Torre de Luz

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PARTS

MANUAL

LIGHTSOURCE LIGHTSOURCE HA
(Serial Code: C13)* (Serial Code: C14)*
Code: A Code: A
Begining with S/N: 369277UCQC13

*Last 3 Digits of Unit Serial Number

This manual contains important safety information.


Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.

Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
www.irutilityequipment.com

Book 22902456 Revision B (09/06)


2
TABLE OF CONTENTS
Parts Book
TITLE PAGE
Parts Ordering

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts List

General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Running Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Running Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Tank and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fuel Tank and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fuel Tank and Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Battery and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Instrument / Control Panel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Ballast Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lights and Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Tower Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tower Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Frame and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Frame and Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Optical / Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Optical / Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Optical / Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electric Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Electric Winch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Bottom Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Middle Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Top Tower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

1
Parts Book

**Always use Ingersoll-Rand Replacement parts!**

2
Parts Ordering Parts Book

Parts Ordering

22902456 3
Parts Book Parts Ordering

Parts Ordering

General
This publication, which contains an illustrated parts breakdown, has been prepared as an aid
in locating those parts which may be required in the maintenance of the unit. Always insist on
genuine Ingersoll-Rand Company parts for your compressor.

NOTICE
Ingersoll-Rand Company can bear no responsibility for injury or damages
resulting directly from the use of non-approved repair parts.

Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local
yellow pages or visit: www.portablepower.irco.com.
Special order parts may not be included in this manual. Contact the Mocksville Parts
Department with the unit serial number for assistance with these special parts.

Description
The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies
and detailed parts which make up this particular machine. This covers the standard models
and the more popular options that are available.
In referring to the rear, the front or to either side of the unit, always consider the drawbar end
of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine
the right and left sides.

Fasteners
Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these
units. In the disassembly and reassembly of parts, extreme care must be taken to avoid
damaging threads by the use of wrong fasteners.

How to Order
Always specify the model and serial number of the unit.
Specify the part number and description.

4 22902456
Parts List

22902456 5
General Arrangement

A
B

22902458_006_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36923407 Jack, Stabilizer


B 36923290 Coupler 1 2”
C 36923654 Winch 1
D 36923183 Door 2
E 22501217 Optical Assembly 4
F 36884948 Bottle, Coolant 1
G 36881100 Tank, Fuel 1
H 36073542 Tire & Wheel Assembly 2
6 22902456
General Arrangement

C
F

22902458_007_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36923266 Drawbar 1
B 22494850 Decal, Panel 1
C 36877579 Fender 1
D 22253470 Shield, Heat 1
E 36870020 Pin 1
F 36923662 Handle, Winch 9”
22902456 7
Drawbar Assembly

A1
A8 P
A3 A4 A5 A6

A9
Z
A2

A8
Y

A10

W T

V
S

U A7

G
N
F M R
Q

E
C K

B J
A
H L

22902458_008_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 54518758 Hitch, Dual, Standard 1 2” Ball, 2.5” Pintle


B 36923290 Coupler 1 2” Ball
C 35605187 Pintle, 3 Position 1 3” Pintle
D 36509073 Coupler, 3 Position 1 2” Ball
35736094 Coupler, 3 Potition 1 2 5/16” Ball
E 54399506 Bracket, Coupler 3 Position 1
F 35376094 Screw 2 M16 - 2.0 X 120
G 96701750 Nut (2 per Screw) 4 M16 - 2.0
H 36923241 Spacer 2
J 95935003 Washer 4
K 35304047 Nut 2 M12 - 1.75
Continued.....

8 22902456
Drawbar Assembly

A1
A8 P
A3 A4 A5 A6

A9
Z
A2

A8
Y

A10

W T

V
S

U A7

G
N
F M R
Q

E
C K

B J
A
H L

22902458_009_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
L 22144521 Chain & Hook Assembly 2
M 96721527 Screw 1 M12 - 1.75 X 120
N 96721550 Screw 1 M12 - 1.75 X 160
P 36923415 Jack Assembly 1
Q 36923266 Drawbar 1
R 95953998 Screw 1
S 95935060 Nut 1
T 36787398 Level 1
U 36881886 Nut 3 M8 - 1.25
V 36923654 Winch, Manual 1
W 95934998 Washer 1
X 36889608 Screw 3 M8 - 1.25 X 25
.....Continued

22902456 9
Drawbar Assembly

A1
A8 P
A3 A4 A5 A6

A9
Z
A2

A8
Y

A10

W T

V
S

U A7

G
N
F M R
Q

E
C K

B J
A
H L

22902458_010_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
Y 36923407 Outrigger 2
Z 92368687 Screw 1 M6 - 1.0 X 14
A1 36848224 Pin 2
A2 22876379 Running Gear 1
A3 36073542 Tire & Wheel Assembly 2
A4 22246268 Tire 1
A5 35292986 Wheel 2
A6 35282565 Stem, Valve 1
A7 36923662 Handle, Winch 1 9”
A8 35279025 Screw 8 M8 - 1.25 X 20
A9 36796068 Tube, Mounting 1
A10 22382949 Bracket, Support 1

10 22902456
Running Gear Assembly

W
M
G
S B

A
H E
F
U
T
Q V

P
R
L

22902458_011_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 22885073 Cap 2
B 35315274 Nut, Wheel 10
C 22885057 Nut, Spindle 2
D 22885065 Pin, Cotter 2
E 22884993 Bearing, Inner 2
F 22885032 Hub Assembly 2
G 22884985 Seal, Grease 2
H 22884977 Beam, Axle 1
J 22885115 Nut, U-Bolt 8
K 22885099 Plate, Tie 2
L 22885123 Spring, Slipper 2
M 22885107 U-Bolt 4
Continued.....

