1 s2.0 S036031992402384X Main
1 s2.0 S036031992402384X Main
1 s2.0 S036031992402384X Main
A R T I C L E I N F O A B S T R A C T
Handling Editor: Dr V Palma This paper presents a detailed review of the plasma gasification process for waste disposal. Due to Shifting
economies and consumerism culture, ample change can be seen across the globe in the form of rapid industri
Keywords: alisation and burgeoning urbanisation, which results in a massive increase in waste generation. Plasma gasifi
Plasma gasification cation technology is an emerging solution for processing a wide range of waste making it a highly sustainable,
Waste to energy
efficient, and ecologically sound process. This literature review discusses the feasibility of the plasma gasification
Circular economy
method and its superiority over other conventional waste disposal techniques. A comprehensive analysis of
Waste management
Syngas different methods of plasma generation for gasification is done in this literature review. The review paper
Sustainability presents a detailed coverup of the entire process of plasma gasification and post-processes. The article discusses
the notable advancement, current scenario, and possibilities in plasma gasification methodology in terms of the
design of plasma torch, modelling of gasifiers, generation of syngas, and power production. It provides an
overview of advanced simulation tools helpful in the analysis of the Waste-to-Energy (WtE) process. This liter
ature review aims to provide an overview of the recent advances in plasma gasification, highlighting the tech
nical aspects, environmental benefits, and economic viability of the technology. It also reviews the latest research
and developments in plasma gasification and discusses the challenges and limitations of the technology, as well
as the future prospects and potential applications.
Abbreviations
* Corresponding author.
E-mail addresses: [email protected] (V. Nagar), [email protected] (R. Kaushal).
https://doi.org/10.1016/j.ijhydene.2024.06.180
Received 26 December 2023; Received in revised form 11 April 2024; Accepted 12 June 2024
Available online 18 June 2024
0360-3199/© 2024 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights are reserved, including those for text and data mining, AI training, and
similar technologies.
V. Nagar and R. Kaushal International Journal of Hydrogen Energy 77 (2024) 405–419
survey, between one-third and forty percent of waste produced globally time, high-temperature melting of inorganics and minerals results in a
is disposed of improperly, burning or dumping it outside [2]. An esti dense, inert, non-leachable vitrified slag [15]. Plasma can be formed
mated 65 million tonnes of waste are produced in India each year, of from air, O2, steam, N2, Ar, CO2, or a mixture of these gases [16]. Hence,
which approximately 62 million tonnes are municipal solid waste plasma gasification turns out a promising source for generating renew
(MSW) [3]. out of which, only 75–80% of the MSW is collected and able energy from solid waste also supporting UN Sustainable Develop
22–28% is processed and treated. In 2041, the total urban MSW ment Goals 7 (affordable and clean energy), 12 (responsible
generated in India is estimated to be 230 million tons per year. Of the consumption and production), and 13 (climate action) by preventing
total solid waste generated in the country, 50% is treated, 18.4% is waste from going to landfills and by repurposing resources [17]
landfilled, and 31.7% remains unaccounted [4]. About 70% of the waste collectively reinforcing the concept of the circular economy. Plasma
generated is collected, of which about 12 million tonnes are treated, and gasification of waste, as contrasted with typical incineration, reliably
31 million tonnes are dumped in landfill sites. Determining a standard destroys highly toxic dioxins, benzo(a) pyrene, and furans [18]. The
for MSW composition is challenging due to the lack of particular data high temperature breaks down all the tars, char, and dioxins resulting in
available. However, according to the World Bank reports [2], an esti cleaner syngas than conventional gasification [19]. Table 1 [20] shows a
mate of the worldwide MSW composition can be shown as a pie chart, comparison of the plasma gasification process with the conventional
Fig. 1. methods.
