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Testing & Commissioning of Irrigation System

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0% found this document useful (0 votes)
263 views13 pages

Testing & Commissioning of Irrigation System

Uploaded by

asadaliraz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 13

Rev.

No: 0
JOB HAZARD ANALYSIS / RISK ASSESSMENT Rev. Date: 16.03.2024

Risk Assessment
Project: Ministry of Culture – HQ (MOC)
Ref:
Company Name: MAG.MAN JV Date: 16.03.2024
Activity Name: TESTING & COMMISSIONING OF IRRIGATION SYSTEM Site Location Diriyah Gate
Risk Rating without
Residual Risk
Sr. control measures Controlled by
Task Hazards Identified Harm Control Measures
No whom
LXS L M H E LXS L M H E
1. Area Workers unfamiliar . Injury 3X2 6  All employees working on the project must Site/Sec. 2X1 2
Preparation with the site and . Damage have a Valid Iqama and shall carry it at all Engineer and
not inducted Material/Tools times. Foreman and
. Property damage.  Each worker must be briefed on the time keeper
. Risk of procedure and duties.
. Entering  Site mandatory HSE induction to be
unauthorized access conducted to all the workers involved in
. Security breach this activity.
 Wear complete personal protective
equipment (PPE) such as a hard hat, safety
shoes (steel toe), reflective vest, coverall,
safety glasses, etc.
 Emergency action measures to be given
and well understand by operatives.
 Verify all labels, warning and safety signs
are installed at proper places
 Use only designated access to enter the
site.
 To enter the DGDA site property, all
vehicles must have Vehicle Pass and their
drivers and operators must have valid
driving license and valid third-party
certificate if applicable
 Ensure proper ventilation for all
components of Fire Fighting Pumps to

Page 1 of 13
maintain the safety.
2. Commissioning Electric shock/ Electrocution 5X3 15  Provide safe and good connection. Site/Sec. 3X1 3
Process- Static Electrocution . Sparks  Electrical cables to be free of cuts and Engineer
test . Serious injuries damages. /Supervisor
 Should wear all PPE as per the activity. and
 Electrical cables to be raised off water. Electrician
 Damaged cables to be removed and
immediately fixed.
 Only competent electrician to fix any
electrical issues.
 Do not attempt to fix any electrical
connection if not trained.
 Switch gear must secure to avoid any
intentional/unintentional switching of
power.
 Warning and signages to be posted on
electrical boards.
 Electrical circuits will be protected by
earth leakage circuit breakers (ELCB).
 Cables and leads shall be lifted off the
ground for protection by means of hangers
and cable stands.
 Cables should not hang from steel
scaffold / false work.
 Substandard cables, sockets, connectors
and splitters shall not be allowed to use
and only industrial type material to be
used.
 Jointing of all electrical cables and wires
shall be by means of proprietary
terminations or connectors / splitters.
 Ensuring that all emergency escape routes
are safe, unobstructed, and properly
marked so that they can be easily followed
during an emergency
 Keeping your workplace tidy and having a
good standard of housekeeping
 Keep a fire extinguisher around at all times

Page 2 of 13
 Ensure the availability and functionality of
emergency stop buttons.
Confined space Workers Involved 5x3 15  Ensure proper training for all personnel CM, 3x1 3
involved in confined space entry. Foreman,
 Make sure Confined Space Permit is Entrants
secured prior to enter inside the tank. PM
 All the confined space rescue equipment EH&S Team
will be available and in use.
 Conduct atmospheric testing to
determine oxygen levels, presence of
toxic gases, and combustible materials
using calibrated Multi Gas Detector.
 Proper access must be provided to enter
inside the tank.
 Proper lighting must be provided (Low
voltage explosion proof)
 Implement effective ventilation systems
to maintain a safe atmosphere within the
confined space.
 Confined Space attendant must be
available outside the tank under
continuous supervision of confined
space.
 Line of communication must be opened
for all the time during the course of
activity.
 Emergency Response Plan to be place.
 Appropriate sign “DANGER. CONFINED
SPACE” must be placed outside the tank.
 Identify and isolate energy sources that
pose a potential hazard within the
confined space
 Conduct regular inspections to ensure the
integrity and effectiveness of isolation
measures.
 Periodic Breaks should provide to the
confine space entrants.
 All the emergency preparedness

