Machines Module 1
Machines Module 1
:Lt. INTRODUCTION
/\ synrhro nous machine is an ac machine in which the r~tor moves at a speed which
benrs a const,rn t
n•latrnnsh1p to the frequenc y of currents , in the armatur e winding. A synchro nous machine
is one of the
importa nt types of electric machine s. Large ac network s operatin g at constan t frequenc
y of 50 Hz (or 60
Hz) rely almost exclusiv ely on sy1Lchro1Lous generators, also called the alternat
ors, for the supply of
t>h~ctrical mrnrgy, and may have synchro nous compens alors at key points for control
of reactive power.
Private. stand-b y and peak load plants with diesel or .gas-turbine prime-m overs also
havP synchro nous
g,•ncrators. Non-lan d-based synchro nous plants (with a generati ng capacity of 50
MVA ur more) are
found on oil rigs, on large air-craft s (wit_h hydrauli cally driven generato rs working
at 400 Hz). "nd 011
ships for variable frequen cy supply to synchro nous propelle r motors. Synchro nous
motors proviclt:> con-
."l, ant speed industri al drives with the possibil ity of power factor correctio n.
Synchro nous machin es are generall y construc ted in larger sizes. Small size alternat
ors are not
economical. The modern trend is to build alternat ors of.very large sizes capable of
generat ing 500 MVA
or l'Ven more. The·syn chronou s motor is rarely built in small sizes owing to superio
r perform ance char-
:-aclcristics and econom ical construc tion of inductio n motors.
3.1.1. Operat ing Princip le. The operatin g principl e of a synchro nous machin e
is fundam entally the
same as that of a de machine , but, unlike the latter, in the synchro nous machin
e there is no need to
rectify the time varying emf which is induced in the armatur e winding . Conseq
uently a synchro nous
machine does not require a commut ator. It is, in fact quite possible to·use a de generat
or as an alt<'fna-
tor by p]acing a set of collecto r rings on the shaft and connect ing these rings to the
proper points on the
arm.1tun • winding ; brushes riding on the rings can then be connect ed to the
load. But unlik<• <le ~Pn<'rn-
lor. they are to be driven at a very definite constan t speed as the frequen cy
of generatc•d l•mf is detPr•
mined by that speed. The latter is usually referred to as the synchron ou.s speed, for
which rPason these
m.1chines are frequen tly called the synchro nous generato rs.
Synchro nous generat ors, because of absence of commut ator, are compara tively simple
and pol-lsess
several importa nt advanta ges over the de generato rs.
:J.1.2. Classif ication of Synchr onous Machin es. Synchro nous machine s, accordin
g to lhPu· applicn-
tions, may be synchro1101Ls generators, synchro11ous motors or synchro11ous compeu
sators. A synchro nous
gpnerar or is a synchro nous machin e which receives mechan ical energy
from a prime - mover (steam
turbine, hydraul ic turbine or diesel engine) to which it is mechan ically coupled
and delivers elect ncal
nf'rgy. A· synchro nous motor receives electric al energy from ac supply main an4 drives
mechan ical
d Synchronous compen sator (or phase modifie r) is a synchro nous machin e designe d
to operate on
oad with its shaft connect ed neither to a prime - mover nor to a mechan ical load and is used
to
~
ACMochuW!a
d d'
. can be connectn 1rcr.tly with tho fixo<l tormrno ls of tho et11tor (or nrmatur o
load circuit
2. Thedin
~ . p) without paaain1 through alip-nni.rs and t,ruaho11 In t tao r 880 r,f rr,t.nling ar m,.turo tli
nngs and
boa shcirc~t ia ~quired to be connor.ted with tho nrmnt,ur o wm,J 111 g t,y mcurne ohlip
88 11 oxponon r.od m r;t11,n ,,f }11u1vy curr, rat.II at vr f'Y tugl;
ru m which case a difficulty 111111,
voltages .
· diDI can ho morn eaBily brocod in o rigid l,omo 11, ,,,ovont. nny dof,,rma tJ,,n
3· Th ~ arm.a t ure win
and tlHt
w_h1ch cou~d be develope d by the mechonicol etreu 8011 ,iot up ,Juo t1111 ti,,,t...{;ir' •nt t•Jnente
high centrifu gal forces brouirht into play.
4. The armatur e winding is cooled more readily bocaun,, th•t qt.ouu u,ra urn
•~ ma,Jo Jute9 cmou[f}J
with many air passage s or coolin1 duct.a for forcod air cm,ulotu m
th9 fJX(;1tin1
5. Only two slip-ring s are required for the supply of direct cunont th the rntM a nrJ IJlf•'A
no d1Hi<,ult. y w 1r1l!lulau n1 tl19m
current is to the supplied at low voltage of 126 or 260 V, thoro JR
garu riood ~
6. Since the exciting current is relativel y small, therefor e, the elip-rin1e arid the hru,b
of only light construc tion.
de. field us
7. Due to simple, light and robust construc tion of the rotor, higher epeed of rntatm1
possible . This results in increase d output from the machine of Jiven dimene1 one
Since in de machine s, the commut ator makes necessar y that either the drmatur e ehould
h1' rCJtatinr
armatur e a rotatmi memh9t m
one, or brushes should revolve with the field, so it is conveni ent to have ll8
de machine s.
Revolving field alternat or with e88ential parts is shown in fig. 3.2.
cal rothT ma-
The synchro nous machine s may be classified as (i) salient pole machine s and (ii) cylindri
chines dependi ng upon the
type of construc tion used for
the rotor. The salient pole
construc tion is used for gen-
era tors and motors of all AP.11ATUP.£ TOl
ranges of output and up to all SLOTS- ---,4-~,; ~:;a,,.
but the higher speeds. All.MATURE
CORE --•
Medium -and large-siz ed gen-
erators for the highest speeds
are of the cylindri cal-roto r
type.
