0% found this document useful (0 votes)
101 views60 pages

PLD6500A Installation Guide 20230907

Uploaded by

m.hadbool
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
101 views60 pages

PLD6500A Installation Guide 20230907

Uploaded by

m.hadbool
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

Zhuhai Perlead medical equipment Co.

,Ltd

《PLD6500A Installation Guide》

File No:ZHPLD-ZD-SH01- 05

Version: A0

Issue number:

effective date:

Formulate: Date:

Review: Date:

Approve: Date:
Content
1.0 Purpose: 2
2.0 scope of application: 2
3.0 responsibility: 2
4.0 operating procedures: 2
4.1 Installation process and installation tools preparation: 2
4.1.1 installation process 2
4.1.2 Installation tool preparation 3
4.2 Room condition confirmation 4
4.2.1 Room requirements 4
4.2.2 Power requirements for the computer room 5
4.2.3 equipment composition 6
4.3 Equipment unpacking and handling 7
4.3.1 Removal and handling of the outer packing box of the equipment 7
4.4 Computer room layout 10
Computer room layout reference map 11
4.5 Parts installation 13
4.5.1 Floor rail and bed installation 13
4.5.2 Tube assembly installation 16
2)Colimator installation 17
4.5.3 Bucky installation 19
4.5.4 Grid installation 21
(1)AEC installation on bed (optional) 21
(2)Bucky AEC installation 22
4.6 Equipment Wiring 24
4.6.1 Wiring preparation 24
(3)Column Base and Bucky Cover 25
(5)tube left side 27
4.6.2 Bed side to high voltage generator cable connection 29
(1)High voltage cable connection 29
4.6.3 Bed to console cable connection 34
4.6.4 Console to Generator Cable Connection 37
4.6.5 Cable connections inside the console 38
4.6.6 Internal cable connection of photography bed 40
(2)Tube Solenoid Cable B(SYC30.50.01) 41
4.6.5 Equipment main power supply and ground connection 48
4.7 Equipment debugging 50
4.7.1 Photography bed debugging 50
4.7.2 High voltage generator debugging 50
4.7.3 Image acquisition workstation software debugging 50
4.7.4 X-ray and Image Calibration 50
(1)X-ray beam collimation adjustment 50
4.8 Equipment fixing and cover installation 51
4.8.1 Equipment cover installation 51
4.8.2 equipment fixed 51
4.9 Product training and acceptance 52
Annex 1 High voltage cable connection steps 54
2) Bed experience acceptance:: 56
3) clinical image: 57
4) Workstation acceptance: 57
5) high voltage part: 58
6) Collimation part: 58

《PLD6500A Installation Guide》


1.0 Purpose:
Instruct the after-sales engineers to accurately and effectively install the PLD6500A filming
machine on site.
2.0 scope of application:
Suitable for on-site installation of PLD6500A filming machine.
3.0 responsibility:
After-sales department: to ensure that the equipment can be successfully delivered to customers
during on-site installation.
4.0 operating procedures:

4.1 Installation process and installation tools preparation:

4.1.1 installation process

4.1.2 Installation tool preparation


Number Name description

1 Standard common tools See the picture below for details


2 digital multimeter calibrated
4 tape measure 3 meters
5 wire to card 4.0 pair
7 waterfree alcohol Clean the high voltage cable head
8 silicone grease Apply high-voltage cable head to prevent high-voltage ignition
9 cleaning cloth clean gauze
11 Collimator Debug tube alignment
12 test box Debug light field and ray field coincidence

Slotted, Phillips screwdrivers Vise, diagonal pliers, needle nose pliers

A set of hexagon wrench, adjustable wrench,circlip plier Collimator Kit

tape measure, insulating silicone grease gauze, alcohol

4.2 Room condition confirmation


4.2.1 Room requirements
Number Confirm project Standards and requirements

1 Room area The area of the X-ray room is not less than 20 ㎡, and the
requirements effective use area is at least 4000×5000mm;
2 Equipment Room The X-ray protection of the computer room is ≥2mm lead
Protection equivalent, and the main ray wall protection is ≥3mm lead
Requirements equivalent.
3 Device entry The path width of the equipment entering the machine room is
conditions ≥1500mm. If there is a bend, the angle should be ≥45°

