LG 42LG5010, 42LG5020, 42LG5030 Chassis LD84D

LCD TV SERVICE MANUAL
CHASSIS : LD84D
MODEL : 42LG5010 42LG5020 42LG5030

CAUTION
42LG5010-ZD 42LG5020-ZB 42LG5030-ZE
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
CONTENTS .............................................................................................. 2 PRODUCT SAFETY ..................................................................................3 SPECIFICATION ........................................................................................6 ADJUSTMENT INSTRUCTION ...............................................................13 TROUBLE SHOOTING ............................................................................22 BLOCK DIAGRAM...................................................................................28 EXPLODED VIEW .................................................................................. 29 SVC. SHEET ...............................................................................................
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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LGE Internal Use Only
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts.
Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
AC Volt-meter
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
To Instrument's exposed METALLIC PARTS
0.15uF
Good Earth Ground such as WATER PIPE, CONDUIT etc.
1.5 Kohm/10W
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First. General Servicing Precautions 1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc". 3. Do not spray chemicals on or near this receiver or any of its assemblies. 4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99% strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required. 5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped. 6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last. 8. Use with this receiver only the test fixtures specified in this service manual. CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver. Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the
unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static type solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.) General Soldering Guidelines 1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 to 600 F F. 2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead. 3. Keep the soldering iron tip clean and well tinned. 4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners. 5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature. (500 to 600 F F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suctiontype solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuitboard printed foil. 6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature (500 to 600 F F) b. First, hold the soldering iron tip and solder the strand against the component lead until the solder melts. c. Quickly move the soldering iron tip to the junction of the component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil. d. Closely inspect the solder area and remove any excess or splashed solder with a small wire-bristle brush.
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IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above. Removal 1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts. 2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC. Replacement 1. Carefully insert the replacement IC in the circuit board. 2. Carefully bend each IC lead against the circuit foil pad and solder it. 3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas). "Small-Signal" Discrete Transistor Removal/Replacement 1. Remove the defective transistor by clipping its leads as close as possible to the component body. 2. Bend into a "U" shape the end of each of three leads remaining on the circuit board. 3. Bend into a "U" shape the replacement transistor leads. 4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection. Power Output, Transistor Device Removal/Replacement 1. Heat and remove all solder from around the transistor leads. 2. Remove the heat sink mounting screw (if so equipped). 3. Carefully remove the transistor from the heat sink of the circuit board. 4. Insert new transistor in the circuit board. 5. Solder each transistor lead, and clip off excess lead. 6. Replace heat sink. Diode Removal/Replacement 1. Remove defective diode by clipping its leads as close as possible to diode body. 2. Bend the two remaining leads perpendicular y to the circuit board. 3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board. 4. Securely crimp each connection and solder it. 5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder. Fuse and Conventional Resistor Removal/Replacement 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. 3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered. At IC Connections To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections). 1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary). 2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern. 3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection. 4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire. At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board. 1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens. 2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern. 3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
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SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application Range.
This spec sheet is applied to the 37"/42"/47"/52" LCD TV used LA84A chassis.
3. Test method
3.1 Performance : LGE TV test method followed. 3.2 Demanded other specification Safety : CE, IEC specification EMC : CE, IEC
2. Specification
Each part is tested as below without special appointment 2.1 Temperature : 255C(779F), CST : 405C 2.2 Relative Humidity : 6510% 2.3 Power Voltage : Standard input voltage (100~240V@ 50/60Hz) Standard Voltage of each products is marked by models 2.4 Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM . 2.5 The receiver must be operated for about 5 minutes prior to the adjustment.
4. General Specification
No 1 2 3 Aspect Ratio LCD Module Item Display Screen Device 16:9 37" TFT LCD FHD 42" TFT LCD FHD 47" TFT LCD FHD 52" TFT LCD FHD 4 5 6 7 Operating Environment Storage Environment Input Voltage Power Consumption Temp. : 0 ~ 40 deg Humidity : 0 ~ 85% Temp. : -20 ~ 60 deg Humidity : 0 ~ 85 % AC100 ~ 240V, 50/60Hz Power on (Green) 37" 42" 47" 52" 8 Type Size 37" 42" 47" 52" 9 Pixel Pitch 37" 42" 47" 52" 10 Back Light 37" 42" 47" 52" 11 12 Display Colors Coating 3H, AG 132W ( 7.86 + 125 W) 197W (13.2 + 184 W) 242W (26.4 + 216.1 W) 335W (20.16 + 315 W) 877(H) x 516.8(V) x 55.5(D) 983.0(H) x 576.0(V) x 52.7(D) 1096.0(H) x 640.0(V) x 51.0(D) 1219.0(H) x 706.7(V) x 64.6(D) 0.42675(H) x 0.42675(V) 0.4845 0.5415 (H) x 0.1805(V) 0.600(H) x 0.600(V) TBD(EEFL), Straight type 18pcs, Straight type 20CCFL, Straight type 24CCFTs, direct type LG5000 LG5000 LG5000 With inverter LG5000 LCD + Backlight LGE SPEC MAKER : 37"- LPL 42"- AUO 47"- CMO 52"- SHARP Specification 37/42/47/52" wide Color Display Module LCD Remark
16.7M (16,777,216)
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5. MODEL General Specification

No 1 Item Broadcasting system 1) PAL-BG 2) PAL-DK 3) PAL-I/I 4) SECAM L/L 5) DVB-T (ID TV) 2 3 Receiving system Scart Jack (2EA) Analog : Upper Heterodyne Digital : COFDM PAL, SECAM Scart 1 Jack is Full scart and support RF-OUT(analog) Scart 2 jack is Half scart and support MNT/DTV-OUT. 4 5 6 7 8 Video Input RCA(1EA) S-Video Input (1EA) Component Input (1EA) RGB Input HDMI Input (3EA) PAL, SECAM, NTSC PAL, SECAM, NTSC Y/Cb/Cr Y/Pb/Pr RGB-PC HDMI1-DTV/DVI HDMI2-DTV HDMI3-DTV 9 Audio Input (3EA) RGB/DVI Audio Component AV 10 11 12 SDPIF out (1EA) Earphone out (1EA) USB (1EA) SPDIF out Antenna, AV1, AV2, AV3, Component, RGB, HDMI1, HDMI2, HDMI3 For service only L/R Input Analog(D-SUB 15PIN) PC(HDMI version 1.3) Support HDCP 4 System : PAL, SECAM, NTSC, PAL60 4 System : PAL, SECAM, NTSC, PAL60 Specification Remarks
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6. Chroma & Brightness