The synchro nous genera-
tors, based on the type of
prime-m overs to which they
are mechan ically coupled ,
may be classifie d as (i) turbo-
genera tors, (ii) hydro-g enera·
tors and (iii) engine driven
generato rs
Turbo-g enerato rs are
driven by steam turbines . The
efficiency of steam turbines is
high at large speeds, and
therefo re, synchro nous
machin es driven by steam Revolving Field Salient Pole Type Alternator
turbine s (i.e. turbo- Fig. 3.2
generato rs) are high speed
pole, and 60 Hz. Theae
machine s. The maximu m speed of turbo-ge nerators is 3,000 rpm correspo ndina to 2
cal rotor conatruc tion ii
have small diamete rs (limited to about 1.2 m) and horizon tal con.figurations. Cylindri
9led II the aalient pole construc tion is impract ical owing to laqe mechan ical forces. Two-pole conatruc
lion
widl a apeecl of 3,000 rpm for 50 Hz is commonly used for tw bo-1enerator1. The 4-pole conatruc tion, with a
..., I ,.. apeed of 1,600 rpm ia now obeolete. Turbo-alternaton have ratin1a upto 1,000 'MVA
AC M( l(' hin es
q4
l e1 1rr nto rs or l1.wfro-
led the u,a tcr -1. .vh e:1 tin
r1, e11 b~ ,,o tc1 tu, un lC S oic' ';lu c> s dr ivi ng ~lwm
H' ~) ,ch ro ~uu~ gt' ue rat iro 1n en ts of the I~ (i.e
ors d u\ ,t h tlw ~p'-'r1 . nHmbe_r ol po les
:-: su d, ~em'rator-s h. ' fic pe ed r 111 50 0 on
d \0 0 rp allY ha ve ve rti
' ~ "" l, ,th sp , bc ca l sh,aft.
e ••1> ll'l ih.1 1-.s u-e l c~ d m, ,ch nH " els tw oc i ·
h.':c u\\ :.,.p . d lrd 1 ic po w er J>l:-inO ts us u to l 00 0 kv a. fh e
u c1 ,t;'"' f ·1 4 ,, 6 l) nn i:l fra tm t,; l1p to ,. "' 0 MV \ H, ,o c> kv a or I
,ll 1 ull ng ~ fro m }O1G to
es s ,
\l
,, I,
•
, •,
!, llt ul<'' .<1 ,11 t' o f
m \ . of 4
G w nl lv
c1
\ to ('> po \e
• $.' , ,c . . ~"' ,t
thC ' nu lll po les is . f • .
c-, l .. .,t lH.'t :tl h 1.. ,· "c ~n l hl l ,)01) rpi n. ' 1e1 cl n r1• d ;11-1 hon·1.11nt n \
·., , \ h ~, t'll
t'. ,' 1 c el en gin es a re in an u a \\ I
.i
g •1w1 ,tN 1 ho c i tt>d
, , nm on t01 ,\lt ' t ' cn cra tor n10 mu un ·t, h<H r1.onl ;i y ;1111 an •
•·h t'.. ,l'l t'1 1P ,ttW l 1
i1- 1t,H 'l._ 1.'\ .:I
l ,ch ron ou 1 Tl w
t
'1 ••u, tht •t, '1Y.
ltl , ,,,l ~ ,i h'l
lh) ,'\'\•ft ,"\ lllt 1c s)l
~ s,1
~g
S\ \lh ~l'l ll.' talo 1:: . cm plo , , hc utp olP lY Pc c<
. Hl '-tr uc 1°1
ge nc n,t or sc ns 1t ne o
I urq m• of tlw
, t tor qu c•v an al1 01 1
.....
l nt/ 1 !' '·:n cl tln ;;
. tlt'" m,,kt•s the s~ nd 1ro no us
'l ._,_.....~to, llll ' l:S lh' t ,I 'l ul Ill
..
.'J.2. CO =" ST RU CT IO
S,nc.h10n.:-1.1 5 m.1.c un e ~ 1ns 1.:: ts es se ntw lly of
· _ '-' ' • , . •ta tor ) an
t;\\ o Jl, l t:,, 1.. Uk,1 tl t> nn atu re ,,n ::.. • d
~
iht> f1.:ld ll', ,p. lc, :S) ste m.
1 \1 m. ,tu re ( or -- .:;,rn.t Jr) Th e ar ma tu re .
1s
• f, e: , ' .
11 l n. lg ...u il' li '- 1• •Jm•·na tio ns 0f sp ec ia ma g-
. 1 an
'
ll(' l .~ it"Cln or ste el a U,
''
·lot.., :m 1t :,,- p"1
v~ (~i ::,, ~ *'
lico n ·te e1 l1a vm .
g
, ·1pl·.,, d
•- ••..., to a.:.:otn1u0 a t e ar ma tur e
~ond~crni:S an d 15 ku ow
n as stoto_r. Th e ~bh Olef
s ru.:tm"t' iS l10 id m · ••·· ine *,; , wl uc h ma ,
c.1 ,t tro l N we lde
3. u.1 .,. .
e ld o
d ~tc el pla te. ~ll h~ e the
1'1;,,!e::. m be tw ee n the sta ~e
tor . so th at flu x ot the_
ioc nr nu fie ltl .:ut::,,
· ..1uc"' ~he co re of th e sta t~
1
c-onn -us1~ au a., cau se: s~ ed dy - -u rre nt los s m
the sta tor co re. To 1ui :11 ..,
1.l' 1Z. e the _eddy cu
lo~ , th e su i.t or co rre nt
re is la m rn at ed . Th
l.rn ttn ; t10:1::. (u.:rn:.iily e_
of thi ..:k ne ss O.~ mm
1........ ) an ' :-t :un p ...,d ou t o1
in co mp let e nn gs (fo
-.111,tlh•1 ma d1 1n 0s) or r
in se gm en ts (fo r lar ~e
ma du ne s) an d ins ula ted r
fro m ea ch oth er wi th
1.1
1 per or va nu sh Th e sta mp mg ·
\llH'n111gs wh ich m s a l so hn°: ve
ak e ax ial _ an d r~ di
,enul.1t111g du.-:ts to pro al
vid e eff ici en t cooh.ng. A
l,!l'twr,,l Vl l''' of sta to r an
,, ·" d fra me is sh ow n m fig.
