TECHNICAL MANUAL

UNDERWATER ACOUSTIC BEACON

MODELS DK100/DK120/DK130/DK140

MARCH 15, 2011

REV 17

DUKANE SEACOM, INC. ST. CHARLES, ILLINOIS 60174 PHONE: 630-762-4050 FAX: 630-762-4049
DOCUMENT NO. 03-TM-0037 © DUKANE SEACOM, INC.
E-MAIL: [email protected] INTERNET: www.dukane.com/seacom
03-TM-0037 REV 17 Page 1 of 24
 This manual should be read in its entirety prior to
any installation, operation, testing or maintenance
of the DK100/DK120/DK130/DK140 Underwater
Acoustic Beacons.

The information contained in this manual is intended to

assist with the installation, maintenance, and use of the
models DK100/DK120/DK130/DK140 Underwater
Acoustic Beacon when attached to an aviation data
recorder. For other applications of these products
please contact the factory for information regarding
the warranty, installation, maintenance, and use.

03-TM-0037 REV 17 Page 2 of 24

 TABLE OF CONTENTS

SECTION I ...........................................................................................................................................5
GENERAL INFORMATION .................................................................................................................. 5
1.1. INTRODUCTION.................................................................................................................................... 5
1.2. GENERAL DESCRIPTION................................................................................................................................. 5
SECTION II .................................................................................................................................... 7
INSTALLATION............................................................................................................................................. 7
2.1. GENERAL. ............................................................................................................................................... 7
2.2. INSTALLATION CRITERIA OF THE BEACON. ..............................................................................................7
2.3. SURVIVABILITY.................................................................................................................................................. 7
2.4. ENVIRONMENTAL............................................................................................................................... 7
2.5. MAINTENANCE..................................................................................................................................... 7
2.6. INSTALLATION PROCEDURES FOR THE DK100/DK120 AND THE N30A26 SERIES
MOUNTING KIT. ..................................................................................................................................... 8
2.7. INSTALLATION PROCEDURES FOR THE DK100/DK120 AND THE N30A21A MOUNT‑
ING KIT. .................................................................................................................................................................... 9
2.8. INSTALLATION PROCEDURES FOR THE DK130/DK140 AND THE N30A29 SERIES
MOUNTING KIT. ................................................................................................................................... 11
2.9. INSTALLATION PROCEDURES FOR THE DK130/DK140 AND THE N30A21A
MOUNTING KIT. ................................................................................................................................... 12
SECTION III .................................................................................................................................14
OPERATION ................................................................................................................................ 14
3.1. THEORY OF OPERATION. ..................................................................................................................................................... 14
SECTION IV .................................................................................................................................15
TESTING ............................................................................................................................ 15
4.1. GENERAL. ............................................................................................................................................. 15
4.2. BATTERY TESTING..........................................................................................................................................15
4.3. OPERATIONAL TESTING. .............................................................................................................................................15
SECTION V ..................................................................................................................................16
MAINTENANCE DK100/DK130 ............................................................................................................... 16
5.1. GENERAL. ............................................................................................................................................. 16
5.2. BEACON CLEANING. ......................................................................................................................... 16
5.3. BEACON TESTING. ............................................................................................................................. 16
5.4. PRECAUTIONS..................................................................................................................................... 16
5.5. BATTERY. .............................................................................................................................................................16
5.6. BEACON DISPOSAL........................................................................................................................... 16
5.7. BEACON STORAGE. .......................................................................................................................... 16
SECTION VI .................................................................................................................................17
MAINTENANCE DK120/DK140 ............................................................................................................... 17
6.1. GENERAL. ............................................................................................................................................. 17
6.2. BEACON CLEANING. ......................................................................................................................... 17
6.3. BEACON TESTING. ............................................................................................................................. 17
6.4. PRECAUTIONS. ........................................................................................................................................................................ 17

03-TM-0037 REV 17 Page 3 of 24

6.5. BEACON DISASSEMBLY. ................................................................................................................. 17
6.6. BATTERY REPLACEMENT AND TESTING......................................................................................................... 17
6.7. BEACON OFF-CURRENT TEST. ......................................................................................................................... 20
6.8. BATTERY DISPOSAL. ...................................................................................................................................... 20
6.9. BEACON STORAGE. .......................................................................................................................... 20
SECTION VII ............................................................................................................................... 21
WARRANTY DK100/DK120/DK130/DK140.......................................................................................... 21
SECTION VIII.................................................................................................................................... 22
SERVICE PROGRAM DK100/DK120/DK130/DK140 ......................................................................... 23
8.1. BEACON RETURN - DEFECTIVE. ............................................................................................................... 23
8.2. BEACON RETURN - NO DEFECT. ............................................................................................................... 23
8.3. BEACON RETURN - OUT OF WARRANTY................................................................................................... 23
8.4. BATTERY CHANGE/OVERHAUL FOR THE DK100/DK120/DK130/DK140. ............................... 23
SECTION IX ................................................................................................................................. 23
PROCEDURE FOR RETURNING DK100/DK120/DK130/DK140 .................................................... 23
BEACON TO FACTORY ................................................................................................................. 23
9.1. BEACON SERVICE. ............................................................................................................................. 23
9.2. BATTERY CHANGE/OVERHAUL............................................................................................................................. 23

TABLE OF FIGURES

Figure 1. DK Series Underwater Acoustic Beacon Installed in Mounting Kits ....................................... 5

