Content: Te-512L/515L Computerized Embroidery Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 56

TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

CONTENT
PART 1 THE INTRODUCTION OF THE SYSTEM

PART 1 THE INTRODUCTION OF THE SYSTEM.................................... 1

1.1 SUMMARY .................................................................................................................... 1


1.2 PRECAUTIONS .............................................................................................................. 1
1.3 WORKING ENVIRONMENT............................................................................................ 2
1.4 SYSTEM POWER SUPPLY AND GROUNDING................................................................... 2
1.5 CONTROL PANEL AND KEYS FUNCTION........................................................................ 3
1.5-1 Control Panel .............................................................................................................................. 3
1.5-2 Keys Function ............................................................................................................................. 4
1.5-3 Touch Icons.................................................................................................................................. 5
1.5-4 Function ....................................................................................................................................... 5

PART 2 EMBROIDERY WORKING PROCESS ......................................... 7

PART 3 DESIGN INPUT ................................................................................ 9

3.1 DESIGN IN THE U DISK INPUT TO MEMORY.................................................................. 9

PART 4 DESIGNS MANAGEMENT ........................................................... 10

4.1 SELECT DESIGN ......................................................................................................... 10


4.2 CUT DESIGN ............................................................................................................... 11
4.3 COMBINE DESIGN ...................................................................................................... 11
4.4 DELETE SINGLE DESIGN ............................................................................................ 12
4.5 DELETE ALL DESIGNS ................................................................................................ 12
4.5 INPUT DESIGNS TO U DISK.......................................................................................... 12

PART 5 EMBROIDERY DESIGN ............................................................... 13

5.1 EMBROIDERY STATUS SWITCH ................................................................................... 13


5.2 PREPARATION STATUS ................................................................................................ 14
5.2-1 Set Design Parameter ............................................................................................................... 14
5.2-2 Switch Frame ............................................................................................................................ 15
5.3 WORK STATUS............................................................................................................ 16
5.3-1 Design Origin (Start Point) Set ................................................................................................ 17
5.3-1-1 Finding flower outlines ......................................................................................................... 17
5.3-1-2 Low speed check pattern outline .......................................................................................... 17
5.3-1-3 Embroidery pattern profiles ................................................................................................. 17
5.3-2 Offset (Another Start Point) Set .............................................................................................. 18
5.3-3 Offset point (top of the frame) access operation .................................................................... 18
5.3-4 Return Origin (Start Point) ..................................................................................................... 18

I
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

5.3-5 Return Stop point ......................................................................................................................19


5.3-6 Set Change Color .......................................................................................................................19
5.3-6-1 Set Change Color Sequence (sticking cloth offset) ..............................................................19
5.3-6-2 Replace Stitch Bar ..................................................................................................................20
5.3-6-3 Change Working Mode ..........................................................................................................21
5.3-7 Embroidery Mode Switch .........................................................................................................21
5.3-8 Positioning Idling.......................................................................................................................22
5.3-8-1 Add the Specified Stitch/Reduce the Specified Stitch..........................................................22
5.3-8-2 Forward a Color / Backword a Color...................................................................................22
5.4 EMBROIDERY RUNNING STATUS ................................................................................. 23
5.5 STITCH BAR OPERATION............................................................................................ 23
5.6 SEQUIN HEAD SWITCH CONTROL AND INDICATOR..................................................... 23

PART 6 LETTERS TO GENERATE EMBROIDERY ............................... 25

PART 7 MANUALLY CHANGE COLOR .................................................. 27

PART 8 MANUALLY TRIMMING ............................................................. 28

PART 9 FRAME ORIGIN ............................................................................ 29

9.1 MANUALLY SET FRAME ORIGIN ................................................................................ 29


9.2 AUTOMATICALLY FIND ABSOLUTE ORIGIN ................................................................ 29

PART 10 FRAME SET .................................................................................. 31

PART 11 STATISTIC.................................................................................... 32

PART 12 MAIN AXIS JOG OPERATION .................................................. 33

PART 13 LANGUAGES ................................................................................ 34

PART 14 EMBROIDERY PARAMETERS ................................................. 35

PART 15 SET MACHINE PARAMETERS................................................. 36

PART 16 USERS MANAGEMENT ............................................................. 37

16.1 TIME SETTING .............................................................................................................. 37


16.1 REMOVE UNLOCK .................................................................................................... 38

II
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 17 SYSTEM TEST.............................................................................. 39

17.1 INPUT TEST .............................................................................................................. 39


17.2 OUTPUT TEST........................................................................................................... 39
17.3 AXIS TEST ................................................................................................................ 40
17.4 MACHINE HEAD TEST (USED ONLY IN ORGANIC HEAD PANELS) ............................... 42

PART 18 SYSTEM INFORMATION........................................................... 43

18.1 SYSTEM NO. AND VERSION INFO .............................................................................. 43


18.2 SYSTEM UPDATE ...................................................................................................... 43
18.3 INTERFACE UPGRADE ............................................................................................... 43

PART 19 NETWORK SETTINGS ............................................................... 44

PART 20 DOUBLE BOTTOM STRIP INSTALLATION METHOD ........ 45

PART 21 APPENDIX .................................................................................... 46

21. 1 PARAMETER TABLE ................................................................................................. 46


21. 2 SYSTEM FAULT AND SOLUTION ................................................................................ 50

III
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 1 THE INTRODUCTION OF THE SYSTEM

1.1 Summary

Thank you very much for using our computerized embroidery machine control system!
This system can be applied to variety of embroidery machines to meet different
requirements of yours. it will provide you with satisfactory effect for thin and thick materials
as well as 3D embroidery!
The advanced RAM+DSP control technology makes the system work faster. the friendly
man-machine interface of the system effectively improves the productivity; This control
system adopts smooth curve regulation. which makes the machine running more stable.
reduces the noise and extends the service life of the machine!
Please read carefully this Manual before using so as to ensure correct operation of the
system.
Please keep this Manual properly for future reference.
Due to the difference of configuration. some machines may not be equipped with some
functions listed herein. please follow corresponding functions.