6.1 37"LCD Module No. 1. 2. 3. 4. Luminance Contrast Ratio CIE Color Coordinates White RED Green Blue Item Viewing Angle<CR>10> Specification Right/Left/Up/Down Luminance (cd/m2) Variation CR WX WY Xr Yr Xg Yg Xb Yb 1) Standard Test Condition (The unit has been ON) 2) Stable for approximately 30 minutes in a dark environment at 252_ 3) The values specified are at approximate distance 50Cm from the LCD surface 4) Ta= 252C, VLCD=12.0V, fV=60Hz, Dclk=148.5MHz VBR_A=1.6V, ExtVBR_B=100% 6.2 42"LCD Module No. 1. 2. 3. 4. Luminance Contrast Ratio CIE Color Coordinates White RED Green Blue Item Viewing Angle<CR>10> Specification Right/Left/Up/Down Luminance (cd/m2) Variation CR WX WY Xr Yr Xg Yg Xb Yb 1) Standard Test Condition(The unit has been ON) 2) Stable for approximately 60 minutes in a dark environment at 25_ 3) The values specified are at approximate distance 50Cm from the LCD surface 1000 Typ -0.03 400 Min. Typ. 89 500 1500 0.280 0.290 0.640 0.330 0.290 0.600 0.150 0.060 Typ +0.03 AUO(42") 1.3 MAX / MIN Max. Remark 1000 Typ -0.03 Min. 89 400 500 1400 0.279 0.292 0.641 0.334 0.291 0.614 0.145 0.062 Typ +0.03 LPL(37") 1.3 MAX / MIN Typ. Max. Remark
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6.3 47"LCD Module No. 1. 2. 3. 4. Luminance Contrast Ratio CIE Color Coordinates White RED Green Blue Item Viewing Angle<CR>10> Specification Right/Left/Up/Down Luminance (cd/m2) Variation CR WX WY Xr Yr Xg Yg Xb Yb 1) Stable for approximately 60 minutes in a dark environment at 252_ and windless room 2) Ambient Humidity: 501%RH 3) Supply Voltage: 12V 4) Lamp Current: 5.20.5mA 5) Oscillating Frequency: 663KHz 6) Frame rate: 60Hz 1800 Typ -0.03 Min. 80 450 Typ. 88 500 2000 0.280 0.285 0.638 0.331 0.272 0.590 0.144 0.068 Typ +0.03 CMO(47") 1.3 MAX / MIN Max. Remark
6.4 52"LCD Module No. 1. 2. 3. 4. Luminance Contrast Ratio CIE Color Coordinates White RED Green Blue Item Viewing Angle<CR>10> Specification Right/Left/Up/Down Luminance (cd/m2) Variation CR WX WY Xr Yr Xg Yg Xb Yb 1) Standard Test Condition (The unit has been ON) 2) Stable for approximately 30 minutes in a dark environment at 252_ 3) The values specified are at approximate distance 40Cm from the LCD surface 4) Ta=25C, Vcc=12.0V, VINV =24.0V, VBRT=3.3V, Timing: 60Hz (typ. value) 5) Measurement condition: Set the value of VBRT to maximum luminance of white. 1000 Typ -0.03 Min. 70 360 Typ. 88 450 1500 0.272 0.277 0.640 0.330 0.280 0.600 0.150 0.060 Typ +0.03 SHARP(52") 1.25 MAX / MIN Max. Remark
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7. SET Optical Feature

(Measurement Condition: Full white/ Dynamic) -> Measure the black luminance after 30 seconds. Luminance (min) AV, COMPONENT, HDMI 400cd/m2 400cd/m2 400cd/m2 360cd/m2 C/R(min) AV, COMPONENT, HDMI 1000 1000 1000 1000
No 1 3 3 4
Item 37 inch 42 inch 47 inch 52 inch
module LPL AUO CMO SHARP
Remark LG5000 C/R is excepted for PC mode.
8. Component Video Input (Y, PB, PR)

No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 720x480 720x480 720x480 720x480 720x576 720x576 1280x720 1280x720 1280x720 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 1920x1080 Specification Resolution 15.73 15.63 31.47 31.50 15.625 31.25 45.00 44.96 37.50 31.25 33.75 33.72 56.25 67.433 67.50 H-freq(kHz) 60.00 59.94 59.94 60.00 50.00 50.00 60.00 59.94 50 50.00 60.00 59.94 50.00 59.94 60 V-freq(Hz) Remark SDTV, DVD 480i SDTV, DVD 480i SDTV, 480p SDTV, 480p SDTV, DVD 625 Line HDTV 576p HDTV 720p HDTV 720p HDTV 720p 50Hz HDTV 1080i HDTV 1080i HDTV 1080i HDTV 1080P HDTV 1080P HDTV 1080P
9. RGB PC
No 1. 2. 3 4. 5 Resolution 720*400 640*480 800*600 832*624 1024*768 H-freq(kHz) 31.468 31.469 37.684 37.879 46.875 49.725 48.363 56.470 60.123 6 7 8 9 10 1280*768 1360*768 1366*768 1280*1024 1920*1080 47.78 47.72 47.56 63.595 66.647 V-freq.(Hz) 70.08 59.94 75.00 60.31 75.00 74.55 60.00 70.00 75.029 59.87 59.8 59.6 60.0 59.988 Pixel clock(MHz) 28.321 25.17 31.50 40.00 49.50 57.283 65.00 75.00 78.75 79.5 84.75 84.75 108.875 138.625 WXGA WXGA WXGA SXGA WUXGA FHD Model only FHD Model only Macintosh VESA(XGA) VESA VESA Input 848x480 60Hz, 852x480 60Hz => 640x480 60Hz Display Proposed Remarks
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10. HDMI Input (DTV)

