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Simatic Basic Controller s7-1200 en

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0% found this document useful (0 votes)
56 views37 pages

Simatic Basic Controller s7-1200 en

Uploaded by

sayda Maowia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Basic Controller

SIMATIC S7-1200
Be flexible thanks to networking possibilities

Unrestricted / © Siemens AG Siemens.com/s7-1200

Unrestricted © Siemens AG 2017


SIMATIC controllers set new automation scale

Trends Solutions…

Ethernet-based field bus PROFINET I/O as a standard at all PLCs

IT functionality e.g. web server on-board all PLCs

Increased functionality and design For the same price


flexibility More interfaces, higher performance, memory …

e.g. motion control functions / PID controller /


Increased Integrated functionality Trace / high speed counters

e.g. integrated system diagnostics, project upload


Optimized usability Simplified commissioning (serial machine building)

Reduced, optimized portfolio


Easy to manage, reduced complexity Increase of system functionality

Unrestricted © Siemens AG 2017


Source
Page: I2IA AS S SP SIMATIC Basic Controller
SIMATIC S7-1200 configured in TIA Portal
Highlight performance

Comprehensive network options for SIMATIC S7-1200


• PROFINET Master – decentralized Profinet architectures possible for
I/O, HMI, drives, and other Profinet field devices. NO communication
module required!
• PROFIBUS Master & Slave – decentralized Profinet architectures
possible for I/O, drives, and other Profinet devices, including
integration into existing system networks.
• AS-i Master – The new AS-i-Master is configured in full in the TIA
Portal and a new AS-i network can be created very easily with just a
few clicks. AS-i networks do not therefore require separate software!
• CANopen Master – Enables connection with CANopen devices, as
well as with devices running Transparent CAN 2.0A.

Comprehensive network options to meet your requirements!

Unrestricted © Siemens AG 2017


SIMATIC S7-1200 configured in TIA Portal
Highlight performance

Comprehensive network options for SIMATIC S7-1200


• Modbus TCP – Enables communication with devices as Modbus
master or slave. Only one TCP function block is required for this.
• IO-Link Master – Fast and easy integration of the SIRIUS compact
starter, M200D starter and SIRIUS soft starter for simple starter
control.
• GPRS/LTE module – Easy implementation for data recording and
control of decentralized computer.
• TCP/IP – Via the instructions for open communication you can
communicate with other CPUs, other PCs and with devices that use
TCP/IP communication protocols as standard. NO communication
module required!

Comprehensive network options to meet your requirements!

Unrestricted © Siemens AG 2017


SIMATIC S7-1200 in the TIA Portal
Highlight performance

Comprehensive network options for SIMATIC S7-1200


• RS-485, RS-422 & RS-232 – The S7-1200 CPU supports point-to-
point (PtP) communication for character-based serial protocols, and
this provides maximum freedom and flexibility for the use of PtP
communication instructions in the user program.
• Modbus RTU – Using the Modbus instructions the Modbus master or
slave is able to communicate with devices that use the Modbus RTU
protocol.
• USS – Using simple USS instructions you can control the operation
of drives that support the USS (Universal Serial Interface) protocol

Comprehensive network options to meet your requirements!

Unrestricted © Siemens AG 2017


Communication
S7-1200

Module Communication CM CP CPU SM


CB 1241 RS485 SM 1278
CM 1241 RS232 serial
CM 1241 RS422/485 serial
CM 1243-2 AS-i master
CM 1242-5 PROFIBUS DP slave
CM 1243-5 PROFIBUS DP master USS
MODBUS RTU
Mobile communications
CP 1242-7 GPRS
telecontrol
SINAMICS
Mobile communications
CP 1243-7 LTE V20
telecontrol
VPN/Firewall, Telecontrol
CP1243-1 Ethernet
Ethernet (DNP3, IEC 60870)
RF120C RFID 1 Reader port; RS422

