23.ladder System Pressure - Test and Adjust

D11 Track Type Tractor KSN00001-UP (MACHINE)(M0104113 - 25) - Documentación Page 1 of 6
Cerrar SIS
Pantalla anterior
Producto: TRACK-TYPE TRACTOR

Modelo: D11 TRACK-TYPE TRACTOR KSN
Configuración: D11 Track Type Tractor KSN00001-UP (MACHINE)
Pruebas y Ajustes
D11 Track-Type Tractor Systems
Número de medio -M0082090-03 Fecha de publicación -01/08/2020 Fecha de actualización -06/08/2020
i08260969
Ladder System Pressure - Test and Adjust

SMCS - 7254-025; 7254-081
Hot hydraulic oil under high pressure can remain in the components of
the hydraulic system or the power train system after the engine has been
stopped. The uncontrolled release of the hydraulic oil can cause sudden
machine movement and can also result in the following conditions:
• Burns
• The penetration of body tissue
• Other personal injury
• Death
If hydraulic oil penetrates body tissue, the injury must be treated

immediately by a doctor who is familiar with this type of injury. Use a
board or a piece of cardboard to check for a hydraulic oil leak. Make
sure that all of the attachments have been lowered to the ground and
that all trapped pressure has been released from the hydraulic system
and the power train system. Also, make sure that the hydraulic oil is
cool before the removal of any components or lines. Remove the
hydraulic oil filler cap only when the engine is stopped and the filler cap
is cool enough to touch with your bare hand.
Personal injury or death can result from not engaging the parking
brake.
Transmission engagement alone will not prevent machine from rolling

when the engine is stopped.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat® products.
Dispose of all fluids according to local regulations and mandates.
Specifications
Table 1
Ladder System Pressure Test
Date Equipment ID Code
Item Specification Actual
Ladder Raise (LA1) 20700 ± 500 kPa (3000 ± 70 psi)
Ladder Lower (LA2) 20700 ± 500 kPa (3000 ± 70 psi)
References
Reference: Refer to Operation and Maintenance Manual , "System Pressure Release" for the detailed
procedure to release the system pressure.
Reference: Refer to Operation and Maintenance Manual , "Prepare the Machine for Maintenance".
Introduction
The ladder system is controlled by an electronic pump. This pump output is controlled by a relief
valve that can only be tested by stalling the pump.
Required Tools
Illustration 1 g06221007
Tooling (T1) 198-4240 Digital Pressure Indicator Gp
Table 2
Required Tools
Tool Item Qty Part No Description
T1 198-4240 Digital Pressure Indicator Gp
T1a 1 198-4234 Digital Indicator
Pressure Sensor Gp
T1b 1 198-4238(1)
(0 to 34,450 kPa (0 to 5,000 psi))
T1c 1 198-4236 Adapter Cable As
T2a 2 6V-8077 Elbow
T2
T2b 2 3J-1907 O-Ring Seal
(1)
This sensor must be purchased separately. The sensor is not included in the 198-4240 Digital Pressure Indicator Gp
Reference: Refer to Tool Operating Manual, NEHS0818, "Using the 198-4240 Digital Pressure
Indicator Group" for more information on using Tooling (T1).
Test Preparation
1. Move the machine to a smooth, horizontal location that is away from operating machines and
away from personnel.
2. Permit only one operator on the machine. Keep all other personnel away from the machine or in
the sight of the operator.
3. Place the steering and transmission control lever in the NEUTRAL position.
4. Engage the parking brake.
5. Lower the attachments to the ground.
6. Stop the engine.
7. Turn the key to the ON position, but do not start the engine.
8. Verify that the implement shutoff control is in the UNLOCKED position.
9. Move the control levers through the full range of travel several times. Moving the control levers
will relieve any pressure that may be present in the implement hydraulic system.
10. Make sure that the pressure in the entire hydraulic system has been released.
The pressure taps are on the left-hand fender
(LA1) Ladder Raise Pressure
(LA2) Ladder Lower Pressure
Note: Keep the ladder in full raised position for this test.
11. Attach Tooling (T2) to pressure taps (LA1) and (LA2). Attach pressure taps to Tooling (T2).
12. Attach Tooling (T1) to Tooling (T2) on pressure taps (LA1) and (LA2).
Note: Do not lower the ladder after Tooling (T2) and (T1) are installed. Installed Tooling (T2)
and (T1) will interfere with ladder operation.
Test Procedure
1. Start the engine. Warm the hydraulic oil to a minimum temperature of 65° C (150° F).
2. Operate the engine at HIGH IDLE.
3. With the ladder in the full RAISE position, give a raise command to stall the pump.
Note: Do not lower the ladder. There is test equipment interference with ladder operation.
4. Record the pressure at pressure tap (LA1). The stall pressure should be 20700 ± 500 kPa
(3000 ± 70 psi).
5. Remove Tooling (T1) and (T2).
6. Lower ladder completely.
7. Reconnect Tooling (T1) and (T2).
8. With the ladder in the full LOWER position, give a lower command to stall the pump.
9. Record the pressure at pressure tap (LA2). The stall pressure should be 20700 ± 500 kPa
(3000 ± 70 psi).
10. Remove all tooling.
Adjustment Procedure
Located under the floor plate on the inside left-hand frame.
1. Remove the cap to access the relief valve.
2. Turn the adjustment screw clockwise to increase the pressure or counterclockwise to decrease
the pressure.
Note: ¼ of a turn will either increase or decrease the pressure by about 689 kPa (100 psi).
3. Repeat the steps in "Test Procedure" to check the pump pressure.
4. After the pressure is adjusted to the specified pressure, replace the cap on the relief valve.
Copyright 1993 - 2024 Caterpillar Inc. Sat Jun 15 11:42:25 EST 2024
Todos los derechos reservados.
Red privada para licenciados del SIS.

23.ladder System Pressure - Test and Adjust

Uploaded by

Copyright:

Available Formats

23.ladder System Pressure - Test and Adjust

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

23.ladder System Pressure - Test and Adjust

Uploaded by

Copyright:

Available Formats

D11 Track Type Tractor KSN00001-UP (MACHINE)(M0104113 - 25) - Documentación Page 1 of 6

Producto: TRACK-TYPE TRACTOR

Ladder System Pressure - Test and Adjust

• The penetration of body tissue

• Other personal injury

If hydraulic oil penetrates body tissue, the injury must be treated

Transmission engagement alone will not prevent machine from rolling

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, PERJ1017, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

4. Engage the parking brake.

5. Lower the attachments to the ground.

6. Stop the engine.

8. Verify that the implement shutoff control is in the UNLOCKED position.

2. Operate the engine at HIGH IDLE.

5. Remove Tooling (T1) and (T2).

6. Lower ladder completely.

7. Reconnect Tooling (T1) and (T2).

10. Remove all tooling.

1. Remove the cap to access the relief valve.

3. Repeat the steps in "Test Procedure" to check the pump pressure.

You might also like