No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11 12 13 14 15 16 17 Resolution 720*480 720*480 640*480 640*480 720*480 720*480 720*576 1280*720 1280*720 1280*720 1920*1080 1920*1080 1920*1080 1920*1080 1920*1080 1920*1080 1920*1080 H-freq(kHz) 31.47 31.50 31.469 31.469 31.47 31.50 31.25 37.50 44.96 45.00 33.72 33.75 28.125 27.000 56.250 67.433 67.500 60 59.94 60.00 59.94 60.00 50.00 50.00 59.94 60.00 59.94 60.00 50.00 24.00 50 59.94 60 V-freq(Hz) 59.94 Pixel clock(MHz) 27.00 27.027 25.175 25.20 27.000 27.027 27.000 74.176 74.176 74.250 74.176 74.250 74.250 74.250 148.500 148.352 148.500 Proposed SDTV 480P(4:3) SDTV 480P(4:3) SDTV 480P(4:3) SDTV 480P(4:3) SDTV 480P(16:9) SDTV 480P(16:9) SDTV 576P HDTV 720P HDTV 720P HDTV 720P HDTV 1080I HDTV 1080I HDTV 1080I 50Hz HDTV 1080P 24Hz HDTV 1080P 50Hz HDTV 1080P HDTV 1080P HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP HDCP Remark
11. HDMI Input (PC)

NoResolution 1. 2. 3 4. 5 720*400 640*480 800*600 832*624 1024*768 H-freq(kHz) 31.468 31.469 37.684 37.879 46.875 49.725 48.363 56.470 60.123 6 7 8 9 10 1280*768 1360*768 1366*768 1280*1024 1920*1080 47.78 47.72 47.56 63.595 66.647 V-freq.(Hz) 70.08 59.94 75.00 60.31 75.00 74.55 60.00 70.00 75.029 59.87 59.8 59.6 60.0 59.988 Pixel clock(MHz) 28.321 25.17 31.50 40.00 49.50 57.283 65.00 75.00 78.75 79.5 84.75 84.75 108.875 138.625 WXGA WXGA WXGA SXGA WUXGA HDCP HDCP HDCP FHD Model only, HDCP FHD Model only, HDCP Macintosh VESA(XGA) HDCP HDCP VESA HDCP VESA Proposed HDCP HDCP Remarks
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12. Mechanical specification

12-1. 37LG5000 No. 1. Product Dimension 2. Product Before Packing After Packing Only SET With BOX 12-2. 42LG5000 No. 1. Product Dimension 2. Product Before Packing After Packing Only SET With BOX 12-3. 47LG50 No. 1. Product Dimension 2. Product Before Packing After Packing Only SET With BOX 12-4. 52LG5000 No. 1. Product Dimension 2. Product Before Packing After Packing Only SET With BOX Item Widt(W) 1291.7 1386 Content Length(D) 342.9 411 39.5 46.2 Height(H) 892.2 976 Unit mm mm mm Kg Kg With Stant Remark Item Widt(W) 1156.2 1266 Content Length(D) 342.9 460 29.5 35.4 Height(H) 813.1 887 Unit mm mm mm Kg Kg With Stant Remark Item Widt(W) 1034 1330 Content Length(D) 293.4 257 23.5 26.2 Height(H) 735 772 Unit mm mm mm Kg Kg With Stant Remark Item Widt(W) 936.4 1195 Content Length(D) 293.8 253 18.3 23 Height(H) 684.4 665 Unit mm mm mm Kg Kg With Stant Remark
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ADJUSTMENT INSTRUCTION
1. Application Range
These instructions are applied to all of the LCD TV, LD84D Chassis. 4. Click "Read" tab, and then load download file(XXXX.bin) by clicking "Read"
(4)
2. Notice
2.1 The adjustment is according to the order which is designated and which must be followed, according to the plan which can be changed only on agreeing. 2.2. Power Adjustment: Free Voltage 2.3. Magnetic Field Condition: Nil. 2.4. Input signal Unit: Product Specification Standard 2.5. Reserve after operation: Above 5 Minutes (Heat Run) Temperature : at 25C5C Relative humidity : 65 10% Input voltage : 220V, 60Hz 2.6. Adjustment equipments: Color Analyzer (CA-210 or CA110), Pattern Generator (MSPG-925L or Equivalent), DDC Adjustment Jig equipment, SVC remote controller 2.7. Dont push The "IN STOP KEY" after completing the function inspection.
filexxx.bin
5. Click "Auto" tab and set as below 6. Click "Run". 7. After downloading, check "OK" message.
(5)
filexxx.bin
(6) (8)...........OK
3. Main PCB check process

