Chapter 4
Chapter 4
rLes
1,..-<.-·· ·
.....-
•
SUCTI ON HEAD
INTRODUCTION
LESSON OBJECTIVES
. , DEflNITION OF CAVITATION
• N~t Positive Suction Head (NPSH) Is the term us~d to describe pump cavitation
' characteristics. Specifically, It Is the pressure (head) In excess of the saturation
pressure of the liquid being pumped. , · ·
• The NPSH is the difference between the absolute dynamic pressure of the liquid
measure_d at th~ c~nterline of the pump and the saturation pressure corresponding
to the temperature of the liquid at the same point, all expressed in terms of linear -
measurement of the fluid flowing for practical purposes. It can never be a negative
value for the_liquid would then flash and vapor would bind the pump. ·
13 • · The NPSH also refers to the pressure at the pump suction flange, corrected to the
pump centerline, that prevents vaporization of fluid. ·
• ·Net Positive Suction Head Available (NPSHA) Is the net positive suction head that
Is available or existing at the pump Installation. It Is equal to the pressure head of .
the source of liquid or atmospheric pressure-if the source of water Is an open .
tank-plus or minus the difference In elevation between surface of liquid at source
and pump centerline minus vapor or saturation pressure of liquid at its temperature
minus friction losses betwee~ source of liquid and suction flange, all of which are in
the same linear dimension. ·
/ ,, NPSHA = HP ± H. - Hvp - HL
J ' . ,
C
where NPSHA = neti_positive suction head available, m
H = head corresponding to the absolute pressure on the surface of
P the liquid from which the pump draws; m
H. = height of fluid surface above or below the impeller center1ine, m
(+) if above the·pump centerline
(-) if below the pump center1ine
Hvp = head corresponding to the vapor pressure of the liquid at_!he
· existing temperature, m ·
Hi_ = head loss because of friction and turbulence between the surface
of the liquid and the pump·suction flange, m
L _,
L.......:..:s--- Pump suction ·
. . line
I
l l ilill:, illllllll:/
• The NPSHR is equal to the gauge pressure reading in linear dimension at suction
flange, corrected to the pump centerline minus vapor pressure or saturation
·pressure of water at a given temperature in linear measurement plus the velocity at
suction flange.
.• It is also measured at the pump by subtracting the gauge vapor pressure head in
meters or feet corresponding to the temperature of the liquid at the point of
measurement from the gauge pressure head in meters or feet taken at the suction
flange, corrected to the pump centerline for horizontal shaft pumps or to the entrance
eye of the suction impeller for vertical shaft pumps, and adding the velocity ·head at
the point of measurement.
..,,
1«~
Pump
I , . flange
Figure 4.2. NPSHR
r • Things to Consider In Determining the Value of NPSHR
2. The pumping system designer should provide some margin above the stated
NPSHR when designing for pump suction conditions. · · . ,
CAVITATION PARAMETER
■ Critical values of e
e = 0.05 at N. = 1 000 rpm ~: :·
e = 0.10 at N, = 2000 rpm
= =
e 0.30 at N, 4000 rpm
Yl·· Suction Specific ~~eed Required (S) is an ·index nur:nber descriptive o~ the suction
characteristics of a given pump design. It is the speed in rpm at which a pump Impeller
would operate if reduced proportionately in size _so as to deliver a rated capaaltY of 1 gpm
against an NPSHR of 1 ft. · ·
-
:J.idid I
S• N/o f"
(NPSHR)·•
• suction specific speed, rpm
where S
N =
pump speed, rpm ·
= capacity of the pump, gpm . .
Q
= net positive suction head required, ft (based on a 3% heacs
NPSHR
reduotio.n as the manufacturer's standard) . . . . . •
. i1.o Suction Specific Spe~d Av~ilable (SA) ·is a·n in~ex number d~scripti~~ of the a_vailable ..
~uction conditions of the pumping system from ~hrch the p1,.1mp rs recefVl~g .suctro_n: It Is
the speed in rpm at which a pump impeller would operate if reduced p~oport1onately rh size
so as to deliver a rated capacity_of 1 gpm against a NPSHA of_1 ft. ·.
. N 'Q 1
S=-~v___,,~~ ~ -
(NPSHA)¾4
Note:
• S .:? SA - to prevent cavitation
• SA - S - the safety margin
• SA is a valuable criterion in determining the maximum permissible pump speed.