Figure 2. Water Switch Location on Beacon ............................................................................................. 5
Figure 3. N30A26 Series Mounting Kit Installation Details ................................................................. 8
Figure 4. Installation of N30A26 Series Mounting Kit and Beacon ......................................................... 9
Figure 5. Mounting Hole Template for N30A21A Mounting Kit.............................................................. 9
Figure 6. N30A21A Mounting Kit and Beacon Overall Dimensions ................................................. 10
Figure 7. Method of Installing the N30A21A Mounting Kit .............................................................. 10
Figure 8. Securing Beacon in N30A21A Mounting Kit ..................................................................... 10
Figure 9. N30A29 Mounting Kit Installation Details ......................................................................... 11
Figure 10. Installation of N30A29 Series Mounting Kit and Beacon ..................................................... 12
Figure 11. Mounting Hole Template for N30A21A Mounting Kit.......................................................... 12
Figure 12. N30A21A Mounting Kit and Beacon Overall Dimensions ................................................... 13
Figure 13. Method of Installing the N30A21A Mounting Kit ................................................................. 13
Figure 14. Securing Beacon In N30A21A Mounting Kit ........................................................................ 13
Figure 15. Nominal Pulse Train ........................................................................................................ 14
Figure 16. Typical Beacon Label ....................................................................................................................15
Figure 17. Beacon Voltage Code.............................................................................................................. 15
Figure 18. Battery End Cover Removal With Vise Clamp and Spanner Wrench .................................. 18
Figure 19. Battery Kit Part Number ......................................................................................................... 18
Figure 20. Beacon Exploded View Showing Relative Location of Battery and Related
Parts ........................................................................................................................................................... 19
Figure 21. RBB Label Placement ............................................................................................................ 20
Figure 22. Beacon Off-Current Test Set-Up ...................................................................................................................... 20

03-TM-0037 REV 17 Page 4 of 24

 SECTION I
GENERAL INFORMATION
1.1. INTRODUCTION.

1.1.1. GENERAL. This manual contains the de-

scription, theory, installation and maintenance for the
DK100/DK120/DK130/DK140 Underwater Acoustic
Beacon, hereafter referred to as the “DK Series”, manu-
factured by Dukane Seacom, Inc., 2900 Dukane Drive, St.
Charles, Illinois, 60174. These beacons have been tested
to, and meet, or exceed, all requirements of FAA TSO-
C121.

Figure 2. Water Switch Location

on Beacon
1.2.2. BEACON MOUNTING. The beacon is
mounted to a flight recorder or the airframe by
means of a mounting kit (See Section II). This
mount consists of an extruded channel, which in con-
junction with a securing plate retains the beacon.
Figure 1 shows the beacon mounted in the N30A21A
Mounting Kit, a strap-type mount. This mount is used for
applications where space limitations do not permit the
use of the simpler N30A26 Series cradle mount.
Figure 1. DK Series Underwater
Acoustic Beacon Installed in
Mounting Kits 1.2.3. BEACON SIGNAL. The beacon is a battery-
powered device, which radiates a pulsed acoustic
signal into the surrounding water upon activation by
1.2. GENERAL DESCRIPTION. its water-sensitive switch. Search operations in water
for beacon equipped aircraft can be conducted by util-
izing a portable receiver equipped with a directional
1.2.1. PHYSICAL CHARACTERISTICS. The DK
hydrophone such as the Dukane Model N30A5 Series
Series beacons consist of a self-contained battery, an
Locator System. This receiver system is operable from
electronic module and a transducer. It is housed in a
small boats or by free swimming SCUBA divers. Aircraft
cylindrical watertight aluminum case capable of
lost in deep water, i.e., in excess of 6000 feet (1829 me-
withstanding high-G impact shock and deep-water
ters), require special search gear. Beacon Specifications
immersion. As shown on page 6 and 7, the DK Series
are listed on page 6 and 7.
beacons operate for 30 days when immersed in wa-
ter. See Figure 2.

03-TM-0037 REV 17 Page 5 of 24

 DK100/DK120 BEACON SPECIFICATIONS

Operating Frequency................................................... 37.5 kHz ± 1 kHz

Operating Depth.......................................................... Surface to 20,000 feet (6096 meters)

Pulse Length................................................................ 9.0 milliseconds Minimum

Pulse Repetition Rate.................................................. Not less than 0.9 Pulse/Sec

Operating Life.............................................................. 30 days (minimum)

Battery Life In Beacon.................................................. 6 Years

Acoustic Output, Initial................................................ 1060 dynes/cm2 rms pressure at 1 meter (160.5dB)

Acoustic Output After 30 Days.................................... 700 dynes/cm2 rms pressure at 1 meter (157.0dB)

Operating Temperature Range...................................... +28°F (-2.2°C) to +100°F (+37.8°C)

Actuation...................................................................... Fresh or salt water

Radiation Pattern.......................................................... Rated output over 80 percent of sphere

Size............................................................................... 1.30 inches (3.30 cm) diameter x 3.92 inches

(9.95 cm) long (less mount)

Weight, Beacon............................................................. 6.7 ounces (190 grams)

Weight, N30A26B Mount............................................ 6 ounces (170 grams)

Weight, N30A21A Mount............................................ 3 ounces (85 grams)

Storage Temperature Range.......................................... -65°F (-54°C) to 160°F (71°C)

1.2.4. ENVIRONMENTAL TEST. The beacon complies with the preceding operational performance stan-
dards after being subjected to environmental tests specified in FAA TSO-C121.

03-TM-0037 REV 17 Page 6 of 24

 DK130/DK140 BEACON SPECIFICATIONS

Operating Frequency ................................. 37.5 kHz ± 1 kHz

Operating Depth............................................. Surface to 20,000 feet (6096 meters)

Pulse Length .............................................. 9.0 milliseconds Minimum

Pulse Repetition Rate ...................................