,>.•>
Th e op en slo ts are wo re
co mm on ly us ed be -
C.H ISl'the coils ca n be for m- wo
un d an d ins ula ted
pn or to be-mg placed in
ex pe nd itu re nn d wo re
th e st'o ts giving lea st
sa tis fa cto ry wi nd in g
me tho d. Tl us type of slo Stator of a Sy n~ hr on ou s
ts als o fa cil ita te in Ge ne ra to r
rem ov al anti rt'placeme Fr.g. 3.3
ut of defective coils. Bu t
g:l p flux hH u br an ch es th is typ e of slo ts ha ve di ..
or tuf ts wh ich ten ds sa dv an ta ge of di str ib ut
m-e be tte r in thi s respect to pr od uc e rip pl es in th e in g th e air
bu t do not pe rm it th e us e em f wa ve . Th e se m i-d os
of fo rm -w ou nd coils. To tal ed ty pe slo ts
Nu mb er of slo ts pe r po ly du :se d slo ts ar e ra re ly
le pe r ph as e sh ou
ld be lar ge to give sin us us ed .
1mmbr.r of slots pe r pole pe oi da l ge ne ra te d em f. In
r ph as e is 3 to 4 for sm ge ne ra l, th e
U m mes ma y ha ve integ all ma ch in es an d mo re
1:al slo t wi nd in g wi th en th an 5 fo r la1·ge ma ch in es .
11 l an d so th e nu mb er of slo ou gh ch or di ng . Fo r la1
ts pe r pole pe r ph as e ma ·ge m ac hi ne s fract10nal
y no t be an in te ge r.
n d ste els give low er co
re loss. th e or ie nt at io n
-o ne nt ed ste els co nt ain is no t ev er yw lw re fa ~m
in g 3 pe r ce nt sil ico n ar ,b le .
outer na m e (or yoke) serv e us ua lly us et\ .
es to can-y th e m ag ne tic
DI th e ar m at ur e sta m pi flu x bu t in an alt&•rna
ng s an d co ils in po sit io tur. ,t
u.
S, 11(/11u111111 (,',•11c111 /r11 o, Alt, 11wlm 195
Fi63. 5
\I H,11 /11,,, tt
,nth a a'ampin11
utncinp ·
A( 'Mflrlll11r1
191;
. lienl. pole typt• ;1111l (11) 11iuc1th
88
lloton,1, as already mentioned in Art 3 1.2. n1" of two type11 ~amel~ ~) '
cylindriC'al type .or non-salient pol(' typo . Bolh typoa 1110 shown in fie ·. · t entirely for slow aud
f J • typo ae used n 1inos -
(a) Solie11t Pole Type Held St111r.t111 c. Tht• fwhl HI ru 1·1 uie O t .118 cc for the fielcl 11mpun•-lurn~.
. . , l l 1. t • ·hinea when
18
apee
d
mo,lurate ~peod alt<>n1ators sim·o 11 1s ll'nHl l'XJwn,uvo 011 11 provide aanp epa does not f'Xct•eJ l ,000 rpm
h I .
Sahcnl pole macluncs am chcnpo1· thon cy 1111 ncn I o 01 mnc h.1 0 00 ncr.ount of'"" (H'rtp \(! I al
8ahent pole tnlc f1l'ld strncturc cnnnot bl' Pmployrcl 111 high speed anAc_ ~ :r,mg;h 'fhe 1-mlicnl field poles
~peed (100 to 170 m,~) nml tlw tuffin1lt't of obtnuung eulf1c1ent moch_anica tsh 1'ah ape.ad •
. l . d oiso if dnven n a .
would also l.',l\lsc an excessive wmdagc 1oss n1H JHO uce 11 ith eloctro-mAgnete. e1m1lar to th e fie ld
Thl• 1·otor of n low-speed machme resembles a flywheel w de of cast-iron or ca Ml •Al• •c•l nn,I
m.1~1wts of a de maclun~. bolted on all round the periphery. It is ueua Y ma
11
It.,:- a lh•a,-y c0ntral hub, a number of radial urms, and a heavy
ri111 which ·forms the yoke of the magnet system. The flywheel
l'.\1W of rntor is constructed to give adequate mechanical strength
lo withstand centrifugal and driving forces and at the same
111ne to provide the necessary paths for the magnetic fluxes.
Tlw poles may be either solid or laminated but in any case, the
pol<' shues are laminated because the armature teeth between
I he slots cause concentrations of flux which generate emfs in
the pole shoes. If they were not laminated the resulting eddy
c11rrnnL,;; would cause excessive loss and heating. The pole !aces
:we so shaped that the radial air-gap length increases from the
: pole centre to the pole-tips, as shown in fig 3.6, so that the flux
• distribution over the •armature surface. is sinusoidal and Fig . .'-J. (i
waveform of generated emf is sinusoidal.
,
SUPRINGS
VENTILATION DUCTS
i.e. Frequency,/ = : x n
where n is the number ofrevolutions made per second by rot.or
_ P N PN
or/- - x - =--
120 .. (31)
2 60
where N is the number of revolutions made per minute by the rotor.
Hence frequency of induced emf or current induced in stator conductors depends llpori the ,a umber of
poles and speed of rowr.
~:s:ample 3.1. A 6-pole ac generator is running and producing the frequency of 60 Hz. C11 tculate the rovolu-
tions per minute of the generator. It the frequency is decreased to 20 Hz, how many numbor or pole,
will be required if the generator is to be run at the same speed. [B. T.E. U. P. Elec. E 11 gi,reerfog.JI, 1995]
Solution ; Frequency generated,/ = 60 Hz
Number of poles, P = 6
Spe~d• N = 120p / = 120Gx 60 = 1,200 ADI,
~y11chnH1011s (;e11erators or Alll'l'llalors HJ9
When frequency, f = 20 Hz
I
I
I
17
1
1:11,•ly11:-;i d111111H 1 l11t• I lly uidfi , 11111 ,. ,,, 11 1111,,d,, ti,1,l,11111l11"l11r
I V Wit1di11~ Ill''' lf ' JI 111 ·1• 1 I I
II s111i:l1 111111 (Ill I R 1) I li l\l' OIi WI ,.
