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SMP 16 Installation Guide

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128 views66 pages

SMP 16 Installation Guide

Uploaded by

Kamale Kasa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation Guide

SMP 16
Copyright Cooper Power Systems © 2007, hardware, software and manual
The information in this document applies to software version 4.0 or later and is subject
to change without notice.

Cooper Power Systems


Energy Automation Solutions
730 Commerciale St.
Suite 200
Saint-Jean-Chrysostome (Quebec)
Canada
G6Z 2C5
Phone: (418) 834-0009
Fax: (514) 227-5256
Email: [email protected]
Web Site: http://www.cybectec.com

GUI-00316-00032 T, version 10

ii • SMP 16 Installation Guide


Contents
Limited Warranty ..................................................................................................x

Welcome 1
Models .................................................................................................................................1
Getting assistance with Cybectec products..........................................................................2
Related documentation ........................................................................................................2

Unpacking your SMP gateway 3


Front panel...........................................................................................................................3
Back panel ...........................................................................................................................7

Installing your SMP gateway 11


Introduction .......................................................................................................................11
Rack-mounting ..................................................................................................................11
Connecting the SMP to the power source..........................................................................12
Connecting the SMP 16/SG to the substation Ethernet switch ..........................................13

Setting up 2 SMPs in a redundant configuration 14

Connecting devices to your SMP gateway 15


Pinouts ...............................................................................................................................15
Console port ........................................................................................................15
Serial communication ports .................................................................................16
Serial communication ports in RS-232 DTE mode ...............................16
Serial communication ports in RS-422 or RS-485 4-wire mode...........16
Serial communication ports in RS-485 2-wire mode ............................17
Connecting devices using RS-232 mode ...........................................................................17
Connecting to Schweitzer relays .........................................................................17
Connecting to other manufacturers' devices ........................................................18
Connecting devices using RS-422 or RS-485 4-wire mode...............................................19
Connecting devices using RS-485 2-wire mode ................................................................20

Setting up your SMP gateway 22


Network Configuration Concepts ......................................................................................22
Connecting your PC to the SMP gateway..........................................................................23

SMP 16 Installation Guide • iii


Starting HyperTerminal .....................................................................................................23
Setting up the SMP 16 .......................................................................................................26
Setting the date and time .....................................................................................26
Configuring your TCP/IP settings .......................................................................28
Updating the configuration with your network settings ......................................32
Starting the SMP .................................................................................................32
Testing the SMP network configuration..............................................................32

Installing the SMP Tools and PC software 34


Requirements .....................................................................................................................34
Installation .........................................................................................................................35
Installing JRE ......................................................................................................35
Installing the SMP Tools .....................................................................................35

Making the SMP Tools aware of your new SMP gateway 37

Loading the SMP firmware 39

Take-off 40

Appendix A - Characteristics A-1


SMP 16/CP and SMP 16/SG .......................................................................................................... A-1
SMP 16/SG optional unmanaged Ethernet switch.......................................................................... A-3

Appendix B - SMP 16 Jumpers B-1


Jumpers you can manipulate........................................................................................................... B-1
Opening and closing the SMP 16 casing ........................................................................ B-1
Installing the jumper to configure the demodulated IRIG-B signal ................................ B-1
Installing the jumpers to configure the serial ports ......................................................... B-2
Jumpers for configuring the IRIG-B BNC connector ..................................................... B-3
Jumpers reserved for factory use .................................................................................................... B-4

Appendix C - Dimension Drawings C-1

Appendix D - Troubleshooting D-1


Recommended verifications ........................................................................................................... D-2
Is the power LED green? ................................................................................................ D-3
Is the watchdog timer LED green and blinking? ............................................................ D-3
Is the ST1 LED green? ................................................................................................... D-3

iv • SMP 16 Installation Guide


Is the ENET1 and/or the ENET2 LED blinking?............................................................ D-3
Are both the RXD and TXD LEDs of the serial ports blinking? .................................... D-4
Getting assistance for Cybectec products ....................................................................................... D-4

SMP 16 Installation Guide • v


Figures
Figure 1 Front Panel....................................................................................................................3
Figure 2 SMP 16/CP Back Panel ................................................................................................7
Figure 3 SMP 16/SG Back Panel................................................................................................8
Figure 4 Installing the rack-mount brackets..............................................................................11
Figure 5 Installing the power cable..........................................................................................12
Figure 6 Sample Ethernet Switch Cabling ................................................................................13
Figure 7 Serial redundancy link cable between two SMP 16....................................................14
Figure 8 Locating pin 1 on the DB9 connectors .......................................................................16
Figure 9 SMP cable pinout for Schweitzer relays.....................................................................18
Figure 10 Standard RS-232 Null Modem Cable .........................................................................19
Figure 11 Cabling for connecting a device using RS-422 or RS-485 4-wire mode using
termination resistors ...................................................................................................19
Figure 12 RS-485 4-Wire Multidrop Device Network ...............................................................20
Figure 13 Cabling for connecting a device using RS-485 2-wire mode using termination
resistors.......................................................................................................................20
Figure 14 RS-485 2-wire multidrop device network ..................................................................21
Figure 15 SMP 16 Main Board .................................................................................................B-2
Figure 16 Locating the jumper used to set up the demodulated IRIG-B signal ........................B-2
Figure 17 Locating the jumpers used to configure the serial ports ...........................................B-2
Figure 18 Dimension Drawings ................................................................................................C-2
Figure 19 Troubleshooting - Recommended verifications........................................................D-2

SMP 16 Installation Guide • vii


Tables
Table 1 Front Panel - SMP 16/CP and SMP 16/SG...................................................................7
Table 2 Back Panel - SMP 16/CP and SMP 16/SG .................................................................10
Table 3 Console connector pin assignments............................................................................15
Table 4 Serial port connector pin assignments in RS-232 mode .............................................16
Table 5 Serial port connector pin assignments in RS-422 or RS-485 4-wire mode ................17
Table 6 Serial port connector pin assignments in RS-485 2-wire mode..................................17
Table 7 SMP 16 characteristics .............................................................................................A-3
Table 8 SMP 16/SG optional Ethernet switch .......................................................................A-4
Table 9 Installing the jumpers used to configure the serial ports ..........................................B-3

SMP 16 Installation Guide • ix


Limited Warranty
The Cybectec SMP 16 is designed to operate without any maintenance for its entire lifetime, under normal
conditions. It comes with a 5-year limited warranty, the terms of which are described below.

Description

1. For the Cybectec SMP 16/CP and SMP 16/SG gateways and accessories, the warranty will expire five (5) years after delivery.
For software and all other products, the warranty will expire eighteen (18) months after delivery or twelve (12) months after
installation, whichever occurs first.
2. During the warranty period, Cooper Industries (Electrical) shall correct, repair or replace faulty or unusable items, rapidly and
free of charge. Cooper Industries (Electrical) may also opt for circumventions or palliative solutions, provided it can obtain
identical or superior performance.
3. Repairs made during the warranty period in no way modify the terms or duration of the warranty.
4. This warranty is considered null unless accompanied by a packing slip or a provisional acceptance receipt from the client,
certifying the date on which the warranty came into effect.

Restrictions
The warranty does not cover the following situations:

1. The hardware or software under warranty is accidentally and/or intentionally damaged, or installed and used in a manner
inconsistent with Cooper Industries (Electrical) specific instructions.
2. The hardware or software has been modified or repaired by personnel not authorized to do so by Cooper Industries (Electrical).
3. The hardware or software has been modified without the express authorization of Cooper Industries (Electrical).
4. The warranty does not cover normal wear and tear.

Clauses

1. Before requesting any repairs or corrections, the client must contact the person responsible at Cooper Industries (Electrical) and
give a detailed description of the problem. Cooper Industries (Electrical)shall complete a “TR” (Trouble Report) and issue an
“RMA” (Return of Merchandize Authorization) number, if required. Parts must be returned by courier or mail, appropriately
packaged, or deposited directly at Cooper Industries (Electrical) offices. The RMA number must appear on the packing slip.
2. Cooper Industries (Electrical) shall correct, repair or replace all faulty items, complete the Trouble Report form and return the
parts, or a copy of the software, to the client with a copy of the Trouble Report, duly filled out.