Waste management options are explored and recycling approaches A considerable study in the field of plasma-assisted gasification for
are favoured to construct a circular economy for a sustainable future. waste management is underway. The review paper covers different as
However, the approach is restricted due to the complexity and pects of plasma gasification and ongoing development thoroughly. The
contamination of waste. Conventional waste management methods,
such as incineration, landfilling, and anaerobic digestion [5] have
Table 1
several limitations, including high greenhouse gas emissions, air pollu
Comparison of Plasma gasification with the conventional methods.
tion, and land degradation. These conventional waste processing tech
niques are also incompetent in terms of energy recovery and resource Factors Incineration Conventional Plasma gasification
Gasification
utilisation [6]. Waste-to-Energy (WtE) is a resource recovery method
that overcome the disadvantages of both recycling and disposal. Incin Input Heat Heat Plasma
Process High- Heat-induced Plasma-mediated
eration continued to be the workhorse of the WtE sector because of its
temperature conversion of transformation of
effectiveness and appropriateness for integration with electrical grid combustion of organic substances organic materials
systems. However, the technology did not turn out to be efficient enough waste material into gas into syngas
to fill the gap. This rising gap can be filled by adopting a sustainable and Oxygen feed Unlimited Controlled feed Controlled feed
efficient WtE technique that can address these challenges and turn out to Output Flue gases, Ash, Syngas. Slag, heat Syngas (mainly H
Heat and CO), slag, heat
be a reliable source of energy. Gasification, another WtE method, does
Feedstock MSW, hazardous MSW, biomass, Refuse-derived fuel,
high-temperature partial oxidation of waste into syngas majorly con waste, medical Industrial waste, biomass, Industrial
taining H2 and CO [7]. This thermochemical process serves the purpose waste hazardous waste, waste, hazardous
to a great extent but the generation of tar as a by-product hamper its and solid waste and solid
hydrocarbons hydrocarbons
productivity. The solution is addressed through plasma-assisted gasifi
Emissions CO2, NOx. SOx. CO2, CO, NOx, CO2, C, NOx, SOx,
cation. Plasma “the fourth state of matter” is a highly ionised Dioxins and SOx, and and particulate
quasi-neutral gas capable of achieving a temperature high enough for furans particulate matter matter
the thermal destruction of waste [8–10]. Advantages Volume Generate energy Syngas production
Plasma gasification has emerged as a promising WtE solution that reduction of and do volume with low tar content
waste (up to reduction and the ability to
can transform waste into valuable products while minimising environ
96%) handle a large variety
mental impact [11,12]. The technical advancement in plasma technol of feedstocks, high
ogy offers wide and deep adaptation of the technology accepted as an conversion efficiency
environmentally friendly method for the treatment of waste [13,14]. Disadvantages High emissions High emissions High capital and
produce toxic produce toxic operating costs,
This WtE method treats waste material at very high temperatures in a
gases, limited gases, limited complex technology
controlled environment that results in complete decomposition and feedstock feedstock
breakdown of the wastes into simpler molecules. The organic fraction of availability availability
feedstock is decomposed into its constituent elements and converted References [21–24] [24–26] [12,24]
into synthesis gas whose main constituents are CO and H2. At the same
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V. Nagar and R. Kaushal International Journal of Hydrogen Energy 77 (2024) 405–419
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Table 2
Classification of the feedstocks.
Category Feedstock Reference
stock’s carbon content). The S/C ratio influences how much hydrogen
and carbon dioxide will be formed during the processing of the feedstock
thus playing a vital role in the composition of the generated product and
can be calculated using Eq. (5.2.1) [61]:
msteam
S/C = (5.2.1)
yc × mfeedstock
where msteam and mfeedstock is the mass flow rate of steam and feedstock
(kg/second), respectively, yc is the carbon content in the feedstock (wt
%).
Hydrogen yield can be calculated according to Eq. (5.2.2) [62]:
mH2 synthesis gas Fig. 8. Plasma gasifier.
H2yield = × 100% (5.2.2)
mfeedstock
ond), mfeedstock is a mass flow rate of the injected feedstock (kg/second).
Where H2yield is hydrogen yield (%), mH2 synthesis gas = mass flow rate of Eq. (5.2.4) is beneficial for the produced synthesis gas net calorific
hydrogen generated in the synthesis gas (kg/second) and, mfeedstock =
value calculation [62]:
mass flow rate of the injected feedstock (kg/second).
Carbon monoxide yield can be expressed by Eq. (5.2.3) [62]: LHVsyngas = 10.78H2 (%) + 12.63CO(%) + 35.88CH4 (%) + …
mCO synthesis gas + XCx Hy (%) (5.2.4)
COyield = × 100% (5.2.3)
mfeedstock
where LHVsyngas is a lower heating value of synthesis gas (MJ/Nm3), H2,
where COyield is carbon monoxide yield (%), mCO synthesis gas is a mass CO, CH4, CxHy are gaseous products content in the producer gas (%).
flow rate of carbon monoxide generated in the synthesis gas (kg/sec Cold gas efficiency (CGE) is the ratio of the output energy of syngas
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Table 3 ond), LHVsynthesis gas is a lower heating value of synthesis gas (MJ/nm3),
Chemical processes occurring during the PG process. XM,IN is a mass flow rate of injected feedstock (kg/second), LHVM,IN is a
Sr Reaction Equation Enthalpy References lower heating value of injected feedstock (MJ/kg).