1. fl
I' I I ' J 11
•) WJIH Ill ~ IH II l1lllllllf
<•,,,,, u,,I t 1,11ly (l1Vl•1 1,111• li,111 ,,r lhfl
1•111I, 1111' 11111111 111111 h.1)/ illl I1' 1I ( / lr'/11/(lll/llf J / // / Jr ftt ' /llll/lJJJlf #J11d1111(
I 111 I I llllM I H dlll\VII IHI ' " / '()/ ('( )f '
,11·111:111111•J1••nph,•1v, I h•rf 1'1', 1 ll ltW IIII . I ,, , . fl, , w 11 ,t1 111 1,: 'it, 1Jl,t:1111• •d 1 1,dl1 rl II Iv,/,.
lf1h,• ,o,1,, ,.,, 1h i;tnh1111'1I ov,·1· 1111' wlwli• o 1 I 10 1' 111 1' 1111 Y, · 1
111
• u,/,•,I wn,d .!l I l
l111l11 1,w 111d111g1li1•111111tl)(•J'1JfC'o,ls1Hf•(JWI fof.lf•llllllllllll) 1 , f J) oJi,H ' () 111 , 14 11 1,.f 1,l
J
1•:1t:l1, otl lv111~ 1 ,11 I h1 11,p
J I f I
'I 101 , H H· J1• Jy• 111 .,,, j 11 1h1•, l,ofl1J111
,,. ~h11w11 by <011l11H1ott!i (or :,o hd) ~1111• ;111C I I I10 o,. · · o I 11· H 1,1 I H H 11 ,w11 ,y 11,11, 11
11111· 111 lig- .3 11 (c). Ir 1s do11hl1• l:1y1•r w111di11~
(b) lh.\/11/mll'rl W11Hlrn;.: . If 1h1· cond11c:to1·t1 plac,•d rn ti l!V<: 1·:tl Hl<,I.H 1111 d 1: 1 1, 111 • pol,, 1 Ill • w,11d111i,: 1
:irn
k1111w11 .,.,, d1.\l11l111INI 111111rl111,.: 'J'h1• w11JC I rn~ lll:t,Y IH! J>,11 '• II .Y (J ,. L'
' t 1,1 '(IIIJJl<•f<•lyd1Hf1•tl,11f1•d
, ·,. · :11· 1 ·111d111~ly I Iii
,.,1 0 1.,, ;11 ,. :.pn·:1d ov,•r only a pol't ICJll of' ,t ,,,. ovc:t· f h,, <rn ti re· a n11a t,111·<J Ht1rf:tc:1 i. 'l'ho11~d I i I r1 •ii 11, "H I I11• 111d 111, 11
1•1111' 11 v••t 1s 1110:-.f commonly c•111pluy1•d u11<• to itl-1 arwnif'old :1dvru1tagoH.
AJv11ntugcs. (i) Tlw haa·mo111c 0111(i:I nr<i 1·oducecl :rnd AO Lho wavofom1 iH iioprov<:d .
(i,) Cc•rt:1in d1sfortin~ hnrmonicr-1 c:in ho altogotho1· l!]irninatod.
(ii,) The distributed winding diminiAhcH armHLure l'Mtction and 1u·matlu·u rc•nc:la,11:1•
(ill) Higher current dcnRiLy iu qrn copper can Le adopted due to CV<!H difitribttl.1<111 of, ,,ppl'I' owr t lw
s urface of armature ro1rnlting in oven disLributio11 of copper losR and, thc•mfr1rn , 1111 • ff wJ1 •11f, 111,l111g
(11) The cor<' i1:1 better utiliHcd as a number of small slots evenly Rpar,od arn omploy1•d
(i) Lap Winding. FuJJ pitched lap winding for a '1 -))olc, 12-slot, 12 cond11c1m· (one co11d11<'l11r p1·1 · Nl111)
alt1•an::itor is shown 111 fig. 3. 12 (a). Tho hack 11i tch of tho winding iR equal Lo the II um IH•r of c·ond ucfo, 1-i p1..•t
pol,, i., .. - ;J :incl fro111. pi Leh iA oqual tu back pitch mi11us 0110. Tho winding iA compl<!Ieel pc•r pa II l)f' pol,, :i l
I ftc•11 c1J1lllc•c1cd in 1wricH, ilf:I r-ihowu in the fig11l'c. 111
~ "-,
4 5 (i
,.,
Sin;.:/,. Lay,,,f,<11, \l'i11d111.g
Fig a.J2(u)
:,;, 11c/11 n11011s Ge11e1 otors 0 ,. ~\It l I .II0/01 S 'I) 1
•
L:1p wmdmgs
•
h:n·e their widt:>st Li 1.::~ld so f' ap-
Si11glc I oycr \I'm< \\ 11 ""'
plication m the_ stators of most high-speed s,·n-
Fi~ ..1.12 (I,)
chr(lnou..; maclune::-. waYe windings are ideal ·for
7 8 9 - - - - - - - - - - . . 10 11 12
7
Single Layer Spiral Winding
Fig. 3.12 (c)
''
"1
'♦
=Number of poles x number of phases.
Balanced Winding. If the number of coils per
iii p1111111a • a whole number, the winding is known T, 1
ii
'• eo·
r70 ~ L, I
0 1' 7
windi11.g. Each pole contains equal ....
Shel/011 'Two Phase' \fi11di11"
-of different phases in such a case. Fig. 3. 1:J (Cl)
t\J
F,~ ,1 t,1 lr) h,1\\ M111,,,,, l'h 1,111 11 ' '' "
p\rntH\
111 ,. 111 11 .l,d,1,w 11 11111 lllff , J,, 1,I, ul
1
\\ \\hllllN I
\\ll1l,,, th,, \11\1\ ,111,ltl 11111 ,t • Wh1 111 I hn I wo I 11il ,u ,l, 1,1 1111 """K fl I,,,,,,,,,
Ii ',,,J ,,f :, 11}1 •1u l.