Not less than 0.9 Pulse/Sec
Operating Life .................................................. 30 days (minimum)

Battery Life In Beacon .................................. 6 Years

Acoustic Output, Initial ................................... 1060 dynes/cm2 rms pressure at 1 meter

(160.5dB)
Acoustic Output After 30 Days ......................
700 dynes/cm2 rms pressure at 1 meter (157.0dB)
Operating Temperature Range ....................
+28°F (-2.2°C) to +100°F (+37.8°C)
Actuation .................................................... Fresh or salt water

Radiation Pattern ........................................... Rated output over 80 percent of sphere

Size ............................................................. 1.30 inches (3.30 cm) diameter x 2.97 inches

(7.54 cm) long (less mount)

Weight, Beacon............................................... 4.9 ounces (139 grams)

Weight, N30A29 Mount ..............................
3.5 ounces (99 grams)
Weight, N30A21A Mount ............................ ... 3 ounces (85 grams)
Storage Temperature Range ......................... -65°F (-54°C) to 160°F (71°C)

1.2.5. ENVIRONMENTAL TEST. The beacon complies with the preceding operational performance
standards after being subjected to environmental tests specified in FAA TSO-C121.

03-TM-0037 REV 17 Page 7 of 24

 SECTION II
INSTALLATION

2.1. GENERAL.
2.4.2. The beacon is a battery powered device and
installed shelf life is affected by higher than normal
This section describes the installation of the beacon
mounting kits and the installation of the DK Series temperatures. Maximum temperature must not ex-
beacons into these mounts. ceed 160°F (71°C).
2.4.3. Inadvertent actuation of the water switch by any
2.2. INSTALLATION CRITERIA OF THE BEA-
source of water, such as rain, salt spray, melting ice or
CON.
snow, head or washroom overflow, foods and beverages,
NOTE must be avoided.

All installations to Cockpit Voice Recorders and 2.4.4. In order to avoid accumulation of moisture on
Flight Data Recorders should be in accordance the water switch, the device should be mounted
with the recorder manufacturer’s approved proce- with the long axis of the beacon horizontal or with
dures and hardware. the water switch facing down. A clean switch will
allow moisture to collect into droplets and run off the
switch, without activating the beacon.
2.3. SURVIVABILITY.
2.4.5. Honeycomb structure, tarpaulin fabrics, cloth-
2.3.1. The beacon location should minimize the prob- ing, parachutes, cargo, etc., are sound absorbing ma-
ability of physical damage to the device during water terials. Do not surround the device with these materi-
impact. The aft mid section of the aircraft is normally als and if necessary, remove small areas of such ma-
the most desirable location for the beacon, but con- terials from the immediate vicinity.
sideration must be given to environmental conditions
outlined in Section 2.4. 2.4.6. Any compartment that may not be expected to
flood under light impact should not be used. Direct
2.3.2. The area selected for the beacon mounting should contact between the beacon case and water is neces-
be free of the possibility of heavy equipment tearing sary for actuation and acoustic radiation.
loose and striking the device.

2.3.3. Installation should be made to a substan-tial 2.5. MAINTENANCE.

structural member, but kept as simple as possible
and must not weaken the structural member. In addition to observance of the preceding manda-
tory considerations, where possible the selection of
a mounting location should provide for convenient
2.4. ENVIRONMENTAL. beacon access during inspection intervals. The
proper mounting location should also provide for
2.4.1. The DK Series beacon must not be disas- clearance for removing the beacon from its mounting
sembled, crushed, penetrated, incinerated or exposed hardware.
to temperatures above 160°F (71°C).

03-TM-0037 REV 17 Page 8 of 24

2.6. INSTALLATION PROCEDURES FOR
NOTE
THE DK100/DK120 AND THE N30A26 SE-
RIES MOUNTING KIT. The mounting bracket can be used as a template
to mark for drilling the holes prior to the instal-
lation of beacon. Always remove beacon from
2.6.1. GENERAL. Model N30A26 Series Mounting
mount prior to marking or drilling.
Kit (Cradle Type) is an aluminum extrusion with a
screw attached securing plate that provides rugged
mounting and protection of the beacon within the aircraft. CAUTION
See Figure 3. The beacon should be mounted horizon-
tally with the switch end forward, if possible. If vertical WHEN MOUNTING TO THE AIR-
mounting is necessary, switch end must be mounted FRAME, CHECK THE OPPOSITE SIDE
downward to prevent accumulation of dirt, grease and OF THE FRAME OR BULKHEAD FOR
water on the switch end. DRILLING CLEARANCE.

2.6.2. CRADLE MOUNTING PROCEDURE. WARNING

A. Using Figure 3 as a guide, locate the four 0.290 USE PROTECTIVE EYE EQUIPMENT
inch (0.737 cm) diameter holes on 1.500 by 2.400 inch DURING DRILLING OPERATION.
(3.810 by 6.096 cm) centers. Be sure access to the se-
curing plate end is available for future beacon installa- B. After the four 0.290 inch (0.737 cm) diameter
tion and removal. Approximately 4.5 inches (11.43 cm) holes have been located, drill the holes with an “L”
clearance should be allowed for beacon removal. twist drill.

C. Secure the mounting cradle to the aircraft structure

with four 1/4-20 stainless steel screws and associ-
ated washers and nuts (not furnished), as shown in
Figure 3. Alternate mounting with threaded holes may
be employed where structure does not permit nuts on
rear side.

