Module 1
Module 1
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demagnetization, exceptional corrosion resistance, and low price.
• Ferrite magnets have low intrinsic coercivity levels. Basically, they are cheap
and stable. However, ferrite magnets have the lowest remanence and energy
product levels.
• linear characteristics in the second quadrant of magnetisation curve
• In order to produce high levels of torque, these magnets have to be large.
Your entire motor design will have to accommodate this size and weight.
• 2) Aluminum Nickel Cobalt (AlNiCo5)
• AlNiCo magnets can withstand temperatures of a maximum of 500 to 550 ° C
without losing their magnetic properties.
• They are stronger than Ferrite magnets, but remanence and energy product
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values are still low, requiring size and weight alterations in the motor.
• The AlNiCo5 magnet is very hard and brittle, which makes processing difficult.
In addition, the magnet has a weak coercive force, which makes it sensitive to
opposing magnetic fields. In contrast, however, it has a high remanence value.
• They provide high corrosion resistance.
• AlNiCo5, AlNiCo7, AlNiCo9
• 3) Neodymium Magnet
• Neodymium is a rare-earth element, so these magnets are expensive
and become unstable at high temperatures. However, they have high
remanence and energy product levels. Neodymium magnets produce
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strong magnetic fields in a small package.
• 4) Samarium Cobalt Magnet
• Samarium is also a rare-earth element. These magnets will be the
most expensive. But, they have the highest remanence and energy
product levels, and they’re stable at high temperatures. Samarium
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magnets are used in small, powerful motors that operate in high
temperatures.
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Torque
• Force experienced by one conductor � = ���
• Torque due to one conductor = ����
• Circumferential area = 2���
• �� = �2���
• ��� =
• �� = ��
��
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����
• Torque due to one conductor =
2��
���� ���
• Torque � = � = � = � � ��
2�� 2�� �
�� � ���
• �� = 2� �= 2�� � = �� �
�
Applications
• Automobiles - to operate wind-
shield wipers and washers, to
raise and lower the windows, to
drive the blowers for heaters &
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air conditioners.
• computer drives.
• toy industries.
• electric tooth brushes.
BLDC
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• Axial: Axially magnetized means the material is magnetized through the
length of the magnet. In disc and block magnets, for example, this provides
the largest surface area for holding
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• Radial: radial magnetization is characterized as the magnetization of rings,
discs, and cylinders. In addition, the representation of the magnetic field
lines is found across the radius. This type of magnetization is found in the
manufacture of motors, sensors, and actuators. Its orientation is multi-
directional, i.e. it is found across the radius.
• Diametrical: material that has been diametrically magnetized has a
magnetization that lies across the width of the magnet, i.e. across the
diameter (from right to left). As we can see all poles have a vertical
magnetization.
• The main design difference between a brushed and brushless motors
is the replacement of mechanical commutator with an electric switch
circuit.
• Keeping that in mind, a BLDC Motor is a type of synchronous motor in
the sense that the magnetic field generated by the stator and the
rotor revolve at the same frequency.
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• Stator
• The structure of the stator of a BLDC Motor is similar to that of an
induction motor. It is made up of stacked steel laminations with
axially cut slots for winding. The winding in BLDC are slightly different
than that of the traditional induction motor.
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• Rotor
• The rotor part of the BLDC Motor is made up of permanent magnets
(usually, rare earth alloy magnets like Neodymium (Nd), Samarium
Cobalt (SmCo) and alloy of Neodymium, Ferrite and Boron (NdFeB)).
• Based on the application, the number of poles can vary between two
and eight with North (N) and South (S) poles placed alternately.
• Magnets are placed on the outer periphery of the rotor - magnetic-
embedded rotor - magnets are inserted into the iron core of the rotor
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• In runner - The stator is a fixed drum in which the field magnet
rotates. This motor is known for producing less torque than the out
runner style, but is capable of spinning at very high rpm
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• Out-runner -The field magnet is a drum rotor which rotates around
the stator. This style is preferred for applications that require high
torque and where high rpm isn’t a requirement.
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120° current profile
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180° current profile
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Control of BLDC motor
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Microprocessor
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EMF equation
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� = 4���� �� = ���
� = 4���� �� = ���
Applications , advantages
• Computer hard drives and
DVD/CD players.
• Robotics
• Electric vehicles, hybrid vehicles,
and electric bicycles.
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• Industrial robots, CNC machine
tools, and simple belt driven
systems. • higher cost
• Washing machines, compressors • resonance issue
and dryers.
• Fans, pumps and blowers • complex wiring setup
PMSM
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Objectives
• At the end of the class you should be able to explain
• The working of PMSM
• Difference between BLDC and PMSM
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Identify the back emf
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Look at this
• Emf
• Winding
• Type of current
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• Stator Flux (60° commutation/continuous)
• Number of windings active
Types of PMSM
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Types of PMSM
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Types of PMSM
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Types of PMSM
• The PMSM are classified based on the direction of field flux are as
follows,
• Radial field
• In radial field, the flux direction is along the radius of the machine. The radial
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field permanent magnet motors are the most commonly used
• Axial field
• In axial field, the flux direction is parallel to the rotor shaft. The axial field
permanent magnet motors are presently used in a variety of numerous
applications because of their higher power density and quick acceleration.
Principle of operation
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Applications
• Air conditioners
• Refrigerators
• AC compressors
• Washing machines, which are direct-drive
•
•
•
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Automotive electrical power steering
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• Ship propulsion
• Fans and pumps
Do we get this
• Close relative of the brushless DC motor.
• Permanent magnet rotor and windings on the stator.
• Sinusoidal back electromagnetic field (EMF) waveforms of the
windings.
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• Controlled with sinusoid waveforms: matches the back EMF
waveform of each winding.
Vector Control
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Self Control
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Self Control
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Sensorless Control
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