PLD6500A Installation Guide 20230907
PLD6500A Installation Guide 20230907
,Ltd
File No:ZHPLD-ZD-SH01- 05
Version: A0
Issue number:
effective date:
Formulate: Date:
Review: Date:
Approve: Date:
Content
1.0 Purpose: 2
2.0 scope of application: 2
3.0 responsibility: 2
4.0 operating procedures: 2
4.1 Installation process and installation tools preparation: 2
4.1.1 installation process 2
4.1.2 Installation tool preparation 3
4.2 Room condition confirmation 4
4.2.1 Room requirements 4
4.2.2 Power requirements for the computer room 5
4.2.3 equipment composition 6
4.3 Equipment unpacking and handling 7
4.3.1 Removal and handling of the outer packing box of the equipment 7
4.4 Computer room layout 10
Computer room layout reference map 11
4.5 Parts installation 13
4.5.1 Floor rail and bed installation 13
4.5.2 Tube assembly installation 16
2)Colimator installation 17
4.5.3 Bucky installation 19
4.5.4 Grid installation 21
(1)AEC installation on bed (optional) 21
(2)Bucky AEC installation 22
4.6 Equipment Wiring 24
4.6.1 Wiring preparation 24
(3)Column Base and Bucky Cover 25
(5)tube left side 27
4.6.2 Bed side to high voltage generator cable connection 29
(1)High voltage cable connection 29
4.6.3 Bed to console cable connection 34
4.6.4 Console to Generator Cable Connection 37
4.6.5 Cable connections inside the console 38
4.6.6 Internal cable connection of photography bed 40
(2)Tube Solenoid Cable B(SYC30.50.01) 41
4.6.5 Equipment main power supply and ground connection 48
4.7 Equipment debugging 50
4.7.1 Photography bed debugging 50
4.7.2 High voltage generator debugging 50
4.7.3 Image acquisition workstation software debugging 50
4.7.4 X-ray and Image Calibration 50
(1)X-ray beam collimation adjustment 50
4.8 Equipment fixing and cover installation 51
4.8.1 Equipment cover installation 51
4.8.2 equipment fixed 51
4.9 Product training and acceptance 52
Annex 1 High voltage cable connection steps 54
2) Bed experience acceptance:: 56
3) clinical image: 57
4) Workstation acceptance: 57
5) high voltage part: 58
6) Collimation part: 58
1 Room area The area of the X-ray room is not less than 20 ㎡, and the
requirements effective use area is at least 4000×5000mm;
2 Equipment Room The X-ray protection of the computer room is ≥2mm lead
Protection equivalent, and the main ray wall protection is ≥3mm lead
Requirements equivalent.
3 Device entry The path width of the equipment entering the machine room is
conditions ≥1500mm. If there is a bend, the angle should be ≥45°
4 Requirements for Jaw door size: width not less than 1500mm, height not less than
lead doors in the 2000mm
computer room
5 Equipment Room The area of the observation lead window is ≥100×80cm, and the
Observation installation should be lower than the visual height of the
Window operating technician. The recommended height from the ground
Requirements is 80-100cm
6 Equipment Room The floor is poured with concrete, and the load-bearing capacity
Floor should not be less than 100KG/㎡. The ground should be level,
Requirements without floor heating, without potholes and protrusions, so that
it is easy to adjust the level of equipment.
7 Computer room The computer room should be equipped with fluorescent lamps
environment and ventilation fans to maintain good lighting and ventilation
in the computer room, and should be equipped with
dehumidifiers and air conditioners
8 Cable trenches and The wiring from the computer room to the operation room can be
holes in the used as a trench (for the location and size of the trench, please
machine room refer to the layout of the computer room). Waterproof,
moisture-proof and rodent-proof measures should be taken in
the trench. If conditions do not allow, you can run open wires or
wire slots along the wall. The diameter of the cable hole from the
machine room to the operation room should not be less than
80mm.
warn! If the computer room is above the second floor, or there is a basement under the computer
room, please confirm the load-bearing capacity of the floor with the user, and contact the
company in time to prevent the equipment from collapsing the floor.