Limitations

1. In no way shall Cooper Industries (Electrical) be liable for any breakdown, malfunction, or direct or indirect loss or damage
resulting from utilization of the hardware or software.
2. In no way shall Cooper Industries (Electrical) be liable for any unlawful or fraudulent acts committed by its personnel.
3. In no way shall Cooper Industries (Electrical) be held liable if providing assistance, installation or maintenance services is
rendered impossible by Force Majeure, an Act of God or any other event which cannot be avoided, notwithstanding reasonable
care by Cooper Industries (Electrical).
4. Replacement of parts shall depend on whether the components are in stock. In no way shall Cooper Industries (Electrical) be
held liable for direct or indirect damage resulting from delays in obtaining replacement parts.

x • SMP 16 Installation Guide


Welcome

Congratulations on acquiring your new SMP gateway!

This document will take you through the basic steps required to install and set up your SMP 16,
install the Microsoft Windows-based configuration and maintenance tools, make the tools aware
of your SMP, and load the SMP firmware. You will also find diagrams of all the connections and
cabling required to connect your devices to the SMP 16.

Models
The SMP 16, that can be mounted in a 19-inch rack, comes in two versions, both of which have
the same basic characteristics:

‰ The SMP 16/CP is a communications processor equipped with 16 RS-232/422/485


universal serial ports, 2 Ethernet ports and an internal modem.
‰ The SMP 16/SG has, in addition, a series of accessories and options that makes it an
ideal communications gateway for all your automation projects.

SMP 16 Installation Guide • 1


Getting assistance with our products
If you have any questions regarding the performance, application, testing or repair of this or any
other component of the Cybectec product line, do not hesitate to contact us. Our staff will be
happy to assist you.
Cybectec Technical Support
Cooper Power Systems
Energy Automation Solutions
730 Commerciale Street, Suite 200
Saint-Jean-Chrysostome, Quebec
Canada G6Z 2C5
Email: [email protected]
Phone: (418) 834-0009
Fax: (514) 227-5256
For emergency service on weekends and holidays, you can reach us between 8 a.m. and
5 p.m. EST. Simply leave your name and phone number on our pager at (418) 260-6000, and we
will get back to you as soon as possible.

Related documentation
This document provides you with basic installation instructions for the SMP 16. In the interest of
protecting the environment by reducing the amount of paper used, we put all the documentation on
the CD-ROM you received with the product. Should you want printed documents, you can order
them from Cooper using reference number DPRN-0102.

The following documents on your CD-ROM should prove helpful to you once you have gone
through this quick installation:

‰ SMP Gateway User Manual, GUI-00316-00001 T. This document takes you through the
steps required to configure your SMP and to test your configuration, tells you how to connect
the SMP to a control center and to your devices, and describes the SMP's advanced features.

‰ SMP 16 Diagnostics Reference Guide, GUI-00316-00036 T. This document takes you


through the steps required to run diagnostic tests on the SMP 16.

‰ Master Protocol Common Concepts. This document describes the concepts and settings
common to the protocols used by most substation devices.

2 • SMP 16 Installation Guide


Unpacking your SMP gateway

When unpacking the SMP gateway, make sure you have everything that appears on the packing
slip. If the packaging seems damaged, contact the transport company immediately. For any other
problem, do not hesitate to contact us (see “Getting assistance with our products”, page 2).

The section that follows describes the SMP 16 front and back panels.

Front panel
Figure 1 below shows the SMP 16/SG front panel. For the SMP 16/CP, the name shown on the
panel is “16/CP”.

1 4 8 10 11
3 6 9 12

ENET1 SYNC ST1 A B


RXD
TXD

2 ENET2 GRP ST2 SELECT C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C M CONSOLE USB

5 Substation
Modernization Platform
1 6 /S G

Figure 1 Front Panel

SMP 16 Installation Guide • 3


Identification Description
1 Power LED.
This LED indicates the combined state of the SMP's 1.8 V, 3.3 V, 5 V and
12 V power.

Color Meaning
Off The SMP is powered off.
Green All voltages are at their optimal level.
Amber At least one voltage is below its alarm threshold.
Red All voltages are below their alarm thresholds.
2 Watchdog timer LED.
When the SMP is running, the watchdog timer resets the SMP if the
software stops working properly.
During startup, the LED flashes and goes from red while the bootstrap is
executing, to amber once Windows CE has started, to green if the SMP has
started properly.
You can interpret the LED as follows:

Color Meaning
Green The SMP started normally and is working properly.

Amber The settings are incorrect and the SMP did not start.

Off The SMP is powered off.

3 ENET1 Ethernet LEDs.


ENET2
These two LEDs indicate the speed and activity on the two Ethernet
connectors located on the back panel.

Color Meaning

Off There is no activity on the Ethernet port or the SMP is not


connected to a network via this port.
Green The Ethernet port is set-up as 100 Mb/s, full duplex
(100BaseTX or 100BaseFX).

Blinking Messages are currently being exchanged at 100 Mb/s.


green

Amber The Ethernet port is set up as 10 Mb/s, full duplex


(10BaseTX).

Blinking Messages are currently being exchanged at 10 Mb/s.


amber

4 SYNC Clock synchronization LED.


This LED indicates whether the SMP is connected to an external clock.

Color Meaning

Green The SMP time is synchronized with an external clock,


with SNTP, or the SMP 16 GPS Clock option.

4 • SMP 16 Installation Guide


Identification Description
Amber, Synchronizing. The external clock signal is
blinking synchronizing.
every second
Amber Free running, the system is no longer synchronized to
the external signal and runs on the internal clock.
Red Invalid, the synchronization source is in error. This state
corresponds to an alarm. The external source is failing.
Off There is no connection to an external clock or SNTP is
not synchronized.
5 GRP SMP redundancy status LED.
This LED indicates the status of a redundant SMP configuration. A
redundant SMP configuration consists of two SMPs.

Color Meaning

Off The SMP is not part of a redundant configuration.

Green The SMP is active.

Amber The SMP is on standby.

Blinking The SMP is active and has detected a failure condition, but
green there is no backup SMP. The SMP will go on standby as
soon as a backup is available.
Blinking The SMP is on standby, but has detected a failure
amber condition. It will not become active unless the other SMP
is no longer available.
Blinking IP address conflict. Another device owns the IP address
red selected for the redundancy group.
6 ST1 Status LED 1.
This LED indicates the various steps performed during system startup, as
follows:

Color Meaning

Off Initial state.

Blinking Windows CE startup.


red
Red The SMP Gateway application cannot start.
This state (Max Safe Mode) can occur when the SMP
Gateway application is not loaded, for example. Refer to
“Troubleshooting” in the SMP Gateway User Manual,
GUI-00316-00001 T.
Blinking SMP Gateway startup and initialization of the basic
amber components.

SMP 16 Installation Guide • 5


Identification Description
Amber Configuration problem.
This state (Safe Mode) can occur when the configuration
file is not loaded on the SMP, for example.
Blinking The configuration file is loaded and the protocols are in the
green process of being loaded.
Green The SMP is operational.

7 ST2 Reserved for custom applications.


8 SELECT On both models, if you hold down this button for several seconds, you will
test the front and back panel LEDs. If all the LEDs are working properly:
‰ On the front panel, the RXD LEDs turn green, the TXD LEDs turn red,
and all the other LEDs turn amber.
‰ On the back panel, the LEDs on either side of the two Ethernet ports
light up.
If a LED doesn't light up, then it is not working. The test comes to an end
when you release the button.
On the SMP 16/SG, the SELECT button also allows you to see the activity
on the TxD and RxD signals of the various connector modules located on
the back panel. Each time you press the button, you display in turn the
state of the A module, the B module, the C module, and the D module.
The corresponding LED (A, B, C or D) lights up to indicate which module
is currently being monitored. Note that a given LED is not available unless
the corresponding module is installed.
9 A, B, C, D On the SMP 16/CP, only LED A is available. It is always lit, and the RXD
and TXD LEDs show the signal activity of the module A serial ports
located on the back panel.
On the SMP 16/SG, LED A is always available, whereas LEDs B, C and D
are available only if the corresponding module is installed. Each time you
press the SELECT button, without holding it down, the available LEDs
light up in turn, each showing the activity of the corresponding module
located on the back panel.
10 RXD RxD and TxD signal activity LEDs. Each row has 18 LEDs, labeled 1 to
TXD 16, C and M, respectively.
LEDs 1 to 16 represent back panel ports 1 to 16 of module A, B, C or D,
depending on whether LED A, B, C or D, next to the SELECT button on
the front panel, is lit.
LED C represents the console port located on the front panel, while LED
M represents the modem port located on the back panel.
Each of these LEDs indicates the state of the RxD or TxD signal, as
follows:

Serial Port Module


RXD TXD
Meaning
LED LED
Off Mark state (level 1 on TTL side of RxD signal).

