Content: Te-512L/515L Computerized Embroidery Manual
Content: Te-512L/515L Computerized Embroidery Manual
Content: Te-512L/515L Computerized Embroidery Manual
CONTENT
PART 1 THE INTRODUCTION OF THE SYSTEM
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TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL
PART 11 STATISTIC.................................................................................... 32
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TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL
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TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL
1.1 Summary
Thank you very much for using our computerized embroidery machine control system!
This system can be applied to variety of embroidery machines to meet different
requirements of yours. it will provide you with satisfactory effect for thin and thick materials
as well as 3D embroidery!
The advanced RAM+DSP control technology makes the system work faster. the friendly
man-machine interface of the system effectively improves the productivity; This control
system adopts smooth curve regulation. which makes the machine running more stable.
reduces the noise and extends the service life of the machine!
Please read carefully this Manual before using so as to ensure correct operation of the
system.
Please keep this Manual properly for future reference.
Due to the difference of configuration. some machines may not be equipped with some
functions listed herein. please follow corresponding functions.
1.2 Precautions
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TE-512L/515L COMPUTERIZED EMBROIDERY MANUAL
The floppy drive is a precision device. please always remember to insert the disc in the
right direction. to avoid damage of the disc or the drive. do not eject or insert the disc during
reading or write of the disc (when the floppy disc indicator is on). As the disc is made of
magnetic material. it should be kept away form any magnetic field to avoid damage of the
disc or loss of the data.
Do not pile up sundries around the control box. and during the operation. the surface of
the control box and the filter mesh should be cleaned regularly to keep fine ventilation of the
system and facilitate the cooling.
Do not modify the product without authorization of the company; the company should
bear no responsibility for any consequence resulted therefrom!
Warning
If it’s necessary to open the cover of the case. do not touch any part in the electric cabinet
unless you are under direction of professional personnel and the power has been turned off for
over 5 minutes!
Prohibitions
Do not touch any moving part or open the control device during operation of the machine.
otherwise. it may cause personal damage or abnormal operation of the machine!
It is prohibited to operate any electrical equipment in damp location or environments
with dust. corrosive. flammable or explosive gases. otherwise. it may cause electric shock or
fire!
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Control panel is that interface display and operation control in the system. show as:
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select key: to choose frame movement and control main axis speed.
start key
stop key
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main menu
origin point
Return to origin
offset point
Set offset
remove embroidery
idling embroidery
1.5-4 Function
This system has friendly man-machine interface and the operations are simple with
powerful functions. which can greatly facilitate the operations of the user and improve the
performance and efficiency.
Multiple language supported. select according to your requirement
With large memory capacity. the system can store 20000000 stitches and 200 designs
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Multiple means for designs. greatly facilitate to select and use for customer. U disk. USB
(required supporting PC software). network (required supporting PC software)
Support multiple design file formate. can recognize Tajima DST and Barudan DSB. etc..
Strong parameter adjustment functions enable you to adjust various parameters
according to different requirements to achieve the system control performance you need.
When power off. the function of “Auto Restoring embroidery after power off” enables
the machine to continue embroidering from the stitches just before the power off. you need
not worry about displacement of designs and realign the positions.
The “Self-checking of devices” function enables checking of the status and parameters
of external devices and facilitates adjustment and maintenance.
The“Main axis stop position adjustment” function enables the user to adjust parameters
of the system according to the characteristics of the embroidery machine to achieve correct
stop position.
The“Auto memorizing of embroidery design parameters” function can automatically
store the preset embroidering parameters or related data of embroidered designs. including
color changing. the origin. the offset point. embroidering parameters and repetition etc.. so as
to facilitate the embroidery of the next time.
The “Patching offset” function enables user to set any change color stitch bar to path
the frame. facilitate the patching embroidery.
The precise pattern beeline embroidering functions can meet you requirements for
locating design embroidery.
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Set Change
Color Sequence
Set Design's
Start Point
Can Directly do
the next operation
Check Design Range
Embroidery Design
Contour
If need periphery
Periphery Operation
Set Offset
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Design input is that designs in the U disk input to memory. which can be operated in the
embroidery preparation status and embroidery design status.
Design input. files in the external storage medium input to system memory. facilitate to
select embroidery. If no designs in memory. it'll enter into the interface when start system.
The system. support reading Tajima DST and Barudan DSB 2 formates.
Before reading design. insert U disk to USB port. then operate panel.
key operation
Click the required designs. click . automatically display "input process" situation:
memory No. And input process. after finishing. automatically return back U disk interface. do
the next operation.
