Packed U Cells Multilevel Converter Topology: Theoretical Study and Experimental Validation
Packed U Cells Multilevel Converter Topology: Theoretical Study and Experimental Validation
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Abstract—In this paper, authors propose a new power multilevel with high potential for further development. The most attrac-
converter topology that is very competitive compared to the exist- tive applications of this technology are in the medium–high
ing ones. It consists of packed U cells (PUC). Each U cell consists voltage ranges, and include the following: 1) motor drives;
of an arrangement of two power switches and one capacitor. It
offers high-energy conversion quality using a small number of 2) photovoltaic systems; 3) power distribution; 4) power qual-
capacitors and power devices and consequently, has a very low ity; and 5) power conditioning applications. Due to their
production cost. An averaged model of the topology is detailed. ability to synthesize waveforms with a controlled harmonic
The operating principle of the transformerless seven-level inverter spectrum and to attain higher voltages, and to overcome the
is analyzed and detailed. The multilevel sinusoidal modulation has limited semiconductor voltage and current ratings, multilevel
been adapted for use with the PUC-based structure. The control
strategy has been designed to reduce the harmonic contents of the inverters have been receiving increasing attention for the past
load voltage. With such converters, filters’ rating is considerably few years [8]. By generating high voltage with low harmonic
reduced. A comparative study is performed to highlight the ad- contents, while reducing switches’ stress, multilevel convert-
vantages of the new packed U cells topology. The operation of the ers allow an effective high power exchange between multiple
proposed converter topology has been verified through simulation. sources. Traditional multilevel converters like the following:
Experimental validation was performed using DS1103 DSP of
dSpace. 1) neutral point-clamped converters (NPC) proposed by
Nabae et al. [9]; 2) flying capacitors converters (FCC) proposed
Index Terms—DSP implementation, harmonics, multilevel con- by Meynard et al. [10]; 3) and classic cascaded H-bridges
verter topologies, power quality, unity power factor operation.
proposed by Peng et al. [11], present many drawbacks if the
number of voltage levels is increased. In fact, the number of
I. I NTRODUCTION
switches, diodes and capacitors grows excessively, resulting in
Fig. 1. Different converter schemes. (a) Single U cell. (b) Single-phase seven-level inverter. (c) Single-phase seven-level rectifier. (d) Single-phase 30 one-level
inverter. (e) Three-phase seven-level inverter.
TABLE I
VOLTAGES VALUES OF DIFFERENT MULTILEVEL CONVERTERS OF THE PROPOSED TOPOLOGY
of voltage levels depends on the value of the voltage across the der to obtain these levels, the second capacitor voltage (V2 )
capacitors. To determine the values of voltages V2 , V3 , and V4 must be regulated to V 1/3. Classic multilevel converters, such
[of Fig. 1(d)], one can carry out a comparative analysis which as the Cascaded H-Bridge Converter, require many dc sources
is illustrated in Table I. which may result in the use of an excessive number of trans-
In case of using two capacitors, the output voltage formers. In order to reduce these, a transformerless inverter
is therefore obtained from the following seven levels configuration is proposed. However, like other transformerless
(V dc, 2.V dc/3, V dc/3, 0, −V dc/3, −2.V dc/3, −V dc). In or- inverters, it suffers from a common drawback manifested at low
1296 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 58, NO. 4, APRIL 2011
Fig. 3. One cycle operating states of the proposed packed U cells seven-level topology.
TABLE II
SWITCHING TABLE OF THE PROPOSED SEVEN-LEVEL CONVERTER
Fig. 6. Converters schemes of the (a) three-level flying capacitors, (b) proposed seven-level, and (c) four-level flying capacitors.
log(x)
log2 (x) = . (7)
log(2)
N − log2 (N + 1)
gc (in%) = 100 × . (8)
log2 (N + 1) − 1
N = Nc + 1. (10) 2N c+1 − Nc − 2
g1 = 100 × %. (12)
Nc + 1
From equations (3) and (10), we deduce the power quality
gain in terms of voltage level surplus which is given by The evolution of this gain is shown in Fig. 7(b). For three
capacitors (Nc = 3), the use of the proposed topology against
gq = 2N c+1 − Nc − 2. (11) flying capacitors gives eleeven additional voltage levels.