Blinking Reception of a data frame.


green

6 • SMP 16 Installation Guide


Identification Description
Off Mark state (level 1 on TTL side of TxD signal).

Blinking Transmission of a data frame.


red

Ethernet Switch Module


RXD TXD
Meaning
LED LED
Green Off The link is active and configured at 100 Mb/s,
but there is no data transmission or reception.
Blinking Off Transmission or reception of a data frame at
green 100 Mb/s.
Not lit Red The link is active and configured at 10 Mb/s,
but there is no data transmission or reception.
Off Blinking Transmission or reception of a data frame at
red 10 Mb/s.
Off Off The SMP is not connected to a network via this
port of the Ethernet switch.
11 Console DCE-configured RS-232 console port.
This port is used to configure the SMP settings via a connection to a PC
equipped with a standard serial port.
12 USB These 2 USB ports are intended for custom applications.

Table 1 Front Panel - SMP 16/CP and SMP 16/SG

Back panel
Figure 2 below shows the SMP 16/CP back panel.

1 2
3 4 5 6 7 8 9

IN OUT
+ +

10

11

16 15 14 13 12

Figure 2 SMP 16/CP Back Panel

SMP 16 Installation Guide • 7


Figure 3 below shows the SMP 16/SG back panel with 2 expansion modules: a serial port module
in slot B, and an Ethernet switch in slot D. The SMP 16/SG can have either 2 serial port
expansion modules, or 1 serial port expansion module and 1 Ethernet switch.

1 2 3 4 5 6 7 8 9

10

11

17 16 15 14 13 12

Figure 3 SMP 16/SG Back Panel

Identification Description
1 MODEM This modem port is used to plug in a telephone line so that the
SMP 16 can communicate with a control center or with equipment in
the field via a dialup connection.
2 Serial Module A has 16 serial communication ports and is standard on both
Communications SMP 16 models. You can configure these ports for RS-232, RS-422
Port or RS-485 communication. The SMP 16 distributes demodulated
IRIG-B on all 16 ports.
3 GPS Antenna input for the optional GPS clock receiver.
4 VIDEO This VGA port, which is used to plug in a monitor, is intended for
custom applications.
5 USB These 2 USB ports are intended for custom applications.
6 ENET1/ENET2 2 10/100BaseTX Ethernet connectors.
These are RJ-45 shielded connectors used to connect the SMP 16 to a
network.
There is a green LED on either side of the connector. The left LED
indicates the link speed, while the right LED indicates the activity on
the port:

Left Right
Meaning
LED LED
Not lit The Ethernet port is set up as 10 Mb/s, full
duplex (10BaseTX).
Lit The Ethernet port is set up as 100 Mb/s,
full duplex (100BaseTX).

8 • SMP 16 Installation Guide


Identification Description
Not lit There is no activity on the Ethernet port or
the SMP is not connected to a network via
this port.
Lit The Ethernet port is connected to a
network at a speed of 10 Mb/s or
100 Mb/s, depending on the state of the
left LED.
Blinking Messages are currently being exchanged at
10 Mb/s or 100 Mb/s, depending on the
state of the left LED.
7 Alarm connectors 2 relay contacts: one normally closed (NC), the other normally open
(NC NO) (NO).
The NC contact remains closed until the SMP has started and is fully
operational. Thereafter, the contact is open if the SMP is working
properly. In case of a failure, the watchdog timer resets the SMP and
the NC contact closes during the restart.
The NO contact is open during startup and stays open thereafter,
unless it is closed by an application.
8 MOD BNC connector for the transmission or reception of a modulated
IRIG IRIG-B signal. The connector is set up via SMP 16 jumpers.
9 IRIG Terminal box for the transmission and reception of a demodulated
IN OUT IRIG-B signal.
10 PCCARD As an option, a slot used to add a PC card.
11 Power inlet AC / DC power inlet.
A retention clip keeps the connector in place.
12 Grounding screw Screw-in ground connection terminal.
We recommend that you use a 14-6 AWG wire.
13 Fuse mounting block Dual-fuse mounting block.
14 Identification plate Identification plate showing the following information:
‰ Model number
‰ Manufacturing date
‰ Purchase order number
‰ Electrical characteristics

15 ENET1 ENET2 As an option, a dual 100 Mbps optical interface for a 1300 nm
OUT IN OUT IN multimode fiber with full-duplex ST connectors. This option includes
an adaptor for a PC card (PCMCIA).
Note that if you install optical Ethernet, the metallic Ethernet ports are
still available. However, you cannot use all 4 ports at the same time.
You can use the 2 fiber-optic Ethernet ports, or the 2 metallic Ethernet
ports, or one of each.
16 Serial number Serial number identification plate.
17 Expansion Modules On the SMP 16/SG, up to 2 expansion modules can be installed. The
location of the modules changes depending on the models installed.
A serial port expansion module has the same characteristics as the

SMP 16 Installation Guide • 9


Identification Description
standard serial port module (see no. 2 in this table).
An Ethernet switch provides 16 ports, in one of the following
configurations:
‰ 16 RJ-45 metallic Ethernet ports;
‰ 16 LC optical Ethernet ports;
‰ 8 RJ-45 metallic Ethernet ports and 8 LC optical Ethernet ports.
Expansion modules are factory-installed.

Table 2 Back Panel - SMP 16/CP and SMP 16/SG

10 • SMP 16 Installation Guide


Installing your SMP gateway

Introduction
To install the SMP 16, you will follow these simple steps:

‰ Rack-mount the SMP.


‰ Connect the SMP to the power supply.
‰ If you have an SMP 16/SG with an Ethernet switch expansion card, set up the cabling so that
you can connect to your substation LAN.

Rack-mounting
To install the SMP in a 19-inch rack:

‰ Install the rack-mount brackets on the SMP 16, using the 8 screws and the two brackets
provided to that effect (see Figure 4). For the SMP 16/CP model, early models have integrated
brackets.

Figure 4 Installing the rack-mount brackets

‰ Bolt down the SMP with 4 M5 screws.


‰ Connect the ground to the grounding screw located in the bottom right-hand corner of the
SMP back panel. We recommend that you use a 14-6 AWG wire.

SMP 16 Installation Guide • 11


‰ If a touch screen is provided with the system, connect its output to the VIDEO connector (no.
4 on Figure 3) SMP gateway. Connect either the USB or RS-232 cable for the touch
information, following the instructions you were given by your company, between the touch
screen and the gateway. Also connect the power cable.

Connecting the SMP to the power source


The SMP is available with different power supply options.

You can connect AC or DC power cables to the SMP 16. Screw terminals on the left (see the
following figure) are intended for DC and the right-hand side screws are intended for AC.

To connect the SMP to 120 volts AC:

‰ First tighten the 120-volts screws onto the bare ends of the power cable. The green wire goes

on the chassis ( ) screw as indicated on the following illustration. Only then you should
connect the other end in the power outlet.

Figure 5 Installing the power cable

To connect the SMP to the power source:

‰ Plug the universal power cable into the SMP power inlet at one end and into the power outlet
at the other end. The cable is included with the SMP.

‰ Install the cable retention clip in order to prevent accidental disconnection.

The power supply LED should turn green and the watchdog timer LED should start blinking.

If the power supply LED turns amber, there is a problem with one of the voltages:

‰ Make sure you are using the appropriate power source.


‰ If the power source is correct, contact the Cybectec technical support group.

If the LEDs don’t come on:

12 • SMP 16 Installation Guide


‰ Check all the connections.
‰ If the problem persists, contact the Cybectec technical support group.

Connecting the SMP 16/SG to the substation Ethernet


switch
If you have an SMP 16/SG with an Ethernet switch expansion card installed, proceed as follows to
connect to your substation LAN:

‰ With a standard network cable, connect the SMP's ENET 1 port and a port of your choice on
the Ethernet switch.
‰ Connect another port on the Ethernet switch to your substation LAN, using a second network
cable.

The figure below shows an example of this cabling.

TO SUBSTATION LAN

Figure 6 Sample Ethernet Switch Cabling

SMP 16 Installation Guide • 13


Setting up 2 SMPs in a
redundant configuration

When you set up 2 SMPs in a redundant configuration:

‰ Each device is connected to both SMP gateways by a Y-cable.