4 Requirements for Jaw door size: width not less than 1500mm, height not less than
lead doors in the 2000mm
computer room
5 Equipment Room The area of the observation lead window is ≥100×80cm, and the
Observation installation should be lower than the visual height of the
Window operating technician. The recommended height from the ground
Requirements is 80-100cm
6 Equipment Room The floor is poured with concrete, and the load-bearing capacity
Floor should not be less than 100KG/㎡. The ground should be level,
Requirements without floor heating, without potholes and protrusions, so that
it is easy to adjust the level of equipment.
7 Computer room The computer room should be equipped with fluorescent lamps
environment and ventilation fans to maintain good lighting and ventilation
in the computer room, and should be equipped with
dehumidifiers and air conditioners
8 Cable trenches and The wiring from the computer room to the operation room can be
holes in the used as a trench (for the location and size of the trench, please
machine room refer to the layout of the computer room). Waterproof,
moisture-proof and rodent-proof measures should be taken in
the trench. If conditions do not allow, you can run open wires or
wire slots along the wall. The diameter of the cable hole from the
machine room to the operation room should not be less than
80mm.
warn! If the computer room is above the second floor, or there is a basement under the computer
room, please confirm the load-bearing capacity of the floor with the user, and contact the
company in time to prevent the equipment from collapsing the floor.

4.2.2 Power requirements for the computer room


Number Confirm Standards and requirements
project
1 power Three-phase five-wire system, AC380V±10%; power supply capacity ≥
requirements 125KVA, frequency 50HZ, internal resistance ≤0.17Ω

2 The distance between the machine room and the transformer is less
than 50 meters, and the diameter of the power cord is required: ≥
Power Cord 25mm2 multi-strand copper core wire; the distance between the
Requirements machine room and the transformer is greater than 50 meters, and the
diameter of the power cord is required: ≥ 35mm2 multi-strand
copper core wire;

3 ground Independent ground wire, wire diameter not less than 16mm2
requirements multi-strand copper core wire; grounding resistance <4Ω

4 power circuit Leakage characteristics greater than 30MA; rated current 250A
breaker

5 Distribution Installed on the left or right side of the observation window in the
box operating room, with a height above 1.4m from the ground
installation
location

4.2.3 equipment composition


The main structure of this equipment consists of medical diagnostic X-ray tube assembly
E7254FX, colimator XSQ30A, operating table KZT10B, photography bed SYC30D, bucky XPJ20C,
image acquisition workstation DRA40, detector PLD-1717CWE,Composed of high voltage
generator FSQ85MR and image processing software RDWE (optional).

1 - Medical diagnostic X-ray tube 2 - Colimator 3 - Radiography table 4 - Bucky 5


- Flat panel detector 6 - High voltage generator 7 - Image acquisition workstation 8 -
Operating controller

4.3 Equipment unpacking and handling


4.3.1 Removal and handling of the outer packing box of the equipment
1. After arriving at the hospital, you should check whether the packing box is complete and whether
the packaging of the goods may be damaged during transportation. If you find that the packing
box is missing or missing or has any damage, be sure to take photos and record it, and report it to
the Perlove in time.

1-Packing box for photographic bed 2-Packaging box for operating table 3-Packaging box for
generator 4-Packaging box for Bucky

Note: Before removing the packing box and moving, you must consider whether the conditions for
the equipment to enter the computer room are met, formulate a moving plan, and prepare moving
tools and personnel

2、Use a screwdriver to remove the top panel of the box, then remove the screws on each side panel
Note: Gloves should be worn when removing the packing box to avoid scratches!

3、After removing the packing box, the parts and accessories box should be moved to the X-ray
room in time to avoid loss.

1. bucky 2. Column guide rail 3. Column 4. Photography bed

Schematic diagram of each packing box after dismantling

4, Remove the connecting rod and connecting seat of the film box, remove the bed cover, then
remove the yellow bed fixing frame, and then lift the photography bed to the machine room.
step 1 step 2 step 3

Step 4 step 5

Note: After evacuating parts and accessory boxes, prepare a forklift and personnel to remove the
fixing screws of the bed base, column, chest frame, and generator base, and move the equipment to
the designated location in the machine room. It is generally recommended that more than 4 people
complete it. Before transporting, make sure whether the counterweight fixing screws on the
column and the chest X-ray frame are tightened and not loosened.

