INDUSTRIAL TRAINING REPORT | 2024

Report
On

“VOCATIONAL IN PLANT TRAINING”

In

“Mega Engineering Private Limited.”

Submitted By

DEPARTMENT OF MECHANICAL ENGINEERING

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

Introduction:-
As an under graduate student of Mechanical Engineering of MSBTE, it is
mandatory to have an Industrial Training in summer vacation after 4th Semester of aThird
year course. The aim of the industrial training is to understand practical application of
knowledge got in last Two years. Also study the latest technological up gradation in
Industry. It also grooms the budding engineers with the Industrial environment and
working style. I have done the Industrial Training for Six week, which is fruitful for me
to enrich my knowledge. The details of the same is provide below,

 Name of Company:-

Mega Engineering Private Limited

 Address for Correspondence:

 Mega Engineering Private Limited

Plot No. A-55, Halkarni MIDC,

Chandgad Taluka, Kolhapur Dist.
Maharashtra-416552, India
.

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

Establish:- 2015
ISO 9001:2015Certified.

E –Mail : [email protected]

 Total sale:-

Total Sale In Crores

2015-16 2016-17 2017-18 2018-19 2019-20 2020-21
12 18 28 32 38 44

 Foundry Capacity:-

Company Name Manufacturing Product Present Casting Capacity

Range Mts/Month
High Pressure 1 To 50 Kg 2000
Moulding
Line(HPML)

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Company customers:-

Customer
 Tata Projects Limited

 Technip Energies India Limited

 Toyo Engineering India Private Limited
 Indian Oil Corporation Limited
-.

 Company products:-

1.Stud Bolt 2.Threaded Rods 3.Hex Head Bolts

4. Hex Nuts 5. .Hex Head Cap Screws 6. Miscellaneous

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

Company profile:-

 HISTORY & BACKGROUND OF THE COMPANY

 Mega Engineering Private Limited is amongst one of the renowned ferrous

foundries. The company has established in 2015 and started its production in the
same year. It is having a private limited company status and it basically belongs
to Mega group of industries,Chandgad. The company has got ISO 9001:2015
certification. They supply these components to various prominent industries e.g.
Tata Projects Limited , Technip Energies India Limited, Toyo Engineering India Private
Limited, Indian Oil Corporation Limited and so on. A lot of planning, inspection and
testing exercise are required to be followed (in initial, intermediate and final
stages) before the product is dispatched to the customer.

 Infrastructure :-

Mega Engineering Private Limited has a modern and fully equipped

manufacturing facility catering to all aspects of fasteners manufacturing, including the
special processes comprising of Hot Forging, Heat Treatment, Thread Rolling & Tapping
and Surface Coatings. Further, in order to be able to carry out testing of fastener quality,
it has also invested in a full-fledged quality lab.Raw materials, Purchasing & Inventory
control.(2)

Facility:-

Plot Area : 148,000 Sq. Ft

Built Up Area: 80,000 Sq.Ft facility

Capacity : 1500 Tonnes/year

Electricity Connection : 800 KVA

Roof Top Solar Power Plant : 77KW

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

Equipped with Best-in-Class Manufacturing Facilities :-

 Induction heating forging facility with forging presses ranging from 75 Tonnes to
450 Tonnes capacity

 Automated conveyor belt and shaker hearth heat treatment furnaces

 Automatic stud chamfering and long bar chamfering machines

 Automatic stud and nut marking machines

 Automatic special purpose machines for nut facing and boring

 Auto feeders for grinding and thread rolling

 Multistation tapping machinem

Equipped with Best-in-Class Quality Testing Facilities:-

 Spectrometer
 1000 KN & 400 KN UTM Machines with Extensometer
 Impact Tester (with Low Temp Testing facility)
 Magnetic Particle Inspection (MPI) Machine
 Positive Material Identification (PMI) Machine
 Salt Spray Machine
 Metallurgical Microscope for Microstructure Testing (at 1000X Magnification)
 Macro Etch Test facility