‰ Each SMP has its own GPS antenna.

‰ Each SMP gateway may be connected to two separate Ethernet switches.

‰ Both SMP gateways are connected by two different redundancy links, Ethernet or serial, to
monitor their operational status.

The connection type is selected in SMP Manager.

If serial redundancy links are used, you have to set-up a physical link between the 2 SMPs.
Whether you are using RS-232 or RS-422 communication, use a standard DB9 cable and
disconnect pin 4 and pin 6 (see Figure 7).

Once the SMPs are connected to each other, you have to connect each device to both SMPs. For
standard RS-232 communication, use splitter cable CABC-0112.

SMP DEVICE
DTE DTE
DB9 DB9

RXD 2 2 RXD
TXD 3 3 TXD
+IRIG-B 4 4 +IRIG-B
SG 5 5 SG

-IRIG-B 6 6 -IRIG-B
RTS 7 7 RTS
CTS 8 8 CTS

Figure 7 Serial redundancy link cable between two SMP 16

14 • SMP 16 Installation Guide


Connecting devices to your SMP
gateway

Your SMP gateway supports RS-232, RS-422 and RS-485 2-wire and 4-wire serial
communication modes. This chapter contains the pinouts of the SMP 16 console port and
communication ports, as well as diagrams of the cabling required to connect your devices to the
SMP 16.

Pinouts

Console port
The console port is located on the front of the SMP 16 and is used for basic device configuration
and to run diagnostic programs.

The connector is a DB9 female connector configured in RS-232 DCE, to allow the use of a direct
cable (CABC-0107) connection with the PC, which is a DTE device. The RS-232 standard
defines the signal names with respect to the DTE. As a result, pin 2 (for example) is called RXD
and is an input on the PC (the DTE), but an output on the console (the DCE).

Signal Pin Description In/Out


DCD 1 Data Carrier Detect Out
RXD 2 Received Data Out
TXD 3 Transmitted Data In
DTR 4 Data Terminal Ready In
GND 5 Signal ground -
DSR 6 Data Set Ready Out
RTS 7 Request To Send In
CTS 8 Clear To Send Out
GND 9 Signal ground -

Table 3 Console connector pin assignments

SMP 16 Installation Guide • 15


Serial communication ports
This section describes the signals of the DB9 connectors located on the back panel of the SMP 16.
Depending on the selected configuration, the serial communication ports, which are configured in
DTE, can operate in RS-232, RS-422 or RS-485 mode. In this section, you will find a table for
each of these configurations. Whenever a pin can have two functions, the default function is
shown in bold letters. Pins 4 and 6 are set up to distribute an IRIG-B signal, so you can
synchronize Schweitzer relays to the SMP 16. If you want to change the configuration of the
serial port pins, you can do so via the SMP 16 jumpers, as explained in Appendix B.

FEMALE DB9
5 1

9 6

Figure 8 Locating pin 1 on the DB9 connectors

Serial communication ports in RS-232 DTE mode

Signal Pin Description In/Out


DCD / +5V 1 Data Carrier Detect / +5 V In / -
RXD 2 Received Data In
TXD 3 Transmitted Data Out
+IRIG-B / DTR 4 IRIG-B / Data Terminal Ready Out / Out
GND 5 Signal ground -
-IRIG-B / DSR 6 IRIG-B reference / Data Set Ready Out / In
RTS 7 Request To Send Out
CTS 8 Clear To Send In
GND / RI 9 Signal ground / Ring Indicator - / In

Table 4 Serial port connector pin assignments in RS-232 mode

Serial communication ports in RS-422 or RS-485 4-wire mode

Signal Pin Description In/Out


NC / +5V 1 Not connected / +5 V -
RXDA 2 A – Received data (–) In
TXDA 3 A – Transmitted data (–) Out
+IRIG-B / NC 4 IRIG-B / Not connected Out / -

16 • SMP 16 Installation Guide


Signal Pin Description In/Out
GND 5 Signal ground -
-IRIG-B / NC 6 IRIG-B reference / Not connected Out / -
TXDB 7 B – Transmitted data (+) Out
RXDB 8 B – Received data (+) In
GND / NC 9 Signal ground / Not connected -

Table 5 Serial port connector pin assignments in RS-422 or RS-485 4-wire mode

Serial communication ports in RS-485 2-wire mode


Signal Pin Description In/Out
NC / +5V 1 Not connected / +5V -
NC 2 Not connected -
TXRXDA 3 A – Transmitted and received data (–) In / Out
+IRIG-B / NC 4 IRIG-B / Not connected Out / -
GND 5 Signal ground -
-IRIG-B / NC 6 IRIG-B reference / Not connected Out / -
TXRXDB 7 B – Transmitted and received data (+) In / Out
NC 8 Not connected -
GND / NC 9 Signal ground / Not connected -

Table 6 Serial port connector pin assignments in RS-485 2-wire mode

Connecting devices using RS-232 mode


This section provides additional information on the cabling required to connect the SMP 16 to a
device using RS-232.

Connecting to Schweitzer relays


By default, pins 4 and 6 of the SMP 16 serial ports are configured for IRIG-B distribution, which
makes the serial ports pin-to-pin compatible with Schweitzer relays. To connect an SEL relay to
the SMP 16, use the following cable:

SMP 16 Installation Guide • 17


SMP DEVICE
DTE DTE
DB9 DB9

RXD 2 2 RXD
TXD 3 3 TXD
+IRIG-B 4 4 +IRIG-B
SG 5 5 SG
-IRIG-B 6 6 -IRIG-B
RTS 7 7 RTS
CTS 8 8 CTS

Figure 9 SMP cable pinout for Schweitzer relays

Connecting to other manufacturers' devices


You should be able to connect most manufacturers' devices to the SMP 16 using a standard null
modem cable, since they generally do not use the modem signals. However, if your device does
not support IRIG-B input on pins 4 and 6:

‰ Change the configuration of pins 4 and 6 via the SMP 16 jumpers, as discussed in Appendix
B, and then use a standard null modem cable.

Or

‰ Use a cable in which you disconnect pins 4 and 6.

The figure below illustrates a standard RS-232 null modem cable.

SMP DEVICE
DTE DTE
DB9 DB9

DCD 1 1 DCD
DSR 6 6 DSR

DTR 4 4 DTR

RXD 2 2 RXD
TXD 3 3 TXD
SG 5 5 SG
RTS 7 7 RTS
CTS 8 8 CTS

18 • SMP 16 Installation Guide


Figure 10 Standard RS-232 Null Modem Cable

Connecting devices using RS-422 or RS-485 4-wire


mode
This section provides additional information on the cabling required to connect the SMP 16 to a
device using RS-422 or RS-485 4-wire mode.

There are no standard cables for RS-422 or RS-485 4-wire mode. Furthermore, you have to
adhere to the following rules:

‰ Pins having the same polarity have to be wired together between the SMP and the device.
There is no standard that defines which of A or B is positive or negative. Refer to the pinouts
(page 16), for the polarity of the various pins on the SMP ports. For information on the
device polarity, consult the device documentation.

‰ The RS-422 and RS-485 4-wire mode specification indicates that RXD and TXD pairs must
use a twisted cable.

To connect a device to the SMP 16, use the following cabling:

SMP 16 DEVICE

RXDA 2 TXDA
TXDA 3 RXDA
GND 5 GND
TXDB 7 RXDB
RXDB 8 TXDB

Figure 11 Cabling for connecting a device using RS-422 or RS-485 4-wire mode
using termination resistors

The RS-485 Standard allows a balanced transmission line to be shared in party-link multidrop
mode. As many as 32 transmitter/receiver pairs can share a multidrop network as long as 4,000
feet.

The figure below shows a 2-wire multidrop network. In order to work properly, the transmission
line is terminated at both ends but not at drop points in the middle of the line. Normally,
termination should be used with high data rates and long transmission lines, but beware: some
devices show errors even with short transmission lines and low data rates. The typical resistor
value is 120 Ω. A resistor value lower than 90 Ω is not recommended.

SMP 16 Installation Guide • 19


4000 FT

TERMINATION RESISTORS AT BOTH ENDS ONLY

B A
TX (-) RX (-)
A TR TR B
TX (+) RX (+)
B A
RX (-) TX (-)
A TR TR B
RX (+) TX (+)

GND GND

DEVICE N
SMP 16

A A
RX (-) RX (-)
B B
RX (+) RX (+)
A A
TX (-) TX (-)
B B
TX (+) TX (+)

GND GND

DEVICE 1 DEVICE 2

Figure 12 RS-485 4-Wire Multidrop Device Network

Connecting devices using RS-485 2-wire mode


This section provides additional information on the cabling required to connect the SMP 16 to a
device using RS-485 2-wire mode.