4.4 Computer room layout

Make a reasonable layout after ensuring that the installation requirements of the equipment
room are met. The overall layout should be considered when placing the bed body, chest X-ray rack,
high-voltage generator, and operating table, and whether the wiring is beautiful and reasonable; at
the same time, it can ensure the smooth passage of doctors and patients, and also consider whether
the connecting wires between each device are long enough , If the connection line is not long
enough due to objective reasons, the team leader on duty must be notified in advance.
The installation position of the bed body should ensure that the movement range of the bed
body is unimpeded, and it is also within the sight range of the lead window. The distance between
the bed control cabinet at the back of the bed and the wall is not less than 50CM, so as to facilitate
the later maintenance of the bed. The installation position of the chest X-ray rack is generally on
the left side of the filming bed. Opinions, under the premise of not affecting the installation and
use of the product, put them according to the user's opinion. If there is any impact, communicate
with the user in time to explain and negotiate a solution.

Computer room layout reference map


Diagram of the effective position of the reference axis in normal use
Diagram of the reference axis position of the imaging bed

4.5 Parts installation


4.5.1 Floor rail and bed installation
1. Hexagon socket head screw M5×8 2. Ground rail 3. Bed body 4. Connection 5.

Hexagon socket head screw M5×12

Top view of floor rail and bed installation Bottom view of photography bed floor rail and bed body
installation

Step 1: First place the ground rails according to the layout diagram, and use wooden blocks to raise
the ground rails. Pay attention to the direction of the ground rail and the installation position of
the connecting plate when placing it.

Step 2: Remove the fixing screws on the connection board, insert the connection board into the
ground rail, align the installation holes, and fix the ground rail and the connection board with the
fixing screws.

Step 3: Install the other connecting plate on the ground rail as well, remove the cover of the ground
rail slider and the fixing screws of the column, and then remove the wooden block.
Step 4: Lift the column to the installation position of the ground rail slider, and the wiring in the
column passes through the middle of the slider. Pass the wiring in the column through the middle
of the slider, then stand up the column, align the holes, and tighten the screws to fix the column.

Note: When lifting the column, check that the motor and gear on the top of the column are fixed
intact, whether the transmission chain is loose, and check whether the fixing screws of the
counterweight are loose, and then lift the column. The column supports the slide block to prevent
the slide block from moving when the column is erected.
Step 5: Move the photography bed to the installation place of the connection board, align the holes
on both sides, and tighten the screws to fix it.

Step 6: Fix the drag chain of the photography bed to the connecting plate and the slider, and the
installation of the ground rail and the bed body is completed.

-
4.5.2 Tube assembly installation

1. colimator 2. Screw (accessory) 3. colimator mounting plate 4. Head assembly 5. Tube 6. Tube fixing clip

Schematic diagram of tube-beam limiter combination installation


1)Ball tube and head assembly installation
Step 1: Take the tube out of the packing box, remove the mounting screws on the tube connecting
plate, pick up the tube and install it on the column bracket. Align the hole position, tighten the
tube fixing screw, and fix the tube. Then tighten the tube retaining clamp screw on the tube
retaining ring.

Note: This step requires two people to install, and hold the ball tube to prevent the ball tube from
falling during installation.

Step 2: Rotate the tube 180 degrees, fix the tube head assembly mounting plate on the tube, and
then fix the tube head assembly on the tube.
2)Colimator installation
Step 1: Loosen the screw with an open-end wrench, take out the colimator mounting plate, and
remove the screw cap on the colimator mounting plate.

step2. Install the colimator mounting plate to the ray port of the tube and tighten four screws to
fix it, and then install the colimator to the colimator mounting plate (as shown in the figure
below).

Step 3: Clamp the clamp of the colimator to the colimator mounting plate again, tighten the screw
with a wrench to fix it, then turn the colimator to the FREE gear to align the colimator, and then
turn it to the LOCK position to lock it, and then turn the colimator Remove the bezel protector
foam. At this point, the installation of the bulb assembly is completed.

4.5.3 Bucky installation


Step 1: First remove the top cover of the bucky, check whether the two wire ropes on the top of the
column are in the pulley guide rail, and check at the same time whether the fixing screws of the
bucky counterweight are loose, and then reinstall the top after checking Cover, and erect the chest
rack.
After adjusting the installation position of the bukcy according to the layout diagram and the
diagram of the reference axis position of the photography bed, and the installation hole diagram of
the column guide rail, photography bed, and bucky, install it on the base of the bucky with an M14
impact drill.Drill 4 14X50 holes on the hole position, and then use 4 M12×25 hexagon socket
expansion screws (balancing spring washers) to drive into the holes, and tighten the screws to fix
the bucky to the ground.

