Prof.
(Dr) Vinod Yadava, Course Coordinator: Manufacturing Science and Technology-II (ME16103)
Mo. No.: 8853065463 E-mail: [email protected] MED, MNNIT Allahabad, Prayagraj
Manufacturing Science and Technology-I
Syllabus and References:
UNIT 1: Metal Casting (12L)
o Sand Mould Casting: Pattern Design and Moulding; Gating Design and Pouring; Solidification and
Riser Design; Shell Moulding and Vacuum Moulding; Investment and Evaporative Casting; Plaster
Mould and Ceramic Mould Casting
o Metal Mould Casting: Die Design and Machining; Pouring and Solidification; Opening and Ejecting;
Gravity and Pressure Die Casting; Vacuum and Slush Casting; Centrifugal and Continuous Casting
o Defects and Inspection of Casting
UNIT 2: Plastic Shaping and Powder Metallurgy (3L)
o Plastic Shaping Processes: Extrusion and Injection Moulding; Compression and Transfer
Moulding; Blow and Rotational Moulding; Spinning and Thermoforming
o Powder Metallurgy Processes: Production and Mixing of Metal Powders; Compacting and
Sintering of Metal Powders-Press Compacting and Sintering; Hot Pressing, Spark Sintering and
Isostatic Pressing; Powder Injection Moulding; Materials and Products of Powder Metallurgy
UNIT 3: Metal Forming (18L)
o Bulk Metal Forming: Yielding and Flowing; Hot and Cold Forming, Friction and Lubrication;
Flat Rolling-Classification, Analysis of Flat Rolling using slab method for Load and Power;
Rolling mills and Roll pass design; Rolling defects; Forging: Classification, Analysis of Strip and
Disc forging using slab method for Load and Power; Forging Machines; Forging defects; Wire
Drawing-Classification, Analysis of Wire Drawing using slab method for Load and Power,
Maximum Reduction, Drawing defects; Extrusion: Classification, Analysis of Rod Extrusion
using slab method for Load and Power, Maximum Reduction; Extrusion defects
o Sheet Metal Forming: Characteristics of Sheet Metal; Shearing-Types, Clearance and Calculation
of Forces; Mislleneous sheet metal cutting processes-Cut-off and Parting; Slotting, Perforating
and Notching; Trimming, Shaving and Fine Blanking, Bending-Types, Allowances, Springback
and Calculation of Bending Force; Drawing-Types, Clearance, Measure of Drawing, Calculation
of Drawing Forces; Spinning-Types and Calculation of Spinning Forces; Mislleneous-Ironing,
Coining and Embossing; Lancing and Twisting; Stretching and Hydroforming; Impulse Forming
(Explosive, Electro-hydraulic and Electro-magnetic) and Laser forming
UNIT 4: Additive Manufacturing (3L)
Layer Additive Processes by Photopolymerization & Extrusion:Stereo-Lithography; Solid
Ground Curing; Fused Deposition Modelling
Layer Additive Processes by Powder Consolidation & Sheet Lamination: Selective Laser
Sintering; Three Dimensional Printing; Laminated Object Manufacturing
References:
1. Groover’s Principles of Modern Manufacturing: Materials, Processes and Systems (SI
Version)
2. Manufacturing Science by Ghosh and Mallik
3. Manufacturing Engineering and Technology by Kalpakjian and Schmid
4. Class Notes and Tutorial Sheets
