Vacuubrand Repair Instructions Chemistry Diaphragm Pumps

Technology for Vacuum Systems
Chemistry pumping units
Type: PC 3001 VARIO PRO, PC 3001 VARIO PRO EK Peltronic, PC 3001 VARIO PRO TE,
PC 3001 VARIO PRO IK, PC 3001 BASIC
Instructions for repair EN
Original instructions BA-Nr.: 999501

Imprint
Original instructions
Keep for future use!
This manual is only to be used and distributed in its complete and original form. It is strictly the users’ responsibility to
check carefully the validity of this manual with respect to his product.
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred‑Zippe‑Str. 4
97877 Wertheim
GERMANY
Phone:
Head office +49 9342 808‑0
Sales +49 9342 808‑5550
Service +49 9342 808‑5660
Fax: +49 9342 808‑5555

E‑Mail: [email protected]
Web: www.vacuubrand.com
2 BA-Nr.: 999501/12.02.2015
Content
CONTENT
1 Introduction 5
1.1 User information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 About this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 Symbols and icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Display conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety instructions 8
2.1 Target groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.1 Personal responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.2 Eliminate sources of danger . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Notes concerning repair 11

3.1 Typical lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Prior to maintenance and repair . . . . . . . . . . . . . . . . . . . 12
3.3 After maintenance and repair . . . . . . . . . . . . . . . . . . . . . 12
3.4 Replacing diaphragms and valves . . . . . . . . . . . . . . . . . 13
4 Replacing the motor circuit board 14
5 Replacing the power supply 18
6 Exploded drawings 26
7 Spare parts 33
8 Service 38
8.1 Terms of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2 Service requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9 Health and safety clearance form 40
BA-Nr.: 999501/12.02.2015 3

4 BA-Nr.: 999501/12.02.2015
Introduction
1 Introduction
Make yourself familiar with the device.

Use this manual as reference for the repair of your device.
1.1 User information

Safety
Instructions for use Read this manual thoroughly and completely before starting
and safety repair. Keep this manual in an easily accessible location.
Observe all safety instructions provided also in the instructions
for use of the device and in the document “Safety instructions
for vacuum equipment”! The document ”Safety information for
vacuum equipment - Sicherheitshinweise für Vakuumgeräte” is
part of the instructions for use!
In addition to this manual, adhere to any relevant local accident
prevention regulations and comply with industrial safety regula-
tions.
General
General The illustrations in this manual are provided as examples. They
information are intended to aid in your understanding.
VACUUBRAND GMBH + CO KG reserves the right to modify
or change the product design and/or technical specifications at
any time without advanced notice.
Copyright
Copyright © The content of these instructions is protected by copyright. Only
copies for internal use are allowed, e. g., for professional training.
© VACUUBRAND GMBH + CO KG
BA-Nr.: 999501/12.02.2015 5
Introduction
Contact
Contact us Please ask for replacement in case of incomplete instructions
for use. Alternatively, you can download instructions for use on
our web page: www.vacuubrand.com.
Contactus regarding any questions about this product, if you
need further information, or to provide us with feedback.
When contacting our Customer Service Department, please be
sure to have the data from the rating plate.
1.2 About this document

1.2.1 Symbols and icons
Safety symbols Warning symbol.
Attention!
Observe precautions for handling electrostatic sensitive
devices.
Additional icons Refers to content of other documents.
Additional notes
Convention for
additional notes IMPORTANT! Information or specific use recommendation,
which must be observed.
>>Helpful tips
>>Additional information
6 BA-Nr.: 999501/12.02.2015
Introduction
1.2.2 Display conventions

Warning levels
DANGER
Indicates an imminent hazardous situation.
Convention for
warnings Disregarding the situation will result in serious and
even fatal injury or death.
>>Take appropriate action to avoid dangerous situation!
WARNING
Indicates a potentially hazardous situation.
Disregarding the situation could result in serious, even
fatal injury or massive damage to property.
>> Observe instruction to avoid dangerous situation!
CAUTION
Indicates a potentially hazardous situation.
Disregarding the situation could result in slight or minor
injury or damage to property.
>> Observe instruction to avoid dangerous situation!
Individual step (single step)

Design of steps >>Do the described step.
55 Result of action.
Multiple steps
1. First step,
Graphic 2. next step.
55 Result of action.
Follow steps in the described order.
BA-Nr.: 999501/12.02.2015 7
Safety instructions
2 Safety instructions
All safety instructions must be observed by all individuals working

with the products described here.
Maintenance and repair are intended to ensure the functional

condition or the return to function in the event of a failure.
Repair includes troubleshooting and remedy.
2.1 Target groups