Note: Before fixing the bucky stand, it must be ensured that the center of the film box of the
bucky stand and the center of the film box of the imaging table are in a straight line, and the
plane of the film box is perpendicular to the X-ray centerline. If the plane of the chest X-ray box
is not perpendicular to the X-ray centerline, the obtained digital image will appear uneven from
left to right, which will affect accurate diagnosis.
4.5.4 Grid installation

(1)AEC installation on bed (optional)

1. Bed panel assembly


2. Chute
3. AEC board
4. Ionization chamber support plate
5. Cassette frame
6. Portable grid
7. Detector
8. Detector Tray

Step 1: First install the AEC amplifier inside the cassette, remove the slide slot on the left side of
the cassette, and unscrew the slide slot on the right.
Step 2: Confirm that it is the AEC board installed on the bed body, insert the AEC board into the
gap between the right chute and the ion chamber support board, and pay attention to the lead wires.

Step 3: Insert the iron bar under the AEC board and then install the chute, align the holes, and
tighten the screws to fix the AEC board. After the installation is completed, remove the film box
fixing block.

(2)Bucky AEC installation


1. Cassette tray
2. Flat panel detector
3. Portable grid
4. Chute
5. Support frame
6. Hexagon socket head screw M4×14
7. Hexagon socket head screw M6×12
8. Cassette bottom plate
9. AEC board

Step 1: Remove the shell of the bucky stand, remove the upper chute, and unscrew the lower chute.

Step 2: Insert the AED board into the installation place of the sliding groove and straighten it,
then press it with the upper sliding groove and re-tighten the screws to fix the upper and lower
sliding groove.
Step 3: Install the AEC signal amplifier to the lower end of the bucky stand, and fix the
connecting wire with a cable tie.
4.6 Equipment Wiring

4.6.1 Wiring preparation

(1)console side rear cover

(2)photography bed cover

Column top cover Column cross arm upper cover bed base

(3)Column Base and Bucky Cover


Column base Bucky Stand

(4)High voltage generator cover


Location diagram of generator(front side) Location diagram of generator(right side)

Location diagram of generator(top side) Location diagram of generator(back side)


(5)tube left side

2. Installation of cables and bucky through tubes on the photography bed

(1) Step 1: Remove the clamp of the corrugated pipe of the cross arm of the column, put the
corrugated pipe that has been threaded on the clamp, arrange the wiring, and fix the bellows with
the clamp again.
Step 2: Connect the wiring of X5, and then fix the mounting plate of the middle section of the
bellows to the column.

(2)Bucky stand XJZ50.84 line through the tube installation

Step 1: Remove the emergency stop button shell of the bucky stand and the bellows clamp, and
remove the bellows.

Step 2: XJZ50.84 passes the tube to the bucky along the outlet of the bucky, pulls the box rack of the
bucky, passes the line to the installation position of the AEC amplifier on the outside of the bucky,
and then removes it again The emergency stop button shell and bellows clamp of the chest film
holder are installed.

4.6.2 Bed side to high voltage generator cable connection

Note: The wiring sequence should first complete all the wiring of the imaging bed and arrange
the internal wiring before connecting to other components.
(1)High voltage cable connection
Connect from the -CATHODE- and +ANODE+ ports of the high pressure generator tank to the
X-ray bed bulb port.
Remember, when connecting the high-voltage cables between the fuel tank and the ball tube, you
should pay attention to the positive and negative polarities at both ends of the fuel tank and the
ball tube, and mark them to avoid wrong connections.
(Generally, the black insulating tape wrapped around the high-voltage cable head is defined as the
cathode when leaving the factory).
When connecting high-voltage cables, connect according to Appendix 1 "High-voltage Cable
Connection Steps" at the end of the page

Note: When connecting high-voltage cables, the bend should not be less than 10 times its diameter,
and avoid bending as much as possible. Excessive bending of high-voltage cables will cause
breakdown of high-voltage cables, endangering the safety of machines and personnel!