The cavitation limits for a ·safe operation of various types of centrifugal pumps may be
estimated in terms of SA as ta~ated below:
• Single-suction pumps with overhung impeller SA~ 7 500 to 10 000 • ·
..
• Sihgle-stage pumps with shaft running through the impeller inlet (for double-suction
pumps, use half capacity) . SA s 6 500 to 9 000
S= Nfa
eq.2.
(TDH)¾
~ = (NPSHA )°"1
5
Combining eq. 1 and eq. 2,
. . 1 SA · (TDH)°'?5
' 4
Then, e = NPSHA = ( ~ 13
TDH .SA)
,,..:; .'l .
Pump's Performance Curve Is the graphical representation of the characteristics of a pump
operatii:tg at different capacities, hea~s, and efficiencies at constant s~ed.
ILLUSTRATIVE PROBLEMS
'
Ex. 4.1} Assume a horizontal shaft pump handling water at 65°C. The suction nozzle Is
4.72 cm below the pump centerline, the pressure at this point being 221 kPag and the
velocity is. 2.74 m/s. What is the pump's N~SHR?
Given: Pump .
z = 4.72 cm
~~ P, • 221 kPg
V, • 2.74 mis
_L 1 '
11(,r-.. Suction
flange
Required:
Determine the pump's NPSHR.
Solution: .
f=rom steam tables (Keenan, Keyes), at 65.0C
p
181
= 2.503 kPaa and p = 980.5 kg/m 3
. (p )
221 000 .
~here H11 = ~ + z = ~ _ ( . ) + 0.0472 = 23.02 m
80 5 9 81
:Jmp--~ ~ ~ I i m i t ~fi~i•J ~ - ; •
~..-------~---~ - ---
For the val~e of Hvpg,
t\pg =P,., -P.,rn =2503 - 101325 • _10 ,3 m •
pg 980,5(9,81)
Therefore, NPSHR _
23.0_
2- = ·c-to:3) + 0.38 =_33-! -m. AN~
. Ex. 4.2] A pump is to _d.eliver water at a h~a~ of 40 m, the·wate~ t~mperature being 3Soc anci
the barometric pressure is 760 mm Hg. At intake, the pressure 1s_a vacuum of 432 mm H
and the.velocity is 3.50 mis. Determine the values of NPSH and the cavita!ion parame~
"' . ~ . .
.L
2. Change In temperature ·
3.0m I, 3,see-F per 1000 ft riN
hr
2
0.3m b. 8,S'C per 1000 m rlN
quired:
Re_
TheNPSHA
Solution:
n.
AP= 1 inch Hg per 1 000 ft elevation·= 83."312 mm Hg per 1000 m elevatio
From steam tables (Keenan, Keyes), at _80°C, Psat = 47.39 kPaa & p = 971.723 kg/m3
90218 =9467 m
~patm..:
~or HP, HP - pg ~ 971 :723 (9.8066) . .
Required:
TheNPSHA
Solution:
.
=
From steam tables at BOOF, P.., 0.507 psi and SG
0.998 =
'
p 2 2
(14.7 psi)(144 in /ft )
For H ~ - aa1 - ..;.._ . \
_...:,__ ___:.. - 34 ft
. P' ' 'p - l -(
_
62.4 lb/ ft 3 }(0.998) -
p. (0.50
7psi){144in /ft2)
2
· ·
, For H H =-!!L =..;. ._- -~- --'- =1.17
3 ft .
vp' P _Y (62.4 lb/ft )(0.9.98) . .
Solving for NPSHA,
1
-~ PS~A = HP Hz-:- H~ ·~ HL = 34 - 8 -1.17 - 1.5 = 23.33
-
ft ANSWER
his.= 0.70 in :
Solution:
H, =0.70+k(v2 )=0.70~(1.0)
l 2g . 1r~Y1
_i§Ql_
2(9.a1)
=O 7734
· m
Ex. 4.6) Gasoline at 38°C.is being drawn from a closed tank having a pressure of 70 kPag.
The level of the gasoline in the tank is 2.5 m above the pump centerline. The suction line
friction and turbulence head losses amount to 0.60 m. The vapor pressure of the gasoline
is 48 kPaa arid the relative density is 0.72 . a) What is the available suction head of the
system? b) If the Thoma-Moody coefficient is 0.10 and the discharge is 400 lps, what is the
size of the drive motor required? Pump efficiency is 55%.
