Rear Suspension: Section
Rear Suspension: Section
Rear Suspension: Section
E SUSPENSION
SECTION RSU
REAR SUSPENSION
B
RSU
CONTENTS
PRECAUTIONS .......................................................... 2 SUSPENSION ARM .................................................. 11 F
Cautions ................................................................... 2 Removal and Installation ........................................ 11
PREPARATION ........................................................... 3 REMOVAL ........................................................... 11
Special Service Tools ............................................... 3 INSPECTION AFTER REMOVAL ....................... 11 G
Commercial Service Tools ........................................ 3 INSTALLATION ................................................... 12
NOISE, VIBRATION AND HARSHNESS (NVH) RADIUS ROD ............................................................ 13
TROUBLESHOOTING ................................................ 4 Removal and Installation ........................................ 13
H
NVH Troubleshooting Chart ..................................... 4 REMOVAL ........................................................... 13
REAR SUSPENSION ASSEMBLY ............................. 5 INSPECTION AFTER REMOVAL ....................... 13
On-Vehicle Inspection and Service .......................... 5 INSTALLATION ................................................... 13
INSPECTION OF BALL JOINT END PLAY .......... 5 FRONT LOWER LINK .............................................. 14 I
SHOCK ABSORBER INSPECTION ..................... 5 Removal and Installation ........................................ 14
Wheel Alignment Inspection ..................................... 5 REMOVAL ........................................................... 14
DESCRIPTION ...................................................... 5 INSPECTION AFTER REMOVAL ....................... 14 J
PRELIMINARY INSPECTION ............................... 5 INSTALLATION ................................................... 14
CAMBER INSPECTION ........................................ 5 REAR LOWER LINK & COIL SPRING ..................... 15
TOE-IN .................................................................. 6 Removal and Installation ........................................ 15
K
Components ............................................................. 7 REMOVAL ........................................................... 15
Removal and Installation .......................................... 8 INSPECTION AFTER REMOVAL ....................... 15
REMOVAL ............................................................. 8 INSTALLATION ................................................... 15
INSTALLATION ..................................................... 8 STABILIZER BAR ..................................................... 16 L
SHOCK ABSORBER .................................................. 9 Removal and Installation ........................................ 16
Removal and Installation .......................................... 9 REMOVAL ........................................................... 16
REMOVAL ............................................................. 9 INSPECTION AFTER REMOVAL ....................... 16 M
INSPECTION AFTER REMOVAL ......................... 9 INSTALLATION ................................................... 16
INSTALLATION ..................................................... 9 REAR SUSPENSION MEMBER ............................... 17
Disassembly and Assembly ..................................... 9 Removal and Installation ........................................ 17
DISASSEMBLY ..................................................... 9 REMOVAL ........................................................... 17
INSPECTION AFTER DISASSEMBLY ............... 10 INSPECTION AFTER REMOVAL ....................... 17
ASSEMBLY ......................................................... 10 INSTALLATION ................................................... 17
SERVICE DATA ........................................................ 18
Wheel Alignment .................................................... 18
Ball Joint ................................................................. 18
Wheelarch Height (Unladen*) ................................. 18
PRECAUTIONS PFP:00001
Cautions AES000EA
● When installing rubber bushings, final tightening must be carried out under unladen condition with tires on
level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
● Unladen condition means that fuel, coolant and lubricant are full. Spare tire, jack, hand tools and mats in
designated positions.
● After servicing suspension parts, be sure to check wheel alignment.
● Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
PREPARATION PFP:00002
A
Special Service Tools AES000EB
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number B
(Kent-Moore No.) Description
Tool name
ST3127S000 C
(See J25742-1)
Preload Gauge
1. GC91030000
Torque wrench (J25765) Measuring rotating torque of ball joint D
2. HT62940000 ( — )
Socket adapter (1/2″)
3. HT62900000 ( — )
Socket adapter (3/8″)
NT124 RSU
×: Applicable
Reference page
Noise
Shake
Judder
NVH Troubleshooting Chart
Shimmy
handling
Vibration
×
×
×
×
×
×
Shock absorber deformation, damage or deflection RSU-9.
