MANUFACTURING PROCESS PLAN

P.O. No.: 4102580678 / 0 FORMAT : DKEMC/GE/001

PROJECT : CHIRA SORIA Updated
COMPONENT: STATOR FRAME ASSEMBLY DATE: 10-10-2024

Prepared by: ABHISHEK KR. SINGH Checked by: P.K KHARE

RELATED DOCUMENTS -
Engg dwg no : 05379500MKA11-201FTB-01 & 05379500MKA11-210MTB-01
ITP NO. :- 05379500MKA11-201FQT
Painting Specification no. : 053795000AA00-PJ00EC-01

SR NO. OPERATION DESCRIPTION REMARK

Procurement of raw materials :

a) Procuring raw material from standard MILL do not require any additional lab test i.e., plates / raw material will be
cleared upon reviewing MILL TC.
10 PAROCURE
b) Procuring raw material from traders calls for verification with both MTC & additional NABL lab check tests.
For both the cases, please take a snap of original stencilling marked on plate and capture as a records.
Book a MTA call for plate clearance.

20 BOUGHTOUT PROCUREMENT OF BOUGHT OUT ITEMS LIKE FASTENERS, ADHESIVES, etc.

30 CUTTING CUTTING OF ALL RAW MATERIAL

EDGE PREPARATION & RECONSTITUTION JOINT TO BE DONE IN RELATED ITEMS AS PER PART DRAWING
PRE-
40 (DRG. NO.S -05379500MKA11-201FTB-01_B, ITEMS NO'S - 401 , 402,403,404,406,444)
FABRICATION
OBLIQUE ELEMENT (DRG. NO.:- 05379500MKA11-210MTB-01, ITEM NO.S :- 401,402 & 403)

PRE-MACHANING TO BE DONE IN RELATED ITEMS AS PER PART DRAWING (DRG. NO.S -05379500MKA11-201FTB-
50 PRE-MACHINING
01_B, ITEM NO’S - 401, 416, 417,418, 442,443 )

60 GRINDING GRINDING AND CLEANING (ITEM NO’S - 401, 403, 404 & 406)

70 NDT MPI OF EDGE PREPRATION

FITUP OF WEB PLATE, TOP FLANGE & BOTTOM FLANGE (DRG. NO.S -05379500MKA11-201FTB-01_B, ITEMS NO'S -
80 FITUP - WELD
401, 402, 403, 404 & 406) & (DRG. NO.:- 05379500MKA11-210MTB-01, ITEM NO.S :- 401, 402 & 403)

WELDING OF RECONSTITUTION JOINTS (DRG. NO.S -05379500MKA11-201FTB-01_B, ITEMS NO'S - 401, 402, 403, 404
& 406) & (DRG. NO.:- 05379500MKA11-210MTB-01, ITEM NO.S :- 401, 402 & 403)

First Side / Top Side Welding of Web Plates, Top Flange & Bottom Flange.(DRG. No.s -05379500MKA11-201FTB-01_B,
Item No.s - 401 , 402,403,404,406) & (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403)

Back Gauging / Chipping. + LPT

Second Side /Bottom Side Welding of Web Plates, Top Flange & Bottom Flange. (DRG. No.s -05379500MKA11-201FTB-
01_B, Item No.s - 401, 402,403,404,406) & (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403)

FITUP-WELD- Before PWHT Dimension Inspection (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403) & NDT
90 Inspection of (DRG. No.s -05379500MKA11-201FTB-01_B, Item No.s - 401 , 402,403,404,406) & (DRG. NO.:-
MACHINING
05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403)

Post Weld Heat Treatment of Oblique Element (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403)

After PWHT Dimension & NDT Inspection of (DRG. NO.:- 05379500MKA11-210MTB-01,

Item No.s :- 401,402 & 403)

Machining of Oblique Element (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403)
Match drilling with SOLE PLATE (DRG NO. 05379500MKA16-201FTB-01) # Oblique element

Dimension inspection of Oblique Element (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401,402 & 403)

Flatness Maintenance, Marking, Thermal cutting of cut outs & Cleaning of Web Plates, Top Flange & Bottom Flange.

FITUP OF STATOR FRAME (All items -

401,402,403,405,406,407,408,409,410,411,412,413,414,415,416,417,418,419,421,424,
431,434,436,437,442 & All Sub Window Cover items-234,235,236)

100 FITUP-WELD Welding of Stator Frame from one side / Top Side.

Toppling of Stator Frame.

Welding of Stator Frame from second side / Bottom Side.

FITUP & WELDING OF OBLIQUE ELEMENT WITH STATOR FRAME ASSEMBLY (DRG. NO.:- 05379500MKA11-210MTB-01,
Item No.s :- 401,402 & 403)

110 FITUP-WELD-NDT Grinding and Cleaning of Stator Frame.

Weld Visual inspection.

NDT as per ITP.

120 MACHINING COMPLETE DRILLING & TAPPING

BLUE MATCHING & SCRAPING (DRG. NO.:- 05379500MKA11-210MTB-01, Item No.s :- 401 & 403 + DRG. NO.:-
130 MACHINING
05379500MKA11-201FTB-01, Item No.s :- 401)
 STATOR FRAME ASSEMBLY DIMENSION INSPECTION (Internal By DKEMC, through micro
140 INSPECTION
meter, vernier caliper & measuring tape.)

150 INSPECTION STATOR FRAME ASSEMBLY DIMENSION INSPECTION (Internal By DKEMC, through Laser Tracker CMM.)

STATOR FRAME ASSEMBLY DIMENSION INSPECTION (By Customer through Laser Tracker CMM micro meter , vernier
160 INSPECTION
calliper & measuring tape.)

SHOT-BLASTING (Complete stator frame + covers + all sub / loose items)

Cleaning of stator frame through pressurised air.

Dust Tape Test as per ISO 8502-3

170 BLASTING
Surface Roughness check as per paint specification : 053795000AA00-PJ00EC-01

Bresle Test as per paint specification : 053795000AA00-PJ00EC-01

Blasted Surface profile & cleanliness comparison as per paint specification : 053795000AA00-PJ00EC-01

PAINTING (Complete stator frame + covers + all sub / loose items)

180 PAINTING DFT measurement as per paint specification : 053795000AA00-PJ00EC-01

Pull off Test / Adhesion test as per paint specification : 053795000AA00-PJ00EC-01

190 INSPECTION Painting Inspection

ASSEMBLY OF TRANSPORTATION SUPPORT (Item No.- 422,423,424,425,426,427,428,429,430,440 &441 WITH STATOR

200 ASSEMBLY
FRAME)

210 PACKING PACKING & DISPATCH