OUNEJJAR et al.: PACKED U CELLS MULTILEVEL CONVERTER TOPOLOGY 1299
Fig. 8. Seven-level converters. (a) Classic cascaded H-bridges. (b) Hybrid cascaded H-bridges (E2 equals the third of E1). (c) Proposed topology.
TABLE III
NUMBER OF VOLTAGE LEVELS SURPLUS ACCORDING
TO THE N UMBER OF C APACITORS
where, “pc” is the price of one capacitor. where Nsw is the number of power switches.
1300 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 58, NO. 4, APRIL 2011
TABLE IV
COMPARISON OF SEVEN LEVELS CLASSIC TOPOLOGIES
AND THE P ROPOSED O NE
TABLE V Fig. 10. Averaged control strategy of the seven-level PUC operating in
COMPARISON OF FIFTEEN LEVELS CLASSIC TOPOLOGIES rectifier mode.
AND THE P ROPOSED O NE
This gain can be expressed in percent by Fig. 11. Seven-level PUC rectifier output voltages.
N sw N sw
2 2 −2 4 +1 Also,
g3 = 100 × . (19)
N sw
2 4 +1 −1 i1 = S1 × is
i2 = S2 × is (22)
The evolution of g3 is shown in Fig. 9(b). For example, for
i3 = S3 × is .
eight power switches (Nsw = 8), the use of the proposed topol-
ogy against hybrid cascaded H-bridges gives eight additional where is and es are, respectively the line current and the supply
voltage levels (gqhh = 8). voltage.
A comparison of the proposed topology in case of seven- and Then,
15-level converters toward classic ones is given in Tables IV
and V. One can notice the considerable reduction of the semi- dis es − Rs is − (S2 − S1) × V 1 − (S3 − S2) × V 2
= .
conductor components in the proposed topology. dt Ls
(23)
V. AVERAGED M ODEL OF A S EVEN -L EVEL PACKED Let ui be duty cycle of switch Ti . Then, assuming that
U-C ELL ACTIVE R ECTIFIER 1) Line current is constant in a switching period
According to Fig. 1(c), Ti and Ti switches operate comple-
2) u1 + u2 + u3 = 1.5. (24)
mentarily. Let Si be a switching function of Ti switch where
i = (1, 2, 3). Si is defined by Let x1 , x2 , x3 , and x4 be the state variables of the
source–converter–load system defined by
1, if Ti is ON
Si = (20)
0, if Ti is OFF.
x1 = is , x2 = V 1 and x3 = V 2. (25)
From Fig. 1(b), one can write The averaged model of the source–converter–load system
⎧ can be given by the following matrix equation:
⎨ Vaa1 = −(1 − S1) × V 1
Va1a2 = (1 − S2)(V 1 − V 2) (21) dX
⎩ = F (X) + G(X) × U + C (26)
Va2b = (1 − S3) × V 2. dt
OUNEJJAR et al.: PACKED U CELLS MULTILEVEL CONVERTER TOPOLOGY 1301
Fig. 12. Source voltage and line current of the seven-level PUC rectifier.