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Designs management. contain that select design. output design. combine design. cut
design. delete design. delete all designs( can not delete in the embroidery status).
selected design No. And name background change as blue. Click to enter
"embroidery preparation status".
When memory design has many pages. click the directional keys to turn the page.
Longly click the selected design 3 seconds. can show the design in full-screen. touch
screen a time to return the selected design interface.
In the embroidery preparation status. can set the required embroidery parameters. design
rotate direction. zoom. rotate angle. repetition. satin stitch compensation.
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. show a box. input the cut stitches. Click to confirm. then it'll prompt that the
design's storage number and cut progress after cutting. After finishing. it'll automatically
return "Cut Design" interface.
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According to combination requirements. set the need value. then choose combination
mode. click to confirm. Storage number and name will be automatically generated.
Press the key to save the combination of the flower version, the system
automatically given the storage number and name.
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Embroidery status has 3 kinds: preparation status. working status. and running status.
You can switch them by the keys on the interface. Pull stitch bar to enter "running status".
show as:
Preparation Status
In the preparation status. click . show a dialogue box "whether to enter working
Working Status
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In the working status. click . show a dialogue box "whether to remove working
In preparation status. can do the operations: main axis jog. trimming. switch frame.
manually change color. set design parameter and select design etc.
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Modify the numerical value according to your requirements. then click to save.
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Select the current required frame type from A-J and cap frame. the frame will
automatically find absolute origin. and stop at the middle of the frame. please note the frame
movement. Embroidery range and the middle point of Cap frame and A-J frame. see the
frame set. Other frame don't find absolute origin. embroidery range set as software limit
(detail operation see software limit set)
After choosing frame. automatically return to the preparation status interface. if not
choose. the system will use the last used type.
When choose cap frame. the current selected design will automatically rotate 180°. The
others not change.
In the working status. can set design origin( start point). offset (another start point).
return origin. return offset. return stop point. change color sequence. jog main axis. manually
trimming. manually change color. change working mode. embroidery mode switch. position
idling. embroidery design contour. embroidery straight angled line. embroidery + line.
embroidery straight line. moving frame generated design. view embroidery range. power off
return embroidery working point. check design and frame proportion etc.
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In the working status. move frame to design's origin (start point). Press key to
set the flower version origin position.
If the current design had been set origin point. it'll prompt that "origin point had been set.
if need to reset again?" click to reset the current position as origin point. the old
offset also will be cleared. Click . not set. continue to use the last origin.
After setting the starting point, press key to check the frame along the maximum
range of the pattern. AX/AY coordinates are cleared. After the outline walks, the frame will
automatically return to the beginning of the pattern. If the pattern exceeds the setting range of
the frame, the system will pop up the error message that the pattern exceeds the embroidery
range.
After setting a starting point, press the button to start generating the outline of
flower version, after the completion of the frame Auto slow empty embroider contour, contour
after completed the frame automatically returns to the starting point of flower version. If you
spend beyond the frame setting range version, the system will pop flower embroidery version
beyond the scope of the error message.
After setting the start point, press the button to start generating the outline of
flower version, after the completion of the embroidery frame embroidery automatic contour,
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after the completion of the outline of the embroidery frame will automatically return to the
starting point flower version. If you spend beyond the frame setting range version, the system
will pop flower embroidery version beyond the scope of the error message.
Set the offset point is mainly to facilitate the retractable embroidery materials and placed with
the patch, set the offset point must be set before the origin (from the embroidery point).
When the offset point is not set, the default default frame is the offset point.
Press the button, the interface pops up the prompt "move the box to the offset point,
press the OK key.", Manually move the box to the need to frame the location, press the
Press key to the frame between the current position to set the frame size of most
apex mobile, each press of the button, in the parking position to move alternately between the
vertices.
When automatic offset whether parameter setting: "Yes", after the completion of the
embroidery frame embroidered flower version will automatically move to set the frame size
of the vertex stop, start again automatically after return to the last starting position start
embroidery.
In the embroidery midway. if need to return origin to start again. can do the operation.
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Press key. the system will prompt that "if terminate embroidery. return origin?".
click . frame will move to design origin and stop. AX/AY coordinate clear.
Stop in the embroidery midway. after manually moving frame. need to return stop point.
can do the operation.
Press key . the frame will auto-move to the point that manually move. and stop.
Set change color contains change color sequence. replace stitch bar.
In the interface. 001~200 means the change color times (the system only support 200
times). the cursor in the interface will start with the last position which has stitch bar value.
input the current color sequence corresponding stitch bar No.. then the cursor will move the
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next sequence.