CAUTION

DO NOT ADD ANY UNAPPROVED

STAMP, ETCHING, OR LABEL TO
THE BEACON CASE OR END CAPS.

2.6.3. INSTALLING DK100/DK120 BEACON

INTO N30A26 SERIES MOUNTING KIT.

Figure 3. N30A26 Series Mounting A. If the securing plate and its attaching hardware
Kit Installation Details are already attached to the main body of the mounting
cradle, remove them.

B. Make sure that the beacon case and water

switch are free of grease or film. If in doubt, wipe
clean with mild detergent.

03-TM-0037 REV 17 Page 9 of 24

C. Test the beacon as outlined in Section IV to in- 2.7.2. MOUNTING PROCEDURE
sure operation prior to installation.
A. Lay out four holes as shown in Figure 5. Posi-
tion mounting kit carefully to avoid interference with
other structures. Observe the clearances required as
shown in Figures 5 and 6, and in established tool
and maintenance clearances.

B. Drill the four 0.272 inch (0.691 cm) (“I” drill) holes
in the mounting surface as shown in Figure 5.

Figure 4. Installation of N30A26

Series Mounting Kit and Beacon

D. Insert the beacon into the mounting cradle with the

water switch facing forward and/or downward with ref-
erence to the aircraft. Rotate the beacon in the mount
so that the beacon replacement date can be read. See
Figure 4.

E. Screw securing plate in place with the set of fur-

nished screws and washers. Tighten until the securing
plate makes contact with the frame in the area of the
screws, with approximately 15 to 20 inch-pounds
torque.

F. Perform the Operational Test outlined in Section

IV.
Figure 5. Mounting Hole Template
2.7. INSTALLATION PROCEDURES FOR THE
DK100/DK120 AND THE N30A21A MOUNT-
for N30A21A Mounting Kit
ING KIT.
C. Test the beacon as outlined in Section IV to in-
sure operation prior to installation.
2.7.1. GENERAL. Space limitations sometimes re-
quire the use of the strap-type N30A21A Mounting D. Slip the retainer straps of the mounting kit over
Kit. Where a choice exists, horizontal mounting with the ends of the beacon. See Figures 7 and 8.
switch forward is best. If vertical mounting is em-
ployed, mount switch down to reduce accumulation E. Insert the ends of the retainer straps through the
of grease, dirt, and water on the switch end of the bea- 0.272 inch (0.691 cm) holes in the mounting surface.
con. When horizontal mounting is used, position beacon
with switch end forward.

03-TM-0037 REV 17 Page 10 of 24

If vertical mounting is employed, the switch end
should be facing downwards to reduce the accu-
mulation of dirt, grease, and water on the switch
end. Rotate the beacon in the mount, so that the
markings and beacon replacement date label can be
read.

Figure 8. Securing Beacon in

N30A21A Mounting Kit

2.7.3. INSTALLING BEACON INTO

N30A21A MOUNTING KIT.
Figure 6. N30A21A Mounting Kit
and Beacon Overall Dimensions A. Test the beacon as outlined in Section IV to insure
operation prior to installation.
F. Install a flat washer and nut on each end of the re-
tainer straps. B. Torque the four nuts to 25 to 30 inch-pounds. Be
sure that all four studs protrude approximately the
same amount to insure that the strap seats properly
around the beacon.

C. Make sure that the beacon case and water

switch are free of grease film. If in doubt, wipe clean
with mild detergent.

CAUTION

ADDITIONAL UNAPPROVED STAMP OR LA-

BEL ON BEACON CASE WILL REDUCE
ACOUSTIC RADIATION.

D. Perform the Operational Test outlined in Section

IV.

Figure 7. Method of Installing the

N30A21A Mounting Kit

03-TM-0037 REV 17 Page 11 of 24

2.8. INSTALLATION PROCEDURES FOR NOTE
THE DK130/DK140 AND THE N30A29 SE-
RIES MOUNTING KIT. The mounting bracket can be used as a tem-
plate to mark for drilling the holes prior to
2.8.1. GENERAL. Model N30A29 Series Mount- the installation of the beacon.
ing Kit (Cradle Type) is an aluminum extrusion Always remove the beacon from the mount prior
with a screw attached securing plate that provides to marking or drilling.
rugged mounting and protection of the beacon within
the aircraft. See Figure 9. The beacon should be CAUTION
mounted horizontally with the switch end forward, if
possible. If vertical mounting is necessary, switch WHEN MOUNTING TO THE AIR‑
end must be mounted downward to prevent accumu- FRAME, CHECK THE OPPOSITE
lation of dirt, grease and water on the switch end. SIDE OF THE FRAME OR BULK‑
HEAD FOR DRILLING CLEARANCE.
2.8.2. CRADLE MOUNTING PROCEDURE. WARNING

A. Using Figure 9 as a guide, locate the four 0.290 USE PROTECTIVE EYE EQUIP-MENT
inch (0.737 cm) diameter holes on 1.500 in by 1.500 DURING DRILLING OPERA-TION.
in (3.810 by 3.810 cm) centers. Be sure access to the
securing plate end is available for future beacon in-
B. After the four 0.290 inch (0.737 cm) diameter holes
stallation and removal. Approximately 4.5 inches
have been located, drill the holes with an “L” twist
(11.43 cm) clearance should be allowed for beacon
drill.
removal.
C. Secure the mounting cradle to the aircraft
structure with four 1/4-20 stainless steel screws and
associated washers and nuts (not furnished), as
shown in Figure 9. Alternate mounting with threaded
holes may be employed where structure does not per-
mit nuts on rear side.
CAUTION

DO NOT ADD ANY UNAPPROVED

STAMP, ETCHING, OR LABEL TO THE
BEACON CASE OR END CAPS.