2 The distance between the machine room and the transformer is less
than 50 meters, and the diameter of the power cord is required: ≥
Power Cord 25mm2 multi-strand copper core wire; the distance between the
Requirements machine room and the transformer is greater than 50 meters, and the
diameter of the power cord is required: ≥ 35mm2 multi-strand
copper core wire;
3 ground Independent ground wire, wire diameter not less than 16mm2
requirements multi-strand copper core wire; grounding resistance <4Ω
4 power circuit Leakage characteristics greater than 30MA; rated current 250A
breaker
5 Distribution Installed on the left or right side of the observation window in the
box operating room, with a height above 1.4m from the ground
installation
location
1-Packing box for photographic bed 2-Packaging box for operating table 3-Packaging box for
generator 4-Packaging box for Bucky
Note: Before removing the packing box and moving, you must consider whether the conditions for
the equipment to enter the computer room are met, formulate a moving plan, and prepare moving
tools and personnel
2、Use a screwdriver to remove the top panel of the box, then remove the screws on each side panel
Note: Gloves should be worn when removing the packing box to avoid scratches!
3、After removing the packing box, the parts and accessories box should be moved to the X-ray
room in time to avoid loss.
4, Remove the connecting rod and connecting seat of the film box, remove the bed cover, then
remove the yellow bed fixing frame, and then lift the photography bed to the machine room.
step 1 step 2 step 3
Step 4 step 5
Note: After evacuating parts and accessory boxes, prepare a forklift and personnel to remove the
fixing screws of the bed base, column, chest frame, and generator base, and move the equipment to
the designated location in the machine room. It is generally recommended that more than 4 people
complete it. Before transporting, make sure whether the counterweight fixing screws on the
column and the chest X-ray frame are tightened and not loosened.
Make a reasonable layout after ensuring that the installation requirements of the equipment
room are met. The overall layout should be considered when placing the bed body, chest X-ray rack,
high-voltage generator, and operating table, and whether the wiring is beautiful and reasonable; at
the same time, it can ensure the smooth passage of doctors and patients, and also consider whether
the connecting wires between each device are long enough , If the connection line is not long
enough due to objective reasons, the team leader on duty must be notified in advance.
The installation position of the bed body should ensure that the movement range of the bed
body is unimpeded, and it is also within the sight range of the lead window. The distance between
the bed control cabinet at the back of the bed and the wall is not less than 50CM, so as to facilitate
the later maintenance of the bed. The installation position of the chest X-ray rack is generally on
the left side of the filming bed. Opinions, under the premise of not affecting the installation and
use of the product, put them according to the user's opinion. If there is any impact, communicate
with the user in time to explain and negotiate a solution.
Top view of floor rail and bed installation Bottom view of photography bed floor rail and bed body
installation
Step 1: First place the ground rails according to the layout diagram, and use wooden blocks to raise
the ground rails. Pay attention to the direction of the ground rail and the installation position of
the connecting plate when placing it.
Step 2: Remove the fixing screws on the connection board, insert the connection board into the
ground rail, align the installation holes, and fix the ground rail and the connection board with the
fixing screws.
Step 3: Install the other connecting plate on the ground rail as well, remove the cover of the ground
rail slider and the fixing screws of the column, and then remove the wooden block.
Step 4: Lift the column to the installation position of the ground rail slider, and the wiring in the
column passes through the middle of the slider. Pass the wiring in the column through the middle
of the slider, then stand up the column, align the holes, and tighten the screws to fix the column.
Note: When lifting the column, check that the motor and gear on the top of the column are fixed
intact, whether the transmission chain is loose, and check whether the fixing screws of the
counterweight are loose, and then lift the column. The column supports the slide block to prevent
the slide block from moving when the column is erected.
Step 5: Move the photography bed to the installation place of the connection board, align the holes
on both sides, and tighten the screws to fix it.
Step 6: Fix the drag chain of the photography bed to the connecting plate and the slider, and the
installation of the ground rail and the bed body is completed.
-
4.5.2 Tube assembly installation
1. colimator 2. Screw (accessory) 3. colimator mounting plate 4. Head assembly 5. Tube 6. Tube fixing clip
Note: This step requires two people to install, and hold the ball tube to prevent the ball tube from
falling during installation.
Step 2: Rotate the tube 180 degrees, fix the tube head assembly mounting plate on the tube, and
then fix the tube head assembly on the tube.
