Specification
COMPANY PMC CONTRACTOR CONTRACTOR’S ENG. & ORIGINATOR
005 15.02.2018 Re Approved Kosikova Callan Bangert

004 19.12.2017 Re Approved Saeed Schiller Bangert
003 24.11.2016 Re Approved Gaderer Loidl Buchegger
002 09.09.2016 Re Approved Gaderer Schiller Buchegger
001 29.08.2016 Re Approved Gaderer Schiller Buchegger
000 05.07.2016 Approved Gaderer Schiller Buchegger
C03 14.06.2016 Re-Issue for Employer’s Review Distl Schiller Buchegger
C02 04.05.2016 Re-Issue for Employer’s Review Distl Schiller Buchegger
C01 31.03.2016 Issue for Employer’s Review Koch Lengauer Buchegger
B01 10.03.2016 Issue for Contractors Review Koch Lengauer Buchegger
A01 12.02.2016 Issue for IDC Koch Lengauer Buchegger
REV. DATE DESCRIPTION PREPARED CHECKED APROVED
ILF-ME-SPC-0808 005
PROJECT DOC. NO. REV. ORIGINATOR DOC. NO.
TABLE OF CONTENT
1 Scope of the Document 4
2 Units, Definitions, Abbreviations, Codes and Standards 4

2.1 Units 4
2.2 Definitions 4
2.3 Abbreviations 5
2.4 Codes and Standards 5
Steel ball valves for general-purpose industrial applications 7
2.5 Applicable Project Documents 9
3 General 10
3.1 Environmental Condition 10
3.2 Area Classification 10
3.3 Type of Protection 11
3.4 Conflicting Requirements, Exceptions 11
3.5 Vendor’s Experience Qualification 11
4 Design 11
4.1 General 11
4.2 Valve Bodies 12
4.3 Globe Valves and Gate Valves 13
4.4 Ball Valves 13
4.5 Check Valves 14
4.6 Butterfly Valves 14
4.7 Needle Valves 14
4.8 Main ESD Valves 14
4.9 Safety Valves 15
4.10 Valve Operation 16
4.11 Locked and Interlocked Valves 17
4.12 Stuffing Box 17
4.13 Blowout Proof Stems / Shafts 18
4.14 Fire Safe Design 18
4.15 Seat Leakage 18
4.16 Instrumentation 18
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ILF-ME-SPC-0808-005  ILF 2016
4.17 Pneumatic Actuator 19

4.18 Electrical Actuator 19
5 Material of Construction 20
5.1 General 20
5.2 Stem Packing 21
5.3 Austenitic Stainless Steel Valve 21
5.4 Soft Valve Seatings 21
5.5 Bolting 21
6 Fabrication 22
7 Testing, Inspection and Repair 22

7.1 Inspection and Testing 22
7.2 Non Destructive Examination (NDE) 23
7.3 Visual Examination 25
7.4 Pressure Testing 25
7.5 Functional Test 25
7.6 Impact Testing 25
7.7 Installation and Commissioning 26
7.8 Site Tests 26
7.9 Repairs 26
7.10 Modifications 26
8 Painting and Coating 27
9 General Requirements - Miscellaneous 27

9.1 Packing and Preservation 27
9.2 Spare Parts 27
9.3 Special Tools 27
9.4 Name Plates 27
9.5 Shipping 28
10 Engineering Data Requirements 28

10.1 Material Certification 28
10.2 Material Test Reports 29
11 Documentation 29
11.1 General 29
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11.2 Safety Valves 30
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ILF-ME-SPC-0808-005  ILF 2016
1 Scope of the Document

This specification, together with the referenced specifications and data sheets, describes
the minimum requirements for the design, materials, manufacturing, inspection, testing
and supply of valves, manually operated and actuated, to be installed at Sokhna Terminal.
Compliance with this specification does not relieve the Vendor from meeting the
requirements of the Employer or his nominated representative when stipulated in the
Material Requisition.
The intent of this specification is to describe the minimum acceptable parameters for the
design, manufacture, inspection and testing of the equipment. The absence of any
specifications shall imply that the best engineering practices shall prevail, utilizing the best
quality workmanship and materials.
2 Units, Definitions, Abbreviations, Codes and Standards

2.1 Units
All dimension and rating shall be metric SI, except:
 For the temperatures, which shall be in degrees Celsius instead of Kelvin
 For the pressure, which shall be in bar/barg instead of Pa
 For the piping connections which shall be per ANSI standards with British imperial
units (or US customary units)
 For the pipe and fitting threads which shall be in inches to NPT.
2.2 Definitions
Term Explanation
Project Engineering, procurement, construction and commission-

ing of one Gasoil and Refrigerated LPG Storage Termi-
nal with ship import facilities, pipeline and ship export fa-
cilities,
Sokhna Port, Egypt
Employer Sonker, Egypt
PMC Tebodin (Employer’s Project Management Consultant)
Contractor Petrojet, Egypt
Consultant ILF Consulting Engineers (Contractors Engineer)
Third Party Any organization, authority and/or person other than the
Employer, Consultant and Contractor
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ILF-ME-SPC-0808-005  ILF 2016
Term Explanation
Vendor Manufacturers/Suppliers of goods/equipment supplied for

Sonker Terminal
Shall Indicates a mandatory requirement
Should Indicates a strong recommendation to comply with the

requirements of this document
2.3 Abbreviations
Term Explanation
ASME American Society of Mechanical Engineers
DIN EN German Institute for standardisation European Standard
EN European Standard
IEC International Electrotechnical Commission
ISO International Organization for Standardization
ITP Inspection and Test Plan
LPG Liquefied Petroleum Gas
NDE Non-destructive Examination
OS&Y Outside Screw and Yoke
P&ID Piping & Instrumentation Diagram
PQR Procedure Qualification Record
QC Quality Control
SI International System of Units
WPS Welding Procedure Specification
WQR Welder Qualification Record
2.4 Codes and Standards

It is the Vendor’s responsibility to obtain all Specifications and Standards/Codes in their
latest revisions referred to in this document and in the document ILF-GN-RPT-0002 Basis
of Design, and familiarise himself with the requirements contained herein.
Code or Standard Description

American Petroleum Institute
Specification for Pipeline Valves (Gate, Plug, Ball, & Check

API 6D / ISO 14313
Valves )

ILF-ME-SPC-0808-005  ILF 2016

API 6FA Fire Test for Valves
Sizing, Selection and Installation of Pressure Relieving Devices