2.8.3. INSTALLING DK130/DK140 BEACON

INTO N30A29 SERIES MOUNTING KIT.

A. If the securing plate and its attaching hardware

Figure 9. N30A29 Mounting Kit
are already attached to the main body of the mounting
Installation Details cradle, remove them.

03-TM-0037 REV 17 Page 12 of 24

 B. Make sure that the beacon case and water 2.9.2. MOUNTING PROCEDURE.
switch, are free of grease or film. If in doubt, wipe
clean with mild detergent A. Lay out four holes as shown in Figure 11. Position
mounting kit carefully to avoid interference with other struc-
C. Test the beacon as outlined in Section IV to in- tures. Observe the clearances required as shown in Figures
sure operation prior to installation. 11 and 12, and in established tool and maintenance clear-
ances.

B. Drill the four 0.272 inch (0.691 cm) (“I” drill) holes
in the mounting surface as shown in Figure 11.

Figure 10. Installation of N30A29

Series Mounting Kit and Beacon

D. Insert the beacon into the mounting cradle with

the water switch facing forward and/or downward
with reference to the aircraft. Rotate the beacon in
the mount so that the beacon replacement date can
be read. See Figure 10.

E. Screw securing plate in place with the set of fur-

nished screws and washers. Tighten until the secur-
ing plate makes contact with the frame in the area
of the screws, with approximately 15 to 20 inch-
pounds torque.
Figure 11. Mounting Hole Tem‑
F. Perform the Operational Test outlined in Sec- plate for N30A21A Mounting Kit
tion IV.
C. Test the beacon as outlined in Section IV to in-
sure operation prior to installation.
2.9. INSTALLATION PROCEDURES FOR
THE DK130/DK140 AND THE N30A21A
MOUNTING KIT. D. Slip the retainer straps of the mounting kit over
the ends of the beacon. See Figures 13 and 14.

2.9.1. GENERAL. Space limitations sometimes re-

quire the use of the strap type N30A21A Mounting Kit.
Where a choice exists, horizontal mounting with
switch forward is best. If vertical mounting is em-
ployed, mount switch down to reduce accumulation
of grease, dirt, and water on the switch end of the
beacon.

03-TM-0037 REV 17 Page 13 of 24

 E. Insert the ends of the retainer straps through the 0.272
inch (0.691 cm) holes in the mounting surface. When hori-
zontal mounting is used, position beacon with switch end
forward. If vertical mounting is employed, the switch end
should be facing downwards to reduce the accumulation
of grease and dirt on the switch end. Rotate the beacon
in the mount, so that the markings and beacon replace-
ment date label can be read.

F. Install a flat washer and nut on each end of the re-

tainer straps.

Figure 14. Securing Beacon In

N30A21A Mounting Kit

2.9.3. INSTALLING BEACON INTO N30A21A

MOUNTING KIT.

A. Test the beacon as outlined in Section IV to

insure operation prior to installation.

Figure 12. N30A21A Mounting Kit B. Torque the four nuts to 25 to 30 inch-pounds.
and Beacon Overall Dimensions Be sure that all four studs protrude approxi-
mately the same amount to insure that the strap
seats properly around the beacon.

C. Make sure that the beacon case and water

switch are free of grease film. If in doubt, wipe
clean with mild detergent.

CAUTION

ADDITIONAL UNAPPROVED
STAMPS OR LABELS ON THE BEA‑
CON CASE WILL REDUCE ACOUS‑
TIC RADIATION.

D. Perform the Operational Test outlined in

Section IV.

Figure 13. Method of Installing

The N30A21A Mounting Kit

03-TM-0037 REV 17 Page 14 of 24

 SECTION III
OPERATION

3.1. THEORY OF OPERATION.

3.1.1. The DK Series beacon is a battery operated

underwater acoustic pulse generator that is activated
when the water switch is immersed in either fresh or
salt water.

3.1.2. The water switch is part of a triggering circuit, Figure 15. Nominal Pulse Train
which when actuated will initiate normal pulsing of
the beacon circuit. The signal is coupled to a piezo-
will operate for a minimum of 30 days after being
ceramic transducer ring. This results in mechanical
immersed in the water. The beacon will withstand
motion that is transmitted to the metal case of the
depths to 20,000 feet (6096 meters). It can be de-
beacon, which in turn, radiates acoustic energy into
tected at a range of 2000 to 4000 yards (1800 to 3600
the surrounding water at 37.5 kHz.
meters). The sea state, nearby boats, marine animals,
gas or oil lines, and other factors contributing to the
3.1.3. The pulses generated are approximately 10 milli- ambient noise level will affect the range at which the
seconds in duration, and occur about once per sec- beacon can be detected.
ond in water. See Figure 15. The beacon

03-TM-0037 REV 17 Page 15 of 24

 SECTION IV
TESTING

4.1. GENERAL.

The DK Series beacon should be tested before and

after installation in the mounting kit and at recom-
mended maintenance intervals. See Sections V and
VI.