2)Colimator installation
Step 1: Loosen the screw with an open-end wrench, take out the colimator mounting plate, and
remove the screw cap on the colimator mounting plate.
step2. Install the colimator mounting plate to the ray port of the tube and tighten four screws to
fix it, and then install the colimator to the colimator mounting plate (as shown in the figure
below).
Step 3: Clamp the clamp of the colimator to the colimator mounting plate again, tighten the screw
with a wrench to fix it, then turn the colimator to the FREE gear to align the colimator, and then
turn it to the LOCK position to lock it, and then turn the colimator Remove the bezel protector
foam. At this point, the installation of the bulb assembly is completed.
Note: Before fixing the bucky stand, it must be ensured that the center of the film box of the
bucky stand and the center of the film box of the imaging table are in a straight line, and the
plane of the film box is perpendicular to the X-ray centerline. If the plane of the chest X-ray box
is not perpendicular to the X-ray centerline, the obtained digital image will appear uneven from
left to right, which will affect accurate diagnosis.
4.5.4 Grid installation
Step 1: First install the AEC amplifier inside the cassette, remove the slide slot on the left side of
the cassette, and unscrew the slide slot on the right.
Step 2: Confirm that it is the AEC board installed on the bed body, insert the AEC board into the
gap between the right chute and the ion chamber support board, and pay attention to the lead wires.
Step 3: Insert the iron bar under the AEC board and then install the chute, align the holes, and
tighten the screws to fix the AEC board. After the installation is completed, remove the film box
fixing block.
Step 1: Remove the shell of the bucky stand, remove the upper chute, and unscrew the lower chute.
Step 2: Insert the AED board into the installation place of the sliding groove and straighten it,
then press it with the upper sliding groove and re-tighten the screws to fix the upper and lower
sliding groove.
Step 3: Install the AEC signal amplifier to the lower end of the bucky stand, and fix the
connecting wire with a cable tie.
4.6 Equipment Wiring
Column top cover Column cross arm upper cover bed base
(1) Step 1: Remove the clamp of the corrugated pipe of the cross arm of the column, put the
corrugated pipe that has been threaded on the clamp, arrange the wiring, and fix the bellows with
the clamp again.
Step 2: Connect the wiring of X5, and then fix the mounting plate of the middle section of the
bellows to the column.
Step 1: Remove the emergency stop button shell of the bucky stand and the bellows clamp, and
remove the bellows.
Step 2: XJZ50.84 passes the tube to the bucky along the outlet of the bucky, pulls the box rack of the
bucky, passes the line to the installation position of the AEC amplifier on the outside of the bucky,
and then removes it again The emergency stop button shell and bellows clamp of the chest film
holder are installed.
Note: The wiring sequence should first complete all the wiring of the imaging bed and arrange
the internal wiring before connecting to other components.
(1)High voltage cable connection
Connect from the -CATHODE- and +ANODE+ ports of the high pressure generator tank to the
X-ray bed bulb port.
Remember, when connecting the high-voltage cables between the fuel tank and the ball tube, you
should pay attention to the positive and negative polarities at both ends of the fuel tank and the
ball tube, and mark them to avoid wrong connections.
(Generally, the black insulating tape wrapped around the high-voltage cable head is defined as the
cathode when leaving the factory).
When connecting high-voltage cables, connect according to Appendix 1 "High-voltage Cable
Connection Steps" at the end of the page
Note: When connecting high-voltage cables, the bend should not be less than 10 times its diameter,
and avoid bending as much as possible. Excessive bending of high-voltage cables will cause
breakdown of high-voltage cables, endangering the safety of machines and personnel!
XJZ10.51
XJZ20.11
(6)220V quadruple power cable connection (Note: quadruple power supply to the wireless router)
XJZ50.84
XJZ30.62
(3)Integrated control signal cable XJZ20.87
Console Switch control cable Photografic bed
PCB20.86 XJZ20.87 PCB60.34
J2 J20
XJZ20.87
Mini console
4.6.4 Console to Generator Cable Connection
XJZ50.28
Power Board
PP8B-1
2595
(2)CAN BUS Communication cable connection(XJZ10.80)
XJZ10.80
J10 DB9/F
KZT10.31
(3)Audio Footswitch Cable Connections
Under the table Foot switch connection foot switch
cable
J4 2941 +
2741 -
XJZ40.23
Note: The four-way plug-in power pipe is for the workstation host and monitor
SYC30.50.02
SYC30.50.01
Note: The electromagnet has positive and negative poles, please confirm when wiring to avoid
reverse connection.