Mill f\t, h nu.I .~h, ,, I I '11,•h H,,,i/11111,' Ii ' 111 It ,111w II ,111 /11/I ,,11, /, ll/lt1,h111/, :u , }1,, m J w Iw: ', J~(,I J
1~0 ,,li"dl'II',\ l !'l\l ,,,,, II•'Ill,,,,~ 11\1 111 I ' th•' "'"''
1 lln
I Iii 1111d111 11 ''"'"· , 1,,, ,,, 11111 " '"' JI Ill I,,, JI. v,mJIr l J,f, 'J
I l 11\il 1l1 .l1 1 ,,, 1 ,,, I ell
lln~ (\ p11 ,,t " 1111 "' ►'" \I'll' , ' I , 1140'' Ill phrt rln, Ind Ili•P 11il IIH ,,,.,,,,,,1' f J " ' i !.I', JJ ;1 m 1y t J1:,t, I' f, ~,
\m,h•1 ~ p,,t,, 'l'lw "'''",' ,,,\ ,,, 111 •1 .1,11,11 ,,, 1-1
"iV\1\t. 1-thmlt wt 11111t I• ,,., r1 h,1w11 111 llij ,I
"' \\ he'll the• ('1Hl I'
Pl \ \1 111 ,1111111 Willi 11\~ Hi •II
I 01 1111111
, ,
I HO O=====---="-=-----== •~=·- -----<=+
1
i'lN'h 1r.,l ~p h'cl ,lc-i.r111l:l, 1,11 (1 ,,, I\\111 I.II ti ,oi l,1 ,1 Im 11llllK
,
II
c-omph'li' ('\'tl 1,f(lw wm,Hn1t nn1 l11 t01 t 111111 IHO 01111 ' 1:"11 ' 11 1 o===-== ------ - - - - - - - - - - ~
~p!H'" tfoi.t't't'~ ~p:nt , t1"' wm, Imw tfl Illlll w• 1 1,111/r<1,•f101111I,
Jur,•h u 111rli11;:. tu thi,1typool\viiulrnw, lh,i 1ocl11nod ''~1 1 !
fl'il(, ,1./4
m N\th rml sicfo i:11 not 111 ph1H111 , no tho 1•11N11H11ol, 11 1111 ~,. . . , ,
th~ phn~or :1mu 1if rn,hw, 11 t ,1ntf'it i11 tho C'oil t1ido,1, ';hu:h HI ~t li~hl,Jy. fomJ ~hu~, U1 1,,Jr ~ntl,mt.t1e, · um c.rnnr
rn,lurPd 1,mfin 14hort 1ntch w1111lin" i1-1 loHH t 111111 U111I, 111dw;11d 111 Juli JJJl.d, wmrJm~ und,,r the ;tCIJ,, vwd.it r ~
Th~ n,l\'I\ nt 11~1'1' of :dulrt •t>i t ,·h wind iHKH 111•0 :
(t) Wnwfonn of tlrn inclncocl 01111' iH irnpl'ovod und tho di Htorf,jn~ }wrm,mJ<., ,.. ~,n b1J r 1~dur...(:d or tut a
i'limia\f\t11d .
(ir) Coppnr ,~ ~nv1Hl in tho coil ,i111IH 1hw t,o loHH HJHlJl.
(iir) Thcnrulul't n lll'tl of 11rn wiudiHK iii rod ncocl cl 110 to loHHOr fongth ,>f CCJJl ond1J aa w,.d} ;,ti, }{:Bo'.:r mu ·ual
induct nI\('<' b,,t.woon t hc>HO con<luctorH which Ji<, in ttlotli containing alb'J ccmd uctora of !:tth~r of th€
otlwr two phn~oi-1.
(ill) Frnct ionnl nmulHJJ' of Hlol.H pol' polo cnr1 ho 11twd which in turn ffj<lucea the tr;oth npplr:s.
M l\1Clchnnicnl strt,ngth of tho coiH1:1 incror.u-Jod.
hit~gral Slot cmd /i'mctional Slot W1:1ulings. Whoo tho· number of slots p,}r pol(; per phase, m is an
intc-gcr, thl\ winding ii-1 cnllocl tho int,wer slot whiding but whon the number of alot& per p<Jle per phase
m is n frnrtionnl nnmbor tho winding itt 1•oforrod to Uij fmctional Blot winding. Of course in both cases
tho numhC'r of slots pm· phnRo muHt bo whole number BO that each phase has the same number of coils
Frnct_ion~l slot ~in,ling iA prncticnblo only with doubJo layer arrangeme nt. It limits the number of
pnra! 10~circmti:i nvnilnhlo, bocn111:10 phnf:lo group undor Bovoral po1o8 must be connected m senes before
n _mut. 18 formocl nnd tho winding roponta tho pattorn to givo a second unit that can be put m parallel
with the first.
8
d Though tho frnctionnl slot win<lin,,J mny appear to be 1·1ttle comp 1·1cate d it· h as certain
· tee b mcal 1
vanta~lesbas wc_ll as 03 88
in manufacturing. Since the number of armatu re slots chosen need not
necessar1
for which yth e an mtegra 1 multiple of ti10
I • t'
equipment. ;hea:~:~i\ ~~
ranp II in the case of Y h
.
: ~h~:g · I
num 11,~r of polos, ono may choose a part1cu b f I
ar num er o s ots
goa~ is nvailablo. Thia resulle in saving in coat o~ drawings and
effectiv?ly employed where the number of poles vanes over a wide
u.d coat of copper is re8J.:c drono_us machine~. Further mmf harmonics, leakage reactance of windings
lllortv end connections. ce owing to chording, which is must in case of fractional slot winding and
LI. Draw the developed diaira r,
layer ■hort pitch wlndl Th m or the followini di11tributed ac winding: 3•pha,;e , 4-pole, 24-
tandnall for each ph::;. 8 winding 11 chorded by one 11ot pitch. Indicate c1ear1y the ',ta.rt'
Sy11chro1wu~ G"rlRrutors or Alternator 8 205
f:
il s1·de ems = 2 E cos a2 _
P1'tch fa cto r, KP = Ar'Phhasor .sumo f co 'd
c a
- cos -2
f il
1t me tic sum o co s1 e em s f: 2E ·.. (3 ·3)
If the coil span is reduced by one slot, then the phase angle ex between the 1hduced-; mfs in the two sides
of the coil ia given as
180°
a = - - where n is the number of slots per pole.
n
factor given b~ equation (~.3) ~s fo~ the fundamental co~po~ent of emf. The flux wave m ay
d harmomcs also, which give nse to the corresponding time harmonics in the gen erated
Jtam,.onic component of the flux wave, may be imagined as produced by 3 P 1
the functarn,.ntal component. In view of this, the chording angle for the rth ha~~~~
' /\I 1,,,
.:.:::;~b'.lteJm .i ii:1.ii:~t1rc~::::-2t'5 ,c .:.0rm.~,:<,rp\.-li.<P~ mHl\'1· ,,.H.-h r,1k. 'l'IH' w111d1111: ~11 t1 li1 1111 I 1.
i·.s - .: :.. .:i :. -· ti :-.g ..::..nd. m .=;u..:li" md.ing: the ('Cil~ l' h.tl:-1,' n rt.' d,sp l,irt'd fn1111 t'lr h ,it h<.- r hy I r- ·, 11
Tu2 ~2::;♦.::: ~ ~=-at the ccfu indu..:ed in the c-oil Hdcs of 0,w p h,1s,' m tlw .,d 1tlrP11 l ,dot q 111HlN { 11 · p ))
1
:..:: :--;::..:;s, n-:~ e.ad.i oilier but d. i..ft~r by ;:u1 ·,mgle l'llual to l he angul,\r d1~pl.\et'nw11t lll t ht· :l it.
