SIMOVERT Master Drives T100 Technology Board: Operating Instructions Hardware
SIMOVERT Master Drives T100 Technology Board: Operating Instructions Hardware
Hardware
T100 Technology Board
ENGLISH
Contents
Page
0 Definitions
• QUALIFIED PERSONNEL
For the purpose of these instructions and the product labels, a "Qualified person" is someone who is familiar
with the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she
must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
3. Trained in rendering first aid.
• DANGER
For the purpose of these instructions and the product labels, "Danger" indicates, death, severe personal
injury or substantial property damage will result if proper precautions are not taken.
• WARNING
For the purpose of these instructions and the product labels, "Warning" indicates that death, severe personal
injury or property damage can result if proper precautions are not taken.
• CAUTION
For the purpose of these instructions and the product labels, "Caution" indicates that minor personal injury or
material damage can result if proper precautions are not taken.
• NOTE
For the purpose of these instructions, "Note" indicates information about the product or the respective part of
the Instruction Manual to which special attention should be paid.
NOTE
These instructions do not purport to cover all details or variations in equipment, nor to provide for every
possible contingency to be met in connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not covered sufficiently for
the purchaser’s purposes, the matter should be referred to the local Siemens sales office.
The contents of this Instruction Manual shall not become part of or modify any prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any statements contained
herein do not create new warranties or modify the existing warranty.
CAUTION
The board contains components which can be destroyed by electrostatic discharge. These components can
be easily destroyed if not carefully handled. If you have to handle electronic boards, please observe the
following:
♦ Electronic boards should only be touched when absolutely necessary.
♦ You must ensure that your own body has been discharged before you touch a board (the best way to do
this is to touch an earthed, conductive object such as a socket-outlet earth contact).
♦ Boards must not come into contact with highly insulating materials − e.g. plastic foils, insulated desktops,
articles of clothing made from man-made fibres.
♦ Boards may only be placed on surfaces which are conductive.
♦ When soldering, the soldering iron tip must be grounded.
♦ Boards and components should only be stored and transported in conductive packaging (e.g. metalized
plastic boxes, metal containers).
♦ If the packing material is not conductive, the boards must be wrapped in a conductive packaging material,
e.g. conductive foam rubber or household aluminium foil.
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WARNING
Hazardous voltages are present in this electrical equipment during operation.
Owing to the DC link capacitors in the connected SIMOVERT Master Drives, the unit
remains at a hazardous potential for up to 5 minutes after it has been disconnected
(power connection and electronics power supply). For this reason, wait at least 5 minutes
before opening the unit after it has been switched off.
Failure to observe these safety instructions can result in death, severe personal injury or
substantial property damage.
Only qualified personnel should work on or around the equipment after first becoming
thoroughly familiar with all warnings and maintenance procedures contained in these
Instructions.
The successful and safe operation of this equipment is dependent on proper handling,
storage, installation, operation and maintenance.
1 Description
1.1 Applications
The T100 technology board (order number 6SE7090-0XX87-0BB0) is a supplementary board in the SIMOVERT
Master Drives 6SE70 series. It performs various process-related functions depending on the installed software
module. The T100 is inserted in slot 2 (far right) of the electronics box of Master Drives converters FC ,VC, SC
or of an infeed/regenerative feedback unit (see Chapter 2.2). Backplane bus adapter (LBA - Local Bus Adapter)
is required to install the T100 and must be ordered separately under Order No. 6SE7090-0XX84-4HA0.
A software module, which must be ordered separately, is also required to operate the T100. This module is a 40-
pin EPROM module which must be mounted according to the instructions in Chapter 2.2. In addition to the T100,
a communications board (e.g. CB1, SCB1 or SCB2) can be inserted in slot 3 of the electronics box. This board
does not require any additional LBA backplane bus adapter. All relevant signals and parameters of both the
technology board and the basic converter can be accessed via the communications board. The access
mechanism and the unit reactions of the T100 via all serial interfaces are identical to those of the SIMOVERT
Master Drives basic converter.