Qualified Maintenance and repair may only be carried out by suitable quali-
personnel fied personnel.
The qualified personnel has to carry out the necessary work in
accordance with the statutory requirements ( e.g., safety at work,
environmental protection).
The function and safety of the device must not be impaired.
The qualified personnel must be adequately informed of the risk
involved in their intervention.
The qualified personnel must be adequately informed of poten-
tially hazardous substances in the device.
2.2 Safety precautions

Quality standards Products of VACUUBRAND GMBH + CO KG are subject to high
and safety quality tests with goals for safety and operation. Prior to delivery
each product has been tested thoroughly.
Nevertheless, during operation unforeseen dangerous situations
may occur which may lead to injuries or damage of property.
Therefore observe the following chapter and take the appropri-
ate safety precautions.
8 BA-Nr.: 999501/12.02.2015
Safety instructions
2.2.1 Personal responsibility

Qualification and Ensure that only authorized and skilled personnel works with the
personal equipment. This is particularly important with regard to trouble-
responsibility
shooting and remedy.
>>Carefully read these instructions for repair before starting
work.
>>Replace wear parts regularly.
>>Never operate a defective or damaged device.
>>Personal safety has top priority!
>>Always be conscious of safety.
>>Observe the owners‘ directives at work, the national accident
prevention regulations and occupational safety provisions.
2.2.2 Eliminate sources of danger

Use only in proper Only use the vacuum system when it is in proper working
working condition condition.
>>Carry out maintenance and repair outside the hazardous
area, i.e., outside potential explosive atmospheres.
Safe work The owner must determine additional protective measures to en-
sure safe personal protection if work has to carry out inside a
hazardous area.
>>Observe the operating instructions of the owner.
>>Switch off the device prior to maintenance and repair.
>>Secure the device against restarting.
Dangerous voltage Parts may carry dangerous voltages for some minutes even when
the device is switched off.
To avoid fatal injuries to not carry out any work during this period.
>>Mark activities at the device appropriately, e. g. using a
instruction plate. Ensure that the instruction plate is available
also during temporary interruption.
>>Afterwards restore the protective equipment immediately, if
you have deactivated safety functions and protective equip-
ment due to maintenance or repair work.
BA-Nr.: 999501/12.02.2015 9
Safety instructions
>>Replace defective components by new components with the

same order number or by equivalent components.
>>Prevent the entry of liquids or dust in the device.
Health hazards The device may be contaminated with substances dangerous to

health or otherwise dangerous substances.
Decontaminate or clean the device prior to maintenance or repair,
if necessary.
Observe safety and protective measures when working with haz-
ardous substances.
Ask regularly for actual material safety data sheets.
Observe the owners´hazardous substances operating instruc-
tions.
Wear your personal protective equipment.
2.3 Environmental protection

Observe environ- Observe the national and international environmental regulations
mental regulation for disposal of your product as well as spare parts. This is espe-
cially valid for all components that are contaminated with hazard-
ous substances.
Dispose of chemicals, e. g., cleaning agent, according to regula-
tions.
Scrapping and waste disposal
Proper disposal As a result of increased environmental awareness and more strin-

gent general requirements imposed by environmental legislation
a proper scrapping and disposal of no longer usable or non-repa-
rable equipment is required.
You may authorize us to dispose the equipment at your expense.
10 BA-Nr.: 999501/12.02.2015
Notes concerning repair
3 Notes concerning repair
IMPORTANT! Replace defective parts in any case.
3.1 Typical lifetime
Part Operating hours

Diaphragm 15000
Valve 15000
Motor capacitor 10000 - 40000
Motor bearing 40000
WARNING
Risk of injury due to a disassembled device.
Operating a disassembled device may lead to personal
injury.
>> Never operated a opened or disassembled device.
>> Ensure that a disassembled device never starts
unintentionally.
WARNING
Damage due to an overaged motor capacitor.
If an old motor capacitor fails, the capacitor may get
hot. It may even melt or emit a flame,
>> Check every capacitor regularly by measuring its
capacity and estimating its operation time. Exchange
old capacitors early enough to prevent a failure.
>> The capacitors have to be replaced by a qualified
electrician.
CAUTION
Damage due to defective wear parts.
Defective wear parts may lead to failure of the device.
>>Wear parts have to be replaced in time.
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3.2 Prior to maintenance and repair