:-e::;-;:.::.;.::.: e~ .::: all me o:nh ofone pha~e uudt>r one polt' W\.H1lrl be tlw ph 1~t11· ~nm t1f I ho 111d tvHlu d 1 I
a::.:: -ill h:: :c55 th_3.n diat ;.f a:U the coil sidt:-s 0f ouc ph.1~t' undl'I' 01111 ptik Wl'l'l' bunrhetl 111 c111 • .I 1
T n:.--.:.:; I :·;c:; _-:; ·w.scr s~ •·; c··: ';L ~ ... '"S t'h1.ll(t:'d j,i all the l"1.lz/ s d, ~, rii111 ft'd i ,, tl II II;,,' ,r, (}j .I ,t . Iii I . }
·s
i - e ·c, ( t= ari(. ",t;i~ s~ ··: o,-: ·..t e .. , ;·,..i ucc:d ~or to thl· n:su ltl111 f t1/rm /s in d11c't ·d 111 ult nll I : un, ·11 t,
· ..,:..e,.. :re JXJ ·e' ~.s :.:•.o:i ·i a.s ;J"t:mi th f~1ctt.1r tl{l, l or dist n t,u I iun /lldPr (/{if)
. El\lF induced lH d.1~t rilrntl·,l wmd111 ~
or l:li;smb unon factor. K,.i = ~:-=:::,--,------
E11F induc1.'d if the windu1g ,nn1ld h,Wl' hl'l'tl (
Phasor sum of rnmponl'nt pmf!-1
= Arithmetic sum of component l'mr~
The distr.butiou (or breadth) factor is always loss than
uruty.
Let number of slots per pole = 11
and number of slots per pole per phase = m
'
Induced emf in each coil side = E C
Angular displacement between the slots.
180°
P=-
The . . . 11
emfs mduced m different coils of one phase under onP
are represented by side AC, CD. DE, EF, ... which arC' equal
tude (say each equal to E) and differ in phase (s,w by
each other. ·
rs are drawn on AC, CD, DE. EF ... they would
n pomt (say at 0). The point O would be the
the circle haV1Dg AC. CD, DE, EF ... as tlu. chords 3
2 )( OA ·
am !!!l!. _,, sin ml!,
--2._
= 2 . (3 6)
m x 2 >< OA sin i m sin ~
mP is also known as the phase spread and is spread in electrical degrees or radians.
The distribution factor I\i given by equation (3.6) is for the fundamental component of emf. If the
flux distribution contains space-harmonics, the slot angular pitch p on the fundamental scale would
become r Pfor the r th harmonic component and thus the distribution factor for the r th harmonic would
• be
. rmp
_ sm
2 ... (3.6)
Kd r -------
,d!
,n sin
2
Example 3.3. The coil span for the stator winding of an alternator is 120° (electrical). Find the chording
factor of the winding. [B. T.E. A.P. Elec. Engineering II, Nov; 1996)
Solution : Chording angle, ex = 180° - coil span= 180° - 120° = 60°
a 60° ·
Chording factor, Kc = cos = cos = 0.866 Ans.
2 2
I
Example 3.4. Calculate the distribution factor for a 36-slot, 4-pole, single layer 3-phase winding.
[Nagpur Univ. Elec Machines-I, 1993)
36
Solution : Number of slots per pole, n =
4 =9
Number of slots per pole per phase, m =
Number of phases
n = !3 = ·3
180° 180°
Angular displacement between the slots, P = -n- =- -
9
= 20° (electrical)
. ,nA . 3 X 20°
Slll
S lll-1-'_
Distribution factor, Kd = - __ 2~ -- 2 0 _ 1 sin 30°
msin~ msm
20 - 3 sin 100 = 0.96 Ans.
2
Example 3.5. An 8-pole, 3-phase, 60° spread, double layer winding has 72 coils in 72 slots. The coils are short-
pitched by two slots. Calculate the winding factor for the fundamental and third harmonic.
[Electrical Machines-II Madurai Kamarajar Univ. Nov; 1995; Mananmanian Srmdaranar Univ.;
Nov; 1996]
5!i
dt
=-~ -
1/2 / = 2/$ Wb/s
Hence average emf indu ced in each conducto
r = 2 / cl> volt s
Average emf per phas e, Ea/ pha se = Num ber
of cond ucto rs in seri es/p hase arra nge d in
one slot i
pole x aver age emf indu ced per con duc tor
For dist ribu ted winding the aver age = Z x 2 / cl> = 2 T x 2 / cl> = 4 cl> f T volt s
valu e of emf per pha se will be Kd tim es the •: Z = 2 T (tur ns)
abo\re valu e
i.e. Eau I pha se = 4 Kd 4> f T volt s
For abort pitch win ding the true aver age valu e of
emf per pha se will be K tim e abo ve valu
p
e
Ea/ pha se = 4 Kd KP cp / T volt s
and E,na /pha se = Form factor, K, x E jph ase =
,_ IIDIIIC>ldal wave of emf, K = 1. 11 0 4 K, Kd K q, f T volt s
1 P
:. E,.,,., / phase = 4.44 Kd KP ♦ fT volt&
... (3.7)
S_, -?chro11ous Generators or Alternat.ors 209
If the alternator is star-connected, as is usually the case, the line voltage is /3 times the phaeo value.