×
×
×
×
×
×
×
×
×
×
×
×
Bushing or mounting deterioration —
RSU-4
×
×
×
×
×
Parts interference —
×
×
×
Spring fatigue —
×
×
Incorrect wheel alignment RSU-5.
×
×
×
Stabilizer bar fatigue RSU-16.
×
×
×
PROPELLER SHAFT NVH in PR section.
×
DIFFERENTIAL NVH in RFD section.
FRONT AXLE AND FRONT SUSPENSION NVH in FAX and FSU sections.
×
×
×
×
×
×
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
×
×
×
×
×
×
×
×
×
×
×
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×
×
×
×
Check that the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal. B
INSPECTION OF BALL JOINT END PLAY
● Measure axial end play by installing and moving up/down with
an iron pry bar or something similar between suspension arm C
and axle.
Standard value
D
Axial end play : 0 mm (0 in)
CAUTION:
Be careful not to damage ball joint boot. RSU
SEIA0245J
F
SHOCK ABSORBER INSPECTION
● Check shock absorber for oil leakage, damage and replace if necessary.
Wheel Alignment Inspection AES000EG
G
DESCRIPTION
● Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. Spare tire, jack, hand tools and mats in designated positions. H
PRELIMINARY INSPECTION
1. Check tires for improper air pressure and wear.
I
2. Check road wheels for runout.
3. Check wheel bearing axial end play.
4. Check ball joint axial end play of suspension arm. J
5. Check shock absorber operation.
6. Check each mounting point of axle and suspension for looseness and deformation.
7. Check each link, arm and member for cracks, deformation, and other damage. K
8. Check vehicle posture.
CAMBER INSPECTION L
● Measure camber of both right and left wheels with a suitable
alignment gauge and adjust in accordance with the following
procedures.
M
Standard value
Camber : Refer to RSU-18, "SERVICE DATA" .
SRA096A
If outside the standard value, adjust with adjusting bolt in front lower
link.
CAUTION:
After adjusting camber, be sure to check toe-in.
SEIA0227E
TOE-IN
Measure toe-in using following procedure. If out of specification, inspect and replace any damaged or worn
rear suspension parts.
WARNING:
● Always perform following procedure on a flat surface.
● Make sure that no person is in front of vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring point.
4. Measure distance “A” (rear side).
SFA614B
5. Push vehicle slowly ahead to rotate the wheels 180 degrees (1/2
turn).
If wheels have rotated more than 180 degrees (1/2 turn), try the
above procedure again from the beginning. Never push vehicle
backward.
6. Measure distance “B” (front side).
Standard value
Total toe-in : Refer to RSU-18, "SERVICE DATA" .
SFA234AC
SEIA0228E
Components AES000EE
RSU
SEIA0442E
REMOVAL
1. Remove tire with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
35, "REAR DISC BRAKE (AD14VE TYPE)" , BR-41, "REAR DISC BRAKE (OPB13VB TYPE)" .
CAUTION:
Avoid depressing brake pedal while brake caliper is removed.
3. Remove disc rotor.
4. Remove stabilizer bar. Refer to RSU-16, "STABILIZER BAR" .
5. Remove rear exhaust tube. Refer to EX-3, "EXHAUST SYSTEM" .
6. Remove propeller shaft. Refer to PR-4, "REAR PROPELLER SHAFT" .
7. Separate the attachment between parking brake cable and vehicle and rear suspension member. Refer to
PB-6, "PARKING BRAKE CONTROL" .
8. Remove wheel sensor connector from rear final drive.
9. Remove rear lower link and coil spring. Refer to RSU-15, "REAR LOWER LINK & COIL SPRING" .
10. Remove fixing nut in upper side of mounting seal bracket. Refer to RSU-9, "SHOCK ABSORBER" .
11. Set jack under rear final drive.
12. Remove tunnel stay and member stay from vehicle.
13. Remove fixing bolts and nuts of rear pin stay and then remove rear pin stay from vehicle.
14. Gradually lowering jack, remove rear suspension assembly.
INSTALLATION
● Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
CAUTION:
Refer to component parts location and do not reuse non-reusable parts.
● Perform final tightening of installation position of links (rubber bushing) under unladen condition with tires
on level ground. Check wheel alignment. Refer to RSU-5, "Wheel Alignment Inspection" .
