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Quartz Press Line

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Mahesh Maurya
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4 views1 page

Quartz Press Line

Uploaded by

Mahesh Maurya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Manufacturing process of the QUARTZ PRESS LINE is as under:

RM LOADING & MIXING :


Various raw materials received from different suppliers are stored in designated bins & Cylos. The
different raw materials are screened, weighed as per composition and loaded on to mixer using the
batching system. Resin and pigments are added to mixers as per composition and mixed thoroughly.
Thus, mixed materials from different mixers are fed to ring mixer and mixed for further feeding. The
homogeneous mixer from ring mixer is fed to lumps breaker for breaking the material into uniform
particles. Finally, the material is passed through distributer and placed on belt on to preloaded paper
uniformly to form a layer of required thickness and slab size. After laying material on belt, the entire
material is covered with paper sheet for protecting from sticking to press head.

PRESSING
The ready to press slab form material is brought under pressing machine for pressing. The pressing
process comprise applying vacuum, vibrating and pressing with required vacuum and pressure. The
pressing process with vacuum and pressure ensure pin hole free and strong slab surface. Thus pressed
slab is led to oven for further processing.

OVEN
The raw slab received from press is fed to different layer of oven which is fitted with heating unit having
oil as heating media. The electric heating device is used for heating oil. The slabs are loaded sequentially
on to oven floors and exited. With first in and first out ensures each slab gets equal and uniform heating.
The oven uses new generation technology of equal heating on both the side of slabs which was not
there with yesterday generation equipments. This technology also ensures that the slabs are bend-free.
The slabs unloaded from oven proceed to dryer for further processing.

COOLING

The baked slabs received from oven are stored on vertical or horizontal for cooling. The dryer is fitted
with blower and lifting device for loading and unloading. The dryer allows the slabs stay there for
required time so that they are cooled enough and stop from physical change. After drying cycle is
completed and unloaded they are loaded on to slab stand with the help of automatic loading machine.
Then the slabs are stored for 24 hour for further curing naturally. After 24 hours of storage they are
processed further in polishing line.

CALIBRATION & POLISHING

At this stage, the green slabs are ready dried & cured. We now use the process of calibrating the slabs
and processing them in uniform thickness and trimming the slabs in a specified size. Further, the slabs
are polished through the polishing line so we get the desired gloss on the slabs. Once this process is
complete, the slabs are ready to be shipped.

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