Fig. 14. Output voltage Vab, load current iL , principal V 1 and auxiliary dc
bus V 2 voltages.
where
⎡ ⎤ ⎡ −Rs x1 ⎤ ⎡ es ⎤
x1 Ls Ls
X = ⎣ x2 ⎦ , F (X) = ⎣ 0 ⎦ , C=⎣ −I1
C1
⎦
x3 0 −I2
C2
⎡ ⎤
u1
U = ⎣ u2 ⎦ (27)
u3
⎡ x2 x3 −x2 −x3 ⎤
Ls Ls Ls
G(X) = ⎣ C1
x1 −x1
C1 0 ⎦. (28)
Fig. 13. (a) Proposed modulation scheme. (b) Scheme of the proposed trans- x1 −x1
formerless seven-level converter with block diagram of the control circuit. 0 C2 C2
TABLE VI
SIMULATION PARAMETERS The input vector can then be obtained by the following
equation:
⎡ ⎤ ⎡ x2 +x3 −1 1 ⎤⎡ Rs x1 −es ⎤
u1 3x1 x3 3x2 3 u11 + Ls
⎣ u2 ⎦ = ⎢ x−2x3
⎣ 3x1 x2 2 1 ⎥⎣
⎦ I2
u31 + C2 ⎦ (29)
3x2 3
u3 −2x2 −x3 −1 1 1.5
3x1 x2 3x2 3
1302 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 58, NO. 4, APRIL 2011
Fig. 17. (a) Block diagram of the seven-level converter feeding ac and dc
loads. (b) Output voltage and holding voltage of different Ti switches.
Fig. 18. Output voltage Vab , load current iL , principal and auxiliary dc bus voltages current. (b) Harmonic contents of load voltage.
Fig. 12 shows the source voltage and line current under Finally, load current is near sinusoidal as shown in Fig. 14.
unbalanced loads, hence confirming the unity power factor Fig. 16 shows the waveforms when a reduced capacitor size
operation after disturbances. of 680μ is considered. One can notice that at time t = 4 s, a
sudden change of the ac load resistor from 40 Ω to 20 Ω occurs.
Moreover, Fig. 16(b) shows a loop effects on transient of load
VI. C ONTROL OF THE S EVEN -L EVEL T RANSFORMERLESS voltage and current, and also the dc buses voltages. One can
PACKED U C ELLS C ONVERTER notice the good dynamic response of the proposed concept even
during sudden load variations.
The principal dc-bus (V 1) is the source voltage, which is
generated from the ac supply network using a diode bridge
rectifier. In order to generate seven levels of output voltage,
B. Experimental Validation
one must control the capacitor voltage set point equal to V 1/3.
Thus, the seven-level voltages are therefore obtained as given The Matlab Real-Time Workshop (RTW) is used to au-
in Table IV. The modulator stage produces the signal S, which tomatically generate C code from Simulink block diagrams
pass through a switching table to generate finally the gate pulses [Fig. 17(a)]. The code used to implement the converter control
(Fig. 13). is optimized for real-time application. Afterwards, the interface
between Simulink and DS1103 of dSpace [28]–[30] allows the
control algorithm to run the hardware, which is a MPC8240
VII. S IMULATION AND E XPERIENTIAL VALIDATION OF processor. Three analog-to-digital converters (ADC) are used to
THE P ROPOSED M ULTILEVEL P OWER acquire load current iL , principal and auxiliary dc-bus voltages
C ONVERTER T OPOLOGY V 1 and V 2, respectively. An electronic circuit is designed
for sensing these signals. Six digital I/O are used to output
A. Simulation Results
the MOSFET gate pulses. An opto-isolated interface board is
The system parameters are given in Table VI. The auxiliary also designed to isolate the low-power logic signals from the
dc bus of Fig. 13(a), which is loaded by 40 Ω, is controlled power stage. We choose the PolarHV HiPerFET IXF44N50P
to the third of the principal dc bus voltage V 1, which is MOSFET as power switches. The circuit components values
maintained at 150 V. The ac load is constituted by a 20 Ω are as chosen in the simulation section. Fig. 17 shows the block
resistor and an inductor of 12 mH. The switching frequency of diagram of the implemented circuit, the output voltage, and the
the sinusoidal PWM modulator is set at 1 kHz. The simulation holding voltage of T1 , T2 , and T3 switches, respectively from
was performed using SimPowerSystems in Matlab Simulink the top to the bottom. Fig. 18 shows the steady-state results
environment. Fig. 14 shows the principal and auxiliary dc bus of the converter operation as simulated in Fig. 14. One can
voltages, the ac load current, and voltage waveforms evolution. conclude a high concordance between simulation and experi-
A loop effect shows the steady-state operation. The ac load mentation of the proposed concept.