1 Oxidation 1 ΔH = − Endothermic
CO + O2 ↔
reaction 2 283 kJ/ 2.4. Advantage of PG method
CO2 mol
1 ΔH = −
H2 + O2 ↔
2 242 kJ/
Plasma gasification offers several advantages as a WtE technology
H2 O mol which has contributed to its growing popularity in recent years. The
2 Boudouard C + CO2 ↔ ΔH = Exothermic [36]
reaction 2CO
utmost advantage of PG is its ability to lessen the environmental impact
172 kJ/
mol of waste disposal [65]. The capability of processing of all types of wastes
3 Water-gas C + H2 O ↔ Exothermic [38]
ΔH =
without emitting harmful pollutants makes the plasma gasification
reaction CO + H2 131 kJ/
mol process earth-friendly. Reducing greenhouse gas emissions can be ach
4 Methanation C + 2H2 ↔ ΔH = − Endothermic [38] ieved by substituting fossil fuels with syngas and reducing the need for
reaction CH4 75 kJ/
mol new materials by using inert slag as building material. Tang et al. [66]
5 Water-gas CO2 + H2 ↔ Endothermic [60]
prepared glass-ceramic foams from the MSW slag produced by the
ΔH = −
shift reaction CO + H2 O 41 kJ/
mol plasma gasification process.
6 Methane- CH4 + ΔH = Exothermic [38]
steam H2 O ↔ CO + The syngas obtained from the gasification of waste can be used as a
206 kJ/
reforming 3H2 mol substitute for natural gas, reducing the dependence on fossil fuels [67].
reaction In addition, the syngas can be utilised as a feedstock for the synthesis of
chemicals and fuels, supporting the concepts of circular economy and
resource conservation [12]. Syngas, produced by plasma gasification, is
to the input energy of feedstock and can be calculated according to Eq.
a clean energy source that has a wide range of uses. The syngas can be
(5.2.5):
utilised as a fuel in industrial processes, for heating, and for the pro
∑
ṁg LHVg ṁsyngas .(LHV)syngas duction of electricity [54]. This can lessen dependency on fossil fuels,
CGE = ∑ = diversify the energy mix, and increase the production of renewable
ṁb LHVb ṁfeed .(LHV)feed + ṁ
˙ .LHVH + ṁCO .LHVCO + ṁCH .LHVCH energy.
(m
=
H2 2 4 4
× 100 The capability of handling a variety of waste streams, eliminates the
ṁfeed .(LHV)feed + ṁ need for multiple treatment techniques for different kinds of trash,
(5.2.5) making it a flexible waste management solution [68,69]. Furthermore,
Carbon conversion efficiency (CCE) is the ratio of carbon content in an integrated waste management system that is customised to the
syngas to the carbon content in the feedstock. The value can be calcu unique requirements of a community or region can be created by
lated according to Eq. (5.2.6): combining plasma gasification with other waste treatment technologies
( ) like composting and recycling. Fig. 9 represents a short summary of
ṁout,syngas yCO2 12 + yCO 12 + yCH4 12 benefits of PG process.
Csyngas 44 28 16
CCE = × 100 = × 100
Cfeed ṁin,feed . yc 3. Classification of plasma technologies
(5.2.6)
( ) Plasma-assisted gasification is generally carried out using low-
A/F temperature plasma that can be categorised into thermal and non-
Equivalence ratio (ER) = ( ) actual (5.2.7)
A/
F stiochiometric
ṁsteam
Steam fuel ratio (SFR) = (5.2.8)
ṁfeedstock
Specific energy requirement (SER), also known as specific energy
consumption, defines the amount of energy used to produce a product
unit. The SER can be expressed by the ratio between the used energy and
the amount of generated products [63,64]:
Pplasma
SER = (5.2.19)
msynthesis gas × Msynthesis gas
where (H2 + CO)synthesis gas is a mass flow rate of synthesis gas (kg/sec
Fig. 9. Advantages of Plasma technologies.