Preparation
Genuine spare >>Use only genuine spare parts and accessories.
parts
When using components of other manufacturers the safety and
performance of the equipment as well as the electromagnetic
compatibility of the equipment might be reduced.
Possibly the CE mark or the C/US conformity (see rating plate)
becomes void if not using genuine spare parts.
>>Check that the required tools and parts are available and of
the correct type before you start your work.
>>Check the operating sequence mentally using exploded view
drawings, spare parts lists and circuit diagram on feasibility,
safety requirements and consequences on safety and func-
tion of the equipment.
>>Vent the device.
>>Allow the device to cool down.
Separate from >>Separate the device from mains prior to maintenance or
mains repair. Switch off the device and unplug.
>>Allow the capacitors to discharge.
>>Connect the person in charge to ground prior to any contact
with electronic components to avoid damage from electro-
static discharges (ESD).
3.3 After maintenance and repair

Testing
Testing Check operability and safety after maintenance and repair.
>>Check the electrical safety according to IEC 61010 and
national regulations after maintenance and repair.
>>Check the ultimate vacuum of the pump after maintenance

and repair.
12 BA-Nr.: 999501/12.02.2015
3.4 Replacing diaphragms and valves

Inspection and maintenance of the pump heads and replacement
of diaphragms and valves is described in the instructions for use
of the device.
Please ask for replacement in case of missing instructions for
use. Alternatively, you can download instructions for use on our
web page: www.vacuubrand.com.
In case of problems return the device to the factory for

inspection or repair if necessary.
>>Observe section „Return“.
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Replacing the motor circuit board
4 Replacing the motor circuit board
Spare part
Circuit board for PC 3001 Variopro, 24V= (612735)
Tool
Phillips screw driver size 1
ESD wrist strap
CAUTION
Electrostatic discharge (ESD).
Damage of electronic components.
>>Do not touch electronic components.
>>Connect the person in charge to ground by using an
ESD wrist strap.
14 BA-Nr.: 999501/12.02.2015
1. Separate the device from mains. Switch

off the device and unplug.
2. Allow the capacitors to discharge.
IMPORTANT! Connect person to ground before coming in

contact with electronic parts.
3. Unscrew the screw at the pump cover

with rating plate.
4. Slide the cover upwards out of the

pumping unit.
5. Remove the clamp at the circuit board.
BA-Nr.: 999501/12.02.2015 15
6. Remove the cables at the circuit board.
7. Unscrew the defective circuit board.

8. Pull out the circuit board from the con-
nector strip of the commutation circuit
board.
9. Plug the new circuit in the connector
strip of the commutation circuit board.
10. Screw the new circuit board.
11. Connect the cables correctly, see

below.
>>Connect the both cables with larger wire
cross section to +UB and (GND).
Terminal Cable
+UB red
(GND) black
V+ brown
V- blue
(PWM) -
A white
B black
Terminal diagram
16 BA-Nr.: 999501/12.02.2015
12. Clip on the clamp.
>>Do not squeeze cables.

13. Push the cover against the stop in the
pump housing.
14. Screw the cover.
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Replacing the power supply
5 Replacing the power supply
Spare part
Power supply 130W (612409)
Tool
Phillips screw driver size 1
Torx screw driver TX10
Open-ended wrench SW 17
Socket wrench 5,5 mm
Split ferrite key
ESD wrist strap
DANGER
Danger of electric shock.
Improperly executed repairs will result in an electrical
shock.
>>Check the electrical safety of the device according to
IEC 61010 and national regulations after repair.
>>Check the protective conductor resistance.
>>Check the insulation resistance.
>>Carry out a high voltage test.
CAUTION
Electrostatic discharge (ESD).
Damage of electronic components.
>>Do not touch electronic components.
>>Connect the person in charge to ground by using an
ESD wrist strap.
18 BA-Nr.: 999501/12.02.2015
1. Separate the device from mains. Switch

off the device and unplug.
2. Allow the capacitors to discharge.
IMPORTANT! Connect person to ground before coming in

contact with electronic parts.
3. Unscrew the screw at the pump cover

with rating plate.
4. Slide the cover upwards out of the

pumping unit.
5. Remove the cables at the circuit board.
BA-Nr.: 999501/12.02.2015 19
6. Open the split ferrite using a split ferrite

key. Remove the split ferrite from the
cable.
7. Unscrew the screw of the earth cable at

the motor bearing flange.
8. Rotate the pumping unit.

9. Support the pumping unit appropriately.
10. Remove the plug at the controller.

11. Loose the union nut at the controller
and remove hose.
20 BA-Nr.: 999501/12.02.2015
12. Remove the controller from the pump

foot.
13. Unscrew the power supply support.
14. Remove the power supply support from

the pump foot. Obey cables.
15. Remove both cable plugs from the cir-

cuit board.
BA-Nr.: 999501/12.02.2015 21
16. Unscrew the defective power supply

from the support.
17. Screw the new power supply.
>>Obey correct fixing of the earth cables
when assembling the new power supply.
18. Plug both cable plugs correctly on the

circuit board.
19. Position the power supply support to

the pump foot.
20. Push the cables through the opening in

the housing.
>>Do not damage cables
22 BA-Nr.: 999501/12.02.2015
21. Screw the power supply support.
22. Push the controller in the pump foot.
23. Insert the plug into the controller.