High pressure generator tank high voltage cable Tube


Plug Description Plug
-CATHODE- high voltage cathode -CATHODE-
+ANODE+ high voltage anode +ANODE+
(2)Rotary anode wire connection (XJZ10.51)
Note: When connecting the rotating anode connection wire, attention should be paid to distinguish
the main winding and auxiliary winding of the rotating anode and the common terminal wiring,
so as to avoid the reverse rotation of the rotating anode of the bulb caused by wrong connection.

high voltage generator Anode Start Tube


Cable
rotating anode plate XJZ10.51 Terminals
1、COM 1 1
2、SHIFT 3 3
3、MAIN 2 2
5、TEMP1 4 5
6、TEMP2 5 6

XJZ10.51

(3)Tube ground connection(XJZ40.08)

high voltage generator Anode Start Tube


Cable
Tank ground terminal XJZ40.08 Terminals to ground
XJZ40.08

(4)Photography bed power cable(XJZ20.11)


high voltage generator bed power cable Photography bed
X2 terminal block XJZ20.11 X1 terminal block
W L X1-1
N N X1-2

XJZ20.11

(5)Generator emergency stop cable XJZ10.70 cable connection

high voltage generator Quadruple Photography bed


plug-in cable
Power Board XJZ10.70 X1 terminal block
PP8B-2 2595 X1-11
PP8B-3 2596 X1-12
XJZ10.70

(6)220V quadruple power cable connection (Note: quadruple power supply to the wireless router)

high voltage generator Quadruple high voltage generator


plug-in cable
X2 terminal block Quadruple socket
V L L
N N N

(7)Gigabit network cable connection F (XJZ30.86)

host computer Gigabit network Wireless Router


cable
Gigabit Ethernet XJZ30.86 LAN
RJ45 LAN1
XJZ30.86

(8)AEC cable B XJZ50.84 cable connection


high voltage generator AEC cable Bucky
digital interface board XJZ50.84 AEC plate
PT8 aviation plug

XJZ50.84

4.6.3 Bed to console cable connection


(1)Console Power Cable Connections(XJZ20.10)
Console console power cable Photografic bed
PCB60.32 XJZ20.10 X1 terminal block
J1-1 2125 X1-3
J1-2 2124 X1-4
XJZ20.10

(2)Gigabit network cable H( XJZ30.62)


host computer Gigabit network Bed touch screen components
cable
Gigabit Ethernet XJZ30.62 Motherboard
RJ45 RJ45(factory connected)

XJZ30.62
(3)Integrated control signal cable XJZ20.87
Console Switch control cable Photografic bed
PCB20.86 XJZ20.87 PCB60.34
J2 J20

XJZ20.87

Mini console
4.6.4 Console to Generator Cable Connection

(1)Generator communication cable N(XJZ50.28)

Consle cable generator


PCB20.86 XJZ50.28 TB X3 terminal block
1381 X3-4
1382 X3-5
1385 X3-7
1386/1391 X3-8
J1 1384 X3-9/X3-6
1380 X3-10
1834 X3-11
1392/1390 X3-31

XJZ50.28

Power Board
PP8B-1

2595
(2)CAN BUS Communication cable connection(XJZ10.80)

Console console power cable generator


CAN-USBconverter XJZ10.80 digital interface board
COM port PT4

XJZ10.80

4.6.5 Cable connections inside the console


(1)Generator serial communication USB cable connection

console Communication Operation table


USB cable
CAN-USB converter host computer
USB port USBport

(2) Workstation switch control cable KZT10.31


Console Workstation switch console
control cable
PCB20.86 KZT10.31 host computer

J10 DB9/F

KZT10.31
(3)Audio Footswitch Cable Connections
Under the table Foot switch connection foot switch
cable

(3) Speaker cable XJZ40.23 connection


Console Foot switch connection Operation room
cable
PCB40.02 XJZ40.23 speakers

J4 2941 +
2741 -

XJZ40.23

(5)Console 220V quadruple socket connection


Console 220V quadruple plug-in Console
cable
PCB60.32 3M Quadruple socket
J7-1 N N
J7-2 L L
PE PE PE

Note: The four-way plug-in power pipe is for the workstation host and monitor

4.6.6 Internal cable connection of photography bed


(1)Touch screen assembly communication power cable( SYC30.50.02)
Touch screen assembly
photography bed integrated cable column top
PCB60.45(牛头) SYC30.50.02 PCB60.36
J7 J8
J4 factory connected J6

SYC30.50.02

(2)Tube Solenoid Cable B(SYC30.50.01)


photography bed Touch screen assembly photography bed
integrated cable
PCB60.45 SYC30.50.01 JX2
J11-1 2905- 2905
J11-2 factory connected 2906+ 2906

SYC30.50.01

Note: The electromagnet has positive and negative poles, please confirm when wiring to avoid
reverse connection.
(4) Colimator communication integrated cable J(XJZ50.32)
photography bed Touch screen assembly photography bed
integrated cable
PCB60.45 XJZ50.32 Colimator
J15(factory connected) 3P aviation plug (male)
3P aviation plug (female)