1.2 Precautions

Non-professional personnel can never be allowed to carry out maintenance and


debugging of the electric system. or the safety performance of the equipment will be reduced.
the malfunction will be more serious. and even personnel and property damage will be
caused.
Some parts in the case are with high tension. in order to avoid any accidental damage.
when the system is powered on. do not open the cover of the case.
Please replace the protective tube strictly in accordance with the identification of the
product to ensure personal and property safety.
The power switch of this product is provided with over-current protection. in case the
over-current protection switch acts. it will not be closed again until 3 minutes later.

1
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

The floppy drive is a precision device. please always remember to insert the disc in the
right direction. to avoid damage of the disc or the drive. do not eject or insert the disc during
reading or write of the disc (when the floppy disc indicator is on). As the disc is made of
magnetic material. it should be kept away form any magnetic field to avoid damage of the
disc or loss of the data.
Do not pile up sundries around the control box. and during the operation. the surface of
the control box and the filter mesh should be cleaned regularly to keep fine ventilation of the
system and facilitate the cooling.
Do not modify the product without authorization of the company; the company should
bear no responsibility for any consequence resulted therefrom!

Warning
If it’s necessary to open the cover of the case. do not touch any part in the electric cabinet
unless you are under direction of professional personnel and the power has been turned off for
over 5 minutes!

Prohibitions
Do not touch any moving part or open the control device during operation of the machine.
otherwise. it may cause personal damage or abnormal operation of the machine!
It is prohibited to operate any electrical equipment in damp location or environments
with dust. corrosive. flammable or explosive gases. otherwise. it may cause electric shock or
fire!

1.3 Working Environment


Ventilating and sanitary environment with little dust;
Working Temperature: 5-40°;
Working RH: 30%-90%. no frost.

1.4 System Power Supply and Grounding


This electric control system can use the following power supplies:

2
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Single phase AC100-220V/50-60HZ


According to different configuration. The consumption power is between 0.1-0.4KW
To avoid electric shock or fire due to leakage of electricity. over-voltage or
insulation etc.. please ground the electric control system reliably.
Grounding resistance less than100 ohms. wire length within 20M. the area of wire greater
than 1.0 MM2

1.5 Control Panel and Keys Function

1.5-1 Control Panel

Control panel is that interface display and operation control in the system. show as:

3
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

1.5-2 Keys Function

directional keys: when in the embroidery and preparation status.


to move frame.

select key: to choose frame movement and control main axis speed.

start key

stop key

4
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

1.5-3 Touch Icons

adjust main axis speed

main menu

origin point

Return to origin

offset point

Set offset

manually change color

set change color

embroidery mode switch (normal embroidery)

remove embroidery

idling embroidery

return stop point


AX/AY:display relative design origin coordinate
PX/PY:display relative frame origin coordinate

1.5-4 Function

This system has friendly man-machine interface and the operations are simple with
powerful functions. which can greatly facilitate the operations of the user and improve the
performance and efficiency.
Multiple language supported. select according to your requirement
With large memory capacity. the system can store 20000000 stitches and 200 designs

5
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Multiple means for designs. greatly facilitate to select and use for customer. U disk. USB
(required supporting PC software). network (required supporting PC software)
Support multiple design file formate. can recognize Tajima DST and Barudan DSB. etc..
Strong parameter adjustment functions enable you to adjust various parameters
according to different requirements to achieve the system control performance you need.
When power off. the function of “Auto Restoring embroidery after power off” enables
the machine to continue embroidering from the stitches just before the power off. you need
not worry about displacement of designs and realign the positions.
The “Self-checking of devices” function enables checking of the status and parameters
of external devices and facilitates adjustment and maintenance.
The“Main axis stop position adjustment” function enables the user to adjust parameters
of the system according to the characteristics of the embroidery machine to achieve correct
stop position.
The“Auto memorizing of embroidery design parameters” function can automatically
store the preset embroidering parameters or related data of embroidered designs. including
color changing. the origin. the offset point. embroidering parameters and repetition etc.. so as
to facilitate the embroidery of the next time.
The “Patching offset” function enables user to set any change color stitch bar to path
the frame. facilitate the patching embroidery.
The precise pattern beeline embroidering functions can meet you requirements for
locating design embroidery.

6
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 2 EMBROIDERY WORKING PROCESS

7
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Set Change
Color Sequence

Set Design's
Start Point

If need to check design range

Can Directly do
the next operation
Check Design Range

If need to embroidery contour

Embroidery Design
Contour

If need periphery

Periphery Operation

If need to set offset

Set Offset

Waiting for Pulling the Stitches


Bar then Start the Embroidery

8
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 3 DESIGN INPUT

Design input is that designs in the U disk input to memory. which can be operated in the
embroidery preparation status and embroidery design status.
Design input. files in the external storage medium input to system memory. facilitate to
select embroidery. If no designs in memory. it'll enter into the interface when start system.
The system. support reading Tajima DST and Barudan DSB 2 formates.
Before reading design. insert U disk to USB port. then operate panel.