API 520
in Refineries
API 521 Guide for Pressure Relieving And Depressurising Systems
API 526 Flanged Steel Safety Relief Valves
API 594 Check Valves: Wafer, Wafer-Lug and Double Flanged Type
API 598 Valve Inspection and Testing
API 600 Steel Gate Valves, Flanged and Butt-welding Ends
Steel gate, globe and check valves for sizes DN 100 and
API 602
smaller, for the petroleum and natural gas industries
API 607 Fire Test for soft seated quarter turn Valves
API 608 Metal Ball Valves
API 609 Butterfly Valves: Double Flanged, Lug, and Wafer-Type
Steel globe Valves – Flanged and Butt-welding Ends, Bolted

API 623
Bonnets
API RP 527 Seat tightness of pressure relief valves
Recommended Practice for Classification of Locations for

API RP 505 Electrical Installations at Petroleum Facilities Classified as
Class I, Zone 0, Zone 1, and Zone 2
API 2000 Venting Atmospheric and Low-pressure Storage Tanks
American Society of Mechanical Engineers/ American

National Standards Institute
ASME/ANSI B16 Standards of pipes and fittings
ASME B16.5 Steel Pipe Flanges and Flanged Fittings
ASME B16.10 Face-to-Face and End-to-End Dimensions for Valves
ASME B16.34 Valves – Flanged, Threaded and Weld Ended
ASME B16.37 Hydrostatic Testing of Control valves

ILF-ME-SPC-0808-005  ILF 2016

ASME FCI 70-2 Valve Seat Leakage
ASME B31.3 Process Piping Design
EN Standards
EN 593 Industrial Valves – Metallic Butterfly Valves
BS EN 1473 Installation and Equipment for Liquefied Natural Gas Design for
Onshore Installation
EN 10045-1 Metallic Materials – Charpy Impact Test – Test Method
EN 10204 Metallic Products – Types of Inspection Documents
EN 12266 Industrial Valves – Testing of Valves
EN 12627 Industrial Valves – Butt Welded Ends for Steel Valves
EN ISO 15761 Specification for Steel Gate, Globe, and Check Valves DN100
and Smaller for the Petroleum, Petrochemical and Allied
Industries
EN ISO 17292 Metal Ball Valves for Petroleum, Petrochemical and Allied
Industries
EN ISO 10497 Testing of Valves – Fire Type – Testing Requirements
International Standards
ISA75 Valve standards
ISA75 Hydrostating Testing of Valves
AISC Standards Manual of Steel Construction, Structural components
International Organization for Standardization
ISO 5208 Industrial valves – Pressure testing of metallic valves
ISO 7121 Steel ball valves for general-purpose industrial ap-

plications
ISO 9001 Quality Management Systems - Requirements

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ISO 9002 Quality Systems – Model for quality assurance in production,
installation and servicing
ISO 9003 Quality Systems – Model for Quality Assurance in Final

Inspection and Test
ISO 9906 Rotodynamic Pumps – Hydraulic Performance Acceptance

Tests
ISO 1940 Mechanical vibration - Balance quality requirements for rotors

in a constant (rigid) state
ISO 21049 Pumps - Shaft sealing systems for centrifugal and rotary pumps
Manufacturers Standardization Society (MSS)
MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges,
Fittings, and Other Piping Components
MSS SP-61 Pressure Testing
MSS SP-85 Valves Socket Welding and Threaded Ends
European Conformity
PED 2014/68/EU Pressure Equipment Directive
International Electrotechnical Commission (IEC)
IEC 60038 IEC standard voltages
IEC 60085 Thermal evaluation and classification of electrical insulation
IEC 60079 Electrical Apparatus for Explosive Gas Atmospheres
Electrical Apparatus for Explosive Gas Atmospheres. Part 14,

IEC-60079-14
Electrical Installations in hazardous areas
IEC 60529 Degrees of Protection Provided by Enclosures
Commissioning of electrical, instrumentation and control

IEC 62337 systems in the process industry – Specific phases and
milestones
IEC 62382 Electrical and instrumentation loop check
IEC 60534-3-1 Face-To-Face Dimensions, for Flanged, Two-Way, Globe Type

ILF-ME-SPC-0808-005  ILF 2016

Valves
IEC 60534-4 Inspection and Routine Testing
IEC 60534-5 Marking
IEC 60534-8 Noise Prediction Calculations
2.5 Applicable Project Documents

Vendor shall comply with the requirements mentioned in following project documentation:
Document Number Document Title
ILF-GN-SPC-0004 Environmental Conditions
ILF-GN-RPT-0002 Basis of Design
ILF-ME-DAT-0840 Gasoil System - Safety Valves - Data Sheets
ILF-ME-DAT-0841 Gasoil System - ESD Valves - Data Sheets
ILF-ME-DAT-0843 Gasoil System - Isolation Valves - Data Sheets
ILF-ME-DAT-0844 Gasoil System - Thermal Relief Valves - Data Sheets
ILF-ME-DAT-0864 LPG System - Safety Valves - Data Sheets
ILF-ME-DAT-0865 LPG System - ESD Valves - Data Sheets
ILF-ME-DAT-0867 LPG System - Isolation Valves - Data Sheets
ILF-ME-DAT-0868 LPG System - Thermal Relief Valves - Data Sheets
ILF-FP-DAT-0841 Firewater and Firefoam System - Valves - Data Sheets
ILF-ME-DAT-0876 Utility Systems - Safety Valves - Datasheet
ILF-ME-DAT-0877 Utility Systems - ESD Valves - Datasheet
ILF-ME-DAT-0879 Utility Systems - Isolation Valves - Datasheet
ILF-ME-DAT-0880 Utility Systems - Thermal Relief Valves - Datasheet
ILF-ME-SPC-0807 Painting and Coating – Specification
ILF-ME-SPC-0822 Piping Material – Specification
ILF-ME-SPC-0823 Piping Classes – Specification
ILF-ME-SPC-0827 Control Valves - Specification

ILF-IN-SPC-0801 Instrumentation - Field Instrumentation - Specifications

ILF-ME-SPC-0808-005  ILF 2016
Document Number Document Title

ILF-ME-DAT-0886 Gasoil System - MOV - Datasheet
ILF-ME-DAT-0877 Fire Protection Equipment – Deluge Valves - Datasheet
ILF-ME-DAT-0888 LPG System – Actuated Valves -Datasheet
ILF-ME-DAT-0890 Utility Systems – Actuated Valves - Datasheet
ILF-ME-MTO-0933 Gasoil System – Valves – Material Take-Off
ILF-ME-MTO-0946 LPG System – Valves – Material Take-Off
3 General
Employer will construct and operate a world-scale gasoil and liqueﬁed gas tank terminal in
the harbour area of Ain-Sokhna, Egypt. This terminal will also serve as the main supply to
the Egyptian network for Gasoil & LPG.
3.1 Environmental Condition