XJZ50.32

(4)Tablet PC Power Adapter Cable (SYC30.50.17、SYC30.50.16)


photography bed Column base photography bed
X5 Transfer terminal X4 12V switching power
supply
X5-5(2515) X4-1 V+(2515)
factory
X5-6(2512) X4-2 V-(2512)
connected
SYC30.50.17 SYC30.50.16
X4

(5)Tube Encoder Adapter Cable SYC30.50.26、 SYC30.50.27


photography bed Column base photography bed
X5 terminal block Transfer terminal X4 PCB60.34
X5-1(2520) X4-3
X5-2(2581) X4-4 J34(factory connected)
X5-3(2509) X4-5
X5-4(FG) FG
SYC30.50.26 SYC30.50.27
X4

(6)Power signal integrated cable SYC30.50.08、SYC30.50.09


photography bed Column base photography bed
PCB60.36 Transfer terminal X4 PCB60.34
X4-6(2509)
J2 X4-7(2508) J24
factory
J4 X4-8(2520) J25
connected
X4-9(2510)
X4-10(2598)
X4-11(2512)
X4-12(2599)
SYC30.50.23 SYC30.50.24
X4

(7)Touch screen assembly integrated cable SYC30.50.03、SYC30.50.19


photography bed Column base photography bed
PCB60.36 Transfer terminal X7 PCB60.34
X7-1(2660)
J1 X7-2(2661) J14
J5 X7-3(2511) J4
J7 X7-4(2861) J9
J11 X7-5(2862) J13(factory connected)
X7-6(2862)
X7-7(2863)
X7-8(2864)
X7-9(2701)
X7-10(2512)
X7-11(2702)
SYC30.50.03 SYC30.50.19
X7

(8)Column longitudinal integrated cable SYC30.50.05


column top Column longitudinal Column base
integrated cable
PCB60.36 SYC30.50.05 X6 terminal block
J3 2511 X6-1
J15 2702 X6-2
2512 X6-3
2903 X6-5
2904 X6-6
SYC30.50.05

(9)Bucky Stand Column Signal Electricity B(XJZ20.83)


photography bed Bucky stand column Bucky
integrated cable
PCB60.34 XJZ20.83 X1 terminal block
J10 2511 X1-1
2679 X1-2
2512 X1-3

XJZ20.83

(10) Bucky stand column integrated cable E(XJZ20.94)

photography bed Bucky stand column Bucky


integrated cable
PCB60.34 XJZ20.94 X1 terminal block
J6 2463 X1-12
J19 2462 X1-11
J21 2512 X1-10
2486 X1-9
2484 X1-8
(factory connected)
2204 X1-7
2241 X1-6
2540 X1-5
X1 terminal block

XJZ20.94

(11)Detector integrated cable XJZ30.87


photography bed Transfer terminal photography bed
Console XJZ30.87 Flat lead
DB15/M(factory connected) Aviation plug docking aviation plug
XJZ30.87

(12)Tablet Power Box Power Connection XJZ30.57


photography bed Flat panel AC220V photography bed
power cable
X1 terminal block XJZ30.57 Flat panel power box
2125(X1-7) 2125
2124(X1-8) 2124 AC IN

XJZ30.57

4.6.5 Equipment main power supply and ground connection


(1)main power cord connection(XJZ10.04)
distribution box Transfer terminal generator
Terminals X1
U XJZ10.04 X-U
V X-V
W X-W
N N

XJZ10.04

Note: When wiring, be sure to distinguish the positions of the live wire and the neutral wire of
the terminals of the distribution box to avoid wrong connections.
(2)main ground connection(XJZ40.10)
distribution box Transfer terminal generator
Terminals X1
PE XJZ40.10 PE

XJZ40.10

(3)Photography bed ground connection(XJZ40.06)


Photography bed Transfer terminal generator
Bottom plate Tank
PE(Connected at the factory) XJZ40.06 PE
XJZ40.06

(4)console ground connection(XJZ40.05)


console Transfer terminal generator
Bottom plate Tank
PE(Connected at the factory) XJZ40.05 PE

XJZ40.05

(5) Bucky stand ground connection(XJZ40.06)