CM CANopen CANopen 3rd party: HMS 021620-B

Unrestricted © Siemens AG 2017


Communication
S7-1200 integrated PROFINET (Ethernet) interface

Communication ...
… with the STEP 7 software
• CPU hardware configuration
• Loading a project
• Monitoring/amending runtime tags
• Set runtime I/O statuses
• Diagnostics information
... with HMI panels
• Data from or to the CPU
• System diagnostics
... from CPU to CPU
• Open communication with T-block instructions
• Supported protocols: TCP/IP, ISO on TCP, UDP, S7 Com. (PUT/GET)

S7-1200 CPUs use PROFINET connections to STEP 7, S7-1200 CPUs and HMI panels

Unrestricted © Siemens AG 2017


Communication
MRP - Media redundancy protocol
S7-1200 S7-1500

Based on ring topology (IEC 61158-5-10)

Max. 50 nodes in the ring


• PROFINET IO-Controller < V4.2
• PROFINET IO-Devices
• Components of the network infrastructure (IE switches)

200 ms reconfiguration time


PROFINET
> V4.1 Industrial Ethernet

CPU 1215/17 as MRP Client at least FW V4.1

Configuration and diagnostics in STEP7

• Improved plant availability


• More flexibility
• Lower costs since less equipment required
Unrestricted © Siemens AG 2017
Communication
S7 routing
S7-1200 S7-1500

• Enables a connection between different subnets S7 routed


Connection

• A SIMATIC S7-1200 station acts as an S7 router 177.168.0.1

Subnet 1
• Based on PROFINET

• Actually only with CP 1243-1 at least V2.0


192.168.0.3
192.168.0.1
(6GK7243-1BX30-0XE0) and CPU FW V4.2
192.168.0.2

Subnet 2

Routing between the CPU and a CP, e.g. for transfer an HMI project from ES to panel

Unrestricted © Siemens AG 2017


Communication
Webserver

Communication ...
Integrated Web server
• Access to system and process reports as well as identification data
• System diagnostics for all configured assemblies centrally and
decentralized
• Communication diagnostics on parameters, statistics, connection status
• Access to process data via tag tables and freely definable tag lists
• Pages to be defined by the user
• Firmware update
Archive
• Access via Webserver using Filebrowser for reciprocal exchanges of
data in .csv format
• Logging of user-defined tags

Simple location-independent information recording for process variables and system


status
Unrestricted © Siemens AG 2017
Communication
Station webserver

Remote access via


Internet/mobile communications

PN access

• Central access via CPU page independently


Various types of communication access: uniform, consistent webserver
of the interface
CPU PN interface, CP 1243-7 LTE, for entire
• User is then able to browse to the CP-specific
CP1242-7 V2 S7-1200 station
webpages from there

Unrestricted © Siemens AG 2017


Communication
PROFINET i-Device

• Simple configuration of S7-1200 CPUs IO controller IO device

in a master/slave architecture through reading and writing


the reciprocal I/O images CPU1 CPU2

• Connection of CPUs in different projects IE / PROFINET

• NO PN-PN coupler required (transparent network)


IO controller 1 Operational system Operational system

Application / user Application / user


i-device program program

IE / PROFINET

IO device 1 IO device 2 IO device 3 IO process image IO process image

Input Output Input Output


addr. addr. addr. addr.

PROFINET IO

Savings with costs / installation / wiring of additional hardware

Unrestricted © Siemens AG 2017


Communication
Shared I-Device

Shared I-device
• Access for up to 2 controllers on S7-1200 as i-device Controller 1 Controller 2
• Rapid exchange of data in real time between As of
S7-1x00 CPUs V4.1

• Incorporation of 3rd party controllers under PROFINET

Unrestricted © Siemens AG 2017


Communication
Serial communication

S7-1200 CPU communication via


RS232 and RS485 connections
• ASCII protocol (character-based serial communication)
uses STEP 7 PtP instructions
• USS Drive protocol is programmed with STEP 7 USS
library instructions
• MODBUS protocol is programmed with STEP 7
MODBUS library instructions
• 3964R Protokoll

RS232
RS485/422
Use of RS232 and RS485/422 modules
CM1241 or RS485 Signalboard CB1241 for
PtP communication
Unrestricted © Siemens AG 2017
Communication
USS drives

PZD parameters – Up to eight user-defined PZD parameters for control and speed
Update rate
• Fixed update rate (as fast as possible)
• Enable instructions in an interrupt alarm OB in order to
set a user-defined update rate.