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thermal plasmas depending on the degree of ionisation and the differ The two-stage plasma gasification process’s versatility in processing
ence in temperature between heavy particles and electrons [9,70]. Prior a variety of feedstocks, including heterogeneous MSW, is one of its
will exhibit a local thermodynamic equilibrium where all plasma com benefits. Complex organic compounds can be efficiently broken down
ponents i.e., electrons, ions, and neutrons have a uniform temperature into simpler molecules in the primary stage, which improves the effi
and this condition prevails throughout the column of the electric arc ciency of gasification in the secondary stage. Additionally, the two-stage
while the latter exhibits non-local thermodynamic equilibrium where design allows for flexibility in controlling the process parameters and
the electron’s temperature is higher compared to heavy components, optimizing syngas composition [83]. In the recent past, notable ad
such as ions and neutral particles. To carry out thermal destruction of vancements in gasification are done by coupling several fixed beds,
the waste, thermal plasma is preferred to achieve the desired tempera fluidised beds and entrained bed gasifiers with plasma converters [84].
ture [71]. Thermal plasmas have numerous advantages including high The result shows significant exergy destruction in the primary stage and
temperature and high energy density. Electrically generated thermal enhanced system performance.
plasma can reach a temperature of ~10,000 ◦ C or more, whereas only an To reduce the ample energy requirement necessary to process the
upper-temperature limit of 2,000 ◦ C can be achieved by burning fossil entire sample of waste when compared to the decomposition of only tar
fuels [72]. DC, AC and RF induced plasma are prominent methods in and minor impurities, this two-stage plasma treatment is favoured over
thermal plasma gasification techniques. DC leads the segment due to its the single stage [85]. This also helps to overcome limitations including
easy operation and high temperature capability. low conversion efficiency, relatively low outputs, and poor control over
The use of non-thermal plasmas (like DBD, corona discharge, sliding volatile chemical and tar emissions [86]. Due to the plasma converter’s
arc discharge, and gliding arc) is not much favoured for waste gasifi additional conversion of tars and chars into CO and CH4, the two-stage
cation citing its low temperature [73]. Generally, the temperature range arrangement enables more effective carbon conversion and
in the case of NTP remains below 103 K. However, the use of appropriate higher-quality syngas [85].
catalysts does serve the purpose, and positive results were obtained for
gasification using NTP [59]. Catalysts use helps in lowering the energy 4.2. DC plasma gasification
input and the plasma-catalytic process improves energy efficiency [74].
DBD and MW are a prominent technique in NTP category that showed DC plasma gasification technology employs a direct current (DC)
promising results in case of plasma-catalytic process [75]. The classifi plasma torch to create a high-temperature plasma arc. The plasma torch
cation of plasma amongst Thermal plasma and NTP is well illustrated in operates at temperatures exceeding 10,000 ◦ C [87], enabling the com
Fig. 10 [76,77]. plete decomposition and gasification of the MSW feedstock. The applied
high voltage to electrodes in a plasma gas medium breaks down the
4. Plasma gasification technologies gases into ions and electrons which cause the formation of plasma in the
medium [35]. DC plasma gasification offers advantages such as high
Based on the design of the plasma reactors and the method of plasma energy efficiency, enhanced syngas quality, and reduced environmental
formation, there are various types of plasma gasification technologies. emissions.
Every technology has its distinctive characteristics, benefits, and This thermal plasma method is mostly preferred for the gasification
drawbacks. An overview of the prominent plasma gasification technol of waste due to its capability of generating very high temperatures. AC
ogies used for MSW is given in the following section. plasma torch offers an advantage over DC in terms of efficiency but the
DC takes an edge over AC when it comes to stable operation and better
4.1. Two-stage plasma gasification control [88]. DC plasma working on air, a mixture of steam, air, CO2, and
CH4 has been developed. These devices work on a power ranging from 5
A popular method is two-stage plasma gasification, which consists of to 500 kW offering thermal efficiency in the range of 90–95% [89].