There are no standard cables for RS-485 2-wire mode. Furthermore, you have to adhere to the
following rule:

‰ Pins having the same polarity have to be wired together between the SMP and the device.
There is no standard that defines which of A or B is positive or negative. Refer to the pinouts
(page 17), for the polarity of the various pins on the SMP ports. For information on the
device polarity, consult the device documentation.

To connect a device to the SMP 16, use the following cabling:

SMP 16 DEVICE

TXRXDA 3 TXRXDA
GND 5 GND
TXRXDB 7 TXRXDB

Figure 13 Cabling for connecting a device using RS-485 2-wire mode


using termination resistors

20 • SMP 16 Installation Guide


The RS-485 standard allows a balanced transmission line to be shared in party-link multidrop
mode. As many as 32 transmitter/receiver pairs can share a multidrop network as long as 4,000
feet.

The figure below shows a 2-wire multidrop network. In order to work properly, the transmission
line is terminated at both ends but not at drop points in the middle of the line. Normally,
termination should be used with high data rates and long transmission lines, but beware: some
devices show errors even with short transmission lines and low data rates. The typical resistor
value is 120 Ω. A resistor value lower than 90 Ω is not recommended.

4000 FT

TERMINATION RESISTORS AT BOTH ENDS ONLY

B A
TX (-) RX (-)
A TR TR B
TX (+) RX (+)
B A
RX (-) TX (-)
A B
RX (+) TX (+)

GND GND

A A
TX (-) TX (-) DEVICE N
SMP 16
B B
TX (+) TX (+)
A A
RX (-) RX (-)
B B
RX (+) RX (+)

GND GND

DEVICE 1 DEVICE 2

Figure 14 RS-485 2-wire multidrop device network

SMP 16 Installation Guide • 21


Setting up your SMP gateway

Before you can use your SMP gateway, you need to set its date and time and configure its network
settings. You will use a terminal emulation program, such as Windows HyperTerminal, to
communicate with the SMP gateway from your PC. HyperTerminal is a basic communications
program provided with the Windows operating system.

Network Configuration Concepts


This section briefly defines the following network configuration terms that are mentioned
throughout the document:

‰ IP address
‰ Subnet mask
‰ Default gateway address
‰ DHCP
‰ DNS server
‰ WINS server

IP address
The IP address, which is unique to each device, is used by the device to communicate on a TCP/IP
network. It consists of four numbers from 0 to 255, separated by periods, such as 125.90.234.12.

Subnet mask
A TCP/IP network is subdivided into subnetworks. All devices within a particular subnetwork can
communicate with one another via their IP addresses. If all devices with IP addresses of the form
134.22.10.xxx were in the same subnetwork, their subnet mask would be 255.255.255.0.

Default gateway address


If your SMP needs to communicate with a device outside its subnetwork, it has to go through a
device referred to as a default gateway, which has IP addresses of devices on other subnetworks.

22 • SMP 16 Installation Guide


DHCP
DHCP stands for "Dynamic Host Configuration Protocol". It enables your SMP to extract its IP
address, subnet mask and default gateway address dynamically from a server. This reduces the
work necessary to administer a large IP network.

DNS server
A DNS server allows you to use a symbolic name rather than an IP address for a substation device
or a control center. For example, you may want to refer to a device as relay6.mycompany.com.
When you use a symbolic name, the DNS server looks up the name and translates it to an IP
address. In most cases, the network administrator uses a special tool to inform the DNS server of
the IP address that is associated with a particular symbolic name; certain devices, however,
dynamically register this conversion information with the DNS server on startup.

WINS server
A WINS (Windows Internet Name Service) server allows you to refer to your SMP by its
symbolic name rather than its IP address. The symbolic name of your SMP is "SMP", followed by
its serial number, for example: SMP2000973. The WINS server translates the symbolic name to
the IP address. At startup, your SMP informs the WINS server of its symbolic name and IP
address; if you are using DHCP, the SMP waits until it has received an IP address from the DHCP
server before registering the information with the WINS server.

Connecting your PC to the SMP gateway


To connect your PC to the SMP gateway:

‰ Use a standard RS-232 direct cable equipped with a DB9 male connector at one end and a
DB9 female connector at the other end (CABC-0107). Note that if you are using a portable
computer that does not have an external serial port, you will need to use a USB to RS-232
serial converter.

‰ Connect the male DB9 connector to the SMP's console port located on the front panel of the
SMP and the female DB9 connector, to the PC's serial communications port (typically COM1
or COM2).

Starting HyperTerminal
Use the following procedure to start up HyperTerminal:

‰ Start HyperTerminal.
‰ Click the Start button on the Windows taskbar.
‰ Point All Programs, then Accessories, then Communications.
‰ In the Communications menu, click HyperTerminal.

‰ In the Connection Description dialog box, in the Name text box, type a name (such as SMP)
to the connection and select an icon, as illustrated below.

SMP 16 Installation Guide • 23


‰ In the Connect To dialog box, at the Connect using list box, choose the communications
port.
The following illustration shows COM1 as the choice, but you can choose another port based
on your own PC configuration. Click OK.

‰ Choose the following connection properties:


‰ Bits per second: 38400
‰ Data bits: 8
‰ Parity: None
‰ Stop bits: 1
‰ Flow control: None

24 • SMP 16 Installation Guide


You are now ready to start entering commands that you will see in the HyperTerminal screen.

SMP 16 Installation Guide • 25


Setting up the SMP 16
To set up the SMP 16, you will restart the device. This will cause a series of prompts to appear in
your HyperTerminal window. These prompts will guide you through the configuration process.

Proceed as follows:

‰ Turn off the power to the SMP 16, and then power it up again.

The HyperTerminal window displays a trace of the startup process, as well as the current TCP/IP
settings.

‰ At the prompt, press Enter to access the Command mode menu.

‰ If security is configured, a login prompt will be displayed. Type your login name and your
password.

The available commands are:

‰ S to set the clock.


‰ C to configure the TCP/IP settings.
‰ U to update the firmware.
‰ F to reset the SMP configuration to the factory defaults.
‰ D to start the online diagnostics.
‰ M to start the SMP in Max Safe mode.
‰ W to start the SMP.

Proceed in the following order:

‰ set the clock;


‰ configure the TCP/IP settings;
‰ update the firmware, if required.

Setting the date and time


You need to specify the time in UTC (GMT), as all Cybectec software assumes that the SMP is set
to UTC.

To know your GMT time:

‰ Double-click on the time display, on the Windows taskbar of your PC.


‰ In the Date and Time Properties dialog, click on the Time Zone tab.

26 • SMP 16 Installation Guide


‰ Your time zone, relative to the GMT reference, is shown at the top of the page.
In the example, we are in Eastern Standard Time, which is GMT time minus 5 hours. So if
the time on your Windows taskbar shows that it is currently 11:30 a.m., then GMT time is
4:30 p.m., which is expressed as 16:30 h.

Note:

As indicated at the bottom of the dialog, Windows can automatically adjust the time on the
taskbar for daylight saving time. However, in our example, the Date and Time Properties
dialog will continue to display GMT minus 5 hours. You have to use GMT minus 4 hours for
daylight saving time. Indeed, you have to make this kind of adjustment for all time zones
when you are in daylight saving time.

To set the date and time:

‰ Enter the clock setting command:


S

You are prompted for the date:

‰ Enter the date in YYYY/MM/DD format.

You are prompted for the time:

‰ Enter the GMT time in HH:mm:ss format.