The Climatic and Environmental Conditions prevailing at the location of Sonker Terminal,
El-Sokhna Port, Egypt are listed in the document ILF-GN-SPC-004 Environmental
Conditions.
Electrical and Electronic devices shall be “Tropicalized” design to withstand the high
Temperature and high humidity.
3.2 Area Classification
The data sheets included as part of the inquiry and purchasing documents shall specify
the “Area Classification” in which equipment is to operate. It is Vendor’s responsibility to
ensure that all electrical equipment, materials and associated wiring within their supply
package complies with the requirements for the area in which the equipment is to operate.
When operating in a “Hazardous Area” the Vendor shall provide certificates from nationally
recognized testing authority indicating suitability for that zone at the ambient temperature
specified.
Classification of areas (acc. API RP 505) are:

a) Zone 1
b) Zone 2
c) “Safe Zone”
For “Zone 1” and “Zone 2” Areas the gas group and gas ignition temperature classification
shall be IIA T3. Also see Document ILF-EL-HAZ-0429-Hazardous Areas – Layout.

ILF-ME-SPC-0808-005  ILF 2016
3.3 Type of Protection

The following specific types of protection for electrical equipment in Zone 1 and 2 areas
shall be used:
 Positioner, Solenoid EEx i
 Electrical Actuator EEx d
(Electrical Actuator may only be used when agreed with Employer/Contractor).
3.4 Conflicting Requirements, Exceptions

The Vendor shall notify Employer/Contractor of any conflict between this specification,
codes and standards and any other project related document.
In case of conflicting requirements the following hierarchy of documents shall apply:
1) Statutory regulations
2) Employer's order
3) Data sheets
4) This specification
5) Employers standards & specifications
6) National and other International Codes and Standards
In the case of the conflict between the various codes, standards and order, the most
stringent of the requirements shall generally govern. The Vendor shall refer any such
conflict and any other matter, which requires further interpretation, to the attention of
Employer/Contractor for clarification before proceeding with the fabrication of the affected
parts. Employer/Contractor’s interpretation shall be the final.
3.5 Vendor’s Experience Qualification

All valves shall be selected from the Vendor’s established product range. Only valves
which can demonstrate successful operation, for a minimum of three years, in comparable
service and climatic region, shall be offered.
Prototypes shall not be offered under any circumstances.
4 Design
4.1 General
Valves shall be designed for safe and reliable service of 30 years with minimum
maintenance. All valves must be accompanied with a certificate guaranteeing the
satisfactory operation for a period not less than 10 years.
All valves shall comply with the definition given in the datasheets for each type of valve
and with the requirements of the codes specified therein.

ILF-ME-SPC-0808-005  ILF 2016
Seats ring shall be renewable unless stated otherwise in the datasheets.

All valves wheels, including those on the gear operators, shall be permanently marked
“OPEN” or “CLOSE” with an arrow indicating the direction of rotation.
Valves with a mass of 50 kg and greater shall be fitted with lifting lugs / eyes.
Valves of size 8” NPS and above shall be provided with support legs / feet.
The valve design shall avoid bimetallic corrosion between carbon steel and high alloy
components used in the assembly. The design shall ensure that no galling of contacting
stainless steel surfaces can occur.
Valves used in lines with design temperature lower than -29 to -100°C and operating
condition less than 0°C shall be suitable for cryogenic service with the following
requirements:
Wrench operated valves should be supplied with stem extension minimum 100mm.
Valves shall be with cavity relief provision to avoid overpressure inside valve cavities by
relieving upstream the valves.
Materials and gaskets shall be metallic (austenitic) for low temperature service <-100°C.
Stem extension should have a minimum length of 230mm, unless otherwise specified in
the valve datasheets.
A stem extension for Globe Valve is not required as the design of the globe valves with the
stuffing box already provides a certain distance from the valve body required for the
operation and insulation.
4.2 Valve Bodies

Valve body design and material shall meet or exceed the piping specification.
The valve bodies shall be constructed with flanged connections unless otherwise stated in
data sheet. Face to face dimensions must be in accordance with ANSI B16.10.
Valve bonnets shall be of bolted construction with fully retained gaskets.
Valves fabricated by welding is not acceptable. Valves specified shall be made of cast or
forged steel construction with integral flanges shall be integral cast type. Flanged end
valves with welded on flanges are not permitted. No slip-on or weld-on flanges shall be al-
lowed, except as approved by the Employer. Flanged ends for valves 1/2" up to 24” shall
be as per ASME B16.5. Flanged ends for valves larger than 24” shall be as per ASME
B16.47 Series B.
Split body globe valves are NOT allowed.
Flow direction arrow on the valve body shall be provided where applicable. The preferred
method of marking is for arrows to be cast or forged into the valve body. Use of stamping
or another method shall not affect the required pressure thickness. Stamping shall be with
“low stress” steel stamps.

ILF-ME-SPC-0808-005  ILF 2016
4.3 Globe Valves and Gate Valves

Globe and gate valves shall have back-seating and OS&Y design.
Globe valve shall conform to API 602 < 2” size and API 623 from 2” and above.
All globe valves shall be suitable for throttling duties.
Gate Valves shall conform to API 6D or API 600 or equivalent, if indicated in the
datasheet.
Stellited trims should be used at low temperature service (<-29°C).
4.4 Ball Valves

The ball valve type may be found in relevant datasheets listed in section 2.5.
Ball valves having the ball extending outboard of the valve end(s) are not permitted with-
out authorization of Employer. For detailed description refer to the document ILF-ME-SPC-
0823 Piping Classes– Specification.
The ball valve type may be found in relevant datasheets listed in section 2.5.
Ball valves having the ball extending outboard of the valve end(s) are not permitted with-
out authorization of Employer. For detailed description refer to the document ILF-ME-SPC-
0823 Piping Classes– Specification.
Ball Valves shall comply with API 6D or API 608 as specified in the datasheet. All ball
valves shall be reduced bore. Unless specified by process in the P&ID and data sheet.
Ball valves of reduced bore shall be delivered as per clause 6.2.2 of API 6D standard.
Valves shall be antistatic design that ensures electrical continuity between the stem, body
and ball. Ball valves should be supplied with Stem/Body anti blow out configuration.
Cavity relief shall be required for trunnion design ball valves and NOT for floating valves.
The cavity relief shall be to the upstream side of the Ball.
Upstream sealing, Trunnion Ball valves shall have a test port into the body cavity between
seats to allow seat testing as per API 598.
General criteria for seat selection (if not otherwise in data sheets):
- -196°C up to 180°C soft seated, reinforced(R) PTFE/Devlon, all ratings
- >180°C metal seated, hard chromium plated ball, stellite reinforced seats
General criteria for choosing valve types (gear or lever operated):