24. Connect the hose to the vacuum con-
nection of the controller and screw union
nut.
25. Position pumping unit on its feet.
BA-Nr.: 999501/12.02.2015 23
26. Screw the earth cable to the motor

bearing flange.
>>The distance between cable ends and

split ferrite has to be 6 cm.
27. Position the split ferrite to the cable and
press together.
28. Connect the cables correctly, see

below.
>>Connect the both cables with larger wire
cross section to +UB and (GND).
Terminal Cable
+UB red
(GND) black
V+ brown
V- blue
(PWM) -
A white
B black
Terminal diagram
24 BA-Nr.: 999501/12.02.2015
>>Do not squeeze cables.

29. Push the cover against the stop in the
pump housing.
30. Screw the cover.
IMPORTANT! >>Check the electrical safety of the device

according to IEC 61010 and national regula-
tions after repair.
BA-Nr.: 999501/12.02.2015 25
Exploded drawings
6 Exploded drawings
PC 3001 VARIO PRO
26 BA-Nr.: 999501/12.02.2015
Exploded drawings
PC 3001 VARIO PRO
BA-Nr.: 999501/12.02.2015 27
Exploded drawings
PC 3001 VARIO PRO
28 BA-Nr.: 999501/12.02.2015
Exploded drawings
PC 3001 VARIO PRO + EK Peltronic
BA-Nr.: 999501/12.02.2015 29
Exploded drawings
PC 3001 VARIO PRO + dry ice condenser
30 BA-Nr.: 999501/12.02.2015
Exploded drawings
PC 3001 VARIO PRO + IK
BA-Nr.: 999501/12.02.2015 31
Exploded drawings
PC 3001 Basic
32 BA-Nr.: 999501/12.02.2015
BA-Nr.: 999501/12.02.2015
7
Bezeichnung Designation Désignation