22902456 11
Running Gear Assembly

W
M
G
S B

A
H E
F
U
T
Q V

P
R
L

22902458_012_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
N 22888291 Bolt, Front 2
P 22888309 Nut, Top Lock 6
Q 22885156 Shackle 4
R 22885131 Bolt, Rear 4
S 22885008 Cup, Bearing Inner 2
T 22885016 Bearing, Outer 2
U 22885024 Cup, Bearing Outer 2
V 22885156 Washer 2
W 22885081 Stud 10

12 22902456
Generator and Mounting

J H

22902458_013_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 35273366 Nut 1
B 36899037 Washer 1
C 36875565 Isolator, 250 lb 1
D 35279025 Screw 2 M8 - 1.25 X 20
E 96730411 Screw 1
F 22389381 Generator 1 6KW
G 22515753 Relief, Strain 1
H 95067864 Screw 6
J 95920674 Screw 8

Parts Not Illustrated


22819023 Capacitor 1

22902456 13
Engine Assembly

N Q

P
L

H J E

G B

22902458_014_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 35273366 Nut 2 M10 X 1.5


B 36899037 Washer 2
C 36875565 Isolator, 250 lb 2
D 95934998 Washer 4
E 35279025 Screw 4 M8 - 1.25 X 20
F 96730411 Screw 2 M10 - 1.50 X 60
G 36898096 Screw 5 M6 X 20
H 36868727 Guard, Fan 1
J 36871614 Bracket, Mounting 1
K 36898104 Nut 5 M6 - 1.0
L 22258446 Muffler 1
Continued.....

14 22902456
Engine Assembly

N Q

P
L

H J E

G B

22902458_015_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
M 22439889 Engine, Kubota (Lightsource, Code A) 1
22439897 Engine, Kubota (Lightsource HA, Code A) 1
N 35296342 Clamp 2
P 36884948 Bottle, Coolant 1
Q 35363498 Hose 27”
R From Radiator

Continued.....

22902456 15
Engine Assembly

N Q

P
L

H J E

G B

22902458_016_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
Parts Not Illustrated

36870574 Filter, Engine Oil


36870566 Filter, Engine Fuel
36890135 Filter, Engine Air
36878379 Switch 12 PSI
36868479 Switch, Water Temp.
36861656 Relay 80 AMP
44004539 Kit, Solenoid
36878197 Gasket, Solenoid
Continued.....

16 22902456
Engine Assembly

N Q

P
L

H J E

G B

22902458_017_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
Parts Not Illustrated

36888170 Alternator
36888501 Engine Fan
36888477 Radiator Bottom Hose
36888485 Hose Clamp
36888493 Fan Belt
22986517 Starter
36888451 Radiator
36888469 Radiator Top Hose
22988885 Cap, Radiator

22902456 17
Fuel Tank and Piping

Z
V W

U
Y

X S
T

AA

M
P
Q
L

J
N
K
H

D E F

AB
G
AC
B

22902458_018_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36881100 Tank, Fuel 1


B 36885564 Cap, Fuel Tank 1
C 35388511 Gasket 1
D 95916532 Screw 5
E 36792828 Cover 1
F 35361849 Gasket 1
G 35363498 Hose 1 4”
H 36845493 Filter, Inline 1
J 35363498 Hose 1 23”
K Engine Lift Pump (Part of Engine)
Continued.....

18 22902456
Fuel Tank and Piping

Z
V W

U
Y

X S
T

AA

M
P
Q
L

J
N
K
H

D E F

AB
G
AC
B

22902458_019_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
L 35363498 Hose 1 30”
M 35296342 Clamp 10
N 35282078 Hose 1 24”
P 35363498 Hose 1 30”
Q To Engine
R From Engine Return
S 35279025 Screw 4 M8 - 1.25 X 20
T 36923274 Bracket, Filter 1
U 36870566 Filter, Engine Fuel 1
V 36889608 Screw 2 M8 - 1.25 X 25
W 36881886 Nut 2 M8 - 1.25
Continued.....