O APC - After Manual-Insult, executing APC O Download 1. Execute ISP program "Mstar ISP Utility" and then click "Config" tab. 2. Set as below, and then click "Auto Detect" and check "OK" message. If display "Error", Check connect computer, jig, and set. 3. Click "Connect" tab. If display "Cant ", Check connect computer, jig, and set.
(7)
(1)
(3)
(2) OK
Controllare la frequenza: Usare una frequenza da 200KHz a 400KHz
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O USB DOWNLOAD 1. Put the USB Stick to the USB socket 2. Automatically detecting update file in USB Stick - If your downloaded program version in USB Stick is Low, it didnt work. But your downloaded version is High, USB data is automatically detecting 3. Show the message "Copying files from memory"
3.1 ADC Process 3.1.1 PC input ADC 3.1.1.1 Auto RGB Gain/Offset Adjustment - Convert to PC in Input-source - Signal equipment displays Output Voltage: 700 mVp-p Impress Resolution XGA (1024 x 768 @ 60Hz) Model : 60 in Pattern Generator Pattern : 65 in Pattern Generator (MSPG-925 SERISE)
4. Updating is staring. Adjustment pattern (PC ) - Adjust by commanding AUTO_COLOR_ADJUST. 3.1.1.2 Confirmation - We confirm whether "0xAA (RGB)" address of EEPROM "0xA2" is "0xAA" or not. - If "0xAA (RGB)" address of EEPROM "0xA2" isnt "0xAA", we adjust once more - We can confirm the ADC values from "0xA4~0XA9 (RGB)" addresses in a page "0xA2" *Manual ADC process using Service Remocon. After enter Service Mode by pushing "ADJ" key, execute "ADC Adjust" by pushing " " key at "ADC CALIBRATION: RGB-PC". 3.2.1 COMPONENT input ADC 3.2.1.1 Component Gain/Offset Adjustment - Convert to Component in Input-source - Signal equipment displays Impress Resolution 480i
5. Updating Completed, The TV will restart automatically. 6. If your TV is turned on, check your updated version and Tool option. (explain the Tool option, next stage) * If downloading version is more high than your TV have, TV can lost all channel data. In this case, you have to channel recover. if all channel data is cleared, you didnt have a DTV/ATV test on production line. O After downloading, have to adjust TOOL OPTION again. 1. Push "IN-START" key in service remote controller 2. Select "Tool Option 1" and Push "OK" button 3. Punch in the number. (Each model has their number.) 4. Completed selecting Tool option
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MODEL: 209 in Pattern Generator(480i Mode) PATTERN : 65 in Pattern Generator( MSPG-925 SERISE) Impress Resolution 1080i MODEL: 223 in Pattern Generator(1080i Mode) PATTERN: 65 in Pattern Generator( MSPG-925 SERISE)
3.2 Function Check 3.2.1 Check display and sound -Check Input and Signal items. (cf. work instructions) 1. TV 2. AV (SCART1/SCART2/S-VHS/CVBS) 3. COMPONENT (480i) 4. RGB (PC : 1024 x 768 @ 60hz) 5. HDMI 6. PC Audio In * Display and Sound check is executed by Remote controller.
4. Total Assembly line process

4.1 Adjustment Preparation - W/B Equipment condition CA210: CH 9, Test signal: Inner pattern (85IRE) - Above 5 minutes H/run in the inner pattern. ("power on" key of adjust remote control) - 15 Pin D-Sub Jack is connected to the AUTO W/B EQUIPMENT. - Adjust Process will start by execute I2C Command (Inner pattern (0xF3, 0xFF).
Color Temperature Cool 11,000k K X=0.276 (0.002) LG5000 <Test Signal> Y=0.283 (0.002) Medium 9,300k K X=0.285 (0.002) Y=0.293 (0.002) Warm 6,500k K X=0.313 (0.002) Inner pattern (216gray,85IRE)
Adjustment pattern (COMPONENT ) - Adjust by commanding AUTO_COLOR_ADJUST. 3.2.1.2 Confirmation - We confirm whether "0xB3 (480i)/0xBC (1080i)" address of EEPROM "0xA2" is "0xAA" or not. - If "0xB3 (480i)/0xBC(1080i)" address of EEPROM "0xA2" isnt "0xAA", we adjust once more - We can confirm the ADC values from "0xAD~0XB2 (480i)/0XB6~BB (1080i)" addresses in a page "0xA2" *Manual ADC process using Service Remocon. After enter Service Mode by pushing "ADJ" key, execute "ADC Adjust" by pushing " " key at "ADC CALIBRATION :COMPONENT". Impress Resolution 480i
Y=0.329 (0.002)
- Adjust Process will finish by execute I2C Command (Inner pattern (Inner pattern (0xF3,0x00)). ** Caution ** Color Temperature: COOL, Medium, Warm One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0. (when R/G/B Gain are all C0, it is the FULL Dynamic Range of Module) *Manual W/B process using adjusts Remote control. - After enter Service Mode by pushing "ADJ" key, - Enter White Pattern off of service mode, and change off -> on. - Enter "W/B ADJUST" by pushing " " key at "3. W/B ADJUST".
Impress Resolution 1080i
- 15 -
- After done all adjustments, Press "In-start" button and compare Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable. If it is not same, then correct it same with BOM and unplug AC cable. For correct it to the models module from factory JIG model. - Dont push The "IN STOP KEY" after completing the function inspection. 4.2 DPM operation confirmation (Only Apply for MNT Model) Check if Power LED Color and Power Consumption operate as standard. - Set Input to RGB and connect D-sub cable to set - Measurement Condition: (100~240V@ 50/60Hz) - Confirm DPM operation at the state of screen without Signal 4.3 DDC EDID Write (RGB 128Byte) - Connect D-sub Signal Cable to D-Sub Jack. - Write EDID DATA to EEPROM (24C02) by using DDC2B protocol. - Check whether written EDID data is correct or not. 4.4. DDC EDID Write (HDMI 256Byte) - Connect HDMI Signal Cable to HDMI Jack. - Write EDID DATA to EEPROM(24C02) by using DDC2B protocol. - Check whether written EDID data is correct or not 4.5. Serial number (RS-232C) - Press "Power on" key of service remocon.(Baud rate : 115200 bps) - Connect RS232 Signal Cable to RS-232 Jack. - Write Serial number by use RS-232. - Must check the serial number at the Diagnostics of SET UP menu. (Refer to below).
- 16 -
4.5 EDID DATA

Note) Because downloading can be down at the power on mode only, if it is not set, press the Power ON key of the remote controller to proceed. O HDMI1 EDID (DDC (Display Data Channel) Data
0 10 20 30 40 50 60 70 0 00 00 09 01 36 58 58 00 0 02 67 6E 16 20 D0 26 00 1 FF 11 48 01 00 2C 1F 4C 1 03 03 28 20 E0 8A 36 1A 2 FF 01 4C 01 C4 45 64 47 2 18 0C 55 58 2D 20 80 00 3 FF 03 AF 01 8E 00 11 20 3 F1 00 00 2C 10 E0 A0 00 4 FF 80 CF 01 21 C4 00 54 4 47 10 C4 25 10 2D 70 00 5 FF 73 00 01 00 8E 0A 56 5 84 00 8E 00 3E 10 38 00 6 FF 41 31 66 00 21 20 0A 6 05 B8 21 C4 96 10 1F 00 7 00 96 40 21 1E 00 20 20 7 03 2D 00 8E 00 3E 40 00 8 1E 0A 45 50 02 00 20 20 8 02 01 00 21 C4 96 30 00 9 6D CF 40 B0 3A 1E 20 20 9 20 1D 1E 00 8E 00 20 00 A 01 74 61 51 80 00 20 20 A 22 00 01 00 21 13 25 00 B 00 A3 40 00 18 00 20 20 B 10 72 1D 9E 00 8E 00 00 C 01 57 81 1B 71 00 00 20 C 23 51 80 8C 00 21 C4 00 D 01 4C 80 30 38 FD 00 20 D 15 D0 18 0A 18 00 8E 00 E 01 B0 A9 40 2D 00 00 01 E 07 1E 71 D0 8C 00 21 00 F 01 23 40 70 40 30 FC 8A F 50 20 1C 8A 0A 18 00 27
O HDMI3 EDID (DDC (Display Data Channel) Data