Support for drives


• Maximum 15 drives per CM (communication module) supported
• Non support:
• MM3 drives
• Deregistration of missing drives

Unrestricted © Siemens AG 2017


Communication
IO-Link support

IO link master specification V1.1


• S7-1200 CPU up to 8 IO-Link master modules -
centralized
• Data rate COM1 (4.8 kbaud), COM2 (38.4 kbaud),
COM3 (230.4 kbaud)
• Standard IO Mode (SIO Mode)
• up to 4 IO-Link devices (3 wire)
or 4 standard actuators
• Diagnostics configurable for each port
• I&M identification
• IO-Link parameter allocation with S7-PCT
(Port Configuration Tool) V3.2

Unrestricted © Siemens AG 2017


Communication
SM 1278 4xIO-Link master (6ES7 274-1XK30-0XA0)

• Point-to-point connection, no bus system Control cabinet 3UG4


<20 m
• Existing wiring topologies are retained monitoring relays
Switching 3RW40
• Standard sensor/actuator cable (three wires with one devices
soft starters
signal wire), unshielded, 20 m in length,
3RA27
no special-purpose cable / connector function modules for feeders
<20 m
• Manufacturer-independent communication standard for 3RA6
the PNO compact starters

• Non-stop consistent communication


• Cyclical, bidirectional process data communication (typ.
2 ms cycle)
• Non-cyclical service data transmission between
sensors/actuators and the controller as required
• Integrated differentiated diagnostics alarms
•  Link

Unrestricted © Siemens AG 2017


Communication
SIMATIC RF120C – Fast communication module for S7-1200

RF120C
Interface to the
Internal S7 bus
application
Connection technology S7-1200 setup technology; screw terminals for 24 V supply

Interface to the reader RS422 incl. 24 Volt; up to 115.2 KBaud

Connection technology Submin-D connector

RFID system RF200, RF300, RF600, MOBY D/U, MV400

Instructions: Read, Write, Read_EPC-Mem, Write_EPC-Mem,


FB, driver
Set_Ant_RF300, Set_Ant_RF600, Reset_Reader; based on FB101

Number of readers 1 per RF120C; 3 per S7-1200

Degree of protection IP 20

Dimensions (W x H x D) 30 x 100 x 75
Unrestricted © Siemens AG 2017
SIMATIC S7-1200
SIWAREX WP231 – Basic applications

Supported S7-1200 CPU: Applications:


• CPU 1212C  up to two SIWAREX modules • Level measurement in silos and bunkers
• CPU 1214C or higher • Plattform scales
 up to eight SIWAREX modules • Force and tension measurements
• Full parameter access from the CPU via • Typical industries: Food & Beverage,
free downloadable function block Chemicals, Cement, Aggregate
 Complete commissioning and • Legal for trade certificate according OIML-R76
calibration via CPU/HMI

Connection options:
• Up to eight parallel connected analog 350 Ohm load cells per
SIWAREX (1mV/V, 2mV/V, 3mV/V or 4mV/V)
• 1 SIWAREX = 1 scale
• 4 digital inputs / 4 digital outputs
• 1 analog output
• Ethernet (Modbus TCP & SIWATOOL)
• RS485 (Modbus RTU)

Unrestricted © Siemens AG 2017


SIMATIC S7-1200
SIWAREX WP241 – Belt weigher applications

Supported S7-1200 CPU: Applications:


• CPU 1212C  up to two SIWAREX modules • Belt scales (Cement-, Aggragate plants,
• CPU 1214C or higher Mines, Food & Beverage plants)
 up to eight SIWAREX modules • Weigh feeder applications (Food & Beverage,
• Full parameter access from the CPU via Chemical, Steel)
free downloadable function block
 Complete commissioning and
calibration via CPU/HMI

Connection options:
• Up to eight parallel connected analog 350 Ohm load cells per
SIWAREX (1mV/V, 2mV/V, 3mV/V or 4mV/V)
• 1 SIWAREX = 1 scale
• 3 digital inputs / 4 digital outputs / 1 speed sensor input
• 1 analog output
• Ethernet (Modbus TCP & SIWATOOL)
• RS485 (Modbus RTU)

Unrestricted © Siemens AG 2017


SIMATIC S7-1200
SIWAREX WP251 – Dosing , Batching and Bagging
applications
Supported S7-1200 CPU: Applications:
• CPU 1212C  up to two SIWAREX modules • Dosing and batching scales (Chemical-, Food-, Pharma,
• CPU 1214C or higher Packaging industries)
 up to eight SIWAREX modules • Bagging machines (Bulk solids industries)
• Full parameter access from the CPU via
free downloadable function block • Eichfähig gemäß OIML-R51, R61 und R76
 Complete commissioning and
calibration via CPU/HMI

Connection options:
• Up to eight parallel connected analog 350 Ohm load cells per
SIWAREX (1mV/V, 2mV/V, 3mV/V or 4mV/V)
• 1 SIWAREX = 1 scale
• 4 digital inputs / 4 digital outputs
• 1 analog output
• Ethernet (Modbus TCP & SIWATOOL) • RS485 (Modbus RTU)
• RS485 (Modbus RTU)

Unrestricted © Siemens AG 2017


Communication
Controller Area Network CANopen 021620-B

SIMATIC S7-1200C CANopen master/slave


• A CANopen connection to a S7-1200 system
enables integration between devices and the S7-1200 system
• Up to 3 CANopen modules per S7-1200 CPU
• Connection type to the CAN: 9-pin DSUB (male)
• Up to 16 CANopen nodes per module
• 256 bytes each for inputs and outputs with the CANopen module
• Can be integrated in the hardware catalog of the TIA Portal configuration suite
• Ready-made function blocks for simple PLC programming
available in the TIA Portal
•  Link

Easy integration in CANopen applications

Unrestricted © Siemens AG 2017


Communication
MODBUS communication

MODBUS RTU protocol


• Use of a CM or CB 1241 module for serial communication
• MODBUS instructions of the communication module for simplified MODBUS RTU operation.
• MB_COMM_LOAD for basic initialization of the master and slave operation
• MB_MASTER and MB_SLAVE for controlling the report and connection allocations
• Modbus addressing supports a maximum of 247 slaves (slave numbers 1 to 247).
• Maximum of 32 devices per segment in the Modbus network depending on the loading and drive functions
of the RS485 interface
• Repeater required if using more than 32 devices to extend to the next segment

MODBUS TCP protocol


• Open User Communication MODBUS TCP instructions use
the PROFINET port integrated in the CPU

Unrestricted © Siemens AG 2017


Communication
Overview of CP 1243-1 product features

CP1243-1 (6GK7243-1BX30-0XE0)
• Single-width S7-1200 enclosure (30 x 110 x 75)
• Temperature range in operation: -20°C to +70°C
• Standard rail mounting
• Diagnostic LEDs (overall status and detail)
• Power supply using backplane bus
• 1 x Ethernet Port RJ45 (10/100 Mbit/s) for connecting
a modem/router such as SCALANCE M
• Integrated security functions (VPN and Firewall)
• Integration to Scada Systems via Telecontrol Protokolls
(DNP3, IEC 60870)

Communication Processor for connecting S7-1200 to Ethernet network with


additional Interface and security features firewall and VPN. Integration to
Scada Systems via Telecontrol Protokolls (DNP3, IEC 60870, Telecontrol
Basic).