3.1 Design in the U Disk Input to Memory

In the "Main Menu" interface. click to enter the flower management

interface .click . show as:


Or in the release of embroidery after the preparation of embroidery interface, Click

key operation

Click the required designs. click . automatically display "input process" situation:
memory No. And input process. after finishing. automatically return back U disk interface. do
the next operation.

Click to return the last interface.

9
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 4 DESIGNS MANAGEMENT

Designs management. contain that select design. output design. combine design. cut
design. delete design. delete all designs( can not delete in the embroidery status).

In the "Main Menu" interface. click . enter "Designs Management" interface.


show as::

4.1 Select Design

In the "Design Management" interface. click to enter "Select Design" operation.


Click the required design. whose relative information will be displayed in the screen. The

selected design No. And name background change as blue. Click to enter
"embroidery preparation status".
When memory design has many pages. click the directional keys to turn the page.
Longly click the selected design 3 seconds. can show the design in full-screen. touch
screen a time to return the selected design interface.
In the embroidery preparation status. can set the required embroidery parameters. design
rotate direction. zoom. rotate angle. repetition. satin stitch compensation.

10
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

4.2 Cut Design

In the "Design Management" interface. click .


Click the required design. Click the required design. whose relative information will be
displayed in the screen. The selected design No. and name background change as blue. Click

. show a box. input the cut stitches. Click to confirm. then it'll prompt that the
design's storage number and cut progress after cutting. After finishing. it'll automatically
return "Cut Design" interface.

4.3 Combine Design

In the "Design Management" interface. click Key to enter the combination of


engraving operation.Click the required design. a design can be selected more times. the
maximum is 4 designs to combine a file. the selected design number and name will display in
the screen. show as:

Click . show as:

11
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

According to combination requirements. set the need value. then choose combination

mode. click to confirm. Storage number and name will be automatically generated.

Press the key to save the combination of the flower version, the system
automatically given the storage number and name.

4.4 Delete Single Design

In the "Design Management" interface. click . select design. click to


confirm.

4.5 Delete All Designs

In the "Design Management" interface. click . click . if you confirm to

delete. click . if don't delete. click to quit.

4.5 Input Designs to U disk

In the "Design Management" interface. click . select designs. click to U


disk.

12
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 5 EMBROIDERY DESIGN

5.1 Embroidery Status Switch

Embroidery status has 3 kinds: preparation status. working status. and running status.
You can switch them by the keys on the interface. Pull stitch bar to enter "running status".
show as:
Preparation Status

In the preparation status. click . show a dialogue box "whether to enter working

status?" click to confirm. show as:


If no designs in memory. it'll prompt that "don't choose design". and can not enter
working status.

Working Status

13
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

In the working status. click . show a dialogue box "whether to remove working

status ? " click to enter preparation status.

5.2 Preparation Status

In preparation status. can do the operations: main axis jog. trimming. switch frame.
manually change color. set design parameter and select design etc.

5.2-1 Set Design Parameter

In preparation status. click . show as:

14
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Modify the numerical value according to your requirements. then click to save.

or click to return the preparation status interface.


Parameter Range:

Rotation Direction: default has 8: 0°、90°、180°、270°、0°mirror、90°


mirror、180°mirror、270°mirror

Rotate Angle:0-89°(calculate after the rotation direction)

X/Y direction magnification: 50%-200%

Repetition: ordinary. X symmetry. Y symmetry. XY symmetry

X/Y repetition: 1-99 ( ordinary X/Y99. X symmetry X2/99. Y symmetry


X99/Y2. XY symmetry X2/Y2)

X/Y distance: 0-±999.9mm


The unit is mm. and numeric value input 0.1m. for example. if need to input 100mm.
please input 10000.

X/Y compensation (satin stitch): 0-±0.3

5.2-2 Switch Frame

In the preparation status interface. click . show as:

15
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Select the current required frame type from A-J and cap frame. the frame will
automatically find absolute origin. and stop at the middle of the frame. please note the frame
movement. Embroidery range and the middle point of Cap frame and A-J frame. see the
frame set. Other frame don't find absolute origin. embroidery range set as software limit
(detail operation see software limit set)
After choosing frame. automatically return to the preparation status interface. if not
choose. the system will use the last used type.
When choose cap frame. the current selected design will automatically rotate 180°. The
others not change.

5.3 Work Status

In the working status. can set design origin( start point). offset (another start point).
return origin. return offset. return stop point. change color sequence. jog main axis. manually
trimming. manually change color. change working mode. embroidery mode switch. position
idling. embroidery design contour. embroidery straight angled line. embroidery + line.
embroidery straight line. moving frame generated design. view embroidery range. power off
return embroidery working point. check design and frame proportion etc.

16
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

5.3-1 Design Origin (Start Point) Set

In the working status. move frame to design's origin (start point). Press key to
set the flower version origin position.
If the current design had been set origin point. it'll prompt that "origin point had been set.

if need to reset again?" click to reset the current position as origin point. the old

offset also will be cleared. Click . not set. continue to use the last origin.