0 10 20 30 40 50 60 70 0 00 00 09 01 36 58 58 00 0 02 67 6E 16 20 D0 26 00 1 FF 11 48 01 00 2C 1F 4C 1 03 03 28 20 E0 8A 36 1A 2 FF 01 4C 01 C4 45 64 47 2 18 0C 55 58 2D 20 80 00 3 FF 03 AF 01 8E 00 11 20 3 F1 00 00 2C 10 E0 A0 00 4 FF 80 CF 01 21 C4 00 54 4 47 30 C4 25 10 2D 70 00 5 FF 73 00 01 00 8E 0A 56 5 84 00 8E 00 3E 10 38 00 6 FF 41 31 66 00 21 20 0A 6 05 98 21 C4 96 10 1F 00 7 00 96 40 21 1E 00 20 20 7 03 25 00 8E 00 3E 40 00 8 1E 0A 45 50 02 00 20 20 8 02 01 00 21 C4 96 30 00 9 6D CF 40 B0 3A 1E 20 20 9 20 1D 1E 00 8E 00 20 00 A 01 74 61 51 80 00 20 20 A 22 00 01 00 21 13 25 00 B 00 A3 40 00 18 00 20 20 B 10 72 1D 9E 00 8E 00 00 C 01 57 81 1B 71 00 00 20 C 23 51 80 8C 00 21 C4 00 D 01 4C 80 30 38 FD 00 20 D 15 D0 18 0A 18 00 8E 00 E 01 B0 A9 40 2D 00 00 01 E 07 1E 71 D0 8C 00 21 00 F 01 23 40 70 40 30 FC 8A F 50 20 1C 8A 0A 18 00 2F
0 10 20 30 40 50 60 70
0 10 20 30 40 50 60 70
O Analog (RGB) EDID table

0 10 20 30 40 50 60 70 0 00 00 09 01 36 58 58 00 0 02 C4 37 30 00 00 00 00 1 FF 11 48 01 00 2C 1F 4C 1 03 8E 00 20 00 00 00 00 2 FF 01 4C 01 C4 45 64 47 2 04 21 C4 25 00 00 00 00 3 FF 03 AF 01 8E 00 11 20 3 00 00 8E 00 00 00 00 00 4 FF 18 CF 01 21 C4 00 54 4 0E 00 21 C4 00 00 00 00 5 FF 73 00 01 00 8E 0A 56 5 1F 1C 00 8E 00 00 00 00 6 FF 41 31 66 00 21 20 0A 6 00 F1 00 21 00 00 00 00 7 00 96 40 21 1A 00 20 20 7 80 27 1C 00 00 00 00 00 8 1E 0A 45 50 02 00 20 20 8 51 00 26 00 00 00 00 00 9 6D CF 40 B0 3A 1E 20 20 9 00 A0 36 0A 00 00 00 00 A 01 74 61 51 80 00 20 20 A 1E 51 80 00 00 00 00 00 B 00 A3 40 00 18 00 20 20 B 30 00 A0 00 00 00 00 00 C 01 57 81 1B 71 00 00 20 C 40 25 70 00 00 00 00 00 D 01 4C 80 30 38 FD 00 20 D 80 30 38 00 00 00 00 00 E 01 B0 A9 40 2D 00 00 01 E 37 50 1F 00 00 00 00 00 F 01 23 40 70 40 30 FC F6 F 00 80 40 00 00 00 00 BC
O HDMI2 EDID (DDC (Display Data Channel) Data

0 10 20 30 40 50 60 70 0 00 00 09 01 36 58 58 00 0 02 67 6E 16 20 D0 26 00 1 FF 11 48 01 00 2C 1F 4C 1 03 03 28 20 E0 8A 36 1A 2 FF 01 4C 01 C4 45 64 47 2 18 0C 55 58 2D 20 80 00 3 FF 03 AF 01 8E 00 11 20 3 F1 00 00 2C 10 E0 A0 00 4 FF 80 CF 01 21 C4 00 54 4 47 20 C4 25 10 2D 70 00 5 FF 73 00 01 00 8E 0A 56 5 84 00 8E 00 3E 10 38 00 6 FF 41 31 66 00 21 20 0A 6 05 B8 21 C4 96 10 1F 00 7 00 96 40 21 1E 00 20 20 7 03 2D 00 8E 00 3E 40 00 8 1E 0A 45 50 02 00 20 20 8 02 01 00 21 C4 96 30 00 9 6D CF 40 B0 3A 1E 20 20 9 20 1D 1E 00 8E 00 20 00 A 01 74 61 51 80 00 20 20 A 22 00 01 00 21 13 25 00 B 00 A3 40 00 18 00 20 20 B 10 72 1D 9E 00 8E 00 00 C 01 57 81 1B 71 00 00 20 C 23 51 80 8C 00 21 C4 00 D 01 4C 80 30 38 FD 00 20 D 15 D0 18 0A 18 00 8E 00 E 01 B0 A9 40 2D 00 00 01 E 07 1E 71 D0 8C 00 21 00 F 01 23 40 70 40 30 FC 8A F 50 20 1C 8A 0A 18 00 17
0 10 20 30 40 50 60 70
0 10 20 30 40 50 60 70
- 17 -
5. Adjusting the White Balance