- Class 150. Floating type until 4”” with hand lever, 8”” and above trunnion design
with manual gear box.
- Class 300: 1" - 4" floating design with hand lever, 6"and above trunnion design
manual gearbox

ILF-ME-SPC-0808-005  ILF 2016
- Class 600: Trunnion design, 1” with hand lever, 2" and above should be equipped
with a manual gearbox
Threaded valves shall not be used in plugged process vents and drains.
4.5 Check Valves

Dual plate check valves shall be wafer type (flangeless) , retainerless design and shall be
in accordance with API 594. The design shall provide for boltup using all of the bolt holes
and bolt circle of the specified flange.
Swing check valves shall conform to API 594 or equivalent.
Check Valves shall be of non – slam design.
Hard-Facing shall be completed on the seat and disc especially for low temperature car-
bon steel.
Cracking pressure for spring-loaded check valves shall not exceed ½ barg differential un-
less otherwise specified in the valve purchase description. For detailed description, see
pipe classes.
A flow arrow should be marked on each valve body.
For type selection comply to the pipe class ILF-ME-SPC-0823-Piping Classes Specifica-
tion.
4.6 Butterfly Valves

Butterfly valves shall conform to API609 as specified in the datasheet.
All Butterfly valves shall be wafer type design. Tight shutoff is required for all isolation
valves and should be tested for zero leakage.
Butterfly valves shall be metal seated triple off set design for hydro carbon service, with
Graphite metal layer gasket.
For water service soft seated main gasket and double offset design can be used.
A flow arrow should be marked on each valve body.
For type selection comply to the pipe class ILF-ME-SPC-0823-Piping Classes
Specification
4.7 Needle Valves

Needle valves shall conform to API 602 as specified in the datasheet.
4.8 Main ESD Valves

The ESDVs which isolate the process system from the pipeline shall be ball valve type.
The ESD valves shall be pneumatically actuated.

ILF-ME-SPC-0808-005  ILF 2016
The sealing system shall be primary metal seated (secondary with soft seated gasket) and
of double sealing piston type seats.
The seat material shall be Stainless Steel and seat inserts of Devlon/RPTFE.
Cavity relief valve shall be provided to relief cavity over pressure.
4.9 Safety Valves

This chapter is applicable to relief valves for protection of piping and equipment against
overpressure from reasons like blocked outlets, exterior fire or thermal expansion of in-
compressible fluids.
Unless otherwise specified, all safety relief valves shall be fully nozzle full lift type and all
relief valves in thermal safety application shall be modified nozzle type.
For flanged pressure relief valves, the valve inlet and outlet size, the orifice designation
and corresponding relieving area shall be as per API 526. Flange face finish shall be in
accordance with the piping class of the connected pipeline.
Valve bodies with flanged ends shall have pressure-temperature ratings to ASME B16.34
as a minimum.
LPG safety valves foreseen for protection of LPG storage tanks shall be sized in
accordance with API 2000The inlet connection shall be of sufficient strength to withstand
the reaction force of valve discharge, as well as being suitable for the set pressure and
design temperature.
Safety Relief Valves seats shall be metal to metal.
Soft seats shall be allowed only for pilot operated Safety Relief Valves in order to improve
the valve tightness. Soft seats shall not be used for fire conditions.
Pressure relief valves shall be designed, constructed, tested and marked in accordance
with API RP 520, API RP 521, API RP 526 and API RP 527 except where modified to con-
form to the requirements ASME sec.VIII, div.1.
Conventional spring return valves shall be provided for liquid or vapour services, if the sum
of the maximum superimposed back pressure is less than 10% of the set pressure. Where
high or variable back pressure is expected, balanced bellows type safety relief valves shall
normally be used. For high set point applications in non-fouling services, pilot operated
safety valves shall be used.
Pressure-relieving valves shall not be used as pressure regulating devices to control the
process, but shall be used only to protect pipe work or equipment.
Pressure relieving valves shall be designed to achieve rated discharge capacity at a pres-
sure not exceeding their allowable overpressure e.g. 110% of set pressure for single
valves.
Calculations shall be submitted to the Purchaser recording the orifice area, selected type
type as appropriate for the operating fluid and operating cases and shall record the maxi-
mum possible flow through the relief valve with the selected flow coefficient.

ILF-ME-SPC-0808-005  ILF 2016
The Vendor is responsible for the choice of appropriate material for the spring and this is
to be implemented in such a way as to ensure the function of the spring under all
operational conditions. Similarly, a material appropriate for the working conditions must be
chosen for the closed housing cover and the lifting cap, whereby gray cast iron is
precluded.
Materials and material pairings for guides and moving parts must be suitable for the
application and there must be no impairment of the function of the safety valve as a result
of corrosion or differing heat expansion.
No non-ferrous metals may be used. This is valid also for a connected control unit and
additional loading.
Small parts and components that come into contact with the medium or under operational
stress (temperature, pressure) are to be produced from a material that at least complies
with that of the housing.
The gaskets must correspond with the application. The material for the valves has to be
taken from the relevant datasheets.
Testing and Inspection

In addition to tests and inspections specified in chapter 7 the following applies for all safety
valves:
- Seat leakage test in accordance with API RP-527
- Set pressure test witnessed by third party (notified body acc. European Pressure
Equipment Directive).
Marking and Labelling

The safety valves must be durably and legibly marked with the CE labeling (according
Pressure Equipment Directive PED2014/68/EU) and with the allocated component label.
Adhesive foils are not acceptable.
The labelling must include the label of a third party (notified body).
Thermal relief valves

For thermal expansion normal or proportional relief valves are allowed (no full stroke type
required)
4.10 Valve Operation

4.10.1 General Criteria for Valve Operation
The choice for direct or gear operated valves depends on the size and rating as it is listed
at the section 4.4.