. So line induced emf, EL = ../3 x 4.44 Kd KP~ f T volts ... (3.8)
For full -pitched and concentrated windings • I{1• = t and Kd 1
E~a~ple 3. 6. T_h e a rmat ure of a 1-p baso oltornator I• complf'to l y wound with 100 1ln1Jlc-turn coll•
distribu t ed uniform ly. The induced cm( tn onc h t u rn 11 2 v. WhRt 111 the umr induced In tho whole
w inding w ith a ll 100 co il s connected in 1crle1?
[l\ladu,a; KamaraJnr Umu /~Ire M"rhmes -lf, Nou; 1996)
S ol u tion: In case of smgle phase winding. the number of slots por polo per phnao,
m = number of slots per pole, "
and dtstnbution factor 1s giYen as
· mP . x 180°/n 180"
I~ = _s_in_ -_ ::_
2 = sm 11,
2 A. = -n-
•.• m = n and ..,
m sin f n x sin lS~ /n
sin 90°
=--- ·: 180° =7t radians and for very small a ngle sin ~ =8 in radians
n x~
2n
1 2
= 1t l 2 = n
E..\ IF induced in the whole winding = Number of turns x induced emf in each t urn x Kd
= 100 x 2 x -2
1t
= -400
1t
or 127 .32 V Ans.
Example 3.7. A 3-phase, 8-pole, 750 rpm star-connected alternator has 72 slots on the armat ure. Each slot
b..as 12 co.aductors and winding is short chorded by 2 slots. Find the induced emf between lines, given the
flux per pole is 0.06 Wb. [Bharathidhasan Univ. Elec. Machines-II, Nou.; 1996)
Solution : Flux per pole, <I> = 0.06 Wb
Frequency, / = PN
120
= 8 x120
750
=·50 Hz
Number of conductors connected in series per phase,
z = Number of conductors per slot x number of s lots
P Number of phases ·
= 12 X 72 = 288
3
. 20°
. . . - sin mp/ 2 - sm 3 x 2 -
Distribution factor, Kd - m sin J} 12 - . 0 - 0.96
3 sm 20
2
N \ 01 l'AGF \~A\ FJ ORM 1
ll '-- 1ll the out JlUf volt age wavcfo1 Ill 310 the non• mus01d.al
wu'U'•c•TnrTT>
1 --- ► --- I
I --+---1•1 E
111 - - - - I IXL
,11 0 0 •,• I
• 11 _ ◄- _ 11 I I
I I I I I
,, 0 0 , 1 IZ5 ,
I - _ _., · - - · I I
0 0
.. I
- ◄ - - -
0
- -4 -
0 -
pnasor ruagram lllustrating this f. . ~e ;/ " .. ,, • 'T"o\ne -r J l\V <
act 18 shown in 6 3 22
s.12. ARMATURE REACTION g . .
1nadcmachine, the armature mmf(
.
,. 5 to distor .
t th e arr-gap flux and to ampere-turn
h . 8) ar.t on Ul e ma gnotJC cm:m t of the macbmc m such a way
~ d e of t hi s armature reactio c dango1t.s m ,\• gm·1u d o. For n given nrmnturo current. the directaon an d
IJllgnitu
of DC Machines. In an alternator : e~~iid 0 •~ tl~o posi tion of hr us hca. ns a lready discussed m chapter 3
m1itude and direction of the ar' omc,~ \Rt s imilnr r onrlihons oxi11t. For n given armature current. the
1Jl 8 1:1- mature r on •f • f d
IIlachine but depends on the pha 8 l' · c ion cnnnot rlt,11c nrl on tho brush pos1Uon, as m case o a c
;., the s~tor winding by the field• ~.uds'p 1a co m ont of tho atnt,Jr cu no n t I w,th respect to the emf E mduoed
- ,~m mg fl\\x
In an alternator the phase du~plac " 0 n lent or·P 11neo anglo it, hotwcon current I and tho emfE can be within
the limits of ~ 2
S 9 $ .±.!!.
2
We -vwill consider three cases (i) \\ h en "' • when the power factor of load 18 umty (ii) when
.., -- 0 1.0.
,: : +; Le. when the power factor is zero and lagging and (iii) when~= - 1t i.e. when the power factor of the
2
load is zero and leading.
(a) At Unity Power Factor. The distribution
of the stator currents and fluxes of an alternator
with zero phase displacement between current I
and emf E (i.e. when pf is unity}, assuming the
rotation of the poles to be clockwise, is shown in fig
3.23 (a). The crosses(+) and dots(·) appearing in (a)
the conductor cross-sections indicate the ♦ +
♦ =+ ; radians i.e., for a purely inductive load is shown in fig 3.24 (a). The cunent maximum will be shifted
in space by an angle ~ from the emf maximum, which coincides with the cenu·es of the poles. This shift will
AC Murl1u1",.
:HB
____ _...------, ,----
. . of rotatio
. n, b('Ctt\ll !C ,-' ___ .,. ___ '.l-' - ' - - - - - - - -
be opposi te to the d1rccho11 . l wavl" rotate s ----.. I :~ _ ----I~ I ---~--
the fundam ental armat ure roact101 --' !'if ---,1 '-i \:P.
It LMF } - \;;J_ ~ -• .- ?;\
ste1> with the field poles. w}u I<' w hrn 4> == • 2l 1·
I. n
CURRI '11~
W. -- _,_
I
1-
I 1. - •
I
J - L .J - - -
>✓- · --,II - - -
E ----- --'-i'
.----, ., I I - - - - - - --~-~ -I- - ---- - -
1 t\r ' I f I
~ '- -
__ _
- ?;\ ----, - 1 - - 4'- - - - "T - 7.,. - - - i':'\
MF
1 ~ ':!-!
factor. CU RRENT
T11e phaso r sum of the fu n dam ental arma- -~--- -!-.... ,-
---~ ----- LLJ ____ - - -
_T_T ~-
ture \\·indipg and field winding mmf waves con- (a)
.c;ti tu tes, in a synch ronou s mac h m
· e' the mmf cre-.
atrng the result ant magnetic flux. + +
In many cases it is sufficiently nccurnt o to monH1u-o tho nrm nturn n•sistrinr.o by cl1rnct cul'rcntthmld 8
increase it to a fictitious value , cnlled tho <'//<'rfi ue r rsiR fn n c<?, H,. which is lnrg(• cmough to take- oin• of '' C'
additional losses. Effective resist a nee , R,. en 11 vn ry wulii ly f'l'om l .2o to l .7r, or morn ti m,•s I h" rlc rneu:1t:1 nee,
depending upon design .