 Inhouse Special Processes:-

 Hot Forging

 Heat Treatment

 Thread Rolling & Tapping

 Surface Coating

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Materials:-

MATERIAL TYPE /
GRADE
STANDARD CLASS

ASTM / SA
2H, 2HM,
A194
NUT ASTM A 563 Gr. A, Gr. B
CARBON STEEL ISO 898-2 CL 8, CL 10
IS 1367 CL 8, CL 10
STUD/BOLT ASTM A 307 Gr. A, Gr. B
ASTM / SA B7, B7M, B16, B5, B6,
A193 B6X
ASTM / SA
L7, L7M, L43
320
STUD/BOLT ASTM / SA
B21, B23
540
ALLOY STEEL ISO 898-1 CL 8.8, CL 10.9
IS 1367 CL 8.8, CL 10.9
Gr.4,Gr.7, Gr. 7M,
ASTM / SA
Gr.43, Gr.16,Gr.3,
A194
NUT Gr.6
ASTM / SA
B21, B23
540
CLASS
1,
ASTM / SA CLASS
SS304 : B8, B8A
A193 2,
CLASS
2B
CLASS
1,
ASTM / SA CLASS
SS304 : B8, B8A
A193 2,
CLASS
2B
CLASS
1,
ASTM / SA SS316 : B8M, B8MA, CLASS
STAINLESS/AUSTENITIC A193 B8M2 2,
STUD/BOLT
STEEL CLASS
2B
CLASS
ASTM / SA 1,
SS347 : B8C, B8CA
A193 CLASS
2
CLASS
ASTM / SA 1,
SS321 : B8T, B8TA
A193 CLASS
2
CLASS
ASTM / SA S31254 : B8MLCuN, 1A,
A193 B8MLCuNA CLASS
2B
ASTM / SA S20910 : B8R, B8RA CLASS

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

A193 1C,
CLASS
1D
CLASS
ASTM / SA 1,
SS304 : B8, B8A
320 CLASS
2
CLASS
ASTM / SA 1,
SS316 : B8M, B8MA
320 CLASS
2
CLASS
ASTM / SA 1,
SS347 : B8C, B8CA
320 CLASS
2
CLASS
A,
CLASS
ASTM / SA B,
Gr. 660
453 CLASS
C,
CLASS
D
TYPE 304, TYPE
ASTM / SA 304L, TYPE 316,
A 276 TYPE 316L, TYPE
410, TYPE 310
TYPE 304, TYPE 316,
ASTM / SA TYPE 316L, UNS
A459 31254, TYPE 310S,
TYPE 410 CL2
ASTM / SA
GROUP 1, GROUP 2
F593
ASTM
A4-50, A4-70
F738M
ISO 3506-1 A2-70, A4-70
IS 1367 P-14 A2-70, A4-70
SS304 : Gr.8, 8A
SS316 : Gr.8M , 8MA
ASTM / SA SS347 : 8C, 8CA
A194 S31254 :
8MLCuN,8MLCuNA
S20910 : 8R, 8RA
ASTM / SA
Gr. 660
453
TYPE 304, TYPE
NUT ASTM / SA 304L, TYPE 316,
A 276 TYPE 316L, TYPE
410, TYPE 310
TYPE 304, TYPE 316,
ASTM / SA
TYPE 316L, UNS
A459
31254, TYPE 310S
ASTM / SA
GROUP 1, GROUP 2
F593
ISO 3506-1 A2-70, A4-70
IS 1367 P-14 A2-70, A4-70

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Phosphating

 Electroless Nickel Phosphorous Plating (ENP

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Zinc Nickel Plating

 Zinc Plating with Blue, Green, Black and Yellow Passivations

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Our Quality Health Safety & Environment (QHSE) Policy

We are committed to be a globally preferred supplier of precision engineered components

and we intend to achieve this through:
 Driving customer delight by supplying parts meeting product specifications,
reliably, on-time every time.
 Continuous improvements in technology, processes and systems adopted.
 Being an ethical employer, respecting human rights and investing in training and
development of its human resources while providing them a safe and conducive
environment to challenge themselves intellectually.
 Being a responsible corporate entity working to improve its environmental
performance and make a positive contribution to the society it operates in.
 Being a responsible corporate entity complying with applicable laws and
regulations of the land it operates in.