The T100 has 8 binary inputs, 5 binary outputs, 5 analog inputs, 2 analog outputs as well as two RS 485
interfaces. External signals are connected via screw-type plug-in terminals X130 to X136 on the front plate of the
T100 (see Chapter 3).
The first available software module MS100 "Multi-Purpose Drive" (Order No: 6SE7098-0CX84-0BB0) extends
the basic converter functionality by a large number of drive-related, technological functions such as:
• Wobble generator
• 2 serial interfaces
The "Multi-Purpose Drive" software module is described in detail in the "Manual for Software Module MS100
"Multi-Purpose Drive" (Order No. for English version: 6SE7087-6CX84-0BB0).
The T100 has three diagnosis LEDs which display the following operational states (see Fig. 3.2):
• Yellow LED flashing (3Hz): Data exchange between T100 and basic converter OK
• Green LED flashing (3Hz): Data exchange between T100 and communications board OK
The T100 is supplied with power via the backplane bus adapter in the electronics box.
65
66
20mA 10V Microcontroller X132:
10 bits + sign CPU: RS485, 2-wire
50 67 Serial interface 1
+ SIEMENS (USS-protocol)
±10V 20mA 51 A T/Rx+
- D SAB 80C166
68
X130: 52 T/Rx-
±10V 20mA 53 + A 69
5 analog inputs -
±10V / 0,4mA or D
0-20mA / 250 Ω or 54
4-20mA / 250 Ω ±10V 20mA 55 + A RS485, 4-wire
Tx+ 70
- D
- 2 differential inputs 56 Tx- 71 X133:
(terminals 50...53) + A
±10V 20mA 57 Serial interface 2
- 3 inputs to ground - Rx+ 72
D
(terminals 54...59) (peer-to-peer)
58 Rx- 73
±10V 20mA 59 + A
- D 74
9 bits + sign 60
+24V 75 X131:
D
61
A u 2 analog outputs
+ 76 P24AUX i ±10V / 5mA max
P24INT 62
or
max. 90 mA
0-20mA / 500 Ωmax
D 63 or
X134: 77 A u 4-20mA / 500 Ωmax
Receptacle i 64
8 binary inputs 78
24VDC for software
(Input resistance: 79 module, e.g. 85
4,4KΩ typ) 80
MS100 P24INT
86 +24V
81 +
87
82 X136:
88
83 89 5 binary outputs
24VDC / 90mA max
84 90
91
92
P24AUX
1/2 LBA 1/2 LBA MASTER DRIVES
Communications-
board, e.g. Dual- Dual-
basic converter
CB1 or SCB1 Port- Port- FC, VC or SC
RAM RAM (CUx board)
X135 X137
Vibration and jolts must be avoided during transport, e.g. when setting the unit down.
Please observe the instructions on the packaging for transport, storage and proper handling.
The board can be installed after it has been unpacked and checked to ensure that the consignment is
complete and that the board and software module are undamaged.
The packaging comprises board and corrugated paper. It can be disposed of according to the appropriate
local regulations for cardboard products.
If you discover any damage, please contact your shipping agent immediately.
The boards must be stored in clean, dry rooms at temperatures of between − 25 °C (−13 °F) and +70 °C (158
°F). Temperature fluctuations of > 20 K per hour are not permissible.
2.2 Installation
WARNING
Supplementary boards can be guaranteed to operate safely and reliably only if they are
installed and commissioned by qualified personnel according to the warnings given in these
Instructions.
In particular, the general and national erection and safety regulations governing work on
high-power installations (e.g. VDE) and regarding the correct use of tools and personal
protective gear must be observed.
The boards must be installed in accordance with local guidelines and standards.
Failure to observe this warning can result in death, severe personal injury or substantial
property damage.