two distinct stages: a primary stage for pyrolysis and partial oxidation, DC plasma gasification systems typically include a primary plasma
and a secondary stage for full gasification of the pyrolysis products i.e., a reactor where the MSW is introduced, a gasification chamber, and a
gasification reactor [78] and a plasma reactor respectively [79,80]. In syngas cleaning system. The high temperatures achieved by the plasma
the first stage, syngas, char, and tar are produced by heating MSW to arc facilitate the breakdown of complex organic molecules and the
high temperatures in an oxygen-starved atmosphere. The secondary conversion of carbonaceous materials into syngas. The syngas is then
stage receives the syngas after that, and it undergoes additional pro subjected to a cleaning process to remove impurities, such as particulate
cessing in an oxygen-rich atmosphere at higher temperatures to matter, heavy metals, and sulphur compounds.
accomplish full gasification and syngas cleanup [40,81,82]. DC plasma method is categorised into the non-transferred and
transferred types shown in Fig. 11 [11] in (a) and (b) respectively. Prior
involves a cathode-anode arrangement where the anode is part of the
assembly, covering the anode to produce the electric arc while the later
Fig. 10. Classification of thermal plasma gasification. Fig. 11. DC plasma setup [11].
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one i.e. transferred type mode uses the workpiece as the anode to hazardous waste.
develop the arc.
4.4. Microwave plasma gasification
4.3. RF plasma gasification
Microwave plasma gasification is a relatively newer technology that
Radiofrequency (RF) plasma gasification is another technology that utilizes microwave energy to generate a high-temperature plasma arc.
utilizes an RF plasma torch to generate a high-temperature plasma arc. The microwave plasma torch operates at frequencies ranging from
RF plasma torches operate at frequencies in the range of 13.56 MHz, hundreds of MHz to several GHz, creating a highly energized plasma
enabling efficient plasma generation and heat transfer. The electrodes flame for waste conversion and other applications. Magnetrons produce
will function as anodes for half of the cycle and cathodes for the other the microwave signal in a microwave. It travels via a so-called ‘wave
half due to the application of an alternate current between them. If the guide’. The plasma-forming gas is broken up into ions, electrons, and
electrodes are isolated, the discharge will be extinguished by the exci neutral particles by the microwave. It operates without an electrode
tation of an RF signal and the electrodes will be charged. RF discharge, setup, independent of the operational issues associated with electrode
on the other hand, gradually charges the electrodes in half cycles and usage. Compared to the other ways, it requires less voltage [35].
partially sequentially neutralises them. Electrodes are placed on the Microwave plasma gasification systems typically consist of a mi
reactor’s surface in RF plasma gasifiers, and gas is supplied from within crowave generator, a waveguide system to deliver microwave energy,
the reactor. Within the reactor, the gases are ionised by the supplied and a plasma reactor. The arrangement is schematically illustrated in
power, creating plasma [35]. Fig. 13 [91]. The waste feedstock is introduced into the plasma reactor,
RF plasma gasification systems typically consist of a primary cham where it interacts with the high-temperature plasma arc generated by
ber where the waste is introduced, a plasma torch assembly schemati the microwave energy. The resulting syngas are then processed and
cally shown in Fig. 12 [90], a syngas cooling and cleaning system, and a utilised for energy generation or other applications.
residue management system. The RF plasma torch generates a Microwave heating offers considerable decarburisation potential and
high-temperature plasma arc that efficiently breaks down the waste into is advantageous in terms of rapid and efficient heating, precise control
its constituent elements. The syngas produced is then cooled, cleaned, over plasma characteristics, and scalability [92]. This process turned out
and processed to meet specific requirements for downstream to be a promising technology for the production of hydrogen and syngas
applications. [93]. The technology has shown promise in handling different types of
RF plasma gasification offers advantages such as precise control over waste, including MSW, biomass, and hazardous waste [94]. Also, it
the plasma temperature and stability, which contribute to efficient shows promising results in the processing of hydrocarbon fuel [95,96].
waste conversion. The technology is known for its ability to handle Microwave-assisted pyrolysis and gasification are ideal for small-scale,
various types of waste streams, including MSW, industrial waste, and modular processes, like those found in remote areas or on mining sites
where on-demand generation is required [97].
Table 4 shows a comparison between DC plasma gasification, RF
plasma gasification, and Microwave plasma gasification [10,90,98,99].
Fig. 12. RF plasma setup [90]. Fig. 13. Microwave plasma setup [91].
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V. Nagar and R. Kaushal International Journal of Hydrogen Energy 77 (2024) 405–419
Table 5
Summary of plasma models based on different plasma source.