ILF-ME-SPC-0808-005  ILF 2016
4.10.2 Direct Operators

Manual operated valves shall be provided with a lever or hand wheel ( diameter not ex-
ceeding 800 mm). The torque required to opening / closing the valve shall not exceed 300
Nm and 400 Nm when unseated.
Lever operated valves shall be fitted with removable levers, which shall fit parallel to the
pipe when the valve is in the open position. Levers and hand wheels shall be rigidly con-
structed from a carbon steel material suitably coated and a clockwise motion of the lever
shall close the valve. Direction of closure shall always be indicated on the valves.
4.10.3 Gear Operators

Gear Operator for manually operated valves shall be Vendor´s standard. Gear operators
shall be heavy duty, totally enclosed filled with suitable lubricant, self-locking type, dust
and weather proof. Gear material shall be selected by Vendor appropriate for the specified
service conditions.
Unless noted otherwise in the pipe class, gear operators shall be designed to function with
a maximum 80 pound total rim force on the gearing hand wheel at a differential shut off
pressure equal to 100% of full pressure rating (100F rating) across the valve. The opera-
tors/ gear boxes shall be sized for a differential pressure equal to allowable cold working
pressure of the valve body. Gear operator hand wheels shall be rotatable a minimum of 90
degrees. Gear operators shall be installed by the valve manufacturer or manufacturer’s
authorized distributor.
Gear operated ball valves shall be trunnion mounted with spring energized seats.
Please refer to ILF-ME-SPC-0823 Piping Classes Specification for valves which require a
gear box.
4.11 Locked and Interlocked Valves

All valves ½” NB and larger (excluding check valves), lever, hand wheel or gear operated,
shall be supplied with a locking device suitable for a heavy-duty padlock to prevent
operation in the locked open or closed position. Valves shall be equipped with suitable
robust brackets or other devices necessary to achieve this. Alternatively, small-bore lever
operated valves may be equipped with locking plates. All facilities shall be approved by
the Employer at bid stage.
4.12 Stuffing Box

The stuffing box shall be provided with an adjustable, bolted gland flange and gland
follower. The valve gland shall be properly adjusted by the valve manufacturer.
The Gland packing material should be stated clearly for the specified fluid.

ILF-ME-SPC-0808-005  ILF 2016
4.13 Blowout Proof Stems / Shafts

The stem or shaft shall be designed so that if failure of the stem-to-disc, failure of the
shaft-to-disc, or internal failure of the stem or shaft occurs, no portion of the stem or shaft
can be ejected from the valve as a result of internal pressure.
Cavity relief provision should be provided for valves 6” and larger and also for all double
seated valves.
4.14 Fire Safe Design

The following shall be understood when reference is made to a fire tested or a fire safe
design:
Fire tested design: A design subjected successfully to prototype fire testing
Fire safe design: A design which by nature of its features / properties is capable of
passing a fire test.
All soft seated valves shall be of “Fire-Tested Design”.
All metal seated valves shall be of “Fire Safe Design” confirming the requirement of API
607 or EN 10497.
Valves specified to be of fire-safe design in the data sheets shall be fire tested in
accordance with API-6FA. Alternative testing if proposed shall be agreed with the
Employer.
Fire tests shall be witnessed and certified by Third Party.
A copy of the qualifying fire test certificates shall be included in the Vendor’s bid to cover
the full range of valves required.
4.15 Seat Leakage

Seat leakage classification shall be in accordance with ISO 5208.
Leakage class for soft seated valves shall be rate A acc. ISO 5208.
Soft seated valves shall not be applied in services with design temperature conditions over
180°C or in flashing liquid services.
.
For seat type selection reference is made to pipe class ILF-ME-SPC-0823- Piping Classes
Specification.
Leakage rate for metal seated valves and check valves shall conform to Table 6 of API
standards 598.
4.16 Instrumentation
All instrumentation supplied as a part of the valve shall be in accordance with project
specification ILF-IN-SPC-0801 Instrumentation – Field Instrumentation – Specification.

ILF-ME-SPC-0808-005  ILF 2016
4.17 Pneumatic Actuator

Details for pneumatic actuator see document ILF-ME-SPC-0827 Control Valves –
Specification section 4.18.
4.18 Electrical Actuator

The application of electrical actuators for ON-OFF control valves requires the approval of
the Employer.
Electric actuators intended for use in hazardous areas shall be designed and certified in
accordance with the applicable requirements of IEC, NEC, CSA, FM .
The motor operated valve actuators shall consist of the following main parts
 electrical motor,
 gear with handwheel,
 control unit, as per ISA-96.02.01-2007 intrusively design is required or non-
intrusively design equipped with Microprocessor-based controls, including status and
diagnostics, are accessible externally to the actuator
 Bus interface
 valve connection according to ISO 5210.
Minimum requirement shall be fire safe design and weather-proof quality, IP 65.
All parts of the actuator shall be assembled to an integral unit, suitable for direct mounting
on the valve.
The electric actuator motors shall be of the squirrel cage three phase induction type, totally
enclosed non ventilated type, for operation from a three-phase power supply of 400V AC,
50 Hz. The motor duty type shall be S2.
The motor shall be suitable for direct on line starting and shall be capable of operating the
valve under all the specified conditions with 80% of rated voltage at the terminals, without
exceeding the permissible temperature rise in any part of the motor. The motor windings
shall have class ‘F’ insulation with a temperature rise limited to class ‘B’. The protection
against overheating shall be an integral part of the motor.
The drive shall be through a gearbox, which incorporates a clutch mechanism to allow
manual operation of the valve via a handwheel. The handwheel shall be permanently
connected, and may be integral, bolted or clamped. It shall be the locking type with a de-
clutching mechanism. The handwheel must be lockable.
A local, mechanical valve position indicator shall be provided within the actuator body.
The control unit shall be microprocessor based with diagnostic facilities and shall mainly
consist of the following devices:
 local control station with the functions Open/Stop/Close,

ILF-ME-SPC-0808-005  ILF 2016
 selector switch for the operation modes Local/Off/Remote, lockable with pad or key
lock,
 adjustable torque switches for both rotating directions,
 min. one (1) limit switch for open position, equipped with 1NO+1NC con-tact, voltage
free contact
 min. one (1) limit switch for closed position, equipped with 1NO+1NC con-tact, volt-
age free contact
 min. four (4) free configurable contacts (NO or NC), voltage free contact
 facilities to indicate the following failures
 Phase power failure
 Phase sequence not correct
 Loss of control circuit
 Valve jam
 Valve stopped in mid travel
 Over torque in open and close positions.
Following indication lights are required, as a minimum:
 fully open
 fully closed
 fault
 alarm
 LCD display
 Digital communication such as Modbus,Profibus
The contacts shall be voltage free and suitable for 230 VAC, 1.5 A and 24 VDC, 1 A
respectively.
All wiring shall be brought to an easily accessible, segregated terminal board. The wires
must be suitable labelled according to the wiring diagram.
Cable entries shall be threaded ISO to suit cable size. In minimum three (3) entries with
cable gland must be provided and one (1) spare EX plug for unused entry.
Safety factor of 1.5 shall apply for actuator sizing.
5 Material of Construction
5.1 General
General material selection shall comply with the document ILF-ME-SPC-0822 Piping Ma-
terial - Specification. The material selection of the body (including bonnet and/or bottom
flange), external bolts, studs and nuts, etc. shall be in accordance with the document ILF-
ME-SPC-0823 Piping Classes - Specification. The material for the valves has to be taken
from the relevant datasheets listed in section 2.5.