612091 Drehknopf Selection knob Bouton de navigation
612172 Stecker, 4-polig Plug, 4 poles Connecteur, 4 pôles
612409 Netzteil 130W 24V DC Power supply 130W 24V DC Chargeur 130W 24V DC
612552 Verlängerungskabel VACUU·BUS, 2 m Extension cable VACUU·BUS, 2 m Câble d‘allongement VACUU·BUS, 2 m
612735 Platine für PC 3001 VARIOpro, 24V/= Circuit board for PC 3001 VARIOpro, 24V/= Carte électronique pour PC 3001 VARIOpro,
24V/=
635628 O-Ring, 28mm x 2,5mm, Fluorelastomer O-ring, 28mm x 2.5mm, fluoroelastomer Joint torique, 28mm x 2,5mm, élastomère fluoré
Spare parts
635777 Rumpfpumpe MD 1 24V/= für PC 3001 Basic pump MD 1 24V/= for PC 3001 Pompe nue MD 1 24V/= pour PC 3001
636185 Gehäuse komplett mit LCD-Anzeige für CVC Housing complete with LCD for CVC 3000 Boîtier complet avec LCD pour CVC 3000
3000
636204 Halteblech EK Peltronic Holder EK Peltronic Console EK Peltronic
636423 Verteiler Distributor Distributeur
636456 Schlauch, geformt, PTFE, 10/8 mm Formed hose, PTFE, 10/8 mm Tuyau modelé, PTFE, 10/8 mm
636457 Schlauchbogen, PTFE, 10/8 mm Bent hose, PTFE, 10/8 mm Tuyau coudé, PTFE, 10/8 mm
636468 Schlauchwelle DN 8mm, 90°, mit Rohransatz Hose nozzle DN 8mm, 90°, with tube 10/8mm Embout cannelé DN 8mm, 90°, 10/8mm
10/8mm
636476 Verteilerkopf mit Kugelschliffansatz Gas distributor part with spherical joint Tête de distributeur avec raccord à rodage
spherique pour bollon rond
636546 Gegenhalter für EK 500 kompakt Clamp for EK 500 compact Contre-support pour EK 500 compact
636547 Halterung für EK 500 kompakt Holder for EK 500 compact Support pour EK 500 compact
636548 Gegenhalter Verteilerkopf IN Clamp for inlet gas distributor Contre-support pour distributeur aspiration
636549 Halterung für Verteilerkopf Holder for gas distributor Support pour distributeur VKR
636551 Isolierhülle für EK/IK 500 kompakt Insulating cover for EK/IK 500 compact Gaine isolante pour EK/IK 500 compact
636556 Träger EK Support for EK Support EK
Spare parts
636571 Schlauchwelle DN 8mm, 1/8 NPT Hose nozzle DN 8mm, 1/8 NPT Embout cannelé DN 8mm, 1/8 NPT
33
34
Spare parts
636585 Klebeschild Logo ‚PC 3001 Pro‘ Adhesive label logo ‚PC 3001 Pro‘ Autocollant logo ‚PC 3001 Pro‘
636591 Standgehäuse PC 3001 Housing PC 3001 Boitier-support PC 3001
636618 Netzteilträger Charger carrier Support de chargeur
636635 Schlauchwelle DN 6/10mm mit Rohransatz Hose nozzle DN 6/10mm with tube 10/8mm Embout cannelé DN 6/10mm
10/8mm
636688 Stützblech Support plate Tôle de support
636695 Kugelschliffanschluss, 1/4 NPT Spherical joint connection, 1/4 NPT Raccord à rodage sphérique, 1/4 NPT
636758 Schlauchwelle DN 10mm mit Rohransatz Hose nozzle DN 10mm with tube 10/8mm for NT Embout cannelé DN 10mm, pour pompes à
10/8mm für NT-Chemiemembranpumpen, chemisrty diaphragm pumps, length 44mm membrane chimiques NT, longueur 44mm
Länge 44mm
636762 Schraube M3x18mm, Torx Screw M3x18mm, Torx Vis M3x18mm, Torx
636783 Linsenkopfschraube M3x10mm Round head screw D3x10mm Vis à tête bombée M3x10mm
636789 Schlauchschelle D 10,5 Hose clamp D 10.5 Collier de serrage pour tuyau D 10,5
636886 Platine CVC 3000 Circuit board CVC 3000 Carte électronique CVC 3000
636895 Rückblende CVC/DCP 3000 Back panel CVC/DCP 3000 Panneau arrière CVC/DCP 3000
636947 Linsenkopfschraube M4x18mm, Torx Round head screw M4x18mm, Torx Vis à tête bombée M4x18mm, Torx
636975 O-Ring 28 mm x 2 mm O-Ring 28 mm x 2 mm Joint torique 28 mm x 2 mm
637012 Schutzabdeckung Emissionskondensator EK Cover emission condenser EK 800TE Couvercle de protection EK 800TE
800TE
637013 Schutzfolie 800TE Protective foil 800TE Film de protection 800TE
637016 Zwischenteil EK800TE F CAD01 Zwischenteil EK 800TE Intermediate part EK 800TE
637049 Dichtungssatz für EK800 TE Set of seals for EK800 TE Jeu de joints pour EK 800 TE
637051 Kühlfinger für Emissionskondensator EK 800 TE Cooling finger for emission condenser EK 800 TE Doigt de refroidissement pour EK800 TE
637226 Ein- und Auslassventil D18, FFKM (Ersatz für Inlet and outlet valve D18, FFKM (replacement for cat. Joint de clapet d‘ entrée et de sortie D18, FFKM
Best.Nr. 637568) no. 637568) (remplace réf. 637568)
637236 Blende Blind Couverture
637241 Gehäusedeckelinnenteil 2-Zyl., Reihe Housing cover insert 2-cyl., serial connection Intérieur du couvercle de carter pompe à
membrane 2 têtes, en ligne
BA-Nr.: 999501/12.02.2015
BA-Nr.: 999501/12.02.2015
637242 Gehäusedeckelinnenteil (parallel) Housing cover insert (parallel) Intérieur du couvercle de carter (parallèle)
637243 Winkel Angle Coude
637267 Membranstützscheibe 7,2mm, klein Diaphragm support disc 7.2mm, small Disque de support de membrane 7.2mm
637295 U - Scheibe A3,2 Plain washer A3,2 Rondelle A3,2
637307 Linsensenkschraube M4x25mm, Edelstahl Round head countersunk screw M4x25mm, stainless Vis à tête bombée M4x8mm, inox
steel
637327 Kopfdeckel Chemiemembranpumpe (klein) Head cover chemistry diaphragm pump (small) Couvercle de tête pour pompe à membrane
chimie (petite)
637334 Schlauchwelle DN 8mm, 90°, Gewinde NPT 1/8 Hose nozzle DN 8mm, 90°, thread NPT 1/8 Embout cannelé DN 8mm, 90°, NPT 1/8
637344 Membranspannscheibe, klein Clamping disc, small Disque de tension de membrane
637435 Gehäusedeckel 2-Zyl. C Housing cover 2 cyl. C Couvercle de carter 2 têtes C
637450 Lüfter Fan Ventilateur
637522 Schlauch, gerade, PTFE, 10/8 mm Hose, straight, PTFE, 10/8 mm Tuyau plan, PTFE, 10/8 mm
637533 Gasballast-Verschraubung NPT 1/8, gerade Gas ballast straight fitting, NPT 1/8 Raccord de lest d‘air NPT 1/8, droit
637627 Kugelschliffklemme, KS 35 / 25, VA Joint clip, KS 35 / 25, VA Pince pour rodages sphériques KS 35 / 25, VA
637657 Rändelmutter M14x1 für Schlauchver- Knurled nut M14x1mm for hose fitting DN 10/8mm, Ecrou moleté M 14x1, pour raccord pour tuyau
schraubung DN 10/8mm, ohne Klemmring w/o locking ring 10/8mm, sans bague de serrage
637658 Klemmring 10mm für Rändelmutter M14x1 Locking ring 10mm for knurled nut M14x1 (637657) Bague de serrage D10 pour écrou moleté M 14x1
(637657) (637657)
637661 Passscheibe 10 x 16 x 1 Washer 10 x 16 x 1 Disque 10 x 16 x 1
637710 Distanzscheibe 0,4mm Shim 0.4mm Rondelle 0,4mm
637749 Überwurfmutter M35x1,5mm Union nut M35x1.5mm Ecrou d`accouplement M35x1,5mm
637757 PTFE - Schutzfolie PTFE protection foil PTFE ruban de film
637769 Membrane PTFE (klein) Diaphragm PTFE (small) Membrane PTFE (petite)
637770 Vierkantmutter M5 Square nut M5 Écrou M5
637778 Abdeckung, blau Cover, blue Carter de protection, bleu
Spare parts
637796 Flachkopfschraube M5x10mm, Edelstahl Oval head screw M5x10mm, SS Vis à tête cylindrique bombée M4 x 10mm
35
36
Spare parts
638240 Tragegriff, blau Handle, blue Poignée, bleu