5.3-1-1 Finding flower outlines

After setting the starting point, press key to check the frame along the maximum
range of the pattern. AX/AY coordinates are cleared. After the outline walks, the frame will
automatically return to the beginning of the pattern. If the pattern exceeds the setting range of
the frame, the system will pop up the error message that the pattern exceeds the embroidery
range.

5.3-1-2 Low speed check pattern outline

After setting a starting point, press the button to start generating the outline of
flower version, after the completion of the frame Auto slow empty embroider contour, contour
after completed the frame automatically returns to the starting point of flower version. If you
spend beyond the frame setting range version, the system will pop flower embroidery version
beyond the scope of the error message.

5.3-1-3 Embroidery pattern profiles

After setting the start point, press the button to start generating the outline of
flower version, after the completion of the embroidery frame embroidery automatic contour,

17
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

after the completion of the outline of the embroidery frame will automatically return to the
starting point flower version. If you spend beyond the frame setting range version, the system
will pop flower embroidery version beyond the scope of the error message.

5.3-2 Offset (Another Start Point) Set

Set the offset point is mainly to facilitate the retractable embroidery materials and placed with
the patch, set the offset point must be set before the origin (from the embroidery point).
When the offset point is not set, the default default frame is the offset point.

Press the button, the interface pops up the prompt "move the box to the offset point,

press the OK key.", Manually move the box to the need to frame the location, press the

button to complete the set.


After setting, each time after the start of the embroidery frame automatically return to the
origin of embroidery began embroidery. After the embroidery is completed, the frame is
automatically stopped to the offset point.

5.3-3 Offset point (top of the frame) access operation

Press key to the frame between the current position to set the frame size of most

apex mobile, each press of the button, in the parking position to move alternately between the
vertices.
When automatic offset whether parameter setting: "Yes", after the completion of the
embroidery frame embroidered flower version will automatically move to set the frame size
of the vertex stop, start again automatically after return to the last starting position start
embroidery.

5.3-4 Return Origin (Start Point)

In the embroidery midway. if need to return origin to start again. can do the operation.

18
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Press key. the system will prompt that "if terminate embroidery. return origin?".

click . frame will move to design origin and stop. AX/AY coordinate clear.

5.3-5 Return Stop point

Stop in the embroidery midway. after manually moving frame. need to return stop point.
can do the operation.

Press key . the frame will auto-move to the point that manually move. and stop.

5.3-6 Set Change Color

Set change color contains change color sequence. replace stitch bar.

In the working status. click . show as:

5.3-6-1 Set Change Color Sequence (sticking cloth offset)

In the interface. 001~200 means the change color times (the system only support 200
times). the cursor in the interface will start with the last position which has stitch bar value.
input the current color sequence corresponding stitch bar No.. then the cursor will move the

19
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

next sequence.
In the setting midway. if the front stitch bar No. error. select it and reset.
When a color sequence need offset frame out (stitching cloth path embroidery).

before inputting stitch bar No.. please click a time. the background of the current

stitch bar will change as red. If you need to cancel it. click a time.
Low speed embroidery:
If the cursor is in a color order, you need to use low-speed embroidery automatically,

press the key immediately before entering the needle bar, and increase the "L" after
the current needle bar number. If you want to cancel low-speed embroidery, press

again key.
Simple towel embroidery:
If the cursor is in a color order, you need to make simple towel embroidery, press

the button without input needle bar, and increase the "T" after the current needle bar

number. If you want to cancel the towel embroidery settings, press again key.
The height of the towel can be adjusted as needed.
Presser foot height adjustment (electric presser foot):
In the use of electric lift foot function, each color of the presser foot height can be
adjusted according to need. Do not set the default height when using embroidery parameters.

Complete setting. click to save. in the function. the system will save the the
cursor position prior data

5.3-6-2 Replace Stitch Bar

The function is used for disposable modify a certain stitch of all color sequence.

In the change color setting interface. click . Click on the selected needle bar
needs to be replaced, all the same needle position are selected, press the key you want to use

20
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

(replace) the completion of the replacement value of the needle bar needle bar operation.

5.3-6-3 Change Working Mode

In the working status interface. click to change working mode. click a time and

change a mode(cycle change). click keys follow change. the following is

automatically change color automatically start mode. automatically change color

manually start mode. manually change color manually start mode.


In the manually change color manually start mode. the set color sequence invalid.
Shutdown and p ower on. it is still the modified mode.

5.3-7 Embroidery Mode Switch

Switch embroidery mode. mainly for realization the compensation operation. Users can
move the stitch tracking to the specified position by idling embroidery.

In the working status interface. click to change embroidery mode. click a time

and change a mode(cycle change). click keys follow change. the following is normal

embroidery. low speed idling embroidery. high speed idling embroidery.

low speed idling embroidery:


Stop status. click start key(low speed forward) a time. main axis not move. frame will go
forward with embroidery stitch track. and click stop key to stop.
Stop status. click stop key (low speed backward) a time. main axis not move. frame will
go backward with embroidery stich track. and click stop key to stop.

high speed idling embroidery:


Stop status. click start key(high speed forward) a time. main axis and frame not move.
embroidery stitches increasing greatly. click stop key to stop. frame will directly move to the
forwarded stitch track position.
Stop status. click start key(high speed backward) a time. main axis and frame not move.

21
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

embroidery stitches decreasing greatly. click stop key to stop. frame will directly move to the
back stitch track position.

5.3-8 Positioning Idling

Positioning idling contains add the specified stitch. reduce the specified stitch. forward a
color. backward a color.