Bucky stand Ground line F generator
Bottom plate XJZ40.06 Tank
PE PE PE
XJZ40.06

4.7 Equipment debugging


4.7.1 Photography bed debugging
The photography bed has been debugged before leaving the factory. After the wiring is
completed, it should be powered on to check whether the movement functions of the various parts
of the bed are normal and whether there is any abnormal sound. If there is any problem, please
follow the "SYC30D Bed Debugging Work Instructions" for debugging.
4.7.2 High voltage generator debugging
The high-voltage generator dose calibration has been calibrated before leaving the factory. If
the X-ray dose deviation is large, please re-calibrate according to the "PLD6500A X-ray
component and high-voltage generator joint debugging process".
4.7.3 Image acquisition workstation software debugging
The workstation software has been installed and set before leaving the factory. If you have any
problems, please debug according to the "DRA40 Operation Instructions".
4.7.4 X-ray and Image Calibration
(1)X-ray beam collimation adjustment
After the wiring is completed, it is necessary to debug again, please debug according to
"PLD6500A Alignment Debugging Process"

(2) X-ray source assembly - - Detector centering


After the wiring is completed, it needs to be debugged again, please debug according to
"PLD6500A Alignment Debugging Process"
(3) colimator Radiation Field - Field Coincidence Calibration
After the wiring is completed, it needs to be debugged again, please debug according to
"PLD6500A Alignment Debugging Process"
4.8 Equipment fixing and cover installation
4.8.1 Equipment cover installation
The outer cover of the equipment parts can be installed and fixed according to the original
position before removal.
4.8.2 equipment fixed
After horizontal calibration, use M14×100 and M16×100 anchor screws to fix the floor rail,
photography bed, and chest stand.

1.Post guide rail 2. Photography bed 3. Bucky stand 4. Post guide rail installation hole 5.

Photography bed installation hole 6. Bucky stand installation hole

Installation hole diagram of column guide rail, photography bed, and Bucky stand

4.9 Product training and acceptance

After the equipment is installed, fill in the "Installation Report" and record in detail the various
problems encountered during the installation. Product training for customers,
The operating doctor should understand the basic composition of the equipment, the sequence of
turning on and off the machine, the operation and use of the bed body, the use of the workstation
software, the precautions when using the equipment, and the daily maintenance of the equipment.
After the training is completed, fill in the "On-site Training Record Form", and sign for
confirmation after the customer learns. During product acceptance, check item by item according
to the "On-site Product Acceptance Standard" form, and the customer signs for confirmation.
After passing the inspection, fill in the "Delivery Acceptance Form" and "Product Warranty
Card", and the customer will sign and seal it. The form and warranty card return receipt shall be
brought back to the company for safekeeping.
Installation complete picture

Photography bed and Bucky stand


Operation table and work station

Annex 1 High voltage cable connection steps


First, wipe the high-pressure oil tank and the high-voltage connection seat on the ball tube and the
high-voltage cable head with clean gauze dipped in absolute alcohol, and then blow dry with a hair
dryer or air dry naturally.

Check whether the copper sheets on the three copper pillars at the head of the high-voltage cable
are compressed. If there is, use a clean small screwdriver to expand the copper piece slightly. Then
apply an appropriate amount of insulating silicone grease (full without air bubbles) to the end of
the copper column of the high-voltage cable head,

Loosen the screw on the ring nut of the high-voltage cable head, and align the protrusion of the
high-voltage cable head with the notch of the high-voltage connection seat. Carefully insert the
high-voltage cable head into the fuel tank or bulb high-voltage connection seat. Squeeze inward
hard to squeeze out the air in the high-pressure tube seat.

After inserting the person in place, tighten the ring nut. Tighten and fix the machine screw on
the ring nut with the inner hexagon. After the temperature of the bulb rises and wait for more
than ten hours, re-tighten the ring nut again, and then use a small inner hexagon to tighten and
fix the rice screw on the high-voltage electric head.