22902456 19
Fuel Tank and Piping

Z
V W

U
Y

X S
T

AA

M
P
Q
L

J
N
K
H

D E F

AB
G
AC
B

22902458_020_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
X 22262315 Strap, Vertical 1
Y 22260905 Strap, Top 1
Z 96704408 Screw 1 M8 - 1.25 X 20
AA 36881886 Nut 1 M8 - 1.25
AB 35392307 Fuel Tank Pipe Assembly 2
AC 35384577 Bushing 2

Parts not Illustrated

35384593 Elbow, Barbed

20 22902456
Battery and Mounting

E
G

22902458_021_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36923282 J-Bolt 2
B 22246797 Battery 600CCA 1 12 V
36844975 Battery 1000CCA (Optional) 1 12V
C 36892685 Cable, Negative 1 37”
D 36853257 Angle 1
E 35516582 Cable, Positive 1 48”
F 95923298 Nut 2
G 36853265 Washer, Plastic 2
H 35578194 Strap, Ground (Not Illustrated) 1

22902456 21
Instrument / Control Panel Assembly

D
B K
C
G
H
F

22902458_022_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 35371772 Breaker, Circuit 1 20 AMP


B 54462353 Decal, Panel 1
C 36841245 Hourmeter 1
D 36786457 Switch, Key 1
35385533 Key 1
E 36883825 Light, Low Fuel (Not Shown) 1
F 35371798 Receptacle 1
G 36848752 Receptacle, Twist-LOC 1
H 36875953 Breaker, Circuit 1 25 AMP
J 35337435 Switch, Toggle 4
K 36923084 Cover, Control Panel 1

22 22902456
Ballast Box Assembly

A B

22902458_023_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36923084 Cover, Control Panel 1


B 36923076 Bracket, Capacitor 1
C 36888683 Capacitor 4
D 36883791 Ballast 4
E 36923050 Bracket, Ballast Box 1
F 36923068 Box, Ballast 1
22902456 23
Lights and Mounting

G H

F J

C
E

22902458_024_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 95923363 Nut 1
B 36779346 Cord with Plug 4
C 22501217 Optical Assembly 1
D 95995478 Screw 4 3/4” - 10 X 4”
E 22515720 Trunnion (Wire to Ballast) 1
F 54363734 Cord 1
G 36885838 Box, Junction 1
H 36885945 Cover 1
J 36779346 Cord, 3-Wire (Junction Box) 4
24 22902456
Tower Brackets

J K
L

Q P E F H

R
S

N
C
D B

A G

C
B

22902458_025_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36869246 Pin, Clevis 1


B 95928867 Pin, Cotter 1
C 36783009 Pulley 1
D 36885614 Support, Tower 1
E 36923258 Support, Tower 1
F 36885549 Spring, Flat 1
G 36869253 Pin 1
H 35271170 Bolt 1
J 36786218 Cable, Pin 3
Continued.....

22902456 25
Tower Brackets

J K
L

Q P E F H

R
S

N
C
D B

A G

C
B

22902458_026_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
K 36843282 Rivet 3
L 36870020 Pin 1
M 36885697 Rest, Tower 1
N 36794170 Pin, Spring 1
P 36880995 Screw 2
Q 36879195 Nut 2
R 95935011 Washer 1
S 36881886 Nut 1 M8 - 1.25

26 22902456
Frame and Enclosure

T
R
R

S
Q S

J
N P

L M

B
H

A
D E F G

22902458_027_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36923209 Frame 1
B 36923142 Panel, Front 1
C 36923233 Support, Front Panel 1
D 36877579 Fender 2
E 96739313 Screw (L.H. Fender only) 5 M6 - 1.0 X 14
F 36898104 Nut (L.H. Fender only) 5 M6 - 1.0
G 92368687 Screw, Tapping (R.H. Fender only) 5 M6 - 1.0 X 14
H 22369052 Panel, L.H. Side 1
J 36923183 Door 2
K 36923225 Panel, R.H. Side 1
L 36923175 Hinge 2
M 36843282 Rivet 30
N 36923167 Roof 1
Continued.....

22902456 27
Frame and Enclosure

T
R
R

S
Q S

J
N P

L M

B
H

A
D E F G

22902458_028_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
P 22267579 Panel, Rear 2
Q 95923298 Nut 4
R 36772028 Washer, Nylon 4
S 35607837 Spring 4
T 95935029 Washer 4
U 35607829 Eyebolt 4
V 22253470 Shield, Heat 1
W 35279025 Screw 3 M8 - 1.25 X 20

Parts Not Illustrated

36923134 Bracket, Door Bolt 1

28 22902456
Decal Location

G
J

M D

B K

22902458_029_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 54568787 Decal, Improper Operation 1


B 36529782 Decal, Operating Instructions 1
C 36534667 Decal, General Data 1
D 54568803 Decal, Collapsing Jack Stand 1
E 54604921 Decal, Towing Notice 1
F 54369806 Decal, Engine Wiring Diagram 1
G 54369814 Decal. Generator Wiring Diagram 1 Continued.....

22902456 29
Decal Location

STARTING WITH SERIAL NO. 318481

K 54604905
A 54568787

OPERATING INSTRUCTIONS DECAL (36529782) B

GENERAL DATA DECAL (36534667) C


L 36524353

36524353

D 54568803

M 54605027

E 54604921

N 54568753

WIRING DIAGRAM ENGINE (54369806) F


WIRING DIAGRAM GENERATOR (54369814) G

LINE UP ARROWS BEFORE


LOWERING TOWER

P 54604962

36524304

H 36524304 J 54604947

22902458_030_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
H 36524304 Decal, Line Up Arrows 1
J 54604947 Decal, Ultra Violet Radiation 1
K 36520948 Decal, Non-Vertical Tower 1
L 36524353 Decal, Standard Straight 1
M 54605027 Decal, Hazardous Voltage 1
N 54568753 Decal, Combustible Gas 1
P 54604962 Decal, Radiator Hot Fill 1

30 22902456
Decal Location

D B

22902458_031_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 36529808 Card, Light Tower Safety 1


B 54625207 Decal, ISO Diesel Fuel 1
C 54568761 Decal, Hot Pressurized Fluid 1
D 36531564 Decal, Tower Operating Instructions 1
E 36529824 Decal, Lifting Instructions 1
F 54568779 Decal, Rotating Fan 1
Continued.....