REMOVAL
1. Remove tire with power tool.
B
2. Remove fixing bolt in lower side of shock absorber with power tool.
3. Remove mounting seal bracket fixing nuts of shock absorber
upper side with power tool and remove shock absorber from
C
vehicle.
RSU
FA-0274D
DISASSEMBLY J
CAUTION:
Make sure piston rod on shock absorber is not damaged when removing components from shock
absorber. K
1. Remove mounting seal from mounting seal bracket.
2. Wrap a shop cloth around lower side of shock absorber and fix it in a vise.
L
CAUTION:
Do not set the cylindrical part of shock absorber in vice.
3. Secure piston rod tip so that piston rod does not turn, and
remove piston rod lock nut. M
SEIA0267J
4. Remove bushing (Upper side), distance tube, mounting seal bracket, bushing (Lower side), bound
bumper cover and bound bumper from shock absorber.
● Make sure piston rod on shock absorber is not damaged when attaching components to shock
absorber.
REMOVAL
1. Remove tire with power tool.
B
2. Remove drive shaft. Refer to RAX-10, "REAR DRIVE SHAFT" .
3. Remove fixing nuts and bolts between suspension arm and rear suspension member.
4. Remove cotter pin of suspension arm ball joint, and loosen nut. C
5. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball
joint boot.
CAUTION: D
To prevent damage to threads and to prevent ball joint remover (suitable tool) from coming off,
temporarily tighten lock nuts.
INSPECTION AFTER REMOVAL RSU
Visual Inspection
● Check suspension arm and bushing for deformation, cracks, or damage. If any non-standard condition is
found, replace it. F
● Check boot of ball joint for cracks, or damage, and also for grease leakage.
Ball Joint Inspection
G
● Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
CAUTION: H
Before measuring, move ball joint at least ten times by hand to check for smooth movement.
● Hook spring scale at cotter pin mounting hole. Confirm spring
scale measurement value is within specifications when ball stud I
begins moving.
Standard value
J
Swing torque:
0.5 - 3.4 N·m (0.06 - 0.34 kg-m, 5 - 30 in-lb)
Measured value of spring scale: K
8.06 - 54.8 N (0.83 - 5.5 kg, 1.81 - 12.32 lb)
● If it is outside the specified range, replace suspension arm SDIA1143E
assembly. L
SDIA1150E
REMOVAL
1. Remove tire with power tool.
B
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
35, "REAR DISC BRAKE (AD14VE TYPE)" , BR-41, "REAR DISC BRAKE (OPB13VB TYPE)" .
CAUTION:
C
● Avoid depressing brake pedal while brake caliper is removed.
3. Remove fixing bolt and nut in axle side of radius rod with power tool.
4. Remove rear lower link and coil spring. Refer to RSU-15, "REAR LOWER LINK & COIL SPRING" . D
5. Remove fixing bolt in lower side of shock absorber with power tool.
6. Remove fixing bolt and nut in axle side of front lower link with power tool.
7. Remove fixing bolt in rear suspension member side of radius rod with power tool, then remove radius rod RSU
from vehicle.
INSPECTION AFTER REMOVAL
● Check radius rod and bushing for any deformation, crack, or damage. Replace if necessary. F
INSTALLATION
● Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal. G
CAUTION:
Refer to component parts location and do not reuse non-reusable parts.
● Perform final tightening of rear suspension member and axle installation position (rubber bushing) under H
unladen condition with tires on level ground. Check wheel alignment. Refer to RSU-5, "Wheel Alignment
Inspection" .
I
REMOVAL
1. Remove tire with power tool.
2. Set jack under rear lower link.
3. Remove fixing nut and bolt between front lower link and rear suspension member with power tool.
4. Remove fixing nut and bolt between front lower link and axle with power tool.
5. Remove front lower link from vehicle.
INSPECTION AFTER REMOVAL
● Check front lower link and bushing for any deformation, crack, or damage. Replace if necessary.
INSTALLATION
● Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
CAUTION:
Refer to component parts location and do not reuse non-reusable parts.
● Perform final tightening of rear suspension member and axle installation position (rubber bushing) under
unladen condition with tires on level ground. Check wheel alignment. Refer to RSU-5, "Wheel Alignment
Inspection" .