3.13.3. Synchronous lmpcdnnl' l' . Wlwn 11111 "ly nr.1111111111\fl ron <:f n111.n X11 u1 r:omhi11,,cl with the armature
effective resistance R,,, the quantity ol>tninml iHrnllml thP s_y11 r hrn11011 R 1111/H'"""''J,
i<•. z~ n ,. , J xH .ca. 11>
Armature winding effective resistance R,, in alternators rn usually very smHII in u,mp;1rHi,,n tr, syn•
chronous roactance Xs, and therefore, synchronous impedance Z8 mAy be assumed e <JtHtl t,, the H:,mchronous
reactance for many purposes.
3.14. ALTERNATOR ON LOAD 1~
If the excitation of an:,altemator is adjusted to give normal voltage at no-load and t hen a load ,ipph,~d.
rhe terminal voltage of the alternator cha nges, even though the speed is kept constant. The voltage ,3,.1all,
falls, but in c(\!rtain circumstances it may rise even.
The change in terminal voltage of an alternator with the change in load supplied by it is due to the
following three reasons :
(i) Voltage drop on account of armature effective resistance. ✓
(ii) Voltage drop on account of armature leakage reactance. ✓
(iii) Voltage drop on account of annature reaction. ✓
L 3.14. 1. Phasor Diagram. Let the effective armature resistance of an alternator be Re, leakage react an ce
XL and voltage drop due to armature reaction be equalto voltage drop on account of fictitious reactance X0 •
All the values are refen-ed to phase values.
r The phasor diagrams for inductive,. purely resistive and capacitive loads are shown in figure 3.26 (a ),
3.26 (b) and 3.26 (c) respectively. All these phasor diagrams apply to one phase of a 3-phase machine.
·1
I.Xs
, L
V ,
Let the terminal voltage per phase be V volts and load current h
cos (j). The voltage drop due to anna ture effective resistance _p er p . ase be I a~peres a nd power fa ctor
dtop due to leakage reactance IX and volt·agc cli·o1) cl t , I Re will be m phase wit h curren t. I. the volt age
·I • L ' ue o armature reacti IX ·11 b ·
w1t_1 t.1le load current I. The terminal voltage V differs from H t . . 1 1 on a w1 e m quaclra ture
~:tc1.tation voltage, Eo by the phasor sum of above voltage ,~~·o ern~m~ ~o tage on no-~oad, also called the
nnpedance. ps , .e. s' where Z s is the synchronous
220
• 1,riven as I = Eo amperes where E is no-load terminal voltage and Z8 is the syn.c hronous reactance. All
~- z. . 0
· d s l1ort-circu it cunent
S ustame Phase voltage
= ----- 11,000/✓
-"'-- _ ___ ._
__ 3 =6,319 A Ans.
Zs - 1.005
3.23. LOSSES AND EFFICIE NCY
Just as in case of generato rs, tho input to tho alt.cmato n, is not readily measured . The direct measure
ment
of efficiency by actually loading is accompa nied by the difficulties of providin g the necessar y power
and
finding suitable load. Efficiency is, thereforo, <lctp~•minocl by measurin g the losses of the machine .
The losses in an alternato r nre :
1. Electric al losses that include fiolcl loss, nrmnturn winding loss and brush contact loss. .
The copper loss in the field circuit i8 obtained by adding the I 2 R loss of field winding and the electnc~
1 1
loss of the field rheostat or, more simply, by multiply ing the excitatio n voltage by the field cun-ent. TblS
loss is constant for any given voltag·e and power factor, but varies with these two. The maintena nce o.fr~ted
voltage at low lagging· pf needs compara tively large field current. and gives the maximum field (or exe1tat1o
n)
loss.
The annatur e copper los::; in the stator windings is determin ed on the basis of the armat ure resis-
tance. Whether the ohmic or the effective resistanc e should be used, depends upon the treatmen
t of the
stray load loss.
The electrica l loss at the brush contacts, between the brushes ancJ, slip-ring s, is usually quite small
and is often neglected .
2. Core loss is due to eddy cu·r rents and hysteresi s caused by the flux resulting from the combine
d
rotor and sta'tor fields. Such loss occurs in pole facei and armature teeth and core. This loss is assumed
to
be independ ent ofload, but varies with the excitation, if the excitatio n is to be varied with load and with
the
change in power factor, then this loss changes also. It is equal to the difference of power required to drive
the
alternato r with and without the field excited.
3. Friction and windage loss includes ventilatio n loss (power-re quired to circulate the cooling air),
and loss clue to bearing and brush friction. Since the speed is constant , so this loss for a particula l' machine
remains constant . It is equal to the mechanic al power required to drive the alternato r at rated speed
with
no excitatio n.
4. Load or stray power loss is due to armature leakage flux which causes eddy cu1Tents and hysteresi
s
in the iron surround ing the armature conductors in addition to the addition al core loss caused by distortio
n
of the magnetic field under load conditions. It may, however, be included in the efficiency calculati
on by
using the effective value of the armature resistanc e instead of the de resistanc e (See Art 3.15).
After determin ing the fore-going losses, the efficiency may be determin ed from the following relation
:
Percent .
. efficiency, Tl =
[i - k
kw losses ]
va ou t pu t x p f + k w l osses x 100 .. ·(3 ·31)
3.26.1. Determ ination of Losses. A simple and quite accurate method of determin ing the losses
is by
using a calibrate d de motor for drivi_ng· th~ altern~to r. The motor need be large enough to supply only
the
losses of the alternato r. The motor 1s calibrate d m the sense that all its losses have been determin
ed in
different conditions of operation, so 'that its output is readily determin ed. If possible, de motor and alternato
r
should be direct coupled; if belted, correction is necessar y to account for the belt loss.
1. The generato r is run at rated speed without excitatio n. The power input to the alternato r
or power
output of the de motor gives friction and windage loss (bearing, brush and windage loss) .
2. Now t~e generato r is run at rat~d speed with field excitatio n. The addition al power output of the
moto! 1s a measure of cor~ loss i.e. ~he core loss is equal to the difference of motor output required
to d11.ve the alternato r with and without the field excited. The excitatio n should be that at which
the alternato r normally operates.