22902456 31
Decal Location

STARTING WITH SERIAL NO. 318481

SAFETY CARD (6529808) A

B 54625207

C 54568761

TOWER OPERATING (36529790) D

UNIT LIFTING (36529824) E

F 54568779

22902458_032_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued

32 22902456
Decal Location

22902458_033_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

22902456 33
34
ITEM
B BATTERY R1 FUEL SHUTDOWN RELAY (OPTION)
CB WINCH CIRCUIT BREAKER (OPTION) S1 MAIN SWITCH
FUI ENGINE FUSE S2 LOW FUEL SWITCH (OPTION)
G0 ALTERNATOR SV1 FUEL SOLENOID

COMM. NO.
GP GLOW PLUGS TS1 WATER TEMPERATURE SWITCH
h HOURMETER U2 ELECTRIC WINCH SYSTEM (OPTION)
L2 LOW FUEL LAMP (OPTION)
MI STARTER MOTOR
1 PSI OIL PRESSURE SWITCH
0

11
111
S1

P2 (30) P2 FUI P2 10
R (AC) R/B R/W R/W
1.15 5 R/W
P2
(19) R/GR
PSI

DESCRIPTION
4,14
(50) P2 R/Y
P/G L2

22902456
2,13 R/0
R/Y TS1
P
Wiring Diagram

3 P P2 8
P2 P2 11

22902458_034_09/06_B
P4
KUBOTA (87) (86) P2 9
R R1 R1 P/R
W (30) (85)
GR
P/GR
B D1 P2 7
(IG) P2 6
(B) R/Y R/Y GR

QTY
(ST) (B+) GO E2 (C) (B)
M1
GP
E1 GR (+)
P H SV1 S2
B h FUEL
( ) SOLENOID (A)
P2 12 N
N

DIMENSIONS/NOTES
ITEM
CB1 CIRCUIT BREAKER SB1 SOCKET OUTLET BOX (LIGHT)S
CB2 CIRCUIT BREAKER SK1 4 SOCKET OUTLET (LIGHT)S
C1 4 BALLAST CAPACITOR SK5 6 SOCKET OUTLET (POWER)

COMM. NO.
C5 GENERATOR CAPACITOR T1 4 BALLAST TRANSFORMER
G1 GENERATOR
S1 4 LIGHT SWITCH

P3
25A T1 C1
S1 1 (1) SB1
BL 120V BL
B

SK1
P1 R W (G)
COMM G
120/240V W T2
1,4 LINE L1 R C2 2
(T1) R S2 O 120V O (2)
G1 (T2,T3) 3,6 B
(T4) B LINE L2 B
T5 T8
SK2
W (G)
2,5 CB1 W
C5 R

DESCRIPTION
COMM G
W T3
B R C3 3

22902456
S3 Y 120V Y (3)
GND CB2 B
G
Wiring Diagram

G R SK3
W (G)

22902458_035_09/06_B
B W
(L2/Y) COMM G
G G G (N) W
T4
SK5 (L1/X) SK6 (L1) S4 C4 4 (4)
(G) (G) R 120V R
B
240V 120V
30A 20A
GFC1 SK4
(5) (G)
G W W
COMM

QTY
G
(6)
W

W W 7,8

G G

DIMENSIONS/NOTES

35
Optical / Socket Assembly

K M N P Q R W Y

D X Z A2

C U V

A3 A5 A6

B
S
E
T
G F
L
J

A H A4
A1

1
2 3

FACE VIEW
OF MALE

22902458_036_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

A 22515480 Clamp, Band Assembly 1 18”


B 22515498 Screw 1 8 - 32 X 1 1/4”
C 22515506 Nutsert 1 8 - 32
D 22515514 Clamp, Band Left Angle Bracket 1
E 22515522 Clamp, Band Right Angle Bracket 1
F 22515530 Gasket, Lens 1 18”
G 22515548 Lens, Glass 1 18”
H 22515555 Relfector, Dimpled 1
J 36847747 Lamp, MH 1 1000W
K 22515571 Brace, Lamp 2
Continued.....

36 22902456
Optical / Socket Assembly

K M N P Q R W Y

D X Z A2

C U V

A3 A5 A6

B
S
E
T
G F
L
J

A H A4
A1

1
2 3

FACE VIEW
OF MALE

22902458_037_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
L 22515589 Gasket, Reflector Housing 1
M 22515597 Screw 4 10 - 24 X 5/8”
N 22515605 Rivet, Aluminium 2 1/8” X 3/16”
P 22515613 Ring, Reflector 1
Q 22515621 Screw 2 8 - 32 X 3/8”
R 22515639 Bracket, Socket 1
S 22515647 Insulator, Lamp Holder 1
T 22515654 Socket, Mogul 1
U 22515662 Screw 2 8 - 32 X 7/8”
V 22515670 Plate, Heat Sink 1
Continued.....