The board must be protected against the ingress of foreign bodies or else correct
functioning and operational safety cannot be guaranteed.
WARNING
Boards may only be replaced by qualified personnel.
Boards must not be removed or inserted when the power supply is connected.
Failure to observe this warning can result in death, severe personal injury or
substantial property damage.
CAUTION
The boards contain components which can be destroyed by electrostatic discharge. Your
own body must be discharged before you touch an electronic board. The easiest way to do
this is to touch a conductive, earthed object (such as bare metal part of cubicle)
immediately beforehand.
Insert software module (EPROM) correctly in location D1 on the technology board (note recess or marking of pin
1, see Fig. 3.2). Then make sure that all pins are inserted correctly.
The T100 board can be installed only if the optional LBA (Local Bus Adapter, Order No. 6SE7090-0XX84-4HA0,
description 6SE7090-0CX84-4HA0) is available. If this adapter is not already installed in the converter, it must be
mounted in the basic unit before the technology board can be inserted.
Slot 1(CU)
Slot 3
(communications board
e.g. CBX or SCBX)
Slot 2 (T100)
Fig. 2.2 Electronics box equipped with CU (slot 1),T100 (slot 2) and communications board (slot 3)
NOTE
The T100 technology board must always be inserted in slot 2 (right). The TSY cannot be installed if the box
contains a T100. If only one option board is installed, then it must be inserted in slot 2. Only one of each option
board type may be inserted in the electronics box. Order numbers for option boards and their descriptions can
be found under chapter heading "Options" in the Operating Instructions for the Master Drives converter.
3 Connections
WARNING
The basic converter unit must be disconnected from the power supply before the control
cables are connected to the T100.
CAUTION
The T100 contains components which can be destroyed by electrostatic discharge. These
components can easily sustain irreparable damage if handled incorrectly.
Please also refer to precautionary measures against ESD described in introductory chapter
"General".
NOTE
The control cables must be screened and must be routed separately from the power cables. Minimum distance
20 cm. The screen must be connected at both ends. The screen is attached to the converter housing using
screen clamps which must be mounted as shown in Fig. 3.1.
Control and power cables must cross each other at an angle of 90 °.
1 X137
1 2
R135 2
X1
3
X3 3
4
green H1 4
1
red H2 2
1
3
X4
yellow H3
2
4
3
X2
4
1
2
50
51 3
X5
52
53 4
54
55 X130 1
56
2
57 X6
58
3
59
1
60
2
61 X7
62 X131
1 3
63 = Factory setting of plug-in jumpers in delivery state:
64
2
X8 - All analog inputs/outputs operate on a voltage signal (e.g.: ±10V)
3
- Bus terminating resistors for serial interfaces deactivated
65
66
67 X132 1
68
69 2 X9
3
70
1
71
72 X133
73 2 X10
74
3
1
75
76
77 2 X11
78
79 X134 3
80
81
82
83
84
C98043-A1800-L1-03
ì All M terminals of the T100 are electrically connected to each other and also to the frame and ground
terminals of the basic unit.
X7 X2
The purpose of the bus terminator is to prevent line reflections at both ends of the bus cable. It must be
activated:
on both connected devices with a point-to-point connection
only on the devices connected at the start and end of the bus with a bus connection.
ó Bus terminating resistors are soldered in at the transmit output of interface 2.
4 Start-up
The unit is started up according to the instructions given in the relevant chapter of the operating instructions for
the basic converter. The range of available functions and the parameter settings for the T100 technology board
can be found in the appropriate manual of the software module used.
5 Replacement of Boards
WARNING
The SIMOVERT Master Drives converters are operated on high voltages.
All work on the equipment must be carried out in compliance with national electrical
standards (in Germany: VGB 4).
Maintenance and servicing work must be carried out by qualified personnel.
Only spare parts authorized by the manufacturer may be used.