 Our Products are Performing Globally:-

 Incorporated in 1993
 ISO 9001: 2015; ISO 14001 : 2015 & ISO 45001:2018 certified
 Annual Revenue Approx US$ 6.75 million
 Compound Annual Growth Rate (1993-2023): 20%

 Quality Certifications
1) ISO 9001:2015

2) ISO 14001: 2015

3) ISO 45001:2018

4) Pressure Equipment Directive 2014/68/EU AD2000-Merkblatt W0

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Cuting Machine:-

Providing for superior miter cutting capabilities, these Round Bar Cutting
Machine options are suitable to be used for light to medium duty applications. The
system also features presence of band or circular saw blade that allows easy and more
convenient cutting of structural steel and other metals as per the specific process
requirements of the customers. Some of its advantages include providing for economical,
low cost operations, available with automatic/semi – automatic/manual operating
controls, supporting the demands of high repeatability and work accuracy, clamping &
de-clamping support and standard accessories support of saw motor, coolant pump, V-
Belt, job stopper & roller, hydraulic motor and others.

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Chamfering machine

Single Head Pipe Chamfering Machine also know as pipe beveling machine is a special
kind of pipe end smooth machine. It is a kind of semi-automatic machine with manual
feeding,automatic chamfering and automatic clamping driven by pneumatic.Chamfering
process can be finished at one time in fast speed and accurate chamfering requirement.
Clamp device and knife holder are precisely designed for ensure the center line between
work-piece and knife holder at the same level. We keep many chamfering machines in
stock for quick shipments.

 Features on Pipe Chamfering Machine

1. A circular tube modifies an interior angle,an external angle and flat plane at one
time with fastness and precision.

2. Automatic and manual working mode which are convenient for adjusting the
machine,mold and chamfering knife.

3. Material Available: Carbon Steel,Stainless Steel,Copper,Aluminum...

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Marking machine

Manufacturer & Exporter of Hydraulic Press. Our product range also comprises of
Press Machines, Hydarulic cylinder and Hydro Pneumatic Sheet Metal Riveting Press.

We are engaged in manufacturing and supply of hydraulic presses which are used
in general purpose pressing applications, equiped with electronic infrared safety gaurd for
safety, these presses can be provided provided with custamised specifications as per
customer applications.

 Features and Specifications

 Capacity: 1 Tonne to 200 Tonne.

 Frame Type: C Frame, Piller Type Frame and H type Frame.

 Controller : Digital controller

 Day light: As per customer request.

 Safety: Electronic infrared photo guard.

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Grinding machine

Our company provide a wide range of Centerless Grinding Machines (Long

Bar), that is used in diverse industries like electrical, electronic, engineering and
automotive industry. The centre-less grinding machines are designed to grind small &
miniature parts at high speed & within close tolerances. Straight, shoulders & taper parts
can be ground with equal ease and thus considered suitable for hardened & unhardened
steel, brass, copper and aluminum.

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Thread rolling machine:-

The Hydraulic 2 Roll Thread Rolling Machine by T.L. Pathak Group is a precision-
engineered device designed for efficient thread rolling on various materials, including
steel, aluminum, and brass. This advanced machine employs hydraulic power for smooth
and consistent operations, ensuring high-quality thread formation with exceptional
accuracy. Featuring robust construction, the machine is built to withstand rigorous
industrial use while maintaining low maintenance requirements.

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)

 INDUSTRIAL TRAINING REPORT | 2024

 Shot blasting machine:-

Shot Blasting Machine Manufacturers in India often use the term

‘Shot Blasting’ to define various processes such as Grit Blasting,
Abrasive Blasting, Shot Peening and Media Blasting. While the
process of Shot Blasting remains the same, a shot blasting machine
may vary in capacity, size and structural design.
A shot blasting machine makes use of a mechanical method of
propelling abrasive using a centrifugal wheel to remove a layer of
deposits and impurities from the surface of metal and steel products.
There are three basic purposes that require the need to shot blast
before finishing the product:

1. To clean and de-scale a surface in metal castings & forgings.

2. Enhance the Paint & Coatings adhesion to the surface of metal
products.
3. To change the properties of the metal or steel surface by removing the
deposits & impurities.

D.Y.PATIL TECHNICAL CAMPUS (Mechanical Engineering Department)