5.1 Overview
- Purpose and principle for adjusting the white balance - Purpose : Adjust the white balance to reduce the deviation of the module. - Principle: The full dynamic range of the module when the RGB gain on the OSD is 192. In order to adjust the white balance with no saturation of the full dynamic range and the data, fix one of the RGB gains to 192 and decrease the remaining two gains to adjust
6. How to adjust
6.1 How to adjust automatically
1) The adjustment condition should be set by the Power On key. 2) Perform the zero calibration of the Color Analyzer and place the probe close to the display center. 3) Connect the communication cable (RS-232C). 4) Select the desired model of the adjustment program and perform the adjustment. 5) After the adjustment is ended (check the OK sign), check the adjustment condition for each mode of the set. (Warm, Medium, Cool) 6) Disconnect the probe and the communication cable to end the adjustment. * The adjustment should be started with "wb 00 00" and ended with "wb 00 ff", and the offset should be adjusted when necessary.
5.2 Device to use

1) Color Analyzer : CA-210 (NCG: CH 9 / WCG: CH12) 2) Computer to adjust (needed for the automatic adjustment, possible to communicate with the RS-232C) 3) Adjustment remote controller 4) Video Signal Generator MSPG-925F 720p/216Gray (Model:217, Pattern:78) => Applied only when the inner pattern cannot be used *Use the Color Analyzer with the matrix calibrated by the CS1000
6.2 How to adjust manually

1) The adjustment condition should be set by the Power On key. 2) Press the ADJ of the R/C to enter into 'EZ-ADJUST'. 3) Select '10.TEST PATTERN' with the CH +/- key and press the Enter key for 30 minutes or longer to perform the heat run. 4) Perform the zero calibration of the Color Analyzer and fix the sensor with the 10cm or less distance at the center of the LCD module surface when adjusting. 5) Press the ADJ of the R/C to select '7.White-Balance' of the Ez-Adjust and press the right arrow key(G ) to enter into the adjustment mode. (As soon as you press 'G ', the screen is entered into the full white inner pattern.) 6) Fix one of the R/G/B gains to 192 and decrease the remaining two gains to adjust not to exceed 192. 7) The adjustment is done at three white balances of Cool, Medium and Warm. * The inner pattern is basically used, and if it is not possible, the adjustment can be done by selecting the HDMI input. NONE, INNER or HDMI can be selected by the bottom option at the Ez Adjust Menu 7.White Balance menu and it is set to INNER as default. If the adjustment cannot be done by the inner pattern, select the HDMI to adjust. * Adjustment environment and reference 1) Environment illuminance Adjust it to 10 LUX or less at the place where the light source such as lamp should be blocked at maximum. 2) Probe location - PDP: Locate the Color Analyzer (CA-100, CA-100+, CA210) close to the module surface to measure and adjust - LCD: Maintain the Color Analyzer (CA-210) close to the module surface by 10cm or less and keep the probe of the Color Analyzer perpendicular to the module surface (80~ 100). 3) Aging time - Keep the power on after the aging start (with no power off) to perform the heat run for 15 minutes or longer. - Keep the white pattern with the inner pattern for the PDP. - For the LCD, make sure that the back light is turned on by using no signal and the full white pattern or others.
5.3 Measuring instrument wiring diagram
5.4 RS-232C Command used for the automatic adjustment

RS-232C COMMAND [CMD wb wb wb wb wb wb ID 00 00 00 00 00 00 DATA] 00 10 1f 20 2f ff Meaning White Balance adjustment start. Start of adjust gain (Inner white pattern) End of gain adjust Start of offset adjust(Inner white pattern) End of offset adjust End of White Balance adjust(Inner pattern disappeared)
- "wb 00 00": Start Auto-adjustment of white balance. - "wb 00 10": Start Gain Adjustment (Inner pattern) - "jb 00 c0" : - - "wb 00 1f": End of Adjustment * If it needs, offset adjustment (wb 00 20-start, wb 00 2fend) - "wb 00 ff": End of white balance adjustment (inner pattern disappear)
- 18 -
6.3 Reference (White Balance adjustment coordinate and White balance)

O Brightness: Full white 216 Gray O Standard color coordinate and white balance when using the CS-1000 Color temperature COOL MEDIUM WARM Color Coordination x 0.276 0.285 0.313 y 0.283 0.293 0.324 Temp 11000K 9300K 6500K UV 0.0000 0.0000 0.0000
8. Set the shipping mode (In-stop)

- After completing the final test, in order to set the set to the shipping condition, press the In-Stop key of the R/C to make sure that the set is turned off.
9. GND and resisting pressure test

9.1 How to test
1) Preparing for the automatic test on the GND & resisting pressure - Make sure that the power cord is completely inserted into the set. (When it is disconnected or loosened, test after inserting it) 2) Perform the automatic test on the GND & resisting pressure - The set with power cord, the cord and the A/V completely inserted into the tuner is loaded on the pallet and entered into the automatic test process. - Connect the D-terminal AV JACK tester - Turn on the automatic (GWS103-4) - Perform the GND TEST - If it is not good, the buzzer is operated to notify the test result to the operator. - If it is OK, it is automatically switched to the resisting pressure test. (Disconnect the cord and the A/V from the AV JACK BOX) - Perform the resisting pressure test - If it is not good, the buzzer is operated to notify the test result to the operator. - If it is OK, the GOOD LAMP is turned and the stopper is moves down, and it moves to the next process.
O Standard color coordinate and white balance when using the CA-210 (CH 10) Color temperature Test Equipment COOL MEDIUM WARM CA-210 CA-210 CA-210 Color Coordination x 0.2760.002 0.2850.002 0.3130.002 y 0.2830.002 0.2930.002 0.3290.002
7. Select the option by country

7.1 Overview
- The option selection is applied to the North American model only, which selects the rating related country. - Applied models: LA84A Chassis applied None USA Model(Canada, Mexico)
9.2 Items to manage