Owing to the DC link capacitors, the unit remains at a dangerously high potential for at least
5 minutes after disconnection from the supply. The unit must not therefore be opened for at
least 5 minutes after supply disconnection.
Voltage may be present at the power terminals and control terminals even when the motor
is stationary.
If you need to work on the unit when it is switched on:
♦ Do not touch any live parts.
♦ Make sure that you use proper measuring instrumentation and protective clothing.
♦ Stand on a non-earthed, insulated and anti-ESD surface.
Failure to observe this warning can result in death, severe personal injury or substantial
property damage.
Before contacting your Siemens service department with an enquiry, make sure that you know the internal item
number (version) of the T100. You will find this number on the board (see Fig. 3.2).
WARNING
Boards may only be replaced by qualified personnel.
Boards must not be removed or inserted when the power supply is connected.
Failure to observe this warning can result in death, severe personal injury or
substantial property damage.
CAUTION
The boards contain components which can be destroyed by electrostatic discharge. Your
own body must be discharged before you touch an electronic board. The easiest way to do
this is to touch a conductive, earthed object (such as bare metal part of cubicle)
immediately beforehand.
♦ Undo the board’s fastening screws above and below the withdrawing handles (see Fig. 2.2).
♦ Use the handles to withdraw the board carefully out of the electronics box, making sure that the board does
not catch on any adjacent parts.
♦ Insert plug-in jumpers on the new replacement T100 board in the same way as on the old one (see Fig. 3.2
and Chapter 3.4) if you wish the functions to remain the same.
♦ Mount software module on the new technology board (see Chapter 2.2).
♦ Push new board carefully along guide rails into electronics box as far as it will go.
♦ Fix the new board in position by tightening the fixing screws above and below the handles.
♦ The system setting of the technology parameters must be input again for the T100 (see manual of the
software module used).
6 Technical Data
If the anticipated service conditions for your board differ from those specified in this chapter, please contact your
Siemens regional office or national company.
Analog inputs with a differential input: Voltage signal 0 V to ±10 V: Common mode range ±10 V,
(terminals 50 to 53) differential input resistor, type 36 kΩ ö
Current signal 0 mA to 20 mA or 4 mA to 20 mA: internal
burden 250 Ω
The binary outputs can be connected in parallel. In this case, it is important that the parallel-connected
binary outputs are driven via the same binector. The maximum permissible current load is shown in Table
6.1:
Signal level of the binary outputs: H = 24 V [ greater ( potential at terminal 86 minus 2.5 V )]
L = 0 V ( smaller than 2.0 V )
DIN VDE 0160 E12.90 A05.88 Electronic Equipment for High-Power Electrical Installations
Sources:
DIN Standards and other Beuth-Verlag GmbH, Burggrafenstraße 6, 10787 Berlin, Germany
national standards (overseas):
DIN VDE Specifications: VDE-Auslieferungsstelle, Merianstraße 29, 63069 Offenbach,
Germany
6-2 ENGLISH Siemens AG 6SE7080-0CX87-0BB0
T100 Technology Board Operating Instructions
01.00 Technical Data
Dichiarazione CE del costruttore (in conformità all'art. 4 paragr. 2 della direttiva CE 89/392/CEE)
Bereich
Gerätewerk Wien
Postfach 83, A-1211 Wien
Änderungen vorbehalten Bestell-Nr./Order No./N° de réf./Referencia/
Siemens Aktiengesellschaft Subject to change without notice Nr. di ordinazione: 6SE7080-0CX87-0BB0
Sous réserve de modifications
Sujeto a cambios sin previo aviso Printed in Austria
Con riserva di apportare modifiche
Siemens AG 6SE7080-0CX87-0BB0
Technologiebaugruppe T100 Betriebsanleitung
T100 Technology Board Operating Instructions
Carte technologique T100 Instructions de service
Tarjeta tecnológica T100 Instrucciones de servicio
Cartella tecnologicape T100 Istruzioni di servizio