Unrestricted © Siemens AG 2017


Communication
Overview of CP 1243-7 product features

CP1243-7 (6GK7243-7KX30-0XE0 – EU version


6GK7243-7SX30-0XE0 – US version)
• 1 connection to LTE (4G) mobile network
(different versions for EU and North America)
• Single-width S7-1200 enclosure (30 x 110 x 75)
• Temperature range in operation from -20ºC to +70ºC
• Standard rail mounting
• Diagnostic LEDs (overall status and detail)
• Integrated security functions (VPN and Firewall)
• Access to the CPU Webserver
• Email and SMS Alarms
• Process Monitoring and Control via Cellular network
Communication processor to connect SIMATIC S7-1200 via LTE (4G) mobile
network to control point system with TeleControl Server Basic

Unrestricted © Siemens AG 2017


SIMATIC S7-1200 PROFIBUS communication
DP master CM 1243-5 and DP slave CM 1242-5

Communication for S7-1200 CPUs according to PROFIBUS standard IEC61158/61784


PROFIBUS DP-Master CM 1243-5
• Connection for up to 16 DP slaves
• PG/OP communication:
up to 4 connection for HMI and 1 connection for PG
• S7 communication:
4 S7 connections to other S7 stations with PUT/GET

PROFIBUS DP-Slave CM 1242-5


• as an intelligent DP slave for communication for the S7-1200
with any other DP master

Unrestricted © Siemens AG 2017


Challenges need innovative answers

Individualization Globalization Time to Market Sustainability

Production Production Logistics New Technology Energy Consumption


• Customized mass • Global alliance of • Critical to success in • The efficient use of energy
production production and suppliers highly competitive and environmentally safe
• Top quality at a • New business models industries materials
competitive price • Pressure on productivity
increases, shortening
time for new development

Unrestricted © Siemens AG 2017


Page 27 SIMATIC Basic Controller
Always the appropriate controller with comprehensive
functionalities!

Unrestricted © Siemens AG 2017


Page 28 SIMATIC Basic Controller
Innovations across the entire automation life cycle!

+
Engineered in TIA Portal
+
Security Integrated +
Integrated system diagnosis

+
Technology Integrated

+
Design and Handling
+
Safety Integrated

Unrestricted © Siemens AG 2017


Page 29 SIMATIC Basic Controller
Innovative system functions for more productivity!

Security integrated
Protecting intellectual property and investment
Protecting against unauthorized project changes

System Diagnostics
For Efficient fault analysis, Uniform display concept and
reducing plant downtimes

Scalability

Investment protection while replacing S7-1200 with


S7-1500 thanks to compatibility of programs

Unrestricted © Siemens AG 2017


Page 30 SIMATIC Basic Controller
User-friendly products, high efficiency and a scalable
product portfolio

Feature / Function Benefit

Integrated PROFINET Web server for service- and


diagnostic information

Technology Integrated perfect integration of drives through


 motion control functionalities and
PROFIdrive

Integrated Trace functionality Program- and application


diagnostics at real-time for
 recognizing even sporadic
problems

Use of all TIA Portal advantages Efficient programming,


commissioning and service tools
 highest engineering requirements

Unrestricted © Siemens AG 2017


Page 31 SIMATIC Basic Controller
Easily adapted to suit your needs

Feature / Function Benefit

System Modularity Adding I/O without increasing the


Modular board concept is CPU footprint
integrated customization 

Extensive built-in hardware Reduced need for additional


capabilities specialty modules, smaller footprint

Ethernet, analog in/out-puts, MC and lower cost
I/O, HSC I/O, SD memory
One Engineering Software Reduced engineering time/cost,
One user program for logic, HMI, easier to maintain, easier to reuse
networking & drives. 