Page 3 of 13
equipment must be available.
 Emergency contact number sign must be
posted outside of the tank.
 Electrical permit to work with LOTO should
Lockout Tagout Foreman/ Workers 3x3 9 be obtained before making electrical CM/ Site 2x1 2
(LOTO) Engineer/
connections/Energization.
 Provide safe and good electrical Foreman/
connections, and cables to be free of cuts Workers
and damages.
 Only authorized person should be
deployed for the task.
 Damaged cables to be removed and
immediately fixed by competent
electrician.
 Switch gears to be secured to avoid any
intentional/Unintentional switching of
power.
 Warning and signages to be posted on
electrical boards.
 Use Electrical safe rubber gloves.
3. Pre-functional Access/Egress . Head injuries 3X3 9  Site Team shall make sure that access Site/Sec. 1X2 2
Performance (Slips, Trips and . Cuts roads are always clear from any Engineer and
Test Falls.) . Broken bones obstruction and site is always accessible. Foreman
 Access to be maintained free from any
obstruction.
 Do not stack/store any materials on the
access and provide direction signage all
along the route.
 Maintain good housekeeping.
 Display the signage for any
overhead/ground obstructions that cannot
be avoided.
 When using portable ladders, secured the
ladder from the top and bottom and
ensure the ladder is extended at least 1
meter above from the landing area.
 Provide buddy to hold the ladder from
below if needed.

Page 4 of 13
 Do not tied two ladders to gain more
height. Use extendable ladders if more
height is required.
 Never allow more than one person on a
ladder.
Pre function Tests . Damage to the 2X4 8  Site mandatory HSE induction to be Project 3X1 3
eyes conducted to all the workers involved in manager, Site
. Ruptured Skin this activity manager,
. Laceration  A safety briefing shall be conducted to the Commissioni
. Fractured bones workers about the test. ng Manager
. Internal injury  Pressure testing permit shall be obtained and
. Concussions from HSE department and test Area shall Supplier /
. Contusion be barricaded and provide warning boards Commissioning
to prevent personnel entry. Support
 Calibrated pressure gauges and Pressure
safety valves only shall be used.
 Rating of fittings, pressure gauges, vent
valves, gaskets shall be suitable for the
test pressure.
 Flanges and Plates shall be as per the line
class.
 A systematic inspection is required to
make the procedure hazard free and safe
for operation
 Only essential and trained personnel
should be allowed at the Pressure test
work location to minimize the risk of
accidents and ensure proper supervision
 Testing in a properly ventilated area.
 Ensure that all personnel involved in the
testing are aware of the procedure and
safety precautions.
 Wear complete personal protective
equipment PPE (e.g., hard hat, safety
goggles, gloves, face shield and hearing
protection)
 Ensure competent personnel are only
working during the Testing and

Page 5 of 13
Commissioning Works.
 Inspect control panels for secure mounting
and tide wiring connections
 Ensure control panel doors are closed
properly.
4. Energization Pre function Tests Refer Job step no-3
Use of Power . Injuries 2X3 6  Ensure that the power tools to be used Site/Sec. 3X1 3
Tools\Hand Tools . Noise are inspected, checked, and tagged prior Engineer,
. Shocks to use. Foreman and
. Injury due to hit by  Adequate work space is to be provided Workers
hand tools. for the safe uses of power tools.
 Competent personnel to use the power
tools.
 When using power tools, ensure
appropriate grip is maintained.
 Provide safe and good connection.
 Electrical cables to be free of cuts and
damages.
 Electrical cables to be raised off water.
 Damaged cables to be removed and
immediately fixed.
 Use the right tool for the right job.
 Trained personnel to use the tools.
 Horse playing with the hand tools to be
prohibited.
 Damaged tools not to be used.
 Ensure operators and nearby workers
wear appropriate PPE (e.g., hearing
protection, safety goggles and face
shield).
Manual Handling. Refer to The General Hazard
5. Functional Engineer/ Foreman/ 2X3 6  Ensure that personnel involved in testing CM/ Site 2X1 2
Start-up procedure
Performance Workers are competent and aware of the safety. Engineer/
Testing  Ensure that emergency shutdown Foreman/
procedures are clearly communicated. Workers
 All electrical connections and grounding to
double check to ensure system integrity.
 Operate the pump according to the