The date and time you specified are displayed in the HyperTerminal window. For example:
Current GMT time: 2004/12/07 16:30:00

SMP 16 Installation Guide • 27


Configuring your TCP/IP settings
To configure your TCP/IP settings:

‰ Enter the TCP/IP configuration command:


C
You will see the following prompts:

ENET1 TCP/IP Configuration


-----------------------------------------------------------------
Obtain an IP Address Automatically (y/n) [n ] :
IP Address [nnn.nnn.nnn.nnn ] :
Subnet Mask [nnn.nnn.nnn.nnn ] :
Default Gateway [nnn.nnn.nnn.nnn ] :
Primary DNS [ ] :
Primary WINS [ ] :
Use fiber optic interface (y/n) [n ] :

ENET2 TCP/IP Configuration


-----------------------------------------------------------------
Obtain an IP Address Automatically (y/n) [n ] :
IP Address [nnn.nnn.nnn.nnn ] :
Subnet Mask [nnn.nnn.nnn.nnn ] :
Default Gateway [nnn.nnn.nnn.nnn ] :
Primary DNS [ ] :
Primary WINS [ ] :
Use fiber optic interface (y/n) [n ] :

RAS Configuration
-----------------------------------------------------------------
Automatically configure RAS (y/n) [y ] :
IP Pool Starting Address [100.100.100.1 ] :
IP Pool Address Range [10 ] :
Access Caller's Local Area Network (y/n) [n ] :
Update configuration with these values? (y/n/q)

These prompts are discussed below.

Specifying whether you want to obtain an IP address automatically


You are now asked whether you want to obtain an IP address automatically for the Ethernet port
or PC card. This means, in effect, that you want to enable DHCP.
Obtain an IP Address Automatically (y/n) [n ] :
‰ Press Enter to accept the proposed negative answer, which is, in fact, the typical answer and
should probably be your choice. For a brief explanation of DHCP, refer to the description on
page 23.

28 • SMP 16 Installation Guide


Or

‰ Reply in the affirmative:


y

If you reply affirmatively, the values you enter for the IP address of your SMP, the subnet mask
and the default gateway address will not be used, as these will be dynamically assigned by the
DHCP server.

Setting the IP address of the Ethernet ports or the optional PC card


A default IP address is displayed.
IP Address [ nnn.nnn.nnn.nnn ] :
‰ Enter the IP address of the Ethernet port or PC card.

You should assign consecutive IP addresses to the two Ethernet ports. However, if you plan to
connect your SMP to two different networks, the two Ethernet ports will have completely different
IP addresses.

If you do not know which IP address to assign to the Ethernet port or PC card, see your network
administrator.

Setting the subnet mask for the Ethernet ports or the optional PC card
A default subnet mask is displayed.
Subnet Mask [ nnn.nnn.nnn.nnn ] :
‰ Enter the subnet mask for the Ethernet port or PC card.

You should assign the same subnet mask to the two Ethernet ports. However, if you plan to
connect your SMP to two different networks, the two Ethernet ports may have different subnet
masks.

If you do not know the subnet mask for the Ethernet ports or PC card, see your network
administrator.

Setting the default gateway IP address for the Ethernet ports or the optional PC
card
A default gateway IP address is displayed.
Default Gateway [ nnn.nnn.nnn.nnn ] :
‰ Enter the IP address of the default gateway for the Ethernet port or PC card.

You should assign the same default gateway IP address to the two Ethernet ports. However, if
you plan to connect your SMP to two different networks, the two Ethernet ports may have
different default gateway addresses.

If you do not know the default gateway address for the Ethernet port or PC card, see your network
administrator.

SMP 16 Installation Guide • 29


Setting the IP addresses of the DNS and WINS servers
You are now prompted for the IP address of the primary DNS server.
Primary DNS [ ]:
If you plan to use symbolic names rather than IP addresses to refer to your substation devices or
control centers, you will need to specify the IP address of the DNS server. Most users, however,
do not use symbolic names, so entering a DNS server IP address is optional. For a brief
explanation of what a DNS server does, refer to the description on page 23.

‰ If you do not intend to use symbolic names, simply press Enter on your keyboard.
‰ If you plan to use symbolic names, enter the IP address of the DNS server.

You are now prompted for the IP address of the primary WINS server.
Primary WINS [ ]:
The symbolic name of your SMP is "SMP", followed by its serial number, such as SMP2000973.
If you plan on referring to your SMP by its symbolic name, you will need to specify the IP address
of the WINS server. Most users, however, do not use symbolic names for their SMPs, so entering
a WINS server IP address is optional. For a brief explanation of what a WINS server does, refer
to the description on page 23.

‰ If you do not intend to refer to your SMP by its symbolic name, simply press Enter.
‰ If you plan to use the symbolic name, enter the IP address of the WINS server.

Specifying whether you are using the fiber-optic Ethernet interface


Setting up the Ethernet ports includes specifying whether you are using the fiber-optic Ethernet
interface:
Use fiber optic interface [n ] :
‰ If you do not use this interface, press Enter in order to accept the negative response.

Or

‰ If you do use this interface, type an affirmative answer:


y

Configuring RAS connection settings


Your users may want to access the SMP 16 using a network connection, even though they are not
actually connected to a LAN or WAN. RAS (Remote Access Service) is available for this
purpose. The user connects to the SMP 16 using a dial-up, modem or direct connection. He then
establishes himself as a RAS client, and the SMP 16 as the RAS server.

If your users will use RAS to access the SMP 16, you need to establish the RAS settings for the
SMP 16.

‰ Simply use the automatic configuration:


Automatically configure RAS (y/n) [y ] :

30 • SMP 16 Installation Guide


When you select the automatic mode, numbers are assigned so that if another gateway is on the
network, no conflict will occur.

Or

‰ If you enter a specific IP starting address, you also need to state the IP pool size. The IP pool
consists of IP addresses that the SMP 16 assigns dynamically to itself and the remote user
when the user establishes a RAS connection.

‰ Enter the first IP address in your IP pool (if requested by your network administrator).

For example:
100.100.100.9

The HyperTerminal window now displays a value for the number of IP addresses in the
IP pool.
IP Pool Address Range [10 ] :
‰ Press Enter to accept the proposed value.

Or

‰ Enter the number of IP addresses you want to have in your IP pool.

For example:
16

In our example, the IP pool would have the following 16 IP addresses:


100.100.100.9
100.100.100.10
100.100.100.11
.
.
100.100.100.24

You are now asked whether you want to access the caller's local area network. If you answer in
the affirmative, the SMP will use the caller's default gateway address, which will enable it to
access any hosts within the caller's network.
Access Caller's Local Area Network [ n ] :
‰ Press Enter to accept the proposed negative answer, which is the typical answer and should
probably be your choice.

Or

‰ Reply in the affirmative:


y

SMP 16 Installation Guide • 31


Updating the configuration with your network settings
Once you have entered all of your network settings, you receive the following prompt:
Update configuration with these values? (y/n/q)
‰ Reply in the affirmative:
y
Your settings are updated and you receive the following confirmation:
TCP/IP configuration updated successfully.

Note: Once you have configured the network settings, you no longer need to use a
serial cable to connect your PC to the SMP when the SMP is running. The
connection will take place through the network.

Starting the SMP


Now that you have finished configuring your SMP settings, you will start the SMP.

‰ Enter the command to start the SMP:


W

The watchdog LED will be amber and blinking; the ST1 light will be red. Eventually, it will
blink amber and when the SMP gateway configuration is loaded and activated it will become
green.

Testing the SMP network configuration


You can use the Windows ping command to make sure the SMP network settings are configured
correctly:

‰ Click Start on the Windows taskbar, then click Run.

‰ Type “cmd” to open a command prompt window.

‰ At the command prompt, type "ping" followed by the address you have assigned to the first
Ethernet port, or followed by the symbolic name of your SMP. Note that if you are using
DHCP, you have no choice but to use the symbolic name. Here is an example:
ping 134.22.10.150
or
ping SMP2000973

If Windows is able to communicate with your SMP, it will display a message similar to the
following:
Reply from 134.22.10.150: bytes=32 time<1ms TTL=128

Otherwise, it will display the following message:

32 • SMP 16 Installation Guide


Request timed out.

‰ If Windows is unable to communicate with your SMP, verify that you have entered the
network settings correctly.

Note: If your SMP has already been set up and you do not plan to use the SMP
configuration, diagnostic and maintenance tools, you can skip to page 40.

SMP 16 Installation Guide • 33


Installing the SMP Tools and PC
software

Proceed as follows to install the support software on the computer that you will use to manage and
configure your SMP, namely:

‰ JRE (Java Runtime Environment)


This software allows you to view data using the Internet Explorer web browser.

‰ SMP Tools
These programs make it easy for you to configure your SMP gateway, to perform
maintenance functions, and to configure all the devices and communication links in your
substation.

Notes: You must install the components in the order listed above.

If you are upgrading the PC software rather than installing it for the first
time, use the procedure described under "Updating the SMP software and
tools" in the SMP Gateway User Manual, GUI 00316-00001 T, rather than
the instructions presented below.