In the working status interface. click . show as:

Complete the positioning idling. click to return working status.

5.3-8-1 Add the Specified Stitch/Reduce the Specified Stitch

In the positioning idling interface. click or to choose them.Click

numeric keys to input the required stitches. click . frame will directly move to the
specified stitch position.

5.3-8-2 Forward a Color / Backword a Color

In the positioning idling interface. click or to choose them. frame will


directly move to the specified stitch position.

22
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

5.4 Embroidery Running Status

In the embroidery running status. only do the main axis lift speed operation.

click to slow down or speed up main axis rotation speed. Click to

choose the lifting speed.

5.5 Stitch Bar Operation

After completed the relative embroidery parameters. you can click the key to
embroidery.

Stop in the embroidery design status: click key a time to embroidery; click
stop key a time to backward the stitch.

Back the stitch in the embroidery design status: click key a time to stop
backward the stitch.

In the embroidery running status: click the key more than 3 seconds. the
main axis embroidery with the lowest speed. click the stop key to stop.

5.6 Sequin Head Switch Control and Indicator

Toggle the switch from up to middle. the indicator is green. the landing gear put down
(machine lock open). toggle the switch down. slice motor work a time; toggle the switch
down more than 2 seconds. the indicator will be orange. release the switch. the landing gear
will rise (air pressure)
Switch in the middle. don't enter the sequin embroidery. the indicator is orange. landing
gear up. wait send slice. When enter sequin embroidery. landing gear down. indicator change
as green.

23
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Sequin head switch up. the indicator off. and close landing gear(when has air pressure.
landing gear will automatically rise).

24
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 6 LETTERS TO GENERATE EMBROIDERY

In the machine operation interface. click to enter the flower management

interface . press key to enter into letter interface.

Or press the key to enter the interface for preparing embroidery.

Press key to select required letters or other signs. Press key to switchupper-case

and lower-case letters. Press key to clear letter. After entering is completed. press

key to skip to setting interface.

25
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Set letter related parameters. After setting is completed. press key below to select

required letter type (5 types). Press key to generate letter pattern. On the left upper

corner. it can see the generated enbroidery card. Press key to save embroidery card
in memory.
The current letter string needs to use monochrome embroidery when the color order is
closed, you need to open multi-color.

26
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 7 MANUALLY CHANGE COLOR

In the working or preparation status. click to switch manually change color


operation. it'll prompt that a numeric keypad. according to your requirements. click the
corresponding numeric value to change color.

27
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 8 MANUALLY TRIMMING

In the embroidery preparation or working status. can do the trimming operation.

Click on the panel to do bottom side trimming operation. show as:

Press key to cut all lines, press key to cut only the bottom line.

28
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 9 FRAME ORIGIN

Frame origin operation contains manually set origin. find absolute origin and set
software limit.

In the main menu. click . show as:

9.1 Manually Set Frame Origin

In the "Frame Origin" interface. click . it'll prompt a dialogue box "Whether set

the current point as frame origin?". click to complete. PX/PY coordinate change as
0.0.

9.2 Automatically Find Absolute Origin

Absolute origin take use of frame limit to detect frame's absolute position. to ensure that
some accidents happen in the embroidery midway. can use recovery embroidery to continue.
The function is automatically find by system. must confirm that limit sensor is
effect. or it'll cause machine parts destroy!

In the frame origin interface. click . it'll prompt a dialogue "Please confirm limit

29
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

switch work normal?". click to find frame origin absolute origin. completed. return
the prior stop point.
After finding the absolute origin. the operation will be not effect until the frame moves
after power off.

30
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 10 FRAME SET

The feature use to set the size of cap frame and A-E frame. and the distance between
from frame absolute origin to frame middle.

In the main menu. click . show as:

Input numeric value according to your requirements. then click to save.

X Si ze

X C e n t e r si z e F r a m e ce n t e r

Y C e n t e r si z e Y Si ze
Space Origin

31
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 11 STATISTIC

The feature use to view generated statistic and clear statistic.

In the main menu. click .

Click to clear the current statistic value.

32
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 12 MAIN AXIS JOG OPERATION

The feature use that main axis position stop. can operate it in the interface matched with
keys.
According to your requirements to do it.

Click to jog main axis. show as:

Press the corresponding key to jog.

33
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 13 LANGUAGES

In the main menu. click to change required languages.Click to select the desired
language, the system automatically switches to the selected language.

34
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 14 EMBROIDERY PARAMETERS


Owing to different machine configuration and embroidery process requirements. need to
change some commonly used parameters to meet.

In the main menu. click . Press key to enter the embroidery parameter

setting interface.click the required parameter. click or to modify. click to


save. then return the main menu.
The definition and the value range of embroidery parameter. see Table 1.

35
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 15 SET MACHINE PARAMETERS


The parameters only can be set by professional engineers. the other can not. please don't
freely change and modify. to avoid machine can not work.

In the main menu interface, press key to enter the parameter setting interface,

press key to enter the machine parameter setting interface, and need to input the
password. This feature is only open to machinery manufacturers.

36
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 16 USERS MANAGEMENT

In the main menu interface. Press key to enter the user management interface. In
this interface, you can set the time setting and user limit. Figure:

16.1 Time setting

Press the key to enter the time setting interface (if the device is open after the
restrictions can not enter the time setting interface), as shown in Figure:

Set the current system time as needed, press the key to save.