Pv = 48 kPaa
T
2.5 m
t = 38°C
RD= 0.72
p = 720 kg/m 3
H, = 0.60 m
J_
TIP = 55%
~~ ~~~ro~afl!nN~'.J'Jlos.i.tmmw!'~
I
Required:
a) lheNPS HA
b) The BP If e • 0.10 and Q • 40~ lps
Solution: ·
Ex. 4.7] A boiler feed pump draws water at 100°C from an open hot well. The suction pipe
Is
loss · is 0.60 m. If the cavitatio n parame ter is 0.10 and the barome tric pressure
737 mm Hg, "!hat must be the elevation of the water surface in the hot well relative to that
of the pump intake? The TOH is 73 m. · · ·
Paun = 737 mm Hg
e = 0.10
Hr=0.6 0m
IDH=7 3m
. t= 100°c
Required:
· The value of H,
SOlutJon:
From NPSHA
. •
= Hp + H
. I
- Hvp .- .HI
. .
+
Hz= NPSHA -...::Hp . H\Ill +. HI
..
101325
P,1m· = (7~7 mni Hg)(
760 mm Hg
Pa)~ 98258.6 Pa
. •
H = 98258.6 _
10 45
P (958.31)(9.81) - · m
H = 101325 _ .
10 78
• vp (958.31)(9.81) - · m
• · Net Positive Suction Head Required (NPSHR) is equai to the gauge pressure
reading in linear dimension at suction flange corrected to the pump centerline
minus vapor pressure or saturation pressure of water at a given temperature in
linear measurement plus the velocity at suction flange.
• Net Positive Suction Head Available (NPSHA) is the .net positive suction head
available or existing at the pump installation.
.
• Cavitation refers to conditions within the pump where cavities· filled with vapor
are formed due to the pressure drop in the suction side .
.
• Cavitation may appear along stationary parts of the pump casing or along the
impeller's moving ·vanes.
• Common effects of cavitation problem in the unit ~re noise and vibration, drop
. in head capacity and .efficiency, and impeller_vane corrosion and pitting .
• ' I
• To avoid cavitati~n. the absolute pressure of the liquid should always be above
the vapor pressure.
.. . . ' .
• Pump operating head Is the algebraic difference of discharge and suction heads.
,, This can also be· called Total Dynamic Head or TOH. .
• Net Positive Suc~lon ~ead (NPSH.) is· th~ dynamic pressure of.liquid at pump
suction, kPaa, less .the saturation pressure corresponding to the temperature
at the same point, converted to meters tread of the liquid.
•.
or equal to the NP
• To avoid ca~ltatlon, NPSHA sho'uld be great er than SH~
, = HP± H ..:. H - H W '
• The equation for NPSH A Is as follow s: NPSH A 1
I <
r-
. pitOBL~MS
,') . A pump receives_water from an open ~nk wh~s~ -~ inim~m water level Is 1.5 m
, . below the centerline of the pump. The water is at 16oc and the friction lq~~ In the
pipe Is 1.2 m. For a water velocity of 1.02 mis, what is the NP SHA?
. @!jw~ter is su~plled to a ~ump fro"'.' an ~verhead ta~k who_9:0 pressure is 34.5 kPa~. The ·
• water level 1n the tank IS 5.2 m above the floor'. and the water is saturated. The pump .
cente-rline is 76 cm above the floor. 1'f the suction pipe carries 8 lps ~.
and is a standard 101 .6-mm pipe, calculate the NPSHA when the friction loss is 13.5 kPa. ·
•
-,z. Calculate the NPSHA for a pump that receives 150oc water at the rate of 79 lps
throug~ a ~ip~ whose ID is 25.4 cm. A suction gauge located 6 m below the pump
centerline indicates a pressure of 530 kPag, and the barometer Indicates a pressure
of 716 mm Hg. . . . .
·- 1"'4·. A pump receives water from a tank. If th~ pump needs 24 m of NPSHA, how high
must the water level be above the pump centerline If the·water is saturated at 1.724
kPag? The friction loss In the pipe averages 0.3 m for each 6 m of height and the
flow is 23 lps in a 15:24 cm ID pipe. .
,. ,6. If a pipe requires a minimum of 2.75 m of NPSHA: how high can the centerline of ·
the pump be located above the top of an open tank that supplies 27°C water to the
pump? The barometer varies from 686 mm Hg to 732 mm Hg throughout the year.