O TEST voltage - GND:1.5KV/min at 100mA - SIGNAL:3KV/min at 100mA O TEST time:1 second O TEST POINT - GND TEST = between POWER CORD GND and SIGNAL CABLE METAL GND - Resisting pressure TEST = between POWER CORD GND and LIVE & NEUTRAL O LEAKAGE CURRENT: Set to 0.5mArms
7.2 How to select

1) Press the In-Start key of the R/C and press the red oval OP1(PIP CH-) key to enter into the Factory Option menu. 2) Select 1.USA, 2.CANADA or 3.MEXICO from the country select according to the destination. At this time, use the volume +/- key to adjust
- 19 -
10. ISP Download (option)

10.1 Overview
The Micom upgrade via the external port for the service for the customer.
10.2 Device to use

1) PC 2) B/D for the interface (IIC & ISP) 3) Jig for downloading (for the power supply)
10.3 Adjustment wiring diagram (Download device configuration diagram)
Main B/D Interface B/D
10.4 Adjustment condition (Download condition)

- IC name & Circuit number: MYSON MTV416GMF & IC4015 - Power supply: 5V (P4004 Pin 3) - SCL: D-sub Pin 10 - SDA: D-sub Pin 7 3) Click the Load File Button, and select the desired Hex File to download. (If no file is displayed, make sure that the file format is selected as Hex file (*.hex))
10.5 How to adjust (for downloading)

1) fter executing LGE Monitor Tools v1.1, click the first icon. (See the figure)
2) When the screen is displayed as shown at the below figure, set the items as follows: - MCU Select: MTV512M64 - R/W Option: Auto Write(Verify) - Jig Option: Myson - Transmit Speed: Medium - Check: blank - PORT: Select the Parallel Port to use (LPT1 in general) *caution: Select the EPP as LPT from the ROM BIAS setting.
4) Click 'Send Button'
- 20 -
11. USB S/W Download (option)

11.1 Overview
The USB download is for the quick service response via the S/W upgrade and for applying the S/W upgrade necessary for the board adjustment
11.2 How to dowunload

1) After turning on the set, make sure that the display screen is turned on. 2) When the USB Memory Stick with the upgrade file applied is inserted into the USB jack on the main board, the following screen (example) is displayed after several seconds TV Software Upgrade [ Current TV Software Version Information ] HOMEFS(RELEASE): 00.01.01 [ New Found TV Software Version Information ] MODEL : 42PX3D-UE FILE : homefs-42PX3D-UE-RELEASE-0x0102.pak HOMEFS(RELEASE) : 00.01.02 Press ENTER to start downloading the new software. Until the whole process if completed, please - Do not remove the memory card from the slot. - Do not plug off. Press EXIT to cancel the upgrade. 3) Check the current version at [Current TV Software Version Information], check the S/W version to upgrade at [New Found TV Software Version Information], and press the Enter button of the TV remote controller. 4) Downloading is proceeded as shown at the below screen, and when it is ended, turning on/off is automatically done. (When the automatic proceeding is not smoothly done, manually perform the power On/Off). TV Software Upgrade The software upgrade is now in progress. Until the whole process if completed, please - Do not remove the memory card from the slot. - Do not plug off. Reading the fileDone UpgradingDone The TV will restart automatically in 0 seconds.
5) When downloading is ended, remove the USB Memory Stick from the USB jack. 6) Press the IN-START button of the remote controller to check the upgraded S/W version.
- 21 -
TROUBLESHOOTING
TV/CATV doesn t display
Check TU500 Pin15(Video output), Pin16(Sound output) Can you see the normal signal? YES Check the output of TR(Q503). Can you see the normal waveform? YES Check the output of Main IC(IC100). Especially you should check The H,V sync and clock. Can you see the normal waveform? YES This board has big problem because Main IC(IC100) have some troubles. After checking thoroughly all path once again, You should decide to replace Main Board or not.
NO
Could you measure voltage of TU800 & IIC lines? Are they all normal? YES You should replace TUNER.
NO
You should check power line & IIC lines.
NO
You should decide to replace TR(Q503) or not.
NO
After checking the Power of Main IC(IC100) you should decide to replace Main IC or not.
- 22 -
DTV doesn
t display
Check the output data of TU800 Pin 24~34 Can you see the normal signal?
NO
Could you measure voltage of TU800 & IIC lines? Are they all normal? YES
NO
You should check power line & IIC lines.
YES
You should replace TUNER.
Check the output of Main IC(IC100). Especially you should check The H,V sync and clock. Can you see the normal waveform? YES This board has big problem because Main IC(IC100) have some troubles. After checking thoroughly all path once again, You should decide to replace Main Board or not.
NO
- 23 -
AV1/2/3 doesn t display
Check J600,J600,JK607,JK618 Can you see the normal waveform? YES Check the input of Video switch(IC700). Can you see the normal waveform? YES Check the output of Main IC(IC100). Especially you should check The H,V sync and clock. Can you see the normal waveform? YES This board has big problem because Main IC(IC100) have some troubles. After checking thoroughly all path once again, You should decide to replace Main Board or not.
NO
J600,J601 or SIDE AV may have problem. Replace this Jack or SIDE AV.
NO
After checking the Power of AV switch you should decide to replace AV switch or not.
NO
- 24 -
Component doesn
t display
Check J701. Can you see the normal waveform? YES Check the input of Component Audio switch(IC1001) , Can you see the normal waveform? YES Check the output of Component Audio switch(IC1001) , Can you see the normal waveform? YES Check the output of Main IC(IC100). Especially you should check The H,V sync and clock. Can you see the normal waveform? YES This board has big problem because Main IC(IC100) have some troubles. After checking thoroughly all path once again, You should decide to replace Main Board or not.
NO
J701 may have problem. Replace this Jack.
NO
After checking the Power of component Audio switch, you should decide to replace component Audio switch or not.
NO
After checking the Power of component Audio switch you should decide to replace component Audio switch or not.
NO
- 25 -
RGB PC doesn
t displa y
NO
Check J703 , Can you see the normal waveform? YES Check the input of RGB Video switch(IC700) , Can you see the normal waveform? YES Check the input of RGB Audio switch(IC1001) , Can you see the normal waveform? YES Check the output of RGB Audio switch(IC1001) , Can you see the normal waveform? YES Check the output of Main IC(IC100). Especially you should check The H,V sync and clock. Can you see the normal waveform? YES This board has big problem because Main IC(IC100) have some troubles. After checking thoroughly all path once again, You should decide to replace Main Board or not.
J703 may have problem. Replace this Jack.
NO
After checking the Power of RGB Video switch, you should decide to replace RGB Video switch or not.
NO
After checking the Power of RGB Audio switch, you should decide to replace RGB Audio switch or not.
NO
After checking the Power of RGB Audio switch you should decide to replace RGB Audio switch or not.
After checking the Power of Main NO IC(IC100) you should decide to replace Main IC or not.
- 26 -
HDMI doesn
t display
NO
Check input connect J900 , J901, J902 Can you see the normal waveform? YES Check DDC communication lines(IC900, IC901, IC903 Pin5,6) YES Check HDCP communication lines(IC902) YES Check the input of HDMI Seitch(IC902) This signal is TMDS. Can you see the normal waveform? YES Check the output of HDMI Switch(IC902). Can you see the normal waveform? YES Check the output of Main IC(IC100). Especially you should check The H,V sync and clock. Can you see the normal waveform? YES This board has big problem because Main IC(IC100) have some troubles. After checking thoroughly all path once again, You should decide to replace Main Board or not.
J900 , J901, J902 may have problem. Replace this Jack.
NO
After checking the Power of this chip, you should decide to replace this or not.
NO
After checking the Power of this chip, you should decide to replace this or not.
NO
After checking the trace of TMDS lines and power of HDMI Switch, you should decide to replace HDMI Switch or not.
NO
After checking the Power of HDMI Switch you should decide to replace MST3361 or not.
NO
- 27 -
SC2_L/R_IN DTV/MNT_L/R_OUT KIA7427 (IC104) RESET I2C I2C_A_TU 24C512 (IC105)
DTV/MNT_V_OUT SC2_CVBS_IN
SC1_CVBS_IN TV_L/R_OUT SC1_L/R_IN
I/O Expander (IC103)
SC1_R/G/B SC1_TV_VOUT STMAV340 (IC700) R/G/B
DSUB_R/G/B DDC/UART-Tx/Rx
EEPROM
Flash Memory 4MB (IC102)
Flash Memory 4MB (IC101)
DSUB_H/V_SYNC
LCD Panel
52/47/42/37 : FHD 32 : : HD
PC_L/R_IN
5V_ANT_MNT
BOOSTER TV_CVBS
Saturn3+
DDR Memory DDR Memory 256Mb (IC300) 256Mb (IC300)
TV Tuner
SIF LVDS LED_G/R & IR KEY1/2 IIC(Eye Q II)
BLOCK DIAGRAM
- 28 PCM_ADD TS_Parallel PCM_CD_ON PCM_DATA TS_Serial TPA6110A2 (IC1002) 74LVC541A (IC800)
TU_TS_DATA
I2C_D_TU / I2C_A_TU
COMP_Y/Pb/Pr
COMP_L/R_IN
74HC4066 (IC1001)
USB_DM/DP
MAX3232 (IC702)
CI Slot
(P800)
MUTE CI_CD_1/2 KIC7SZ32FU (IC802) IIS SP (L) SPDIF Out
EEPROM EEPROM EEPROM
Head phone Out
Side_Y/C/V/L/R
HDMI_I2C_0
HDMI_CEC x3
HDMI_I2C HDMI_CEC/Rx/HPD
TMDS x3 HPD x3
HDMI Switch (IC902)