Gasification Plasma Source Feedstock Syngas Major constituent (in CGE (in %) Reference
agent %)
selection of catalysts as the temperature plays a major impact on the The addition of catalysts plays a vital role in enhancing the reaction
catalyst. Some catalysts can’t withstand high temperatures. On the other rate and decreasing the activation energy of the thermochemical con
hand, some catalysis favours conversion at elevated temperatures. The version of waste [75,126]. Catalyst addition improves gas yield and
synergy between thermal plasma technologies and catalysts needs to be hydrogen selectivity at moderate temperatures. The temperature
studied for WtE conversion [125]. However, NTP showed positive re requirement of the reaction can be lowered by the use of suitable cata
sults and desired directional achievements for plasma catalysis lysts. The synergetic effect of using catalysts with plasma can guide the
approach. reaction in the desired direction, improving selectivity towards the
Table 6
Summary of important hybrid plasma models.
Hybrid System Feedstock Simulation tool Results Source
Plasma Chemical looping technology Electrical & electronic waste ASPEN Net overall energy efficiency: [136]
gasification CKPW = 72.35 %
ESW = 64.92 %
Plasma Alkaline water electrolysis Medical waste Aspen plus Energy efficiency = 67.42%, [48]
gasification Methanol synthesis MATLAB Exergy efficiency = 68.60%
supercritical CO2 cycle Investment break-even = 3.53 years
Plasma solid oxide fuel cell (SOFC) Medical waste Aspen Plus Net power generation efficiency = 41.66% [137]
gasification sludge pyrolysis (SSG) EBSILON Energy utilisation efficiency = 64.95%
supercritical CO2 cycle Exergy efficiency = 41.25%
multi-stage flash desalination
Plasma Direct carbon fuel cell system MSW Aspen plus Overall efficiency = 79.5% [138]
gasification (DCFC) MATLAB
Plasma solid oxide fuel cell (SOFC) Medical waste Aspen Plus Energy efficiency = 63.20% [49]
gasification steam turbine cycle MATLAB Exergy efficiency = 59.25%
automobile reforming Investment break-even = 3.25 years
Plasma Electrolysis process Biomass Aspen Plus Energy efficiency = 67.98% [139]
gasification Supercritical CO2 cycle MATLAB Exergy efficiency = 64.82%.
Plasma solid oxide fuel cell (SOFC) MSW Aspen Plus Electrical efficiency = 40.9% [140]
gasification Chemical looping combustion exergy efficiency = 36.1%,
Pyrolysis CO2 gasification Oil sludge Aspen Plus Energy conversion efficiency = 36% [141]
Water shift process exergy efficiency = 32%
Calcium looping
Plasma coal-fired power generation MSW Aspen Plus Electrical efficiency = 35.16% [142]
gasification EBSILON
Plasma water-gas shift (WGS) Algae (Enteromorpha Cyanobacteria and Aspen Plus (Best results for Enteromorpha) exergy [143]
gasification acid gas removal (AGR) Sargassum) efficiency = 74.46%
pressure swing adsorption
(PSA)
Plasma Water shift process Microalgae Aspen Plus Energy efficiency = 35.4% [144]
gasification Exergy efficiency = 44.3%.
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desired products while lowering undesirable ones [74,127]. Plasma 6.3. Technical limitations and scalability
catalysis can be categorised according to the placement of the catalyst.
While in plasma catalysis (IPC), the catalyst is positioned in the The high temperature and corrosive atmosphere can lead to plasma
discharge zone, post-plasma catalysis (PPC) refers to the process where torch erosion, which can shorten the lifetime of the torches and raise
the catalyst is positioned upstream of the plasma region. A variety of maintenance expenses. To address this problem, advancements in the
tests are conducted to check the feasibility of catalysts such as transition design and composition of plasma torches will be required, along with
metal catalysts [124,128] (e.g., Mn, Fe, Co, and Ni), noble metal cata process optimisation [12]. Plasma gasification plants’ ability to scale up
lysts [129] (e.g., Pt, Ru, and Rh), natural catalysts [130], zeolite cata can be difficult. Scaling up plasma gasification for handling the waste
lysts [131], and alkali catalysts [132] in the plasma catalysis system. management needs of big urban areas or industrial centers can be
Ni-based catalysts are preferred nowadays considering their high reac technically and economically hard, even though smaller-scale modular
tivity and dehydrogenation capacity [133,134]. Also, Ni-based catalysts systems have been investigated to increase economic viability. To better
are comparatively more affordable and can be regenerated easily [135]. the design and operation of large-scale plasma gasification plants, more
study and development are required [98].