22902456 37
Optical / Socket Assembly

K M N P Q R W Y

D X Z A2

C U V

A3 A5 A6

B
S
E
T
G F
L
J

A H A4
A1

1
2 3

FACE VIEW
OF MALE

22902458_038_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


.....Continued
W 22515688 Casting, Aluminium 1
X 22515696 BLT 2 1/2” - 13 X 1 1/4”
Y 22515704 Handle, Adjustment 2
Z 22515712 Washer, External Tooth 2 1/2”
A1 22515720 Trunnion, Galvanized 1
A2 22515738 Washer, Lock 2
A3 36779346 Cord, Quick Connect 1 54”
A4 22515753 Strain Relief 1
A5 22515761 Nut, Wire 2
A6 22515779 Sleeve, Fiberglass 3 3”

38 22902456
Electric Winch Assembly

R
U

V Q
T

P
W

G H

J
D E F
B G

K
A

22902458_039_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


A 36881548 Bracket, Solenoid Mounting 1
B 22451702 Relay, Electric Winch 2
C 36898096 Screw 2
D 36876803 Sensor, Proximity 2
E 36769503 Terminal 4
F 35356583 Mount 6
G 95962734 Rivet 6
H 35300771 Screw 2
J 54418306 Bracket, Magnet 1
K 36876746 Sensor, Magnet 1
Continued.....

22902456 39
Electric Winch Assembly

R
U

V Q
T

P
W

G H

J
D E F
B G

K
A

22902458_040_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


L 36878056 Winch, 12 Volt (Mount 1 ea on Drawbar & Tower) 2 .....Continued
M 36889608 Screw 6
N 36881886 Nut 6
P 95928867 Pin, Cotter 1
Q 36869246 Pin, Clevis 1
R 36783009 Pulley 1
S 36850402 Breaker, 70amp Circuit 1
T 36794204 Switch, Toggle 2
U 54413885 Bracket, Winch Switch 1
V 95942496 Screw 2
W 36525905 Decal, Electric Winch 2
X 36888774 Harness, Electric Winch (Not Shown) 1

22902456
Bottom Tower Assembly

N
M
P
L
K
Q
J

G
H

C
B
A

22902458_041_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


A 36881886 Nut 1
B 36876225 Cable ( 5460mm ) 1
C 36923662 Handle, Winch 1
D 36923654 Winch, Manual 1
E 54370754 L-Bolt 1
F 92368687 Screw 4
G 22348825 Bottom Tower Assembly ( Galvanized ) 1
22348817 Bottom Tower Assembly ( Painted ) 1
Continued.....

22902456 41
Bottom Tower Assembly

N
M
P
L
K
Q
J

G
H

C
B
A

22902458_042_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


H 22335053 Shroud, Wire 1 .....Continued
J 36783009 Pulley 1
K 95928867 Pin, Cotter 1
L 36869246 Pin, Clevis 1
M 95934998 Washer 4
N 96702659 Screw 4
P 22284079 Slide, Tower (Ganvanized) 2
36869196 Slide, Tower (Painted) 2
Q 36769743 Nut 4

42 22902456
Middle Tower Assembly

H
G
F
D
E C

22902458_043_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


A 22284087 Middle Tower Assembly ( Galvanized ) 1
36895167 Middle Tower Assembly ( Painted ) 1
B 36783009 Pulley 1
C 95928867 Pin, Cotter 1
D 36783868 Pin, Clevis 1
E 36769743 Nut 4
F 22284079 Slide, Tower( Galvanized ) 2
36869196 Slide, Tower( Painted) 2
G 95934998 Washer 4
H 96702659 Screw 4

22902456 43
Top Tower Assembly

22902458_044_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


A 22284111 Top Tower Assembly ( Galvanized ) 1
36922904 Top Tower Assembly ( Painted ) 1
B 95923363 Nut, Locking 2
C 95935011 Washer 4
D 22284103 Crossbar ( Galvanized ) 1
36922854 Crossbar ( Painted ) 1
E 95995478 Screw 2

44 22902456
Cable Routing

J
D

F
C

H D
G

B
A

22902458_045_05/06_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


A 36923654 Winch, Manual 1
B 22348825 Bottom Tube Assembly (Galvanized) 1
22348817 Bottom Tube Assembly (Painted) 1
C 36876225 Cable ( 5460 mm ) 1
D 36783009 Pulley 5
E 22284087 Middle Tube Assembly (Galvanized) 1
36895167 Middle Tube Assembly (Painted) 1
F 22284111 Top Tube Assembly (Galvanized) 1
36922904 Top Tube Assembly (Painted) 1
G -------- Drawbar ( Ref ) 1
H 36868545 Cable ( 3430 ) 1
J -------- Tower Assembly ( Ref ) 1

22902456 45
46 22902456
22902456 47
48 22902456
22902456 49
50 22902456
NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE


-------- ................................. 45 22515738 ............................38 35388511 ............................18
22144521 ............................. 9 22515753 ............................13 35392307 ............................20
22246268 ........................... 10 ...........................................38 35516582 ............................21
22246797 ........................... 21 22515761 ............................38 35578194 ............................21
22253470 ............................. 7 22515779 ............................38 35605187 ..............................8
.......................................... 28 22819023 ............................13 35607829 ............................28
22258446 ........................... 14 22876379 ............................10 35607837 ............................28
22260905 ........................... 20 22884977 ............................11 35736094 ..............................8
22262315 ........................... 20 22884985 ............................11 36073542 ..............................6
22267579 ........................... 28 22884993 ............................11 ...........................................10
22284079 ........................... 42 22885008 ............................12 36509073 ..............................8
.......................................... 43 22885016 ............................12 36520948 ............................30
22284087 ........................... 43 22885024 ............................12 36524304 ............................30
.......................................... 45 22885032 ............................11 36524353 ............................30
22284103 ........................... 44 22885057 ............................11 36525905 ............................40
22284111 ........................... 44 22885065 ............................11 36529782 ............................29
.......................................... 45 22885073 ............................11 36529808 ............................31
22335053 ........................... 42 22885081 ............................12 36529824 ............................31
22348817 ........................... 41 22885099 ............................11 36531564 ............................31
.......................................... 45 22885107 ............................11 36534667 ............................29
22348825 ........................... 41 22885115 ............................11 36769503 ............................39
.......................................... 45 22885123 ............................11 36769743 ............................42
22369052 ........................... 27 22885131 ............................12 ...........................................43
22382949 ........................... 10 22885156 ............................12 36772028 ............................28
22389381 ........................... 13 22888291 ............................12 36779346 ............................24
22439889 ........................... 15 22888309 ............................12 ...........................................38
22439897 ........................... 15 22986517 ............................17 36783009 ............................25
22451702 ........................... 39 22988885 ............................17 ...........................................40
22494850 ............................. 7 35271170 ............................25 ...........................................42
22501217 ............................. 6 35273366 ............................13 ...........................................43
.......................................... 24 ...........................................14 ...........................................45
22515480 ........................... 36 35279025 ............................10 36783868 ............................43
22515498 ........................... 36 ...........................................13 36786218 ............................25
22515506 ........................... 36 ...........................................14 36786457 ............................22
22515514 ........................... 36 ...........................................19 36787398 ..............................9
22515522 ........................... 36 ...........................................28 36792828 ............................18
22515530 ........................... 36 35282078 ............................19 36794170 ............................26
22515548 ........................... 36 35282565 ............................10 36794204 ............................40
22515555 ........................... 36 35292986 ............................10 36796068 ............................10
22515571 ........................... 36 35296342 ............................15 36841245 ............................22
22515589 ........................... 37 ...........................................19 36843282 ............................26
22515597 ........................... 37 35300771 ............................39 ...........................................27
22515605 ........................... 37 35304047 ..............................8 36844975 ............................21
22515613 ........................... 37 35315274 ............................11 36845493 ............................18
22515621 ........................... 37 35337435 ............................22 36847747 ............................36
22515639 ........................... 37 35356583 ............................39 36848224 ............................10
22515647 ........................... 37 35361849 ............................18 36848752 ............................22
22515654 ........................... 37 35363498 ............................15 36850402 ............................40
22515662 ........................... 37 ...........................................18 36853257 ............................21
22515670 ........................... 37 ...........................................19 36853265 ............................21
22515688 ........................... 38 35371772 ............................22 36861656 ............................16
22515696 ........................... 38 35371798 ............................22 36868479 ............................16
22515704 ........................... 38 35376094 ..............................8 36868545 ............................45
22515712 ........................... 38 35384577 ............................20 36868727 ............................14
22515720 ........................... 24 35384593 ............................20 36869196 ............................42
.......................................... 38 35385533 ............................22 ...........................................43