Annex 2 Product Acceptance Criteria


1) 1. Product packing check: The model, configuration, and quantity of the products on site are
consistent with the packing list.
2) Bed experience acceptance::
a. diagnostic bed:
1. Bed overturning movement, column left and right movement, ball tube up and down
movement (SID), bed panel left and right movement, compressor movement, rotating foot pedal
2. The movement and other movements are normal, no abnormal noise and jitter, all limits are
normal, the wear degree of the motor belt and the wear degree of the bearing are confirmed
3. The bed body can enter the splicing mode normally when splicing
4. The base of the bed body is fixed firmly without looseness; check whether the equipment
screws are loose, and tighten them loosely; whether the wiring is in good contact.
5. There is no abnormal sound or vibration when the box trolley or flat trolley enters and exits,
and the limit positions are normal; whether the tightness of the timing belt of the box is
appropriate.
b. suspension:
1. The X and Y movement of the suspension track, the up and down movement of the telescopic
cylinder, the rotation movement of the arena, the lifting movement of the bed body, the front
and rear movement of the bed panel, the one-button tracking function and other movements
are normal, no abnormal noise or vibration, all limits bit normal, self-locking normal
2. The button function of the suspended tube head and the display parameters of the digital tube
are consistent with the actual movement position
3. Bucky stand(XPJ40):Up and down movement is normal, film box rotation (optional XPJ50),
hand-held box (optional XPJ50) button functions are normal
4. The photography bed and the base of the bucky stand are firmly fixed without looseness. Check
whether the screws of the mechanical part of the equipment are loose and tighten them;
whether the wiring is in good contact. Is the tightness of the timing belt of the X and Y
motors normal?
5. One-button chest X-ray position and one-button bed lower position, chest X-ray frame up and
down tracking and bed body X-ray box left and right tracking; the focus of the arena is
automatically aligned with the center of the detector
c. photography bed:
1. The front and rear movement of the bed panel, the up and down movement of the arena, the
rotation movement of the arena, the movement of the film box, and the left and right
movement of the column are smooth and smooth without abnormal noise or jitter, and the
self-locking is normal
2. The functions of the buttons on the tubehead panel and the display of the digital tube are
normal
3. The up and down movement of the bucky stand is smooth, no abnormal noise, no vibration, and
the self-locking is normal
4. The photography bed and the base of the bucky stand are firmly fixed without looseness. Check
whether the screws of the mechanical part of the equipment are loose and tighten them;
whether the wiring is in good contact. Confirm the aging degree of steel wire rope.
5. SYC30 bed rises and falls normally, and the limit is normal
d. U arm:
1. U-arm up and down movement, arena up and down movement (SID), U-arm rotation
movement, tablet rotation movement, one-button reset function and other movements are
normal, no abnormal noise or vibration, and each limit is normal; the aging confirmation of
the column lifting chain . Chain fixing screw confirmation
2. The parameters displayed on the U-arm display screen are consistent with the actual motion
track position
3. The base of the U arm and the fixing bracket at the top of the column are fixed firmly
without looseness; check whether the screws of the equipment are loose and tighten them;
whether the wiring is in good contact.
e. Colimator:
1. The movement of the colimator switch is normal, the movement is smooth and smooth without
abnormal noise and vibration, the limit positions are normal, and the digital tube display is
consistent with the actual opening value
f. intercom system:
1. There is no noise in the intercom, and the volume is moderate

3) clinical image:
1、The image has no dead pixels, broken lines, artifacts, and obvious noise; it is in line with the
diagnostic effect of clinical film reading
2、Perspective clarity requirements: perspective 12LP/CM, digital spot film 14LP/CM
3、IBS auto-brightness tracking works fine, fluoroscopy images work best
4、The function switching of the three ionization chambers of the AEC is normal, ensuring that
the error of the EXI value obtained after the three-field balance is exposed separately is within
3000 (±3%)

4) Workstation acceptance:
1、The workstation is turned on and off normally without delay; the functions of the software are
running normally
2、There is sufficient free space in each partition of the hard disk of the workstation (more than
20% of the capacity of each partition of the hard disk is reserved)
3、Workstation screen saver mode, network card sleep mode and firewall are turned off,
WINDOWS update is disabled, no anti-virus software or other third-party control software, etc.
4、Peripheral devices are connected normally; such as: film printer, PACS, Worklist, etc.
5、Confirm that remote software above TEAM VIEWER version 15 is installed; only software
above this version is supported
6、Workstation software backed up; record software version number
7、The main computer power supply and the product use the same power supply
8、All functions of the software are tested normally

5) high voltage part:


1、For those with high-voltage dual-speed boards, it is necessary to confirm that the SW2 dial
code, the starting capacitor of the arena and the model of the arena are matched correctly.
2、Calibrate the high voltage to ensure that the RKV value is within 5%, the RmA value is
within 10%; the FmA value is within 10%

6) Collimation part:
Tablet correction: Perform tablet correction according to the commissioning manual
corresponding to the type of tablet to ensure that the output image is free of dead pixels, broken
lines, artifacts, and obvious noise.
7) Product fixation: The equipment is a long-term use product. Considering the safety of actual
use, the bed body and the base of the chest X-ray stand must be fixed and tightened with expansion
screws.

8) Product information: manual, three certificates, certificate of conformity, acceptance form, etc.

You might also like