Developing countries like India stepping toward a developed nation It’s still difficult for plasma gasification to be cost-competitive.
require very high energy requirements to achieve these goals. However, Although there have been improvements in lowering capital and oper
development is not the end, it is an initiative for a harmonious future. ating costs, plasma gasification plants still demand a large investment
Clean energy and effective waste management are important pillars to [150]. To show plasma gasification’s economic viability and competi
achieve sustainable development goals. Waste treatment through tiveness, it will be essential to compare its costs with those of alternative
plasma is a useful and productive method in this journey. While recent waste management and energy recovery methods, such as landfilling,
advancements in plasma gasification have shown promising results, incineration, and renewable energy [151]. Table 7 provides an
there are still challenges that need to be addressed for the widespread approximate of the technological and economic viability of the process
deployment of the technology. The plasma gasification of waste can [152].
result in valuable gases like hydrogen [145] that are considered as future The continuous advancement of thermal plasma technologies for
fuel [146]. Some of the key challenges are listed with their possible waste conversion, along with the growing range of real-world applica
remedies. tions, indicates a reduction in technological gaps and sustained progress
in this field of application. The ongoing problem mostly with the energy
6.1. Regulatory and social acceptance needed during the gasification process may seem a positive solution. The
growing development in the field of renewable energy (solar, wind, etc.)
The deployment of plasma gasification technology is significantly improves their share in electricity generation. Hybrid systems that
affected by regulatory frameworks and social acceptance, which might combine plasma gasification with other renewable energy technologies
affect the technology’s economic viability and practicality [12]. A clear could offer synergistic benefits. The development hints at the future
route for the installation of plasma gasification facilities must be pro possibility of cheap electricity prices. Thus, making this power-hungry
vided by standardised, simplified laws that also protect the environment technology a much more economically viable process.
and the health of society. Another important element in the imple
mentation of plasma gasification is social acceptance. Local commu 7. Commercialisation of plasma gasification technology
nities and stakeholders could have worries and beliefs regarding the
security, effects on the environment, and social consequences of plasma Plasma gasification is a newer technology among modern waste
gasification plants. Addressing these concerns and building public trust management methods. A lot of work has been carried out for conven
through engagement, education, and transparency will be important for tional gasification. The Gasification and Syngas Technologies Council
the widespread acceptance and adoption of plasma gasification tech reports that there are currently 272 gasification facilities with 686
nology [147]. gasifiers in operation throughout the world and another 74 plants with
238 gasifiers in construction. The majority of them use coal as a feed
stock. Only five commercial plasma gasification units are utilised
6.2. Feedstock availability and composition worldwide for waste disposal, according to the Gasification and Syngas
Technologies Council. These facilities can process a variety of feed
The factor might possess challenges during plasma gasification due stocks, such as tyres, hazardous waste, sewage sludge, and municipal
to variations in uniformity and quality of feedstock. Although the PG solid trash, with a total capacity of 200 tonnes of garbage per day. A list
process allows the processing of a variety of feedstocks including of prominent plasma facilities installed across the globe is mentioned in
biomass, industrial waste, and MSW, but the quality of resulting syngas Table 8.
is significantly impacted by variations in feedstock composition. For Although the WtE method is in trend in Europe, Japan, and China
efficient operation of the plant, supply of high-quality feedstock is [157], it has been predominantly unsuccessful in countries like India
crucial. Consistency in the feedstock composition helps in the proper due to poor budgetary and technical support and a lack of adequate
burning of the feedstock resulting in better syngas properties. infrastructure for sustainable waste disposal [98]. In 2008 the very first
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V. Nagar and R. Kaushal International Journal of Hydrogen Energy 77 (2024) 405–419
Table 7
Economics of PG vs traditional methods.
WtE method Criteria
Technological Economic
Net electrical efficiency Power production (kWh/ton) Capital cost (USD per ton/day) Operation cost (USD per ton/year)
8. Conclusion The authors declare that they have no known competing financial
interests or personal relationships that could have appeared to influence
Recent advancements in plasma gasification have focused on the work reported in this paper.
improving process efficiency, environmental performance, and eco
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