REMOVAL
1. Remove tire with power tool.
B
2. Set jack under rear lower link.
3. Loosen fixing bolt and nut of rear lower link in side of rear suspension member, and then remove fixing
bolt and nut in side of axle with power tool.
C
4. Slowly lower jack, then remove upper seat, coil spring and rubber sheet from rear lower link.
5. Remove fixing bolt and nut in side of rear suspension member to remove rear lower link with power tool.
INSPECTION AFTER REMOVAL D
● Check rear lower link, bushing and coil spring for deformation, cracks, and damage. Replace rear lower
link and coil spring if necessary.
RSU
INSTALLATION
● Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
CAUTION: F
Refer to component parts location and do not reuse non-reusable parts.
● Check that upper seat is attached as shown in the figure.
CAUTION: G
Insert bracket tabs (3) and the inside protrusion on upper
seat into each other beforehand as shown in the figure.
● Match up rubber seat indentions and rear lower link grooves and H
attach.
CAUTION:
Make sure spring is not up side down. The top and bottom
are indicated by paint color. I
SEIA0229E
M
● Perform final tightening of rear suspension member and axle installation position (rubber bushing) under
unladen condition with tires on level ground. Check wheel alignment. Refer to RSU-5, "Wheel Alignment
Inspection" .
REMOVAL
1. Remove fixing nuts and remove stabilizer connecting rod mounting bracket from suspension arm.
2. Remove lower side fixing nut on stabilizer connecting rod and remove stabilizer connecting rod from stabi-
lizer bar with power tool.
3. Remove fixing nut on stabilizer clamp and remove stabilizer from vehicle with power tool.
INSPECTION AFTER REMOVAL
● Check stabilizer bar, stabilizer bushing, stabilizer clamp, stabilizer connecting rod, stabilizer connecting
rod mounting bracket for any deformation, crack or damage. Replace if necessary.
INSTALLATION
● Refer to RSU-7, "Components" for tightening torque. Install in the reverse order of removal.
CAUTION:
Refer to component parts location and do not reuse non-reusable parts.
● Stabilizer bar uses pillow ball type connecting rod, position ball
joint with case on pillow ball head parallel to stabilizer bar.
SFA449BB
REMOVAL
1. Remove tire with power tool.
B
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
35, "REAR DISC BRAKE (AD14VE TYPE)" , BR-41, "REAR DISC BRAKE (OPB13VB TYPE)" .
CAUTION:
C
Avoid depressing brake pedal while brake caliper is removed.
3. Remove rear exhaust tube. Refer to EX-3, "EXHAUST SYSTEM" .
4. Remove stabilizer bar. Refer to RSU-16, "STABILIZER BAR" . D
5. Remove drive shaft. Refer to RAX-10, "REAR DRIVE SHAFT" .
6. Remove final drive. Refer to RFD-10, "REAR FINAL DRIVE ASSEMBLY" .
7. Separate the attachment between parking brake cable and vehicle and rear suspension member. Refer to RSU
PB-6, "PARKING BRAKE CONTROL" .
8. Remove rear lower link and coil spring. Refer to RSU-15, "REAR LOWER LINK & COIL SPRING" .
9. Remove fixing bolt in lower side of shock absorber. F
10. Set jack under rear suspension member.
11. Remove fixing bolts and nuts tunnel stay and member stay from vehicle.
12. Remove fixing bolts and nuts of rear pin stay and then remove rear pin stay from vehicle. G
13. Slowly lowering jack, then remove rear suspension member, suspension arm, radius rod, front lower link
and axle from vehicle as a unit.
H
14. Remove fixing bolts and nuts, then remove suspension arm, front lower link, radius rod from rear suspen-
sion member.
INSPECTION AFTER REMOVAL I
● Check rear suspension member for deformation, cracks, and other damage and replace if necessary.
INSTALLATION
● Refer to RSU-7, "Components" , for tightening torque. Install in the reverse order of removal. J
CAUTION:
Refer to component parts location and do not reuse non-reusable parts.
● Perform final tightening of installation position of links (rubber bushing) under unladen condition with tires K
on level ground. Check wheel alignment. Refer to RSU-5, "Wheel Alignment Inspection" .
SFA818A