Page 6 of 13
manufacturer's instruction only

Engineer/ Foreman/ 2X3 6  Ensure not to exceed the acceptable limit CM/ Site 2X1 2
Jockey pump Workers of pressure. Engineer/
operation  Ensure that emergency stop mechanisms Foreman/
are functional. Workers
 Stand by pump operator must be available
during the activity.
 Pump operator’s emergency contact
number and other caution signages should
be posted near the pump.
6. Integrated Engineer/ Foreman/ 5x2 10  Isolate the area by barricading and CM/ Site 3x1 3
Pressure
System Test Workers signage. Engineer/
testing
 Pressure testing Permit should be Foreman/
obtained and the control measures need Workers
to be followed.
 Ensure and examine the pressure relief
valve and gauges
 Check inlet/outlet joints and hoses for
worn threads and damages
 Do not stand in front of the valves when
testing is ongoing.
 Make sure of leak free by using soapy
solution
 Only competent persons allowed for the
task.
 Pressure Gauges need to be calibrated
 Ensure equipment hoses and connecting
equipment, that was free from leakage
and corrosion.
 Ensure whiplash arrestors installed for the
hose connections as an additional
protection.
 If the pressure test is ongoing in an
enclosed area, confined space entry
permit must be obtained and Competent
Gas Tester should be appointed with
calibrated Gas detectors.

Page 7 of 13
 Monitor the oxygen concentration around
the area where nitrogen is used and
ensure there is adequate ventilation
Use adequate and mandatory PPEs.
Electrocution/ 15  Provide safe and good connection. Site/Sec. 3X1 3
Electric shock Sparks  Electrical cables to be free of cuts and Engineer
. Serious injuries damages. /Supervisor
 Should wear all PPE as per the activity. and
 Electrical cables to be raised off water. Electrician
 Damaged cables to be removed and
immediately fixed.
 Only competent electrician to fix any
electrical issues.
 Do not attempt to fix any electrical
connection if not trained.
 Switch gear must secure to avoid any
intentional/unintentional switching of
power.
 Warning and signages to be posted on
electrical boards.
 Electrical circuits will be protected by
earth leakage circuit breakers (ELCB).
 Cables and leads shall be lifted off the
ground for protection by means of
hangers and cable stands.
 Cables should not hang from steel
scaffold.
 Substandard cables, sockets, connectors
and splitters shall not be allowed to use
and only industrial type material to be
used.
 Jointing of all electrical cables and wires
shall be by means of proprietary
terminations or connectors / splitters.
 Ensuring that all emergency escape
routes are safe, unobstructed, and
properly marked so that they can be
easily followed during an emergency

Page 8 of 13
 Keeping your workplace tidy and having a
good standard of housekeeping
 Keep a fire extinguisher around at all
times
 Ensure the availability and functionality
of emergency stop buttons.
6. Final Visual Use of hand tools\ . Electrocution 2X3 6  Ensure that the power tools to be used Site/Sec. 2X1 2
Inspection. power tools. . Injury due to hit by are inspected, checked, and tagged prior Engineer,
hand tools. to use. Foreman and
 Adequate work space is to be provided Workers
for the safe uses of power tools.
 Competent personnel to use the power
tools.
 When using power tools, ensure
appropriate grip is maintained.
 Horse playing with the hand tools\power
tools to be prohibited.
 Damaged tools not to be used.
 All tools should be well maintained.
 Suitable tools should be selected for the
task
 Trained personnel with competency card
to use the tools
 Ensure operators and nearby workers
wear appropriate PPE (e.g., hearing
protection, safety goggles and face
shield).
 All the power tools must be Double
insulated.
Proper maintenance of cable such as cable
routing is must at the work area.
Manual Handling. Refer to The General Hazard