In the setting midway. if the front stitch bar No. error. select it and reset.
When a color sequence need offset frame out (stitching cloth path embroidery).
before inputting stitch bar No.. please click a time. the background of the current
stitch bar will change as red. If you need to cancel it. click a time.
Low speed embroidery:
If the cursor is in a color order, you need to use low-speed embroidery automatically,
press the key immediately before entering the needle bar, and increase the "L" after
the current needle bar number. If you want to cancel low-speed embroidery, press
again key.
Simple towel embroidery:
If the cursor is in a color order, you need to make simple towel embroidery, press
the button without input needle bar, and increase the "T" after the current needle bar
number. If you want to cancel the towel embroidery settings, press again key.
The height of the towel can be adjusted as needed.
Presser foot height adjustment (electric presser foot):
In the use of electric lift foot function, each color of the presser foot height can be
adjusted according to need. Do not set the default height when using embroidery parameters.
Complete setting. click to save. in the function. the system will save the the
cursor position prior data
The function is used for disposable modify a certain stitch of all color sequence.
In the change color setting interface. click . Click on the selected needle bar
needs to be replaced, all the same needle position are selected, press the key you want to use
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(replace) the completion of the replacement value of the needle bar needle bar operation.
In the working status interface. click to change working mode. click a time and
Switch embroidery mode. mainly for realization the compensation operation. Users can
move the stitch tracking to the specified position by idling embroidery.
In the working status interface. click to change embroidery mode. click a time
and change a mode(cycle change). click keys follow change. the following is normal
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embroidery stitches decreasing greatly. click stop key to stop. frame will directly move to the
back stitch track position.
Positioning idling contains add the specified stitch. reduce the specified stitch. forward a
color. backward a color.
numeric keys to input the required stitches. click . frame will directly move to the
specified stitch position.
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In the embroidery running status. only do the main axis lift speed operation.
After completed the relative embroidery parameters. you can click the key to
embroidery.
Stop in the embroidery design status: click key a time to embroidery; click
stop key a time to backward the stitch.
Back the stitch in the embroidery design status: click key a time to stop
backward the stitch.
In the embroidery running status: click the key more than 3 seconds. the
main axis embroidery with the lowest speed. click the stop key to stop.
Toggle the switch from up to middle. the indicator is green. the landing gear put down
(machine lock open). toggle the switch down. slice motor work a time; toggle the switch
down more than 2 seconds. the indicator will be orange. release the switch. the landing gear
will rise (air pressure)
Switch in the middle. don't enter the sequin embroidery. the indicator is orange. landing
gear up. wait send slice. When enter sequin embroidery. landing gear down. indicator change
as green.
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Sequin head switch up. the indicator off. and close landing gear(when has air pressure.
landing gear will automatically rise).
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Press key to select required letters or other signs. Press key to switchupper-case
and lower-case letters. Press key to clear letter. After entering is completed. press
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Set letter related parameters. After setting is completed. press key below to select
required letter type (5 types). Press key to generate letter pattern. On the left upper
corner. it can see the generated enbroidery card. Press key to save embroidery card
in memory.
The current letter string needs to use monochrome embroidery when the color order is
closed, you need to open multi-color.
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Press key to cut all lines, press key to cut only the bottom line.
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Frame origin operation contains manually set origin. find absolute origin and set
software limit.
In the "Frame Origin" interface. click . it'll prompt a dialogue box "Whether set
the current point as frame origin?". click to complete. PX/PY coordinate change as
0.0.
Absolute origin take use of frame limit to detect frame's absolute position. to ensure that
some accidents happen in the embroidery midway. can use recovery embroidery to continue.
The function is automatically find by system. must confirm that limit sensor is
effect. or it'll cause machine parts destroy!
In the frame origin interface. click . it'll prompt a dialogue "Please confirm limit
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switch work normal?". click to find frame origin absolute origin. completed. return
the prior stop point.
After finding the absolute origin. the operation will be not effect until the frame moves
after power off.
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The feature use to set the size of cap frame and A-E frame. and the distance between
from frame absolute origin to frame middle.
X Si ze
X C e n t e r si z e F r a m e ce n t e r
Y C e n t e r si z e Y Si ze
Space Origin
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PART 11 STATISTIC
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The feature use that main axis position stop. can operate it in the interface matched with
keys.
According to your requirements to do it.
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PART 13 LANGUAGES
In the main menu. click to change required languages.Click to select the desired
language, the system automatically switches to the selected language.
