Enviroline® 405HTR

Epoxy Novolac
PRODUCT An ultra-high solids, two component polycyclamine cured lining system utilising advanced epoxy
DESCRIPTION novolac technology with glass fibre and flake reinforcement.

INTENDED USES To provide corrosion protection for the internals of steel storage tanks, vessels, spools and pipes for a
range of products, including but not limited to:

- Crude oil up to 300ºF (150°C)

- Refined oil products (including unleaded gasoline blends and solvents)
- Produced water up to 300ºF (150°C).

PRACTICAL Color Tan

INFORMATION FOR
ENVIROLINE Gloss Level Not applicable
405HTR
Volume Solids 98% ±2% (ISO 3233:1998)

Typical Thickness 20-60 mils (500-1500 microns) dry equivalent to 20.4-61.2 mils (510-
1531 microns) wet
Theoretical Coverage 52 sq.ft/US gallon at 30 mils d.f.t and stated volume solids
1.30 m²/liter at 750 microns d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Plural Component Airless Spray

Drying Time
Overcoating interval with self

Temperature Touch Dry Hard Dry Minimum Maximum

50°F (10°C) 16 hours 23 hours 23 hours 30 hours

59°F (15°C) 10 hours 16 hours 16 hours 21 hours
77°F (25°C) 2.5 hours 6.5 hours 6.5 hours 10 hours
104°F (40°C) 1.5 hours 2.5 hours 3 hours 6 hours
The values quoted relate to use within an enclosed tank or vessel environment.

REGULATORY DATA Flash Point (Typical) Part A 151°F; Part B 151°F; Mixed 151°F
Product Weight 13.1 Ib/gal (1.57 kg/l)
VOC
0.20 lb/gal (24 g/lt) EPA Method 24

51 g/kg EU Solvent Emissions Directive

(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

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Issue Date:3/20/2017
Ref:10287
Enviroline® 405HTR
Epoxy Novolac
SURFACE All surfaces to be coated should be clean and free from contamination. Prior to application all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000.

Where necessary, remove weld spatter and where required smooth weld seams and sharp edges. Oil or
grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Best performance will always be achieved when Enviroline 405HTR is applied to surfaces prepared by
abrasive blast cleaning to Sa3 (ISO 8501-1:2007) or SSPC-SP5. Where Enviroline 405HTR is not to be
used in high heat and/or aggressive service, preparation to Sa2½ (ISO 8501-1:2007) or SSPC-SP10
may be acceptable. Contact International Protective Coatings for further information.

A sharp, angular surface profile of a minimum 3 mils (75 microns) is recommended.

Enviroline 405HTR must be applied before oxidation of the steel occurs. If oxidation does occur the
entire oxidised area should be reblasted to the standard specified above.

Surface defects revealed by the blast cleaning process should be ground, filled or treated in the
appropriate manner.

The preferred method of holding the blast standard is by dehumidification.

APPLICATION Mixing The detailed Enviroline 405HTR Application Guidelines should be consulted
prior to use.
Material is supplied in two containers as a unit. Always mix a complete unit in
the proportions supplied. Once the unit has been mixed, it must be used within
the working pot life specified.

Mix Ratio 2 part(s) : 1 part(s) by volume

Working Pot Life 77°F (25°C) 104°F (40°C)
50 minutes 30 minutes

Plural component Recommended Tip Range 21-27 thou (0.53-0.68 mm)

airless spray Total output fluid pressure at spray tip not less than
3000 psi (211 kg/cm²)
Airless Spray Suitable

Brush Suitable Small areas only

Thinner Not normally required Refer to Enviroline Application Guidelines for specific
advice.
Cleaner Enviroline 71C / International GTA203
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly
flush all equipment with Enviroline 71C or International GTA203. Once units of
paint have been mixed, they should not be resealed and it is advised that after
prolonged stoppages, work recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with Enviroline 71C or International
GTA203. It is good working practice to periodically flush out spray equipment
during the course of the working day. Frequency should depend upon amount
sprayed, temperature and elapsed time, including any delays.

All surplus material and empty containers should be disposed of in accordance

with appropriate regional regulations/legislation.

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Enviroline® 405HTR
Epoxy Novolac
PRODUCT The detailed Enviroline 405HTR Application Guidelines should be consulted prior to use.
CHARACTERISTICS This datasheet provides general guidance on the use of Enviroline 405HTR. Specific project
requirements will be dependent upon the service end use and operating conditions of the tank
or vessel. Always consult International Protective Coatings to confirm that Enviroline 405HTR is
suitable for contact with the product to be stored.