General Hazards
Common in all job Unsafe behaviour Minor/ major injury 3X3 9  Before the commencement of Testing & PM/SM/ PTW 1X3 3
steps. and human errors. to the personnel Commissioning of Irrigation system the Receiver,
due to human necessary permit shall be obtained from Site/Sec.
errors. the Engineer and/or relevant governing Engineer and

Page 9 of 13
authorities and liaised with other parties, Foreman
as applicable to avoid any possible damage
to existing services. Refer to MMJV
Construction Phase Health & Safety Plan
(CPHSP) Section 12.47, “NO PTW NO
WORK “
 Ensure the employees engaged for the
task fully aware of the task being carried
out and hazard associated with the task.
 Engage the right person (trained and
skilled) who can be capable to carry out
job safely. Arrange refresher training if
required.
 Conduct STARRT before start of work on
each shift.
 Talk to the employees on their capability
to handle the job, knowledge &
understanding of work to be carried out.
 Deliver mindfulness behaviour training and
implement daily body balancing physical
activities.
 Ensure the adequate supervision in place
and inspect the site work condition on
regular basis.
Ensure that member of workforce had not
worked prolong hours in the previous shift.
 An unsafe practice of employees must be
consulted and correct work methods to be
instructed.
 Follow approved method statement /
work instruction wherever applicable.
Manual Handling. Back injury and 2X3 6  Using powered or mechanical handling Site/Sec. 1X2 2
long. term pain if equipment. Engineer and
regularly  Not allowed to lift or carry more than Foreman
lifting/carrying 25Kgs per person.
heavy or awkward  Use of team lift technique. Use of lifting

Page 10 of 13
objects. mechanism.
 Provide mechanical aid hand pallet truck,
trolley, wheelbarrow, etc to shift materials
 Correct manual handling technique to be
maintained.
 Allow rest period for continuous and
repetitive tasks.
 Only lift materials within the worker's
capacity. Do not over lift.
 Task specific manual handling assessment
will be prepared and discussed with all
workers separately. Do not take shortcuts.
 Wear site mandatory PPE. Impact resistant
gloves shall be used when handling heavy
materials
Access/Egress . Head injuries 3X3 9  Site Team shall make sure that access Site/Sec. 1X2 2
(Slips, Trips and . Cuts roads are always clear from any Engineer and
Falls.) . Broken bones obstruction and site is always accessible. Foreman
 Access to be maintained free from any
obstruction.
 Do not stack/store any materials on the
access and provide direction signage all
along the route.
 Maintain good housekeeping.
 Display the signage for any
overhead/ground obstructions that cannot
be avoided.
 When using portable ladders, secured the
ladder from the top and bottom and
ensure the ladder is extended at least 1
meter above from the landing area.
 Provide buddy to hold the ladder from
below if needed.
 Do not tied two ladders to gain more
height. Use extendable ladders if more
height is required.
 Never allow more than one person on a
ladder.

Page 11 of 13
Likelihood (L) Severity (S) Risk Level Risk Matrix
Rare . 1 Insignificant . 1 Extreme Risk 15 . 25 5 5 10 15 20 25
Possible . 2 Minor . 2 High Risk 8 . 12 4 4 8 12 16 20

Likelihood (L)
Likely . 3 Moderate . 3 Moderate Risk 4 . 6 3 3 6 9 12 15
Often . 4 Major . 4 Low Risk 1 . 3 2 2 4 6 8 10
Frequent/Almost certain . 5 Catastrophic . 5 1 1 2 3 4 5
1 2 3 4 5
Consequence (C)
Assessed by: Approved By:
Designation: Designation:
Signature: Signature:
Date: Date:
WMS PARTICIPANTS/WORKERS SIGN HERE
(Before signing here, workers must understand and agree to follow this job hazard analysis before they start work)
(हस्ताक्षर करने और काम शूरु करने से पहले, वर्कर्स काम के खतरे के विश्लेषण के अनुपालन के बारे में अवश्य समझ लें और सहमत हो जाएँ।)

Name (Print) Card №. / ID No. Organization Signature Date

Page 12 of 13
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