Parts Book 51
NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE


36869246 ........................... 25 36892685 ............................21 54568779 ............................31
.......................................... 40 36895167 ............................43 54568787 ............................29
.......................................... 42 ...........................................45 54568803 ............................29
36869253 ........................... 25 36898096 ............................14 54604921 ............................29
36870020 ............................. 7 ...........................................39 54604947 ............................30
.......................................... 26 36898104 ............................14 54604962 ............................30
36870566 ........................... 16 ...........................................27 54605027 ............................30
.......................................... 19 36899037 ............................13 54625207 ............................31
36870574 ........................... 16 ...........................................14 92368687 ............................10
36871614 ........................... 14 36922854 ............................44 ...........................................27
36875565 ........................... 13 36922904 ............................44 ...........................................41
.......................................... 14 ...........................................45 95067864 ............................13
36875953 ........................... 22 36923050 ............................23 95916532 ............................18
36876225 ........................... 41 36923068 ............................23 95920674 ............................13
.......................................... 45 36923076 ............................23 95923298 ............................21
36876746 ........................... 39 36923084 ............................22 ...........................................28
36876803 ........................... 39 ...........................................23 95923363 ............................24
36877579 ............................. 7 36923134 ............................28 ...........................................44
.......................................... 27 36923142 ............................27 95928867 ............................25
36878056 ........................... 40 36923167 ............................27 ...........................................40
36878197 ........................... 16 36923175 ............................27 ...........................................42
36878379 ........................... 16 36923183 ..............................6 ...........................................43
36879195 ........................... 26 ...........................................27 95934998 ..............................9
36880995 ........................... 26 36923209 ............................27 ...........................................14
36881100 ............................. 6 36923225 ............................27 ...........................................42
.......................................... 18 36923233 ............................27 ...........................................43
36881548 ........................... 39 36923241 ..............................8 95935003 ..............................8
36881886 ............................. 9 36923258 ............................25 95935011 ............................26
.......................................... 19 36923266 ..............................7 ...........................................44
.......................................... 20 .............................................9 95935029 ............................28
.......................................... 26 36923274 ............................19 95935060 ..............................9
.......................................... 40 36923282 ............................21 95942496 ............................40
.......................................... 41 36923290 ..............................6 95953998 ..............................9
36883791 ........................... 23 .............................................8 95962734 ............................39
36883825 ........................... 22 36923407 ..............................6 95995478 ............................24
36884948 ............................. 6 ...........................................10 ...........................................44
.......................................... 15 36923415 ..............................9 96701750 ..............................8
36885549 ........................... 25 36923654 ..............................6 96702659 ............................42
36885564 ........................... 18 .............................................9 ...........................................43
36885614 ........................... 25 ...........................................41 96704408 ............................20
36885697 ........................... 26 ...........................................45 96721527 ..............................9
36885838 ........................... 24 36923662 ..............................7 96721550 ..............................9
36885945 ........................... 24 ...........................................10 96730411 ............................13
36888170 ........................... 17 ...........................................41 ...........................................14
36888451 ........................... 17 44004539 ............................16 96739313 ............................27
36888469 ........................... 17 54363734 ............................24
36888477 ........................... 17 54369806 ............................29
36888485 ........................... 17 54369814 ............................29
36888493 ........................... 17 54370754 ............................41
36888501 ........................... 17 54399506 ..............................8
36888683 ........................... 23 54413885 ............................40
36888774 ........................... 40 54418306 ............................39
36889608 ............................. 9 54462353 ............................22
.......................................... 19 54518758 ..............................8
.......................................... 40 54568753 ............................30
36890135 ........................... 16 54568761 ............................31

52 Parts Book
WORD INDEX

A Card
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Light Tower Safety . . . . . . . . . . . . . . . . . . . . . 31
Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Casting
Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Chain & Hook Assembly . . . . . . . . . . . . . . . . . . . . . 9
B
Clamp
Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Band Assembly . . . . . . . . . . . . . . . . . . . . . . . . 36
Battery 1000CCA (Optional) . . . . . . . . . . . . . . . . . 21
Band Left Angle Bracket . . . . . . . . . . . . . . . . . 36
Battery 600CCA . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Band Right Angle Bracket . . . . . . . . . . . . . . . . 36
Beam
Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3-Wire (Junction Box) . . . . . . . . . . . . . . . . . . . 24
Bearing
Quick Connect . . . . . . . . . . . . . . . . . . . . . . . . 38
Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cord with Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 8
BLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Bolt
3 Potition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cover
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control Panel . . . . . . . . . . . . . . . . . . . . . . 22, 23
Bottle
Crossbar ( Galvanized ) . . . . . . . . . . . . . . . . . . . . 44
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 15
Crossbar ( Painted ) . . . . . . . . . . . . . . . . . . . . . . . 44
Bottom Tower Assembly ( Galvanized ) . . . . . . . . 41
Cup
Bottom Tower Assembly ( Painted ) . . . . . . . . . . . 41
Bearing Inner . . . . . . . . . . . . . . . . . . . . . . . . . 12
Bottom Tube Assembly (Galvanized) . . . . . . . . . . 45
Bearing Outer . . . . . . . . . . . . . . . . . . . . . . . . . 12
Bottom Tube Assembly (Painted) . . . . . . . . . . . . . 45
Box
Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 D
Junction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Decal
Brace Collapsing Jack Stand . . . . . . . . . . . . . . . . . . 29
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Combustible Gas . . . . . . . . . . . . . . . . . . . . . . 30
Bracket Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . . 40
Ballast Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Engine Wiring Diagram . . . . . . . . . . . . . . . . . . 29
Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 General Data . . . . . . . . . . . . . . . . . . . . . . . . . 29
Coupler 3 Position . . . . . . . . . . . . . . . . . . . . . . 8 Hazardous Voltage . . . . . . . . . . . . . . . . . . . . . 30
Door Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Hot Pressurized Fluid . . . . . . . . . . . . . . . . . . . 31
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Improper Operation . . . . . . . . . . . . . . . . . . . . . 29
Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 ISO Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . 31
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . 31
Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Line Up Arrows . . . . . . . . . . . . . . . . . . . . . . . . 30
Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . 39 Non-Vertical Tower . . . . . . . . . . . . . . . . . . . . . 30
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Operating Instructions . . . . . . . . . . . . . . . . . . . 29
Winch Switch . . . . . . . . . . . . . . . . . . . . . . . . . 40 Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 22
Breaker Radiator Hot Fill . . . . . . . . . . . . . . . . . . . . . . . 30
70amp Circuit . . . . . . . . . . . . . . . . . . . . . . . . . 40 Rotating Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Standard Straight . . . . . . . . . . . . . . . . . . . . . . 30
Tower Operating Instructions . . . . . . . . . . . . . 31
Towing Notice . . . . . . . . . . . . . . . . . . . . . . . . . 29
C
Ultra Violet Radiation . . . . . . . . . . . . . . . . . . . 30
Cable
Decal. Generator Wiring Diagram . . . . . . . . . . . . . 29
Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 27
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 9
Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drawbar ( Ref ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cable ( 3430 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cable ( 5460 mm ) . . . . . . . . . . . . . . . . . . . . . . . . 45
Cable ( 5460mm ) . . . . . . . . . . . . . . . . . . . . . . . . . 41 E
Cap Elbow
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 23