37
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

16.1 Remove Unlock

The machine because of restrictions on the use of expiration, the system automatically
lock the machine, and prompted to enter the release limit password. Figure:

After the encrypted serial number is told to the device vendor, the user can obtain the

unlocked password and press the key to complete the unlocking of the current limit.
After the release of the use of time will be re-set, 0 days for the use of restrictions.
Do not close the current device until the password is removed. Otherwise, the password
will not be released.

38
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 17 SYSTEM TEST


The operation mainly be used by maintenance engineer. check and test machine.

In the main menu. click to enter "System Test" interface.

17.1 Input Test

In the test interface. click . view the input status changes. if no change. the input
signal fault. please check and repair.

17.2 Output Test

In the test interface. click .

39
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

click the corresponding key of required testing items. check whether output has
effect or not. if the output device no action. the output is fault. please check and repair.
Hook Test: each click. hook knife will do the alternating movement between stretch and
reverse.
Trim Test: each click. trim motor will do the alternating movement that turn a half of
circle and stop. and one-half turn in the same direction in place.
Buckle Test: each click. buckle electromagnets pull 2 seconds to automatically
disconnect.
Sequin Test: each click. sequin landing gear perform decline. slice 3 times. rising.

17.3 Axis Test

In the "Test" interface. click into "Axis Test".

40
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

and click the corresponding key of required testing items. check whether
axis has effect or not. if the output device no action. the output is fault. please check and
repair.
XY axis Test: click direction keys to change motor moving pulse numbers(1-127). the

default is 127 pulses. click to begin to move back and forth.

Main Axis Test: click to begin to turn by 100 rev/min. click direction keys to
modify main axis speed. Check target speed and actual speed are the same(1000rpm
difference of less than 5rpm)

QEP test: Press key spindle to stop at a speed of 100 rpm and start to stop after
one revolution. Check the feedback value, 1000/15. If the deviation exceeds 5 values, the
encoder is damaged and must be replaced.

Presser foot return to zero position: press button to raise the presser foot to the
highest position of the zero point (effective when there is electric presser foot).
Presser foot lowering height: The set value is the size of the presser foot from zero to the

lowest position, press key once to press the foot. (Valid with electric presser foot).
Presser foot working stroke: Set the working height of the presser foot raised from the

lowest position. Press key once to press the foot. (Valid with electric presser foot).

41
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

17.4 Machine Head Test (Used only in organic head panels)

In the test interface, pres key to enter into machine head breakage test. Press
figure button to test corresponding needle bar. Check whether breakage detection is valid. If
the pre-out has fault, Please check and make maintenance.
Test mode: Press the number key, the indicator light of the head control board turns to
red (the switch middle position) after the thread spring of the current needle position is closed,
and turns to green after disconnection; dial the bottom inspection wheel and the indicator light
changes according to the dial speed Flashing (switching position), toggle the switch to the
lower position to test the electromagnet of a single head (you will hear the click sound), then
press the number keys to change the color to the needle bar to be tested and repeat the above
steps to continue the test.
If the close indicator is still green, the current needle break detection is faulty.

42
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 18 SYSTEM INFORMATION

In the main menu. click .

18.1 System No. and Version Info

In the system info interface. click to view.

18.2 System Update

Used to update new software.

In the system info interface. click to update. Follow the prompts to upgrade,
Follow the prompts to upgrade, in the upgrade process can not power. About 3 minutes to
complete the upgrade, the system automatically restart. You can not unplug the U disk before
restarting.

18.3 Interface upgrade

The library file used to upgrade the control system.

In the system information interface, press the key to start the upgrade operation.
Follow the prompts to upgrade, in the upgrade process can not power. About 8 minutes to
complete the upgrade, the system automatically restart. You can not unplug the U disk before
restarting.

43
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 19 Network settings

In the main menu interface, press the key to enter the network settings interface.
Depending on the system configuration, you need to set up the system IP when using a
wired connection. Use the wireless connection need to search WIFI to connect, the specific
operation is as follows:
IP settings: the machine must set the IP and LAN IP in the same number, or can not link.
That is, the first three segments of the same, the final address does not conflict.
WIFI connection: enter the search interface to search for a nearby wireless connection
account, the system automatically sorted by the signal strength, select the need to connect the
account (account name is limited to az / AZ and digital, other characters can not be displayed
correctly), enter the password input interface , Enter the password (password is limited to az /

AZ and digital, other characters can not enter), press the button to connect, after the
success of the main interface shows the IP address, the connection is not successful when the
error message.

44
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 20 Double bottom strip installation method

When using the double bottom strip as disconnection detection, you need to dial the DIP
switch on the bottom strip to adjust. The first bit of the DIP adjustment checker bar is used in
the forward (OFF) or reverse (ON) order. The second bit adjusts whether the checker bar is
used as a singular needle bar (ON) or a double needle bar (OFF). SW1-SW8 is positive and
SW8-SW1 is reverse.
The bottom strips are individually designed for 8 optocouplers, which are SW1-SW8.
When used as a 15-pin:
The following one uses eight optocouplers as single needles. SW8 is the first pin, SW1 is
the fifteenth pin, and both DIP 1 and 2 are turned ON.
The above one uses seven optocouplers (with SW8 cut off) as a double needle bar. SW1
is the second pin, SW7 is the 14th pin, and the DIP 1 and 2 are both turned OFF.
When used as a 12-pin:
The following one uses six photocouplers (cut SW7-8) as a double needle bar. SW6 is
the second pin and SW1 is the 12th pin. Turn DIP 1 to ON and 2 to OFF.
The above one uses six photocouplers (cut SW7-8) as a single needle bar. SW1 is the
first needle and SW6 is the 11th needle. Turn DIP 1 to OFF and 2 to ON.