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In the main menu. click . Press key to enter the embroidery parameter
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In the main menu interface, press key to enter the parameter setting interface,
press key to enter the machine parameter setting interface, and need to input the
password. This feature is only open to machinery manufacturers.
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In the main menu interface. Press key to enter the user management interface. In
this interface, you can set the time setting and user limit. Figure:
Press the key to enter the time setting interface (if the device is open after the
restrictions can not enter the time setting interface), as shown in Figure:
Set the current system time as needed, press the key to save.
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The machine because of restrictions on the use of expiration, the system automatically
lock the machine, and prompted to enter the release limit password. Figure:
After the encrypted serial number is told to the device vendor, the user can obtain the
unlocked password and press the key to complete the unlocking of the current limit.
After the release of the use of time will be re-set, 0 days for the use of restrictions.
Do not close the current device until the password is removed. Otherwise, the password
will not be released.
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In the test interface. click . view the input status changes. if no change. the input
signal fault. please check and repair.
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click the corresponding key of required testing items. check whether output has
effect or not. if the output device no action. the output is fault. please check and repair.
Hook Test: each click. hook knife will do the alternating movement between stretch and
reverse.
Trim Test: each click. trim motor will do the alternating movement that turn a half of
circle and stop. and one-half turn in the same direction in place.
Buckle Test: each click. buckle electromagnets pull 2 seconds to automatically
disconnect.
Sequin Test: each click. sequin landing gear perform decline. slice 3 times. rising.
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and click the corresponding key of required testing items. check whether
axis has effect or not. if the output device no action. the output is fault. please check and
repair.
XY axis Test: click direction keys to change motor moving pulse numbers(1-127). the
Main Axis Test: click to begin to turn by 100 rev/min. click direction keys to
modify main axis speed. Check target speed and actual speed are the same(1000rpm
difference of less than 5rpm)
QEP test: Press key spindle to stop at a speed of 100 rpm and start to stop after
one revolution. Check the feedback value, 1000/15. If the deviation exceeds 5 values, the
encoder is damaged and must be replaced.
Presser foot return to zero position: press button to raise the presser foot to the
highest position of the zero point (effective when there is electric presser foot).
Presser foot lowering height: The set value is the size of the presser foot from zero to the
lowest position, press key once to press the foot. (Valid with electric presser foot).
Presser foot working stroke: Set the working height of the presser foot raised from the
lowest position. Press key once to press the foot. (Valid with electric presser foot).
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In the test interface, pres key to enter into machine head breakage test. Press
figure button to test corresponding needle bar. Check whether breakage detection is valid. If
the pre-out has fault, Please check and make maintenance.
Test mode: Press the number key, the indicator light of the head control board turns to
red (the switch middle position) after the thread spring of the current needle position is closed,
and turns to green after disconnection; dial the bottom inspection wheel and the indicator light
changes according to the dial speed Flashing (switching position), toggle the switch to the
lower position to test the electromagnet of a single head (you will hear the click sound), then
press the number keys to change the color to the needle bar to be tested and repeat the above
steps to continue the test.
If the close indicator is still green, the current needle break detection is faulty.
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In the system info interface. click to update. Follow the prompts to upgrade,
Follow the prompts to upgrade, in the upgrade process can not power. About 3 minutes to
complete the upgrade, the system automatically restart. You can not unplug the U disk before
restarting.
In the system information interface, press the key to start the upgrade operation.
Follow the prompts to upgrade, in the upgrade process can not power. About 8 minutes to
complete the upgrade, the system automatically restart. You can not unplug the U disk before
restarting.
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In the main menu interface, press the key to enter the network settings interface.
Depending on the system configuration, you need to set up the system IP when using a
wired connection. Use the wireless connection need to search WIFI to connect, the specific
operation is as follows:
IP settings: the machine must set the IP and LAN IP in the same number, or can not link.
That is, the first three segments of the same, the final address does not conflict.
WIFI connection: enter the search interface to search for a nearby wireless connection
account, the system automatically sorted by the signal strength, select the need to connect the
account (account name is limited to az / AZ and digital, other characters can not be displayed
correctly), enter the password input interface , Enter the password (password is limited to az /
AZ and digital, other characters can not enter), press the button to connect, after the
success of the main interface shows the IP address, the connection is not successful when the
error message.
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When using the double bottom strip as disconnection detection, you need to dial the DIP
switch on the bottom strip to adjust. The first bit of the DIP adjustment checker bar is used in
the forward (OFF) or reverse (ON) order. The second bit adjusts whether the checker bar is
used as a singular needle bar (ON) or a double needle bar (OFF). SW1-SW8 is positive and
SW8-SW1 is reverse.