ILF-ME-SPC-0808-005  ILF 2016
All material used shall be selected in accordance with code requirements and industry
standards for good workmanship.
All materials shall be new and unused.
Materials for all parts stressed by the medium should be chosen in compliance with the
acknowledged rule of technology, so that they are appropriate for the specified operational
conditions Substitution
Where pressure-retaining parts have been specified as forged, substitution of castings is
not permitted without written authorization from Employer (see Section 4.2).
Substitution of materials for materials specified on the purchase order or in the valve
purchase description is not permitted without written authorization from Employer.
5.2 Stem Packing

Packing material shall be suitable for water and petroleum fluids for a temperature range
from -46°C To 150°C and shall contain a corrosion inhibitor.
5.3 Austenitic Stainless Steel Valve

Austenitic stainless steel valves shall be furnished in one of the following conditions unless
otherwise authorized by Employer:
 Solution annealed, chemically cleaned, passivated
 Solution annealed, electropolished
 Solution annealed, passivated
 Solution annealed
All materials shall be according to the document ILF-ME-SPC-0822 Piping Material -
Specification and ILF-ME-SPC-0823 Piping Classes – Specification.
5.4 Soft Valve Seatings

Soft seats shall be manufactured of reinforced PTFE or Devlon.
PTFE, and plastic seat materials shall be manufactured from virgin materials.
Reprocessed or recovered materials are not acceptable.
For working temperature and rating see document ILF-ME-SPC-0823 Piping Classes –
Specification and in relevant datasheets as listed in section 2.5.
5.5 Bolting
Bolting material shall be suitable for the specified valve service and piping class/pressure
rating.
Bolting material for low temperature service shall meet the requirement of ASTM A320.

ILF-ME-SPC-0808-005  ILF 2016
6 Fabrication
The valves shall be fabricated in accordance with this Specification and shall meet the
requirements of API 6D.
All procedures for manufacturing (including welder qualification, welding, weld repair, post-
weld heat treatment) and quality control, as well as a manufacturing time schedule, shall
be subject to approval by the Employer or its representative prior to fabrication of the
valve.
7 Testing, Inspection and Repair

7.1 Inspection and Testing
The Vendor shall have an integrated quality system like ISO 9001.
The Vendor shall develop and submit for Employer/Contractor approval a quality plan and
an ITP prior to start of any design and/or manufacturing work. The quality plan and ITP
shall demonstrate that the Vendor’s proposed procedures will ensure compliance with this
Specification. It shall identify all manufacturing and quality check operations in a logical
manner, indicate the correct procedure, specification or code acceptance criteria and pro-
vide a means by which the Employer/Contractor and/or any Employer/Contractor’s
representative may indicate their surveillance requirements.
The Vendor shall give sufficient notification to allow Employer/Contractor presence (at
least 30 working-days) of any inspection hold points indicated by the Vendor on the quality
control and inspection plan to attend the inspections without delay.
The Vendor provides warranty regarding material, dimensions, manufacturing and proper
execution for the whole scope of supply including parts of sub-contractors for after contract
award agreed period.
Furthermore, the Vendor warrants the construction and compliance with all applicable reg-
ulations and all of the accompanying order execution rules. Parts that do not meet the
above requirements and not mentioned in the list of deviations have to be replaced free of
charge.
The Employer or his designated engineer reserves the right to witness following inspec-
tions and all related efforts of vendor shall be included in valve price:
 Attend pre-inspection meeting
 Inspect raw material and review related documentation including certification. Re-
view and endorse all drawings and design calculations where applicable.

ILF-ME-SPC-0808-005  ILF 2016
 Inspect prefabrication - layout, cutting, forming, machining and other preparations
 Inspect fit up, alignment, and assembly stages wise inspection; review & verify
WPS/PQR/WQR, review NDE operators‟ qualifications to ASNT level 2, review
and witness NDE procedures, review radiographic films and provide Interpreta-
tions, review and verify any other special processes.
 Gasket surfaces (bonnet and end connection) shall have no scratches, pin holes,
dents, or other types of damage. Serrations shall be clearly defined on flange fac-
es.
 Stems shall be free of scratches, dents, or other types of damage.
 Welds shall be visually checked to meet the requirements of Table 341.3.2A of

ASME B31.3 for Normal Service.
 Thread shall be free of defects or damage.
 Inspect internal cleaning
 Perform in-process and final dimensional checks for size, location, orientation and
configuration
 Witness acceptance testing (hydro, performance, etc.)
 Perform final visual check
 Examine paint/coating preparation and final surface condition
 Inspect painting, tagging and prep for shipment
 Review QC documentation package - including concession requests
 Review and Endorse final ITP, all quality activities and test certificates.
7.2 Non Destructive Examination (NDE)

Final surface, Magnetic Particle Testing (MT) and Penetrant Testing (PT), and Ultra-sonic
(UT) NDE activities shall be carried out after final heat treatment or postweld heat treat-
ment. Final radiography (RT) NDE activities shall be conducted after final heat treatment
wherever applicable.
The NDE shall meet the requirement of ASME B16.34, ASME BPVC V & VIII.
Additional NDE requirement of API 6D Annex G shall be met as applicable by the valve
data sheet.

ILF-ME-SPC-0808-005  ILF 2016
7.2.1 Castings
7.2.1.1 Radiographic Examination

The radiographic procedures and acceptance standards to be used shall be in accordance
with ASME B16.34 Mandatory Appendix I.
7.2.1.2 Surface Examination

All exterior and all accessible interior surfaces of body, bonnet, and cover castings shall be
given a surface examination such as Magnetic Particle or Liquid penetrant.
Magnetic particle examinations shall be in accordance with the procedure and acceptance
standards of ASME B16.34 Mandatory Appendix II. Liquid penetrant exam-nations shall
be in accordance with the procedure and acceptance standards of Mandatory ASME
B16.34 Appendix III.
7.2.1.3 Ultrasonic Examination

An ultrasonic examination of the casting in accordance with para. ASME B 16.34, Section
8.3.2.1 may be substituted for the radiographic examination, provided that the Owner
agrees and that it can be demonstrated by the manufacturer that the ultrasonic examina-
tion produces interpretable results.
7.2.2 Forgings, bars, plates and tubular products
7.2.2.1 Ultrasonic or Radiographic Examination

Body, bonnet and covers materials shall be ultrasonically examined in accordance with the
procedure and acceptance standards in ASME B16.34 Mandatory Appendix IV or radio-
graphically examined in accordance with the procedure and acceptance standards in
ASME B16.34, Mandatory Appendix I.
If, during the examination, ultrasonic indications are non-interpretable due to, for ex-
ample, grain size, the material shall be radiographed.
7.2.2.2 Surface Examination