(4) Colimator communication integrated cable J(XJZ50.32)
photography bed Touch screen assembly photography bed
integrated cable
PCB60.45 XJZ50.32 Colimator
J15(factory connected) 3P aviation plug (male)
3P aviation plug (female)
XJZ50.32
XJZ20.83
XJZ20.94
XJZ30.57
XJZ10.04
Note: When wiring, be sure to distinguish the positions of the live wire and the neutral wire of
the terminals of the distribution box to avoid wrong connections.
(2)main ground connection(XJZ40.10)
distribution box Transfer terminal generator
Terminals X1
PE XJZ40.10 PE
XJZ40.10
XJZ40.05
1.Post guide rail 2. Photography bed 3. Bucky stand 4. Post guide rail installation hole 5.
Installation hole diagram of column guide rail, photography bed, and Bucky stand
After the equipment is installed, fill in the "Installation Report" and record in detail the various
problems encountered during the installation. Product training for customers,
The operating doctor should understand the basic composition of the equipment, the sequence of
turning on and off the machine, the operation and use of the bed body, the use of the workstation
software, the precautions when using the equipment, and the daily maintenance of the equipment.
After the training is completed, fill in the "On-site Training Record Form", and sign for
confirmation after the customer learns. During product acceptance, check item by item according
to the "On-site Product Acceptance Standard" form, and the customer signs for confirmation.
After passing the inspection, fill in the "Delivery Acceptance Form" and "Product Warranty
Card", and the customer will sign and seal it. The form and warranty card return receipt shall be
brought back to the company for safekeeping.
Installation complete picture
Check whether the copper sheets on the three copper pillars at the head of the high-voltage cable
are compressed. If there is, use a clean small screwdriver to expand the copper piece slightly. Then
apply an appropriate amount of insulating silicone grease (full without air bubbles) to the end of
the copper column of the high-voltage cable head,
Loosen the screw on the ring nut of the high-voltage cable head, and align the protrusion of the
high-voltage cable head with the notch of the high-voltage connection seat. Carefully insert the
high-voltage cable head into the fuel tank or bulb high-voltage connection seat. Squeeze inward
hard to squeeze out the air in the high-pressure tube seat.
After inserting the person in place, tighten the ring nut. Tighten and fix the machine screw on
the ring nut with the inner hexagon. After the temperature of the bulb rises and wait for more
than ten hours, re-tighten the ring nut again, and then use a small inner hexagon to tighten and
fix the rice screw on the high-voltage electric head.
3) clinical image:
1、The image has no dead pixels, broken lines, artifacts, and obvious noise; it is in line with the
diagnostic effect of clinical film reading
2、Perspective clarity requirements: perspective 12LP/CM, digital spot film 14LP/CM
3、IBS auto-brightness tracking works fine, fluoroscopy images work best
4、The function switching of the three ionization chambers of the AEC is normal, ensuring that
the error of the EXI value obtained after the three-field balance is exposed separately is within
3000 (±3%)
4) Workstation acceptance:
1、The workstation is turned on and off normally without delay; the functions of the software are
running normally
2、There is sufficient free space in each partition of the hard disk of the workstation (more than
20% of the capacity of each partition of the hard disk is reserved)
3、Workstation screen saver mode, network card sleep mode and firewall are turned off,
WINDOWS update is disabled, no anti-virus software or other third-party control software, etc.
4、Peripheral devices are connected normally; such as: film printer, PACS, Worklist, etc.
5、Confirm that remote software above TEAM VIEWER version 15 is installed; only software
above this version is supported
6、Workstation software backed up; record software version number
7、The main computer power supply and the product use the same power supply
8、All functions of the software are tested normally
6) Collimation part:
Tablet correction: Perform tablet correction according to the commissioning manual
corresponding to the type of tablet to ensure that the output image is free of dead pixels, broken
lines, artifacts, and obvious noise.
7) Product fixation: The equipment is a long-term use product. Considering the safety of actual
use, the bed body and the base of the chest X-ray stand must be fixed and tightened with expansion
screws.
8) Product information: manual, three certificates, certificate of conformity, acceptance form, etc.