4.2. BATTERY TESTING..

Use a high impedance voltmeter (input impedance

of 10 M ohms) (not required when using the TS200 Figure 16. Typical Beacon Label
Test Set) to perform the following
procedure:
CODE MINIMUM AC CEPTABLE
A. Make sure the case and water switch are clean and VOLTAGE
dry prior to testing. If in doubt, wipe clean using mild B 2. 97 VOLTS
detergent and a soft cloth.
C 2. 97 VOLTS
B. Place the negative lead of the high impedance volt-
D 2. 97 VOLTS
meter on the water switch pin and the positive lead
of the meter on the beacon case or the mounting kit,
if already installed. Figure 17. Beacon Voltage Code

C. Measure the battery voltage. Note: Inspect label 4.3. OPERATIONAL TESTING.
on beacon to determine battery code. See Figure 16
(shaded area) and refer to Figure 17 for voltage The 42A12E and 42A12/1 Ultrasonic Test Set, or
specifications. The beacon is operable at the given TS200 Portable Test Set shall be used to perform op-
minimum acceptable voltage. For DK Series bea- erational tests on the beacon.
cons if the battery voltage is below the minimum
acceptable voltage remove the beacon from service NOTE
and contact Dukane Seacom, Inc. for instructions.
The procedure for use of the 42A12 Ultrasonic
Test Set Series and the TS200 Portable Test Set
are contained in their respective Test manuals.

03-TM-0037 REV 17 Page 16 of 24

 SECTION V
MAINTENANCE DK100/DK130

5.1. GENERAL. 5.4.3. Any situation that could possibly crush or pene-
trate the case of the beacon should be avoided.
This section contains DK100/DK130 Beacon cleaning,
beacon testing, battery testing, disposal and storage 5.5. BATTERY.
procedures. Initially beacons must be tested at every in-
stallation or beacon change. The required schedule for WARNING
battery replacement, available only at Dukane Seacom,
Inc. is every six years. When the beacon is installed on
the aircraft, the recommended schedule for beacon REMOVAL OF BATTERY FROM BEA-
cleaning and testing is every 24 months, when the bea- CON WILL VOID THE WARRANTY.
con is installed on a recorder and the recorder is in-
stalled in accordance with its TSO. For non-recorder The beacon requires NO battery maintenance. DO
aircraft installations the recommended schedule is NOT remove the battery at any time. The beacon
every six months. must be taken out of service according to the expira-
tion date printed on the beacon case and returned
to the factory for service. See Section IX for beacon
5.2. BEACON CLEANING. Return Procedures.
Clean the switch end of the beacon with a soft cloth and
mild detergent, then dry thoroughly with a clean cloth. WARNING
Clean the switch end insulator to prevent leakage cur-
rents from occurring across the switch. This will affect
battery life. The water switch should be cleaned when dirt FAILURE TO OBSERVE THE ABOVE
or dust becomes apparent. PRECAUTIONS COULD RESULT IN
THE RELEASE OF HAZARDOUS
5.3. BEACON TESTING. CHEMICALS.

5.6. BEACON DISPOSAL.

5.3.1. Make sure that the beacon case is clean and
dry prior to testing.
Should it be necessary to dispose of the beacon for
5.3.2. See Sections 4.2. and 4.3. for testing pro- any reason, DO NOT THROW IT AWAY. This
cedures. beacon contains a lithium battery and may be con-
sidered hazardous waste. Regulations are not consis-
5.4. PRECAUTIONS. tent from one territory to another, please contact
your State Authority for current information.
5.4.1. The DK100/DK130 Beacons must not be ex-
posed to heat in excess of 160°F (71°C). 5.7. BEACON STORAGE.
When long term storage of the beacon is required, the
5.4.2. The beacon must not be disassembled in any way. beacon should be stored in the original shipping container
Any disassembly of the beacon will void the warranty (or equivalent). Make sure it is stored in a cool dry envi-
ronment.

03-TM-0037 REV 17 Page 17 of 24

 SECTION VI
MAINTENANCE DK120/DK140

6.1. GENERAL. 6.4.2. Any situation that could possibly crush or pene-
trate the case of the beacon should be avoided.
This section contains DK120/DK140 Beacon clean-
ing, beacon testing, battery replacement and testing, 6.5. BEACON DISASSEMBLY.
disposal and storage procedures. Initially beacons
must be tested at every installation or battery change. Disassembly of the beacon is limited to battery re-
The required schedule for Battery Replacement and placement, as outlined in Section 6.6.
Off-Current Testing is every six years.

When the beacon is installed on the aircraft, the rec-

ommended schedule for beacon cleaning and testing 6.6. BATTERY REPLACEMENT AND TESTING.
is every 24 months, when the beacon is installed on
a recorder and the recorder is installed in accor- WARNING
dance with its TSO. For non-recorder aircraft in-
stallations the recommended schedule is every six INCORRECT INSTALLATION OF
months. BATTERY WILL CAUSE PERMA-
NENT DAMAGE TO BEACON.

6.2. BEACON CLEANING. 6.6.1. GENERAL. Battery replacement should be

done in a maintenance shop under clean conditions
Clean the switch end of the beacon with a soft cloth to prevent dust from contaminating O-ring and lu-
and mild detergent, then dry thoroughly with a bricant. Because the old O-ring may have devel-
clean cloth. Clean the switch end insulator to prevent oped a set with age, O-ring replacement is manda-
leakage currents from occurring across the switch. tory at the time of battery change. O-ring lubrication
This will affect battery life. The water switch should should be applied to new O-ring and threads before
be cleaned when dirt or dust becomes apparent. installation.
NOTE

Replacement of the battery in the DK120 or DK140

6.3. BEACON TESTING. beacon must be done by a qualified technician.

6.3.1. Make sure that the beacon case is clean and dry CAUTION
prior to testing.
TO AVOID INTERNAL DAMAGE, DO NOT
6.3.2. See Sections 4.2. and 4.3. for testing proce- CLAMP THE BEACON IN A VISE, UNLESS
dures. A VISE CLAMP (P/N 810-546) IS USED

6.4. PRECAUTIONS.

6.4.1. The DK120/DK140 Beacon must not be exposed

to temperatures in excess of 160°F (71°C).