638304 O-Ring, 28mm x 2,5mm, FEP O-ring, 28mm x 2.5mm, FEP Joint torique 28mm x 2,5mm, FEP
638374 Ein-/Ausschalter mit Kaltgerätestecker, Einbau Main switch with instrument socket Commutateur avec prise femelle
638426 Blindplatte für Ventilsitz Blind flange for valve seat Obturateur pour siège de clapet
638435 VACUU·LAN® -T-Stück für PTFE-Schlauch DN VACUU·LAN® T-piece for PTFE-hose DN 10/8mm VACUU·LAN® raccord à visser en T pour tuyaux
10/8mm PTFE DN 10/8mm
638497 Rundkolben 500ml mit Kugelschliff, beschichtet Round bottom flask 500ml with spherical joint, coated Ballon rond 500 ml, revêtu, avec raccord à
rodage sphérique
638557 Schutzabdeckung Emissionskondensator EK Cover emission condenser EK 500 Couvercle de protection EK 500
500
638819 Rohrschelle für Emissionskondensator EK 1000 Clamp for emission condenser EK 1000 / EK 800 TE Anneau de maintien pour EK 1000 / EK 800 TE
/ EK 800 TE
638821 Überdruckventilschlauch, Silikon Overpressure relief valve hose, silicone Soupape de surpression, silicone
639092 O-Ring, 140mm x 3mm, FPM O-ring, 140mm x 3mm, FPM Joint torique, 140mm x 3mm, FPM
639223 Gasballastkappe Gas ballast cap Capuchon pour le lest d‘air
639725 Senkschraube M4x60mm, Edelstahl Countersunk screw M4x60mm, stainless steel Vis à tête fraisée M4x60mm, inox
639795 Winkelverschraubung NPT 1/8, mit PTFE- Elbow fitting NPT 1/8, with connector for PTFE hose Raccord à vis coudé NPT 1/8, pour tuyaux PTFE
Schlauchanschluss DN 10/8mm DN 10/8mm DN 10/8mm
639796 Überwurfmutter M14x1,5mm Union nut M14x1.5mm Ecrou raccord M14x1,5mm
639848 Toleranzring 12x12mm Tolerance ring 12x12mm Bague de tolérance 12x12mm
639917 Schlauchwelle DN 10mm für Auslaß Hose nozzle DN 10mm for outlet emission condenser Embout cannelé DN 10mm (refoulement de
Emissionskondensator condenseur)
639927 Gummipuffer Rubber foot Pied caoutchouc
BA-Nr.: 999501/12.02.2015
BA-Nr.: 999501/12.02.2015
639934 Dichtung PTFE/Silikon GL 18 Sealing ring PTFE/silicone GL 18 Joint PTFE/silicone GL 18
639935 Schraubverbindungskappe GL 18 Union nut GL 18 Ecrou raccord GL 18
639937 Käfigmutter M6 Cage nut M6 Ecrou M6
639947 Schraubverbindungskappe GL 14 Union nut GL 14 Ecrou raccord GL 14
639948 Schlauchwelle DN 6-8mm für Kühlmittel Hose nozzle DN 6-8mm for coolant (emission Embout cannelé DN 6-8mm
(Emissionskondensator) condenser)
696828 Dichtungssatz für MD 1C, MV 0.5C Set of diaphragms and valves for MD 1C, MV 0.5C Set de membranes et clapets pour MD 1C, MV
0.5C
2618126 Schlauchwelle 13/10,5 Hose nozzle 13/10,5 Embout cranté 13/10,5
3110089 Zylinderschraube M5x20mm, Edelstahl Filister-head screw M5x20mm, stainless steel Vis à tête cylindrique M5x20mm, inox
3110096 Zylinderschraube M6x16mm Filister-head screw M6x16mm Vis à tête cylindrique M6x16mm
3110237 Senkschraube M4x8mm, Edelstahl Countersunk screw M4x8mm, stainless steel Vis à tête fraisée M4x8mm, inox
3110354 Linsenkopfschraube M3x6mm, Edelstahl Round head screw M3x6mm, stainless steel Vis à tête bombée M3x6mm, inox
3110383 Flachkopfschraube M4x8 A2 Oval head screw M4x8 A2 Vis à tête cylindrique bombée M4x8 A2
3110394 Flachkopfschraube M4x6mm, Edelstahl Oval head screw M4x6mm, stainless steel Vis à tête cylindrique bombée M4 x 6mm
3110510 Sechskantmutter M6 vern. Hexagon nut M6, nickel plated Ecrou hexagonal M6
3110583 Unterlegscheibe 5,3 Washer B 5,3 DIN 125 Rondelle B 5,3 DIN 125
3110584 Unterlegscheibe 6,4mm, Edelstahl Washer 6.4mm, stainless steel Rondelle 6,4mm, inox
3110699 Zahnscheibe Lock washer Disque denté
3111271 Fächerscheibe A 4,3 vernickelt Serrated lock washer A 4.3 plated Rondelle éventail A 4,3 nickelée
3111274 Fächerscheibe A 3,2 verzinkt Serrated lock washer A 3.2 galvanised Rondelle éventail A 3,2 zinguée
3120059 Kappe DN 10mm, rot Cap DN 10mm, red Bouchon DN 10mm, rouge
Spare parts
3120808 O-Ring, 25mm x 2mm, FPM O-ring, 25mm x 2mm, FKM Joint torique, 25mm x 2mm, FPM
37
Service
8 Service
Service range Take advantage of the comprehensive service range of