45
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

PART 21 APPENDIX

21. 1 Parameter Table

Params Name Params Function Default Range


A
Jump to Trim Jump, trim or don't trim 3 1-9、No
Length After After trimming, the larger the number, it'll
3 1-7
Trim be more longer.
Lock Needle at If need to lock before jumping, to avoid
Yes Yes、No
Jump off-line.
Tread Broken
Side line breaking detection sensitivity 5 3-9、No
Sensitivity
T.B Detect at
If detection when jump No Yes, No
Jump
Check Bottom High/Middle/Low
Bottom line breaking detection sensitivity Low
T.B , NO
L.S Number
Lock after trimming start, avoid off-line 1 0-3
after Trim
L.S Number Lock stitches when trimming, avoid
1 0-3
Times Trim off-line
Trim Top It need to lengthen when embroidery thin
0.6mm 0.5-1.0mm
Thread Length material
Automatically return stitches after
Auto Back
breaking, the breaking head will 4 0-9
When T.B.
complement embroidery in advance
All Patch Stitch The first few stitches that complement
0 0-5
Number embroidery finished start all head
Header Patch Use single head or all head when
single single、all
Mode complement embroidery
Speed Down If decelerate when complement
Yes Yes、No
After Patch embroidery finish completion point
Auto Set Start Continuous embroidery set as "Yes" Yes Yes、No
If return the start point after embroidery
Auto Back Start finished, and end to end continuous Yes Yes、No
embroidery set as "No"
B
After slowly stitch a few while the bar
Back Steps of
back needles, it'll automatically 0 0-9
L.S
continuous back needles

46
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Slow Emb Main axis' speed 100 100-500


Speed
Long Sti. EMB
Larger stitches embroidery mode Low speed Low speed、Jump
Mode
When large stitches are jumping, exceed
Auto Jump
some distance, it'll automatically divide 6.5mm 6.5-8.5mm
Stitchs
more than 2 needles for embroidery
Auto Speed Stitches exceed some distance, decelerate
6.0mm 2.0-9.0mm
Down ST to embroidery
Speed Down at Decelerate the proportion of the current
80% 60%-90%
Jump speed when continuous jumping
Main Axis Start
Main axis' speed when starting 100 60-200
Speed
Main Axis Max Main axis highest speed set (limit by
750 550-1200
Speed machine parameters)
Move Frame Set high speed move frame, the larger the
5 1-9
Max Speed faster
Color Motor Speed that use stepper motor to change
5 0-9
Speed color
Same ST Auto Whether or not to automatically start
Yes Yes、No
Startup when meet same color needle
Stop Frame of Whether or not to stop when beyond
Yes Yes、No
Moving frame
Needles In A
The current machine used stitches n* 1-15
Head
Needle Of Carving Knife's needle position(not
0 0-n
Boring breaking detection)
Repeat Whether or not to continue to embroidery
No Yes、No
Embroidery after finishing embroidery
C
Display Stitch Whether or not to display the designs'
Yes Yes、No
Number stitches
Filter 0 Stitch Whether or not to filter 0 stitch in the
Yes Yes、No
Data embroidery
Open Trim
Whether or not use trimming feature Yes Yes、No
Function
Whether or not rise landing gear after
BreakThreadUp Yes Yes、No
sequin breaking
Whether or not to find absolute origin
Reset Frame No Yes、No
point after power on

Upper thread The starting angle at which the upper


200 200-250
lock angles thread grips the line clamp to start the

47
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

take-up line
Voltage Of
Adjust solenoid voltage value 2* 0-5
Solenoid
Start Push
Extend buckling time while starting 1 1-3
Delay
Stitches adjustment speed within
Stitches value 20* 1-20
continuous stitches
Main Axis The larger the number, the later the stop
6* 1-10
Brake Delay angle
Detect the spring' sensitivity, the larger the
Up Line Check 5* 0-9
number the more sensitivity
After trimming Whether or not move frame after
1 0-9
move frame trimming
Hook Motor Hook stepper motor's adjustment speed,
5* 1-5
Speed the larger the number, the faster the speed

Whether to stop Whether to lock the axis after the spindle


No Yes, No
the shaft lock stops
Broken voice
Tread Broken Sound prompt Yes Yes、No
prompts

Auto Back Whether to automatically return to the


No Yes, No
Offset offset point after the job is completed
D
Left needle bar
features Close,Sequins,Co
Last needle extension Close
rd,Bead

Right needle bar Close,Sequins,Co


The first needle expansion function Close
features rd,Bead
Sequin parameters

Sequin Max The maximum speed of the spindle during


700 300-1000
Speed the sequin embroidery

Lifting Arm Sequin landing gear use Motors Valves,Motors


Elevator stepper motor to adjust the speed,
Piece Speed 3* 1-4
the greater the value the faster

Close A/AB/ABC
Left sequin way Left sequin work method Close
ABCD
Left A sequin Left A sequin size 3* 2-9

48
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

size
Left B sequin
Left B sequin size 3* 2-9
size
Left C sequin
Left C sequin size 3* 2-9
size
Left D sequin
Left D sequin size 3* 2-9
size