03-TM-0037 REV 17 Page 18 of 24

 CAUTION

FOREIGN SUBSTANCES IN LUBRI-

CANT ON SEALING SURFACES MAY
DAMAGE THREADS AND/OR AL-
LOW WATER LEAKAGE THROUGH
THE O-RING SEAL. SCRATCHES OR
GOUGES ON SEALING SURFACES
WILL ALSO CAUSE WATER LEAK-
AGE.

H. Carefully install a new O-ring on the battery

cover. Apply a thin coating of O-ring lubricant to O-
ring, O-ring groove and threads. NOTE: O-ring, lubri-
Figure 18. Battery End Cover cant and battery are provided in battery re-placement
Removal With Vise Clamp and kit. See Figure 19 for battery kit number. Contact Dukane
Spanner Wrench Seacom, Inc., at (630) 762-4050, for replacement bat-
tery kits.
6.6.2. BATTERY REPLACEMENT.
I. Install new battery. Be sure the end marked
A. Both the Vise Clamp (P/N 810-546) and the “INSERT THIS END FIRST “ goes in first.
Spanner Wrench (P/N 810-325) are available in kit
P/N 810-2007/KVS. ( See Figure 20. )

B. Secure the beacon with Vise Clamp

(P/N 810-546) as shown in Figure 18.

C. Use Spanner Wrench (P/N 810-325) to remove CODE REQUIRED BATTERY KIT
the battery end cover with 2 wrench holes by un-
screwing counterclockwise. The breakaway torque is
usually high so spanner wrench should be held B 81 0- 2007/K
firmly in contact with battery end cover in order to
prevent damage to wrench holes.

C 81 0- 200 8/K
D. Remove shock cushion from battery end of bea-
con if not removed with cover.

E. Remove the old O-ring from the cover. Do not use a D 81 0- 2007/K
steel screwdriver or sharp tool because of danger of
damaging O-ring groove.
Figure 19. Battery Kit Part Number
F. Remove the old battery. NOTE: Insure that the
battery pad remains in beacon.

G. Clean the threads, O-ring groove in the body and the

threads on the cover by wiping them thoroughly with sol-
vent.

03-TM-0037 REV 17 Page 19 of 24

 Figure 20. Beacon Magnified View Showing Relative Location
of Battery and Related Parts
WARNING
J. Perform OFF-CURRENT TEST as outlined in Sec-
tion 6.7.
REPLACE BATTERY WITH AUTHORIZED
REPLACEMENT PARTS ONLY. USE OF K. Position rubber shock cushion around contact
AN UNAUTHORIZED BATTERY WILL spring and on the inside of the battery cover.
VOID THE WARRANTY AND MAY CAUSE
AN INOPERATIVE OR DANGEROUS
L. Replace the cover and tighten it until the cover
CONDITION. USE OF AN UNAU-
flange contacts the body or leaves less than a 0.003
THORIZED BATTERY MAY PRESENT A
inch gap. Use hand force only on the wrench. Hold
RISK OF FIRE OR EXPLOSION. SEE FIG-
the beacon in a vise clamp as shown in Figure 18.
URE 19 PAGE 18 FOR REPLACEMENT
Clean the beacon exterior of excess O-ring grease.
BATTERY KIT.

M. Perform operational test of beacon as out-lined

CAUTION in Section IV.

DO NOT RECHARGE, DISASSEMBLE, N. Replace the battery replacement date label on the
HEAT ABOVE 160°F (71°C) OR INCINER- outside of the beacon case with the new label supplied
ATE. DISPOSE OF THE BATTERIES with the battery. Locate the label on the beacon body
PROMPTLY (IN ACCORDANCE WITH in the space provided as shown in Figure 21. Never
ALL LOCAL STATE AND FEDERAL RE- put label on the water switch end of the beacon.
QUIREMENTS), KEEP AWAY FROM CHIL- Place the new label on the beacon after the beacon is
DREN. THERE IS A RISK OF BATTERY installed in the mount.
FIRE, EXPLOSION, AND BURNS.

03-TM-0037 REV 17 Page 20 of 24

 WARNING

DO NOT RECHARGE, DISASSEMBLE, HEAT

ABOVE 160°F (71°C) OR INCINERATE. THERE
IS A RISK OF BATTERY FIRE, EXPLOSION,
AND BURNS.

6.8. BATTERY DISPOSAL.

Dispose of battery in accordance with all local, state

Figure 21. RBB Label Placement and federal regulations. Dispose of batteries
promptly, keep away from children.

6.9. BEACON STORAGE.

6.7. BEACON OFF-CURRENT TEST.
When long term storage of a beacon is required, the
Connect test leads as shown in Figure 22 and check
beacon should be stored in the original shipping
for current leakage between battery and beacon
container (or equivalent). Make sure it is stored in
body. The battery OFF current must be less than 3
a cool dry environment. The beacon should be stored
microamperes. Beacons with greater than 3 micro-
without battery.
amperes OFF current should be taken out of ser-
vice immediately.

Figure 22. Beacon Off-Current

03-TM-0037 REV 17 Page 21 of 24

 SECTION VII
WARRANTY DK100/DK120/DK130/DK140

Dukane Seacom, Inc. warrants that the electronics and case of the Model DK100/DK120DK130/DK140
Underwater Acoustic Beacon (hereafter referred to as the “unit”) will be free from defects in materials and
workmanship for six years from the date of shipment from Dukane Seacom, Inc. Dukane Seacom, Inc. will
remanufacture or replace any unit or battery found not to be in conformity with this warranty.