All exterior and all accessible interior surfaces of body, bonnet, and cover castings shall be
given a surface examination such as Magnetic Particle or Liquid penetrant.
Magnetic particle examinations shall be in accordance with the procedure and acceptance
standards of ASME B16.34 Mandatory Appendix II. Liquid penetrant examinations shall be

ILF-ME-SPC-0808-005  ILF 2016
in accordance with the procedure and acceptance standards of Mandatory ASME B16.34
Appendix III.
7.2.2.3 Ultrasonic Examination

An ultrasonic examination of the casting in accordance with para. ASME B 16.34, Section
8.3.2.1 may be substituted for the radiographic examination, provided that the Owner
agrees and that it can be demonstrated by the manufacturer that the ultrasonic examina-
tion produces interpretable results.
7.3 Visual Examination

A visual examination shall be performed by the valve manufacture of all castings of
bodies, bonnets and covers, and closure elements in order to meet requirements from
MSS SP-55.
7.4 Pressure Testing

All valves shall be pressure tested in accordance with the standard to which they are
designed and the following additional requirements/restrictions:
 Valves specified to ASME B16.34 design standard shall be tested per API 598.
 Valves specified to API 6D shall be tested according to the standard.
 Pressure testing shall not be conducted through a connection in the bonnet of the
valve.
 Pressure testing of austenitic stainless steel valves shall conform to the following:
 Water having less than 50 ppm chloride content shall be used for pressure
testing.
 After pressure testing, test water shall be immediately drained and valves shall
be dried by blowing with oil-free dry air or dry nitrogen (-29°C dew point) at a
temperature not to exceed 60°C.
 Valve Stem Seal:
The type or style of valve stem packing (or seals) used during pressure testing shall
be the same as that specified to be supplied with the valve.
7.5 Functional Test

All valves have to be tested by the Vendor as a complete unit (valve, hand lever/manual
gear box, actuator).
7.6 Impact Testing

Carbon, Alloy and stainless less steel (except austenitic steels) for pressure containing
parts in the valves with a design temperature below -29°C shall be impact tested.

ILF-ME-SPC-0808-005  ILF 2016
The impact testing values shall be as per valve data sheets and corresponding piping
classes.
The test method shall be V-notch technique in accordance with ASTM a 370 or ISO 148-1.
A minimum of one impact test, comprised of a set of three (03) specimens. Shall be
performed on a representative test bar of each heat of the material in the final heat-treated
condition.
If a test fails, then a retest of three additional specimens removed from the same Test
coupon (TC), with no additional heat treatment, may be made, each of which shall exhibit
an impact value equal to or exceeding the required average value.
Impact testing for bolting material shall meet the requirement of ASTM A 320.
Nuts from materials that have been impact tested shall be marked with the letter “L”.
7.7 Installation and Commissioning

The Vendor shall advise with his offer about daily rates for a site supervisor for installation
and commissioning
7.8 Site Tests

The site tests shall include the following steps:
 Pre-installation testing,
 Commissioning and test on completion,
 Test runs,
 Performance tests.
Any problems /defects detected during the site test shall be promptly remedied/rectified by
vendor/contractor at no additional cost to the Client.
7.9 Repairs
Casting repairs shall be made in accordance with the ASTM specification to which the
casting was procured. Repair of castings by impregnation with metallic or non-metallic
materials is not permitted.
7.10 Modifications
The Vendor shall not, under any circumstances, make the following modifications to a
valve to bring it into conformance with the valve purchase description without the approval
of Employer. The modified valve shall maintain the manufacturer’s warranty.
 Adding an extended bonnet (gas column)
 Inserting resilient seats

ILF-ME-SPC-0808-005  ILF 2016
 Modifying flanged end to butt-welding end, RF flange to RJ flange or vice versa

 Revising trim
 Weld repair and/or heat treatment
8 Painting and Coating

For painting and coating of any valves refer to the document ILF-ME-SPC-0807 Painting
and Coating – Specification.
9 General Requirements - Miscellaneous

9.1 Packing and Preservation
For a period of twelve months at least all packing and preservation shall be suitable for
storage on-site without any further protection under the ambient conditions specified.
9.2 Spare Parts

Operation Phase Parts Demand
Commissioning and Start spare parts, lubricants, special Supply with delivery
up tools and handling gear
First Year of Operation spare parts, lubricants, special Supply with delivery
tools and handling gear
2nd & 3rd year of Opera- spare parts and lubricants provide list incl. price
tion for each item within
offer
Spare parts shall be available until ten years after commissioning.
9.3 Special Tools

Any special tools required for erection, commissioning or maintenance shall be identified
in the Vendor’s bid and supplied with the equipment.
9.4 Name Plates

Each valve shall have an easily visible nameplate written in English showing:
 TAG number
 Employer’s name
 Vendor’s name
 Year of manufacture

ILF-ME-SPC-0808-005  ILF 2016
 Material of construction (Main components)

 Pressure and temperature ratings inclusive for working fluids and size
 Design torque
 Position on actuation medium failure
Valves, when tagged, shall be tagged with a stainless steel tag or a non-corrosive metal
tag providing equivalent visibility and durability. Letter and number heights shall be a
minimum of 3/16 inch. Tags shall be attached with a stainless steel wire or equivalent.
Attaching tags to valve handles is not acceptable. Tags shall be attached in a manner that
does not interfere with the installation or operation of the valves.
When specified on the purchase order, each valve shall be tagged with a separate tag
showing the valve packing material/type.
All marking shall be clearly legible.
Valves not properly tagged will not be accepted.
9.5 Shipping
All equipment, material and spare parts shall be sufficient packaged and shall be shipped
as a common delivery. The material, especially loose parts and spare parts shall be clearly
labelled according to the designation.
Actuators shall be coupled with the respective valve before shipping
Before shipment, a final inspection shall be carried out to verify whether the scope of sup-
ply is correct and complete according to the purchased order, including component
identification, painting, preservation and documentation.
Each valve shall be suitably prepared and secured in order to prevent damage during
shipment and storage.
A manufacturing record and certification dossier for each valve with ancillary and spare
equipment, supplied not later than the date of shipment, and containing:
 Material and test certificates for pressure containing components
 Record of all test within scope of supply
 Test certification for pressure-containing equipment as required
 Safety certification of all electrical components
 Calibration certification of all instrument (if any)
 Proof test certificates for swivels and couplers.
10 Engineering Data Requirements

10.1 Material Certification
The following sections apply to all valves with body and bonnet material specified to an
ASME (SA or SB) specification:

ILF-ME-SPC-0808-005  ILF 2016
 Upon request by Employer, Vendor shall furnish the Manufacturer’s Certificate of

Compliance with the referenced ASME specification for the body and bonnet. The
certification shall also state compliance with applicable ASME specifications for the
bonnet bolting. These documents shall be identified with Employer’s purchase order
number and valve tag number and shall be signed by the Manufacturer’s authorized
agent.
 In principle only materials should be used which meet the ASTM/ANSI standard If a
material deviates from the ASTM/ANSI standard, a corresponding reference to the
equivalent ASTM material for type and grade must be given in the specified material
certificates. ASTM specification substitutions shall be submitted for ac-ceptance pri-
or to processing the purchase order.
10.2 Material Test Reports

Vendor shall furnish Manufacturer’s Material Test Reports that show actual results of
chemical analyses and mechanical tests in compliance with the referenced ASTM
specification, this specification and referenced pipe classes.
Material test certificates for pressure bearing parts shall be in accordance with type 3.1 of
EN 10204.
Materials for non-pressure retaining parts shall have test certificates type 2.2 as per EN
10204.
The test reports shall be traceable to each valve production lot. These documents shall be
identified with Employer’s purchase order number and shall be signed by the
manufacturer’s authorized agent.
Impact testing, when required, shall meet the requirements of ASME B31.3 Paragraph
323.3. Results shall be recorded on the Material Test Reports.
11 Documentation
11.1 General
Upon placement of the Purchase Order the Manufacturer shall submit as a minimum the
following drawings, documents and specifications for the client approval:
a) aAssembly drawings with overall dimensions including all features and including
valve operator. Complete dimensional details of the support foot (where applicable)
shall be in-dicated on these drawings.
b) Detailed sectional drawing showing all parts with reference numbers and material
speci-fication.
c) Welding, Heat Treatment, Inspection and Testing Procedures
d) Quality Control Manual and Quality Control Plan

ILF-ME-SPC-0808-005  ILF 2016
Manufacture of Valves shall commence only after approval of the above documents. Once
the approval has been given by the Contractor, any changes in design, material and
method of manufacture shall be notified to the Contractor whose approval in writing of all
changes shall be obtained before the valves are manufactured.
The Vendor shall note that changing the model or specification of valve and/or actuator is
not accepted under any circumstances after submission of purchase order.
Prior to shipment, the manufacturer shall submit following to the Client:
a) Test Certificates
b) Manual for Installation, Maintenance and Operation of the valves
All documents and drawings supplied shall be in English language.
Required documents are listed in the correspondent valve requisition documents.
Some documentation shall be provided in tender phase of the material procurement. In

case that the MOV is provided with electrical actuator, the following documentation shall
be submitted in tender phase and after submitting purchase order to the Vendor.
 The actuator manufacturer datasheet for each valve actuator type and model shall
indicate the following
 Manufacture name
 Model number
 Ingress degree of protection
 Rated power
 Rated speed
 Rated torque
 Locked rotor and starting and rated current
 Actuator efficiency
 Actuator power factor
 Opening and closing time
 All actuator facilities
 Indication and protection facilities
 Wiring diagram showing all devices and contacts functions and tagging of each
valve actuator.
The final Documentation shall be submitted in accordance to API 6D.
11.2 Safety Valves

In addition to the documentation specified in the document ILF-PC-REQ-0166 Safety
Valves - Requisition the following documents are required for all safety valves:

ILF-ME-SPC-0808-005  ILF 2016
 Final inspection certificate according to EN 10204 – 3.2 on seat set pressure test
(notified body).
 Certificate according to EN 10204 – 3.1 of seat leakage test.

ILF-ME-SPC-0808-005  ILF 2016

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BASIN 3 LIQUID BULK TERMINAL, Sokhna Port, Egypt

Contract No. PD-0113.018-2

APPROVED FOR DESIGN

Manual and Actuated Valves

COMPANY PMC CONTRACTOR CONTRACTOR’S ENG. & ORIGINATOR

005 15.02.2018 Re Approved Kosikova Callan Bangert

1 Scope of the Document 4

2 Units, Definitions, Abbreviations, Codes and Standards 4

ILF CONSULTING ENGINEERS, Prague, Czech Republic Page i

4.17 Pneumatic Actuator 19

7 Testing, Inspection and Repair 22

8 Painting and Coating 27

9 General Requirements - Miscellaneous 27

10 Engineering Data Requirements 28

ILF CONSULTING ENGINEERS, Prague, Czech Republic Page ii

11.2 Safety Valves 30

ILF CONSULTING ENGINEERS, Prague, Czech Republic Page iii

1 Scope of the Document

2 Units, Definitions, Abbreviations, Codes and Standards

Project Engineering, procurement, construction and commission-

Employer Sonker, Egypt

PMC Tebodin (Employer’s Project Management Consultant)

Contractor Petrojet, Egypt

Consultant ILF Consulting Engineers (Contractors Engineer)

ILF CONSULTING ENGINEERS, Prague, Czech Republic Page 4

Vendor Manufacturers/Suppliers of goods/equipment supplied for

Shall Indicates a mandatory requirement

Should Indicates a strong recommendation to comply with the

ASME American Society of Mechanical Engineers

DIN EN German Institute for standardisation European Standard

IEC International Electrotechnical Commission

ISO International Organization for Standardization

ITP Inspection and Test Plan

LPG Liquefied Petroleum Gas

NDE Non-destructive Examination

OS&Y Outside Screw and Yoke

P&ID Piping & Instrumentation Diagram

PQR Procedure Qualification Record

SI International System of Units

WPS Welding Procedure Specification

WQR Welder Qualification Record

2.4 Codes and Standards

Code or Standard Description

Specification for Pipeline Valves (Gate, Plug, Ball, & Check

ILF CONSULTING ENGINEERS, Prague, Czech Republic Page 5

Code or Standard Description

Sizing, Selection and Installation of Pressure Relieving Devices

API 521 Guide for Pressure Relieving And Depressurising Systems

API 526 Flanged Steel Safety Relief Valves

API 598 Valve Inspection and Testing

API 600 Steel Gate Valves, Flanged and Butt-welding Ends

API 608 Metal Ball Valves

API 609 Butterfly Valves: Double Flanged, Lug, and Wafer-Type

Steel globe Valves – Flanged and Butt-welding Ends, Bolted

API RP 527 Seat tightness of pressure relief valves

Recommended Practice for Classification of Locations for

API 2000 Venting Atmospheric and Low-pressure Storage Tanks

American Society of Mechanical Engineers/ American

ASME/ANSI B16 Standards of pipes and fittings

ASME B16.5 Steel Pipe Flanges and Flanged Fittings