VACUUBRAND GMBH + CO KG.
Service in detail
product guidance and practical solutions,
fast delivery of spare parts and accessories,
professional maintenance,
immediate repairs processing,
service on the spot1,
return, disposal.
>
>For further information visit our website
www.vacuubrand.com.
8.1 Terms of service

Service, including notification of claim, repair order, calibration,
or return, always requires the same steps to be taken for smooth
handling.
>>Reduce downtime, speed up the handling. Keep the

required data and documents ready when contacting the
service department.
Advantage: Your order can be quickly and easily processed.
A short description or photos may help for error location.
Returns Process
Meet the terms of 1. Contact your local dealer or our service department2.
service
2. Request a RMA number for your order.
3. Return your product including:
RMA number,
repair order,
short error description,
Health and safety clearance form.
1 -> Some services are not available in all areas.

2 -> Tel: +49 9342 808‑5660, Fax: +49 9342 808‑5555,
[email protected]
38 BA-Nr.: 999501/12.02.2015
Service
8.2 Service requests

Contact
Service request 1. Contact your local dealer or our service department.
and service order
2. Inform us which service features you require.
3. Send us your service request providing the following informa-
tion:
serial number and type from rating plate,
a short description of your request, e. g., error description for

repair order, exchange etc..
55 Our service will provide you with a RMA number.
55 Clearance for return.
8.3 Return
Sending in
Send in your 1. Pack your product securely for transportation.
product
(return) 2. Mark the RMA number on the outside of the packaging.
3. Enclose the „Health and safety clearance from“, duly com-
pleted and signed by an authorized person.
4. Send in your product.
BA-Nr.: 999501/12.02.2015 39
Health and safety clearance form
9 Health and safety clearance form
Health and safety clearance form

Devices will not be accepted for any handling before we have received this declaration.
Please read and comply with ”Notes on return to the factory”.
Oil filled pumps: Drain oil prior to shipping absolutely!
1. Device (Model): ................................................................... 2. Serial no.: .........................................