The bottom strips are individually designed for 8 optocouplers, which are SW1-SW8.
When used as a 15-pin:
The following one uses eight optocouplers as single needles. SW8 is the first pin, SW1 is
the fifteenth pin, and both DIP 1 and 2 are turned ON.
The above one uses seven optocouplers (with SW8 cut off) as a double needle bar. SW1
is the second pin, SW7 is the 14th pin, and the DIP 1 and 2 are both turned OFF.
When used as a 12-pin:
The following one uses six photocouplers (cut SW7-8) as a double needle bar. SW6 is
the second pin and SW1 is the 12th pin. Turn DIP 1 to ON and 2 to OFF.
The above one uses six photocouplers (cut SW7-8) as a single needle bar. SW1 is the
first needle and SW6 is the 11th needle. Turn DIP 1 to OFF and 2 to ON.
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PART 21 APPENDIX
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take-up line
Voltage Of
Adjust solenoid voltage value 2* 0-5
Solenoid
Start Push
Extend buckling time while starting 1 1-3
Delay
Stitches adjustment speed within
Stitches value 20* 1-20
continuous stitches
Main Axis The larger the number, the later the stop
6* 1-10
Brake Delay angle
Detect the spring' sensitivity, the larger the
Up Line Check 5* 0-9
number the more sensitivity
After trimming Whether or not move frame after
1 0-9
move frame trimming
Hook Motor Hook stepper motor's adjustment speed,
5* 1-5
Speed the larger the number, the faster the speed
Close A/AB/ABC
Left sequin way Left sequin work method Close
ABCD
Left A sequin Left A sequin size 3* 2-9
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size
Left B sequin
Left B sequin size 3* 2-9
size
Left C sequin
Left C sequin size 3* 2-9
size
Left D sequin
Left D sequin size 3* 2-9
size
Right C sequin
Right C sequin size 3* 2-9
size
Right D sequin
Right D sequin size 3* 2-9
size
Cord parameters
Bead parameters
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Bead
application Which control method to use 1 1-3
mode
Bead The maximum spindle speed during bead
embroidery 300 300-800
speed limit embroidery
Bead using
Use needle position beads Close Close,Left,Right
needle bar
Foot parameters
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input fault
3.Controller or motor destroy
Main axis reverse 1.Servo controller parameter error 1.Reset servo controller parameter
turn 2.Coder A/B phase reversed 2.Adjust coder A/B phase connection
No zero position 1.Zero signal panel destroy 1.Replace zero position panel
2.Zero position to main board connection 2.Check or replace connection wire
fault
Change color 1.Change color motor not turn 1.Check change color motor or wire
overtime 2.Machine part of change color stuck 2.Repair or replace the stuck machine part
3.Change color motor to power wire fault 3.Check or replace wire
No stitch position 1.Stitch detection wheel position fault 1.Adjust the position
2.Stitch detection board destroy 2.Replace the board
X motor driver 1.X driver over-voltage or over-current 1.Check driver input power and power on
fault protection again
2.Driver destroy 2.Replace driver
Y motor driver 1.Y driver over-voltage or over-current 1.Check driver input power and power on
fault protection again
2.Driver destroy 2.Replace driver
Trim not in place 1.Proximity switch detection not in place 1.Manually adjust trim position
2.Proximity switch destroy 2.Replace proximity switch
Trim motor 1.Poor contact of motor plug or cable 1.Check cable or plug, re-insert plug
does not turn 2.Multifunction board destroy 2.replace multifunction board
3.Motor destroy 3.Replace motor
Hook motor 1.Poor contact of motor plug or cable 1.Check cable or plug, re-insert plug
does not turn 2.Multifunction board destroy 2.Replace multifunction board
3.Motor destroy 3.Replace motor
Lock head 1.Poor contact of motor plug or cable 1.Check cable or plug, re-insert plug
fault(stitch rod 2.Multifunction board destroy 2.Replace multifunction board
drop) 3.Motor destroy 3.Replace motor
4.Mechanical malposition or stuck 4.Maintenance of machinery part
Sequin position Sequin stitch bar set fault Reset change color sequence
fault
Abnormal 1.Optical coupler installation position is 1.Re-adjustment of installation
detection for not correct 2.Replace optical coupler
stitch break 2.Optical coupler board destroy 3.Check cable, re-insert plug
3.Cable or plug fault from optical coupler 4.Replace multifunction board
to multifunction board 5.Adjust Embroidery parameter correctly
4.Multifunction board destroy
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