The tank is 1.82 m high, the pipe friction is 0.7 m, and the velocity is 1.22 mis. ..
(~ Determine the available suction head of a pump which is taking gas oil at a
temperature of 204°C from a closed tank in which the pressure is 60 kPag. The
specific gravity of the oil is 0. 78 and its vapor pressure is 63.25 kPaa. The loss in
t
the suction pipe is 0.61 m and the pump is located 3.65 m above the oil level in a
plant at sea level.
7. . A centrifugal pump receives 9.5 kg/s of water when the pump centerline is 2.75 m
ab·ove the water level that has a pressure of 31 kPaa. Calculate the water
horsepower, neglecting friction and velocity heads, if the discharge pressure gauge
reads 38 m. · ·
8. A test on a single-stage, double-suction radial-type pump operating at 1 200 rpm
and designed for 7 000 gpm of water gives the following data:
.,
0 1600 3100 4300 5700 7000- 7400 7900 8200
• Gpi:n
B Hp Input 297.5 237.5 270 305 345 377.5 390 400 395
Total Head, ft 222.5 220 . 215 210 202.5 194 187.5 175 162.5
a) Plot these curves and draw the efficiency _curve. _
b) On the same sheet, draw.the ,three performance curves for the pump operating
a
at 1 ooo and 1 400 rpm, checking few points to see that the relation between
the three curves are maintained. - · · . ·
L~ " ~Om~~~~~~~
. . .
9. Detennine the available suction head of a pump which Is taking gas 011
of 4000F, from a closed tank in which the pressure is 85 psig. The sat ate
oil is 0.78 and its vapor pressure Is 90 psia. The loss in the suction _Peeific g~
pump is located 12 ft .above the oil level in a plant at sea level. . pipe IS2ftancs
..
. .
I>
STUDENT'S SELF-TEST (SET A)
INSTRUCTION: Encircle the letter that rep resents the correct answer.
. .
1. It is equal to the gauge pressure reading In llnear dimension at suction flang·e corrected
to the pump centerline minus vapor pressure or saturation pressure of water at a given
temperature In linear measurement plus th fl
a) net positive suction head required eve1oc1ty at suet1on ange. \ .
.. b) net positive suction head available
c) total dynamic head
d) specific suction speed
. '
2. It Is the net positive suction head available or existing at the pump Installation.
a) net positive suction head available
b) net positive suction head required
c) total dynamic head
d) specific suction speed
3. It refers to conditions within the pump where cavities filled with-v;por are formed due to
a pressure drop in the suction side.
a) vibration of the unit
b) decrease in capacity
c) cavitation
d) pitting due to chemical reaction
4. Cavitation may appear along stationary parts of the pump casing or along the impeller's
moving vanes. This statement for a centrifugal pump is
a) true ·
b) false
c) not applicable
d) applicable only for a reciprocating pump
5. Common effects of cavitation problem in the u~it are noise and vibration; drop.in head
capacity and efficiency; and impeller vane corrosion and pitting. These problems occur
in a centrifugal pump due to
a) low suction pressure
b) low a~mospheric pressure
c) high liquid temperature
d) All of the above
6. To avoid cavitation, the absolute pressure of the liquid should always be above the
vapor pressure. The said statement for cavitation problem In centrifugal pumps Is
a) true b) false
c) not applicable d) applicable only for reciprocating pumps
4
7. Pump operating head is i~e algebraic difference of dlscharg~
an~ auction
can also be called _. • • . . : _· _ he~.
· a) total dynamic head · ·
b) net positive suction head required
c) net static suction head
d) net positive suction head·available
8. The dynamic pressure of iiquld at pump suction, kPaa, less the
sat~ratio·~ ·
· corresponding to the temperature at the same point, converted to
meters he::
liquid Is known as
Of
a) total dynamic head
b) net positive suction head
c) total stall(? head
d) static suction head
9. To avoid cavitation, NPSHA should be
a) greate r than or equal to NPSHR
b) less than or equal to NPSHR
c) less than the NPSH.R
d) equal to NPSHR
10. A boiler feed pump receives 45 lps of water at 190°C and enthalp
y of 839.3
operat es agains t a total 11ead of 952 m with efficiency of 70%. Calcula
te ttie en
leaving the pump in kJ/kg: · ·
a) 870.1 ·
b) 650.5
c) 848.6
d) . 700.5
;J.36tC u~