3. Reason for return / malfunction:
..............................................................................................................................................................
4. Has the device been used in a copper process step (e.g., semiconductor production).
☐ yes ☐ no
5. Substances (gases, liquids, solids) in contact with the device / which have been pumped:
..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
6. Prior to return to the factory the device has been decontaminated. ☐ yes ☐ no
Description of the decontamination method and the test / verification procedure:
..............................................................................................................................................................
..............................................................................................................................................................
7. The device is free of hazardous, harmful substances. ☐ yes ☐ no
8. Protective measures required for VACUUBRAND employees:
..............................................................................................................................................................
9. If the paint is damaged, we wish a repaint or a replacement of parts for reason of appearance (repaint
and replacement at customer’s expense). ☐ yes ☐ no
10.Legally binding declaration

We assure for the returned device that all substances, which have been in contact with the device are
listed in section 5 and that the information is complete and that we have not withheld any information. We
declare that all measures - where applicable - have been taken listed in section “Return to the factory”.
By our signature below, we acknowledge that we accept liability for any damage caused by providing in-
complete or incorrect information and that we shall indemnify VACUUBRAND from any claims as regards
damages from third parties. We are aware that as expressed in § 823 BGB (Public Law Code of Ger-
many) we are directly liable for injuries or damages suffered by third parties, particularly VACUUBRAND
employees occupied with handling/repairing the product.
Shipping of the device must take place according to regulations.
Name: ....................................................................... Signature: ..............................................................
Job title: .................................................................... Company’s seal:
Date: .......................................................................
Release for repair grant by VACUUBRAND (date / signature): ...................................................................................................................
VACUUBRAND GMBH + CO KG Tel.: +49 9342 808-5660

Alfred-Zippe-Straße 4 Fax: +49 9342 808-5666
97877 Wertheim, Germany E-Mail: [email protected]
www.vacuubrand.com
40 BA-Nr.: 999501/12.02.2015
BA-Nr.: 999501/12.02.2015 41
Technology for Vacuum Systems
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred‑Zippe‑Str. 4
97877 Wertheim
GERMANY
Phone:
Head office +49 9342 808‑0
Sales +49 9342 808‑5550
Service +49 9342 808‑5660
Fax: +49 9342 808‑5555

E‑Mail: [email protected]
Web: www.vacuubrand.com

Vacuubrand Repair Instructions Chemistry Diaphragm Pumps

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Vacuubrand Repair Instructions Chemistry Diaphragm Pumps

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Technology for Vacuum Systems

Chemistry pumping units

Instructions for repair EN

Original instructions BA-Nr.: 999501

Fax: +49 9342 808‑5555

3 Notes concerning repair 11

4 Replacing the motor circuit board 14

5 Replacing the power supply 18

9 Health and safety clearance form 40

Make yourself familiar with the device.

1.1 User information

1.2 About this document

Safety symbols Warning symbol.

Additional icons Refers to content of other documents.

1.2.2 Display conventions

Individual step (single step)

All safety instructions must be observed by all individuals working

Maintenance and repair are intended to ensure the functional

2.1 Target groups

2.2 Safety precautions

2.2.1 Personal responsibility

2.2.2 Eliminate sources of danger

>>Replace defective components by new components with the

Health hazards The device may be contaminated with substances dangerous to

2.3 Environmental protection

Scrapping and waste disposal

Proper disposal As a result of increased environmental awareness and more strin-

3 Notes concerning repair

IMPORTANT! Replace defective parts in any case.

3.1 Typical lifetime

Part Operating hours

3.2 Prior to maintenance and repair

3.3 After maintenance and repair

>>Check the ultimate vacuum of the pump after maintenance

3.4 Replacing diaphragms and valves

In case of problems return the device to the factory for

>>Observe section „Return“.

4 Replacing the motor circuit board

ESD wrist strap

1. Separate the device from mains. Switch

IMPORTANT! Connect person to ground before coming in

3. Unscrew the screw at the pump cover

4. Slide the cover upwards out of the

5. Remove the clamp at the circuit board.

6. Remove the cables at the circuit board.

7. Unscrew the defective circuit board.

11. Connect the cables correctly, see

12. Clip on the clamp.

>>Do not squeeze cables.

14. Screw the cover.

5 Replacing the power supply

ESD wrist strap

1. Separate the device from mains. Switch

IMPORTANT! Connect person to ground before coming in

3. Unscrew the screw at the pump cover

4. Slide the cover upwards out of the

5. Remove the cables at the circuit board.

6. Open the split ferrite using a split ferrite

7. Unscrew the screw of the earth cable at

a short description of your request, e. g., error description for