In accordance with the Technical Manual published by Dukane Seacom, Inc. the customer is responsible
for the following items: (1) periodic testing of the units in service; (2) removing and shipping, prepaid, any
inoperative units back to Dukane Seacom, Inc. (3) installing any replacement units.

This warranty does not cover: (i) defects caused by the customer’s failure to use, test or maintain any unit in
accordance with Dukane Seacom, Inc. Technical Manual; (ii) product failures caused by abuse, misuse or
neglect; (iii) corrosion, oxidation, abrasion, rust, surface damage, weather conditions, variations in environ
-ment that affect the appearance or operation of products; (iv) any product where the customer has at-
tempted any repair or service of the internal components.

Dukane Seacom, Inc. liability under this warranty is limited to repair or replacement of a unit or battery
that is defective.

DUKANE SEACOM, INC. SHALL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL CONSE-
QUENTIAL OR EXEMPLARY DAMAGES ARISING OUT OF THE INSTALLATION, USE, TEST-
ING, SERVICING OR MAINTENANCE OF ANY UNIT.

THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM-

PLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.

03-TM-0037 REV 17 Page 22 of 24

 SECTION VIII
SERVICE PROGRAM DK100/DK120/DK130/DK140

8.1. BEACON RETURN – DEFECTIVE. 8.4. BATTERY CHANGE/OVERHAUL FOR THE

DK100/DK120/DK130/DK140.
8.1.1. In the case of a failure which is determined to
be within the warranty terms (Section VII), the beacon 8.4.1. At or near the expiration date listed on the case,
will be replaced by Dukane Seacom, Inc. at the sole the beacon can be returned to Dukane Seacom Inc. for
discretion of Dukane Seacom, Inc. battery change and overhaul to appropriate standards.
(See Section 9.2.) Dukane Seacom Inc. standard proce-
8.1.2. When a beacon is returned to the customer dure is to not return the original serial number when a bea-
after warranty service, the remainder of the origi- con is overhauled.
nal warranty will be applied to the returned beacon.
8.4.2. The Overhaul Program consists of: 1) a compre-
8.2. BEACON RETURN - NO DEFECT. hensive series of operational tests to verify the per-
formance of the beacon to its published specifica-
If the beacon is returned to Dukane Seacom, Inc. tions; 2) a replacement battery; and 3) an additional
and is found to be operational, the beacon will be re- warranty for another six years. Each shipment of over-
turned to the customer shipping collect. In addition, hauled beacons will include the necessary documenta-
the customer will be notified that an analysis fee tion to indicate that the product being returned meets its
applies. published specifications and that the product could be
new or overhauled, at the discretion of Dukane Seacom,
8.3. BEACON RETURN - OUT OF WAR- Inc. A different unit with a different serial number will be
RANTY. supplied from Dukane Seacom, Inc. common stock.

If the beacon is returned to Dukane Seacom, Inc.

and is found to be out of warranty, the cost of an
overhauled beacon will be determined and the cus-
tomer will be notified for the appropriate approvals.

Notes:

1. See Section IX for information about how to return the beacon to Dukane Seacom, Inc. for service.

2. Call Dukane Seacom, Inc. at (630) 762-4050 for appropriate service charges or further information about
the Service Program.

03-TM-0037 REV 17 Page 23 of 24

 SECTION IX
PROCEDURE FOR RETURNING DK100/DK120/DK130/DK140
BEACON TO FACTORY

9.1. BEACON SERVICE. 9.1.4. SHIPPING INSTRUCTIONS. When the bea-

con is returned under warranty, ship to:
9.1.1. PACKAGING. Insure that proper protec-
tion for the beacon is provided i.e. protection Dukane Seacom, Inc. 2900
from inadvertent shorting of the water switch Dukane Drive St. Charles,
and protection from surface scratches or abra- IL 60174
sions.
9.2. BATTERY CHANGE/OVERHAUL.
9.1.2. INFORMATION TO BE INCLUDED
WITH THE BEACON. 9.2.1. PACKAGING. Insure that proper protec-tion
for the beacon is provided i.e. protection from inad-
A. Reason for the return. vertent shorting of the water switch and protection
B. Serial Number of the beacon(s). from surface scratches or abrasions.
C. Return Authorization Number (See 9.1.3.).
D. Purchase Order (if required) for Beacon 9.2.2. PROCEDURE-CUSTOMER.
Replacement.
A. Contact Dukane Seacom, Inc. Service Department,
9.1.3. RETURN AUTHORIZATION. Prior to (630) 762-4050, or via Fax (630) 762-4049, or via
shipping the beacon to Dukane Seacom, Inc., a Re- e-mail at [email protected]. Provide the following
turn Authorization Number may be required and can information:
be obtained from Dukane Seacom, Inc. Service De-
partment by calling (630) 762-4050, or via Fax
(630)762-4049,or via e-mail at 1. Quantity of beacons that are being returned.
[email protected]. 2. Purchase Order, for beacon replacement.
3. Shipping and billing addresses.
4. Shipping carrier.
5. Collect account number for shipping carrier, if
applicable.
NOTE 6. Contact name and phone/fax number.
This product is powered by a lithium battery and
may require special shipping, labeling, packing B. Ship beacons to Dukane Seacom, Inc. per paragraph
and packaging. 9.1.4. along with a copy of the Purchase Order.

03-TM-0037 REV 17 Page 24 of 24