The detailed project coating specification provided by International Protective Coatings must be
followed at all times.

Apply by plural component airless spray or standard airless spray (with in-line heater). Application by
other methods, e.g. brush or roller, may require more than one coat and is suggested for small areas
only or initial stripe coating. Stripe coating is an essential part of good working practice and as such
should form part of any lining specification. For heavily pitted or porous steel, spray apply approximately
50% of the required film thickness and follow immediately with a short nap roller or squeegee to work
material into the bottom of pitted areas.
For plural component airless spray application, best results will be achieved when the product is heated
prior to application; Part A (Resin) to a maximum of 140°F (60°C) and Part B (Hardener) to a maximum
of 115°F (46°C).

Surface temperature must always be a minimum of 5°F (3°C) above dew point. Do not apply at steel
temperatures below 50°F (10°C).

The climatic conditions within the tank must be controlled as recommended in the Enviroline 405HTR
Application Guidelines. The relative humidity within the confines of the tank should be controlled using
dehumidification equipment. Where such equipment is not available, a single coat application technique
should be employed to avoid intercoat adhesion problems.

After the coating system has cured hard, the dry film thickness should be measured using a suitable
non-destructive magnetic gauge to verify the minimum applied system thickness. The coating system
should be free of all pinholes or other holidays. The cured film should be essentially free of runs, sags,
drips, inclusions or other defects. All deficiencies and defects should be corrected. The repaired areas
shall be retested and allowed to cure as specified before placing the finished lining into service.

Return to Service
The following minimum cure times are recommended for Enviroline 405HTR to achieve its full chemical
resistance properties.

Temperature Cure Schedule

50°F (10°C) 5 days
77°F(25°C) 14 hours
104°F (40°C) 12 hours

Cure schedule refers to the minimum time at the specified substrate temperature prior to immersion in
all chemicals as per the chemical resistance list. This does not take into consideration any specific
curing requirements for third party approvals.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in color and normal manufacturing tolerances.

SYSTEMS Enviroline 405HTR should always be applied to correctly prepared substrates. A primer is not available
COMPATIBILITY for the system.

Enviroline 405HTR is designed as a single coat system. It must only be overcoated with itself should re-
coats or touch-up be required.

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 Enviroline® 405HTR
Epoxy Novolac
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
• Surface Preparation
T
o • Paint Application
p
• Theoretical & Practical Coverage

• Enviroline 405HTR Application Guidelines

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations.
PRECAUTIONS All work involving the application and use of this product should be performed in compliance with all relevant national Health,
Safety and Environmental standards, regulations and legislation.

Proper ventilation must be provided during application and afterwards during curing (refer to product datasheets for typical
curing times) to ensure safe limits and prevent fires and explosions. Forced extraction will be required in confined spaces.
Ventilation and/or respiratory personal protective equipment (airfed hoods or appropriate cartridge masks) must be provided
during application and curing. Take precautions to avoid skin and eye contact (overalls, gloves, goggles, masks, barrier
cream, etc).

Before use, obtain, read and then follow the advice given on the Material Safety Data Sheets (Base and Curing Agent if two-
pack) and the Health and Safety section of the Coatings Applications Procedures for this product.

In the event that welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

The detailed safety measures are dependent on application methods and the work environment. If you do not fully
understand these warnings and instructions or if you cannot strictly comply with them, do not use the product and consult
International Protective Coatings.

Warning: This product contains liquid epoxies and modified polyamines and may cause skin sensitization if not
used correctly.

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PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
18 liter 12 liter 20 liter 6 liter 10 liter
4 US gal 2.67 US gal 5 US gal 1.33 US gal 2 US gal
150 US gal¹ 100 US gal¹ 50 US gal¹ 50 US gal¹ 50 US gal¹

¹ 150US gal unit supplied as 2x50gal of Part A and 1x50gal of Part B

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT Unit Size Part A Part B

(TYPICAL) 18 liter 18.68 kg 10.04 kg
4 US gal 33.6 lb 18.6 lb
150 US gal¹ 677.7 lb¹ 739.4 lb¹
¹ 150US gal unit supplied as 2x678lb Part A and 1 x 740lb of Part B

STORAGE Shelf Life 12 months minimum at 25°C (77°F) in original, unopened containers. Subject to
re-inspection thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.

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Disclaimer
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

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