Right sequin Close A/AB/ABC


Right sequin work method Close
piece way ABCD
Right A sequin
Right A sequin size 3* 2-9
size
Right B sequin
Right B sequin size
size 3* 2-9

Right C sequin
Right C sequin size 3* 2-9
size
Right D sequin
Right D sequin size 3* 2-9
size
Cord parameters

Needle Of Cord Use needle position of rope embroidery Close Close,Left,Right

Max Speed Of Spindle maximum speed during rope


300 300-800
Cord embroidery

Cording shelf Which kind of rope embroidery shelf to


JY* JY、GJ
type use
Cording lifting
Rope embroidered landing gear use Motors Valves,Motors
methods
The swing amplitude of the rope
Cording swing
embroidery motor swings, the larger the 20 0-20
amplitude
value, the larger the swing is.
Rope embroidery thread tension
Cording slack
adjustment, the greater the value, the more 1* 0-9
adjuster
loose

Cording lifting Cording speed when electric lift, the


3* 1-4
speed greater the value the faster

Bead parameters

49
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

Bead
application Which control method to use 1 1-3
mode
Bead The maximum spindle speed during bead
embroidery 300 300-800
speed limit embroidery
Bead using
Use needle position beads Close Close,Left,Right
needle bar
Foot parameters

Presser foot The size of the presser foot from zero to


27 20-50
down size the lowest position

Press foot work Lifting work height from the lowest


5 3-8
trip position

n* machine use stitches (no default)


-* set according to your requirements (no default)

21. 2 System Fault and Solution

Fault Cause Solution


ation timeout or 1.A signal line connection fault from 1.Overhaul the Cable
1/2 operation head to Multifunction board 2.Replace Multifunction board
communication 2.Multifunction board is not match 3.Replace Multifunction board
timeout of with operation head
Multifunction 3.Multifunction board destroy
board
Touch Panel has 1.Poor contact of touch panel’s plug 1. Re-insert touch panel’s plug
no response 2.Touch panel destroy 2.Replace touch panel
The movement of 1.Ageing touch panel 1. Recalibrate the touch panel’s position
touch panel(the 2.Touch panel destroy 2.Replace touch panel
malposition of
Touch position)
Main axis not in Main axis don't stop 100 degree Jog or manually move main axis to 100
the 100 degree degree
Main axis not 1.Main axis controller no signal or power 1.check signal wire or power wire
turn input 2.check main axis motor input power
2.Main axis motor no power input or 3.replace controller or motor

50
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

input fault
3.Controller or motor destroy
Main axis reverse 1.Servo controller parameter error 1.Reset servo controller parameter
turn 2.Coder A/B phase reversed 2.Adjust coder A/B phase connection
No zero position 1.Zero signal panel destroy 1.Replace zero position panel
2.Zero position to main board connection 2.Check or replace connection wire
fault
Change color 1.Change color motor not turn 1.Check change color motor or wire
overtime 2.Machine part of change color stuck 2.Repair or replace the stuck machine part
3.Change color motor to power wire fault 3.Check or replace wire
No stitch position 1.Stitch detection wheel position fault 1.Adjust the position
2.Stitch detection board destroy 2.Replace the board
X motor driver 1.X driver over-voltage or over-current 1.Check driver input power and power on
fault protection again
2.Driver destroy 2.Replace driver
Y motor driver 1.Y driver over-voltage or over-current 1.Check driver input power and power on
fault protection again
2.Driver destroy 2.Replace driver
Trim not in place 1.Proximity switch detection not in place 1.Manually adjust trim position
2.Proximity switch destroy 2.Replace proximity switch
Trim motor 1.Poor contact of motor plug or cable 1.Check cable or plug, re-insert plug
does not turn 2.Multifunction board destroy 2.replace multifunction board
3.Motor destroy 3.Replace motor
Hook motor 1.Poor contact of motor plug or cable 1.Check cable or plug, re-insert plug
does not turn 2.Multifunction board destroy 2.Replace multifunction board
3.Motor destroy 3.Replace motor
Lock head 1.Poor contact of motor plug or cable 1.Check cable or plug, re-insert plug
fault(stitch rod 2.Multifunction board destroy 2.Replace multifunction board
drop) 3.Motor destroy 3.Replace motor
4.Mechanical malposition or stuck 4.Maintenance of machinery part
Sequin position Sequin stitch bar set fault Reset change color sequence
fault
Abnormal 1.Optical coupler installation position is 1.Re-adjustment of installation
detection for not correct 2.Replace optical coupler
stitch break 2.Optical coupler board destroy 3.Check cable, re-insert plug
3.Cable or plug fault from optical coupler 4.Replace multifunction board
to multifunction board 5.Adjust Embroidery parameter correctly
4.Multifunction board destroy

51
TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL

5.Embroidery parameter “Width thread


break detect ”or “Bottom thread break
detect” setting error

Design 1.Design data error 1.Check design


malposition 2.High rotating speed 2.Reduce main axis rotating speed
3.Low XY driver current 3.Adjust the drive current or change the speed
4.Mechanical failure of the needle-step numerical values
4.Maintenance of machinery part
+X limit fault +X direction limit Manually move frame in opposite direction
-X limit fault -X direction limit Manually move frame in opposite direction
+Y limit fault +Y direction limit Manually move frame in opposite direction
-Y limit fault -Y direction limit Manually move frame in opposite direction

52

You might also like