5V_HDMI
NTP3000A (IC1000)
P1000 SP (R)
EXPLODED VIEW
521
540
820
400
805
810
520 530 802 801 806 550 803
800
804
200
300
121
120
122
- 29 -
510
500
901
900
P/NO : MFL41333504
Apr., 2008 Printed in Korea

LG 42LG5010, 42LG5020, 42LG5030 Chassis LD84D

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LCD TV SERVICE MANUAL

MODEL : 42LG5010 42LG5020 42LG5030

42LG5010-ZD 42LG5020-ZB 42LG5030-ZE

LGE Internal Use Only

Leakage Current Hot Check (See below Figure)

Leakage Current Hot Check circuit

Leakage Current Cold Check(Antenna Cold Check)

To Instrument's exposed METALLIC PARTS

Good Earth Ground such as WATER PIPE, CONDUIT etc.

LGE Internal Use Only

LGE Internal Use Only

LGE Internal Use Only

5. MODEL General Specification

LGE Internal Use Only

6. Chroma & Brightness

LGE Internal Use Only

LGE Internal Use Only

7. SET Optical Feature

Item 37 inch 42 inch 47 inch 52 inch

module LPL AUO CMO SHARP

Remark LG5000 C/R is excepted for PC mode.

8. Component Video Input (Y, PB, PR)

LGE Internal Use Only

10. HDMI Input (DTV)

11. HDMI Input (PC)

LGE Internal Use Only

12. Mechanical specification

LGE Internal Use Only

3. Main PCB check process

Controllare la frequenza: Usare una frequenza da 200KHz a 400KHz

LGE Internal Use Only

LGE Internal Use Only

4. Total Assembly line process

Impress Resolution 1080i

LGE Internal Use Only

LGE Internal Use Only

4.5 EDID DATA

O HDMI3 EDID (DDC (Display Data Channel) Data

O Analog (RGB) EDID table

O HDMI2 EDID (DDC (Display Data Channel) Data

LGE Internal Use Only

5. Adjusting the White Balance

5.2 Device to use

6.2 How to adjust manually

5.3 Measuring instrument wiring diagram

5.4 RS-232C Command used for the automatic adjustment

LGE Internal Use Only

6.3 Reference (White Balance adjustment coordinate and White balance)

8. Set the shipping mode (In-stop)

9. GND and resisting pressure test

7. Select the option by country

9.2 Items to manage

7.2 How to select

LGE Internal Use Only

10. ISP Download (option)

10.2 Device to use

10.3 Adjustment wiring diagram (Download device configuration diagram)

Main B/D Interface B/D

10.4 Adjustment condition (Download condition)