Requirements
The SMP maintenance and configuration tools are compatible with the following versions of
Microsoft Windows:

‰ Windows 2000, with the latest service packs installed;


‰ Windows XP Professional, with the latest service packs installed.

To make sure you have the latest service packs:

‰ Start Internet Explorer on a computer that is connected to the Internet.

‰ In the Tools menu, click Windows Update, and follow the procedure to update your
computer with the latest service packs and security fixes.

34 • SMP 16 Installation Guide


Installation
To install the required software on your PC, proceed as follows:

‰ Insert the SMP Software and Tools CD-ROM in your computer's CD drive.

Installing JRE
‰ In the Welcome window, click English.
‰ In the left frame of the page, click Installing.
‰ In the page Installing the SMP gateway, click the link Install Java 2 Runtime
Environment.
‰ Follow the installation instructions.

Installing the SMP Tools


The Cybectec SMP Tools include the following applications:

‰ SMP Manager
Manages all the SMPs in your organization. It displays the state of each SMP, manages the
configuration files, and is used to launch the configuration and maintenance tools for any
SMP to which it is connected. It is also used to send new versions of the SMP gateway
application, of Windows CE and of the SMP diagnostics to the SMP.

‰ SMP Config
Used to configure the SMP.

‰ 61850 Config
Used to configure the IEC 61850 and UCA 2.0 protocols on the SMP.

‰ SMP Log
Used to browse through and manage the log files maintained by the SMP.

‰ SMP Stats
Used to browse through and manage a large variety of dynamically updated statistics.

‰ SMP Trace
Used to browse through the real-time traces generated by the SMP.

‰ SMP Connect
Used to establish passthru connections with any IED connected to an SMP, for the purpose of
doing remote configuration and maintenance of IEDs using manufacturer-provided software.

‰ SMP Loader
Used to load or upgrade the secondary bootstrap program. It can also be used to upgrade
Windows CE, although SMP Manager is normally used for this purpose.

SMP 16 Installation Guide • 35


The SMP Tools installation program installs the programs themselves, as well as all required
software.

To install the SMP Tools:

‰ If you are still in the page Installing the SMP gateway, click the link Install SMP Tools.
‰ Follow the installation instructions.
‰ When the installation wizard informs you that the installation is complete, click Finish to exit
the wizard.

36 • SMP 16 Installation Guide


Making the SMP Tools aware of
your new SMP gateway

The first step in using the tools is registering your SMP with SMP Manager so that the SMP
Tools will be aware of your new SMP gateway.

Proceed as follows:

‰ Start SMP Manager:


‰ On the Windows taskbar, click Start.
‰ Point to All Programs, then Cybectec, and then SMP Tools.
‰ In the SMP Tools menu, click SMP Manager.

‰ In the SMP Manager Gateway menu, click Add to add your SMP gateway to the list.

The Gateway Properties dialog box appears.

‰ Enter the name by which you want to identify your SMP gateway.
‰ In the First Address box, type the IP address of the first Ethernet port. You can also type the
address of the second Ethernet port in the Second Address box, although it is not necessary to
do so.

SMP 16 Installation Guide • 37


‰ If the SMP Gateway cannot be directly accessed through the network, but requires a dialup
connection, check the box The gateway is connected over a remote dial-up to prevent SMP
Manager from polling the gateway for its status .
‰ Click Add.

Your new SMP gateway appears in the list, with its current status.

38 • SMP 16 Installation Guide


Loading the SMP firmware

The functions of the SMP gateway are provided by a sophisticated embedded software system that
includes a number of components:

‰ The SMP gateway application, which contains the communication and protocol handling
components of the SMP.

‰ The Windows CE operating system, which provides real-time system services, network
services, and device drivers.

‰ The secondary bootstrap program, which loads the SMP gateway application and the
Windows CE operating system into memory when the SMP starts up.

‰ The resident diagnostics, which allow you to ensure that the SMP is working properly.

These components constitute the SMP's firmware and are normally factory-installed. However, if
your particular situation is different and the firmware is missing, install the components using the
procedure described under "Updating the SMP software and tools" in the SMP Gateway User
Manual, GUI 00316-00001 T.

SMP 16 Installation Guide • 39


Take-off

You are now ready to describe your SMP configuration in detail (specifying protocol component
settings, setting up communication links, defining the data points), connect your SMP gateway to
a control center, and view your data in real time. Turn to the SMP Gateway User Manual, GUI-
00316-00001 T, for instructions and a full discussion of the capabilities of your SMP gateway.

40 • SMP 16 Installation Guide


Appendix A - Characteristics

This appendix includes 2 tables. The first outlines the characteristics of the SMP 16/CP and
SMP 16/SG, while the second outlines the characteristics of the optional unmanaged Ethernet
switch available with the SMP 16/SG.

SMP 16/CP and SMP 16/SG

SMP 16/CP SMP 16/SG


Physical

Height 5.23 in. (133.0 mm) – 3 U

Width 19 in. (482.6 mm)

Length 11.02 in. (280.0 mm)

Power

Voltages 85-264 VAC / 105-370 VDC


or 18-36 VDC,
or 36-75 VDC.

Consumption 25 W 50 W

Ethernet

2 10/100BaseTX ports
2 optional 100BaseFX ports

Serial Ports

Communication modes 16 RS-232/422/485 ports


1 RS-232 console port

Speed 300 bps to 115,200 bps

5 V distribution Configured via the jumpers.


0.4 A to 5 VDC in total, for all 16 ports

IRIG-B distribution Configured via the jumpers.


0.4 A at 4 VDC in total, for all 16 ports (J76 in position 1-2)
0.4 A at 9 VDC in total, for all 16 ports (J76 in position 2-3)

Optional ports 1 or 2 serial port modules, each with


No
16 RS-232/422/485 ports

Modem Built-in 56 kbps V.90 modem

Expansion capability

SMP 16 Installation Guide • A-1


SMP 16/CP SMP 16/SG
4 USB ports, 1 VGA output, 1 PC Card (PCMCIA)
(for custom use)

1 or 2 expansion modules:
‰ Serial port module —
16 RS-232/422/485
‰ 16-port unmanaged Ethernet
switch —
-
16 RJ-45 metallic Ethernet ports
or
16 LC optical Ethernet ports
or
8 RJ-45 metallic Ethernet ports
8 LC optical Ethernet ports

I/O

1 NC alarm contact indicates normal systems operation


1 NO software-controlled relay contact
Electrical characteristics:
250 VAC @ 10 A
250 VAC @ 3 A (PF = 0.4)
24 VDC @ 10 A
48 VDC @ 1 A
125 VDC @ 0.4 A
250 VDC @ 0.25 A
MOV protected

Time Synchronization

Modulated or demodulated IRIG-B input


Demodulated IRIG-B distributed to all connected devices
Automatically sets SMP internal clock
Optional internal GPS clock receiver with 400-nanosecond accuracy

Features

Real-time clock with battery Yes


backup

Built-in watchdog timer Yes

Power supply monitoring Yes

Built-in self-diagnostics Yes

Hardware and software Yes


redundancy support for
mission-critical applications

Passthru connections Yes

Built-in web server Yes

Dialup connections Yes

Automation functions Yes

IEC-61131 compatible Soft- Yes


PLC

Windows-based configuration Yes


and maintenance tools

Supported Protocols

A-2 • SMP 16 Installation Guide


SMP 16/CP SMP 16/SG
DNP3, IEC 60870-5-101/103/104, IEC 61850, UCA 2.0, ICCP, MODBUS, SEL,
and most electrical industry proprietary protocols

Connectivity

Maximum number of device 16/128 128


connections

Maximum number of control 2/64 64


center connections

Maximum number of data 10,000 10,000


points

Environmental Specifications

Ambient operating temperature -40°C to 65°C

Storage temperature -40°C to 85°C

Meets or exceeds the following standards

IEC-61850-3 EMI Immunity Yes


Tests

IEEE-1613 EMI Immunity Yes


Specifications

IEEE C37.90 and IEC 60255 Yes


Protective Relay Standards

TIA-968-A and CS-03 for Yes


Telephone Terminal Equipment

CE Marking for Low-Voltage Yes


Electrical Equipment

Warranty

5-year limited

Table 7 SMP 16 characteristics

SMP 16/SG optional unmanaged Ethernet switch

SMP 16/SG Optional Unmanaged Ethernet Switch


Ports

16 RJ-45 metallic Ethernet ports (100BaseTX)


or
16 LC optical Ethernet ports (100BaseFX)
or
8 RJ-45 metallic Ethernet ports and 8 LC optical Ethernet ports

Network Subdivision Capabilities

14 LAN interfaces
2 WAN (uplink) interfaces, on ports 15 and 16

Switching Method

Non-blocking store and forward

Features

SMP 16 Installation Guide • A-3


SMP 16/SG Optional Unmanaged Ethernet Switch
100 Mbps optical interface for a 1300 nm multimode fiber with full-duplex LC connectors

Automatic speed negotiation on all 100BaseTX ports (10 or 100 Mbps)

Automatic MDI-MDIX cross-over on all 100BaseTX ports

8192 MAC addresses with automatic address learning and ageing

Table 8 SMP 16/SG optional Ethernet switch

A-4 • SMP 16 Installation Guide


Appendix B - SMP 16 Jumpers

The main board of the SMP 16 has a number of jumpers that are used to set up various functions.