Safety Integrated reduction of types- and


One Controller for fail-safe and components by single automation
standard-automation  system for Standard and Safety

Unrestricted © Siemens AG 2017


Page 32 SIMATIC Basic Controller
One Controller for Standard and Safety

Feature / Function Benefit

• Basic Controller with Safety • One Controller, one Network and


Integrated one Engineering for standard
• Connecting ext. devices via  and fail-safe automation tasks
PROFIsafe
• CPU 1212CF New

• Energy Meter Module • Central Measurement and


SM1238 AI New  Handling of energy data

• MRP at 2 Port CPUs 1215 / 17 • Higher flexibility in network set-


as client (FW 4.2)  up (flexible topology) and higher
• S7-Routing (FW 4.2) network availability
• Userdefined web pages as start • Individual and easy adaption of
pages (FW 4.2)  (CPU) web pages to applications

• Backup / Restore with retain • Protection of data loss


data (FW 4.2) (incl actual process values)

Unrestricted © Siemens AG 2017


Page 33 SIMATIC Basic Controller
Easy PLC selection thanks to an optimized Portfolio

Switch- Power- Communication- Signal- Technology- Signal-


CPUs
module module modules modules modules boards

CPU 1211C-1PN
CSM PM 13x CM / CP CPU 1212C-1PN 22x I/Q 2xTM 11x SB
CPU 1214C-1PN 1x CB
CPU 1215C-2PN 1x BB
CPU 1217C-2PN
CPU 1212FC SM 1226 F-DO 2x Relay
CPU 1214FC SM 1226F-DO 4 x 24 V DC
CPU 1215FC SM 1226 F-DI 16 x 24 V DC
Unrestricted © Siemens AG 2017
Page 34 SIMATIC Basic Controller
Marienhöher Milchproduktion Agro Waldkirchen GmbH /
Waldkirchen, Germany - S7-1200 and Energy Meter Module

i Project information Challenge Customer benefits Products/solution

Energy data acquisition of direct marketing Transparency in energy


(butcher shop, diary, cheese factory, sales room), 1 Allow internal balancing consumption CPU 1212C with
transparency and internal balancing in an during operation without high SM1238 Energy
agricultural enterprise effort and cost ... through the acquisition of energy Meter Module
data in a
End customer / Waldkirchen/ compact solution
F&B Germany
Increase of energy efficiency
2 Efficient operation and cost CPU 1212C with
Products used
optimization SM1238 and
... through analysis
Previously Now visualization via
of the reactive power consumption
KTP 400
- CPU 1212C

Janitza UMG96 SM 1238 Energy Meter Guaranteeing plant availability


3 Reliable CPU 1212C with
- Basic Panel, KTP 400 System Protection SM1238 and
... by monitoring the current peaks
visualization via
TIA Portal Basic KTP 400

Unrestricted © Siemens AG 2017


Page 35 SIMATIC Basic Controller
SIMATIC Controller
Get more Information…

Newsletter Internet
Always up-to-date! Detailed product information and related
subjects!
• interesting news from and about AS, • Product Websites
such as product innovations, success • Twitter, Youtube..
news, best practice information etc.

www.industry.siemens.com/newsletter http://www.siemens.com/S7-1200

Getting Started References Center


Easy Introduction to the new SIMATIC From customer to customer!
controller generation!
• Learn about the new possibilities • Customers gives account to there
and get to know the new experiences using our Products for
Hardware their applications
even better
www.siemens.com/automation-tasks https://webservices.siemens.com/referen
zen/#language=en

Unrestricted © Siemens AG 2017


Page 36 SIMATIC Basic Controller
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may
not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested
performance features are binding only when they are expressly agreed upon in the concluded contract.
All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third parties.
Their unauthorized use may infringe the rights of the respective owner.

siemens.com

Unrestricted © Siemens AG 2017


Page 37 SIMATIC Basic Controller

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