voltage has seven levels and its harmonic contents are centered The harmonic distortion of the load voltage is nearly similar
on multiples of the PWM frequency as shown in Fig. 15. The to the simulation results, as seen by comparing the results
computed output voltage THD is 24.32%. Moreover, as de- of Figs. 15 and 18(b). Harmonics with highest amplitude are
picted in Fig. 15, the amplitude of the load voltage fundamental centered on the PWM frequency which is 1 kHz. Fig. 19 shows
component, which has the frequency of 60 Hz, is equal to steps variations of ±100% of the nominal dc bus voltage. The
115.6 V. loop effects during both transients and steady states show that
1304 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 58, NO. 4, APRIL 2011
Fig. 19. Output voltage, load current, principal, and auxiliary dc bus voltages.
Fig. 20. System dynamic under load step with loop effect during transition.
OUNEJJAR et al.: PACKED U CELLS MULTILEVEL CONVERTER TOPOLOGY 1305
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1306 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 58, NO. 4, APRIL 2011
Kamal Al-Haddad (S’82–M’88–SM’92–F’07) was Luc-André Grégoire was born in Joliette, Canada,
born in Beirut, Lebanon, in 1954. He received the on December 8, 1981. He received the B.Ing de-
B.Sc.A. and M.Sc.A. degrees from the University gree from École de Technologie Supérieure (ETS),
of Québec à Trois-Rivières, Trois-Rivières, QC, Montréal, QC, Canada, in 2008.
Canada, in 1982 and 1984, respectively, and the Since June 2008, he has worked under the supervi-
Ph.D. degree from the Institut National Polythech- sion of K. Al-Haddad and of M. Ounejjar on experi-
nique, Toulouse, France, in 1988. mental prototype of multilevel power converter at the
From June 1987 to June 1990, he was a Professor Groupe de Recherche en Électronique de Puissance
with the Department of Engineering, Université du et Commande Industrielle (GREPCI-ETS).
Québec à Trois Rivières. Since June 1990, he has
been a Professor with the Electrical Engineering
Department, École de Technologie Supérieure (ETS), Montreal, QC, Canada,
where he has been the holder of the Canada Research Chair in Electric Energy
Conversion and Power Electronics since 2002. He has supervised more than
70 Ph.D. and M.Sc.A. students working in the field of power electronics. He
was the Director of graduate study programs at the ETS from 1992 to 2003.
He is a Consultant and has established very solid link with many Canadian
industries working in the field of power electronics, electric transportation,
aeronautics, and telecommunications. He is the Chief of ETS-Bombardier
Transportation North America division, a joint industrial research laboratory
on electric traction system and power electronics. He is the Coauthor of the
Power System Blockset software of Matlab. He has coauthored more than 300
transactions and conference papers. His fields of interest are in high-efficiency
static power converters, harmonics and reactive power control using hybrid
filters, switch mode and resonant converters including the modeling, control,
and development of prototypes for various industrial applications in electric
traction, power supply for drives, telecommunication, etc.
Dr. Al-Haddad is a Fellow Member of the Canadian Academy of Engineer-
ing, a Life Member of the Circle of Excellence of the University of Quebec and
received the outstanding researcher award from ETS in 2000. He is active in the
IEEE Industrial Electronics Society where he is Vice President for Technical
Activities, an AdCom Member and serves as an Associate Editor of the IEEE
T RANSACTIONS ON I NDUSTRIAL E LECTRONICS.