Parts Book 53
WORD INDEX
Engine K
Kubota (Lightsource Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Code A) . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Kit
Kubota (Lightsource HA Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Code A) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
L
Engine Lift Pump (Part of Engine) . . . . . . . . . . . . 18
Lamp
Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
L-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
F Lens
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 27 Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Filter Light
Engine Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Low Fuel (Not Shown) . . . . . . . . . . . . . . . . . . 22
Engine Fuel . . . . . . . . . . . . . . . . . . . . . . . 16, 19
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
M
Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Middle Tower Assembly ( Galvanized ) . . . . . . . . . 43
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Middle Tower Assembly ( Painted ) . . . . . . . . . . . . 43
From Engine Return . . . . . . . . . . . . . . . . . . . . . . . 19
Middle Tube Assembly (Galvanized) . . . . . . . . . . . 45
From Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Middle Tube Assembly (Painted) . . . . . . . . . . . . . 45
Fuel Tank Pipe Assembly . . . . . . . . . . . . . . . . . . . 20
Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
G
Gasket
N
Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Nut
Reflector Housing . . . . . . . . . . . . . . . . . . . . . . 37
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Top Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Guard
U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
H Nut (2 per Screw) . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Handle Nut (L.H. Fender only) . . . . . . . . . . . . . . . . . . . . . . 27
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Nutsert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Winch . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 10, 41
Harness
O
Electric Winch (Not Shown) . . . . . . . . . . . . . . 40
Optical Assembly . . . . . . . . . . . . . . . . . . . . . . . . 6, 24
Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hitch
Dual
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . 8 P
Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Panel
Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
L.H. Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
R.H. Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
I
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Insulator
Parts Not Illustrated . . . . . . . . . . . . . . . 13, 16, 17, 28
Lamp Holder . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Parts not Illustrated . . . . . . . . . . . . . . . . . . . . . . . . 20
Isolator
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 10, 25, 26
250 lb . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 14
Clevis . . . . . . . . . . . . . . . . . . . . . . 25, 40, 42, 43
Cotter . . . . . . . . . . . . . . . . . . . 11, 25, 40, 42, 43
J Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Jack Pintle
Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Jack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Plate
J-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Heat Sink . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

54 Parts Book
WORD INDEX
Pulley . . . . . . . . . . . . . . . . . . . . . . 25, 40, 42, 43, 45 Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Support
R Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Radiator Bottom Hose . . . . . . . . . . . . . . . . . . . . . . 17 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Radiator Top Hose . . . . . . . . . . . . . . . . . . . . . . . . 17 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 40
Twist-LOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Water Temp. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . . 39 T
Relfector Tank
Dimpled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 18
Relief Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rest Tire & Wheel Assembly . . . . . . . . . . . . . . . . . . . 6, 10
Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 To Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ring Top Tower Assembly ( Galvanized ) . . . . . . . . . . . 44
Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Top Tower Assembly ( Painted ) . . . . . . . . . . . . . . 44
Rivet Top Tube Assembly (Galvanized) . . . . . . . . . . . . . 45
Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Top Tube Assembly (Painted) . . . . . . . . . . . . . . . . 45
Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Tower Assembly ( Ref ) . . . . . . . . . . . . . . . . . . . . . 45
Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Trunnion
Galvanized . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
S Trunnion (Wire to Ballast) . . . . . . . . . . . . . . . . . . . 24
Screw Tube
Tapping (R.H. Fender only) . . . . . . . . . . . . . . 27 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Screw (L.H. Fender only) . . . . . . . . . . . . . . . . . . . 27
Seal W
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Washer . . . . . . . .8, 9, 12, 13, 14, 26, 28, 42, 43, 44
Sensor External Tooth . . . . . . . . . . . . . . . . . . . . . . . . 38
Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Proximity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Nylon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shackle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Shield Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 28 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Shroud 12 Volt (Mount 1 ea on Drawbar & Tower) . . . 40
Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Manual . . . . . . . . . . . . . . . . . . . . . . . . . 9, 41, 45
Sleeve
Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Slide
Tower (Ganvanized) . . . . . . . . . . . . . . . . . . . . 42
Tower (Painted) . . . . . . . . . . . . . . . . . . . . . . . 42
Tower( Galvanized ) . . . . . . . . . . . . . . . . . . . . 43
Tower( Painted) . . . . . . . . . . . . . . . . . . . . . . . 43
Socket
Mogul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Spring
Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Slipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stem
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 38
Strap
Ground (Not Illustrated) . . . . . . . . . . . . . . . . . 21
Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Parts Book 55
WORD INDEX

56 Parts Book
Ingersoll Rand Company
Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028

©2006 Ingersoll Rand Company, Printed in the USA

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