The figure below illustrates the main board.

SMP 16 Installation Guide • B-1


Jumper for setting
up the demodulated
IRIG-B signal

Figure 15 SMP 16 Main Board

B-2 • SMP 16 Installation Guide


You may need to manipulate some of the jumpers. Others, on the other hand, are only used while
the SMP 16 is being manufactured. The sections that follow first describe the jumpers that you
can manipulate, and then those that are reserved for factory use.

Jumpers you can manipulate

This section outlines 3 procedures:

‰ Opening and closing the SMP 16 casing.


‰ Installing the jumpers to configure the demodulated IRIG-B signal.
‰ Installing the jumpers to configure the serial ports.

‰ Installing the jumpers to configure the modulated IRIG-B signal.

Opening and closing the SMP 16 casing

To manipulate the SMP 16 jumpers, you have to open the casing. Proceed as follows:

‰ Remove all the screws from the cover (10 on top and 10 in front).
‰ Remove the cover:
‰ Slide the cover forward, being careful not to hook or damage the SELECT button or the
console port located in the front.
‰ Lift the cover.

When you have finished manipulating the jumpers, replace the cover as follows:

‰ Slide the cover backward, but leave approximately 3 inches between the cover and the back
panel.
‰ Line up the front panel openings with the SELECT button and the console port.
‰ Slide the cover all the way to the back panel, being careful not to damage the SELECT button
or the console port.
‰ Put all the screws back on.

Installing the jumper to configure the demodulated IRIG-B signal

Jumper J76 is used to specify whether the demodulated IRIG-B signal distributed by the SMP will
be a 5 V or 12 V signal. This jumper is identified in Figure 15 (page B-2), and is illustrated in the
figure below:

SMP 16 Installation Guide • B-1


Figure 16 Locating the jumper used to set up the demodulated IRIG-B signal

The table below shows how to install the jumper.

Jumper Demodulated IRIG-B Signal


J76 / 1-2 +5V
J76 / 2-3 +12V

Installing the jumpers to configure the serial ports

The figure below shows the location of the jumpers that control the configuration of the serial
ports.

Figure 17 Locating the jumpers used to configure the serial ports

B-2 • SMP 16 Installation Guide


Choose a pin's alternate function for the serial ports via these jumpers:

Note: The defaults are shown in bold letters.

RS-422 or RS-485 RS-485 2-Wire


Pin Jumper RS-232 Signal
4-Wire Signal Signal
1 B / 2-3 DCD NC NC
B / 1-2 +5V +5V +5V
4 D / 2-3 +IRIG-B +IRIG-B +IRIG-B
D / 1-2 DTR NC NC
6 C / 2-3 -IRIG-B -IRIG-B -IRIG-B
C / 1-2 DSR NC NC
9 A / 1-2 GND GND GND

A / 2-3 RI NC NC

Table 9 Installing the jumpers used to configure the serial ports

The following table gives you the jumper configuration according to your application:

Jumper
Type
A B C D
IRIG-B - - 2-3 2-3

ELO touch 2-3 2-3 1-2 1-2


screen/modem

Jumpers for configuring the IRIG-B BNC connector

Jumpers J77 and J78 are used to configure the BNC connector for the input or output of a
modulated IRIG-B signal. If the SMP receives an IRIG-B signal from an external clock, the
jumpers will be installed for input. If the SMP distributes the signal from its internal IRIG-B
clock, the jumpers will be installed for output.

Jumper IRIG-B BNC Connector


J77 / 2-3
Input
J78 / 2-3
J77 / 1-2
Output
J78 / 1-2

SMP 16 Installation Guide • B-3


Jumpers reserved for factory use

The tables below show the jumpers that are factory-installed. These jumpers are included in this
section for your information only.

In all the tables, the default installation is shown first.

Jumper for programming the PIC microcontroller

Jumper J1 is used to indicate whether the PIC microcontoller has already been programmed and is,
therefore, in its normal state, or whether it is currently in the process of being programmed.

Jumper PIC Microcontroller


J1 / 1-2 Normal (3 V)
J1 / 2-3 Currently being programmed (5 V)

Jumper for indicating that the -5 V power is installed

Jumper J4 is used to indicate whether the -5 V power has been installed.

Jumper -5 V Power
J4 / None Not installed
J4 / 1-2 Installed

Jumpers for configuring the hard disk and flash memory

Jumpers J6 and J7 are used to specify whether it is the hard disk or flash memory that will be
master when data is exchanged on the IDE bus.

Jumper Hard Disk Flash Memory


J6 / 1-2 Master
J6 / None Slave
J7 / 1-2 Master
J7 / None Slave

Jumper for testing the GPS signal on the SMP 16/SG

Jumper J9 is used to measure and test the GPS signal received on the SMP 16/SG. This jumper is
used strictly for firmware design and is removed once the SMP 16/SG goes into production. All
that can be seen on the board is the jumper label (J9) and 3 holes where the test connector pins
used to be.

B-4 • SMP 16 Installation Guide


Appendix C - Dimension Drawings

The figure in this appendix shows the SMP 16 dimensions, as well as the location of the various
connectors.

The drawings illustrate the SMP 16/SG. The back panel shows a serial port expansion module and
an Ethernet switch. These components do not exist on the SMP 16/CP.

SMP 16 Installation Guide • C-1


49.5 cm (17.37 in)
43.18 cm (17.00 in)
REAR VIEW

32.50 cm (12.80 in)


1 SERIAL PORT MODULE + 1 ETHERNET SWITCH MODULE
28.00 cm (11.02 in)

TOP VIEW

2 SERIAL PORT MODULES

FRONT VIEW 1.03 x 0.66 cm


(0.40 x 0.26 in)
(5.23 in)
13.30 cm

NO OPTIONAL MODULES

5.65 cm (2.25 in)

8.84 cm (3.50 in)


43.18 cm (17.00 in)
46.56 cm (18.33 in)
49.5 cm (19.00 in)

1 SERIAL PORT MODULE


US:YX4MM01BSMP16
IC:5458A-SMP16

SIDE VIEW

Figure 18 Dimension Drawings

C-2 • SMP 16 Installation Guide


Appendix D - Troubleshooting

The SMP 16 is specifically designed to operate in an electrical substation. Most of the problems
that occur with the SMP are related to configuration errors. For useful suggestions in this regard,
refer to the "Troubleshooting" section in the SMP Gateway User Manual, GUI-00316-00001 T. If
your problem is not due to a configuration error, the present appendix should help you determine
the cause of the problem.

SMP 16 Installation Guide • D-1


Recommended verifications

The figure below indicates the steps you should take to ensure that the SMP 16 is working
properly. Refer to the sections following the figure for details on each of these steps.

S ta rt h e re

Yes

M a k e s u r e t h e p o w e r s o u r c e f a lls
w it h in t h e lim it s in d ic a t e d o n t h e
in fo r m a t io n p la t e lo c a t e d o n t h e b a c k
p a n e l o f th e S M P .
Is th e S M P 1 6
Is th e p o w e r L E D
N o p r o p e r ly c o n n e c t e d
g re e n ?
to a p o w e r s o u rc e ?
C o n n e ct th e S M P 1 6 to a p o w e r
s o u r c e t h a t fa lls w it h in t h e lim it s
in d ic a t e d o n t h e in f o r m a t io n p la t e
lo c a t e d o n t h e b a c k p a n e l o f t h e S M P .

N o
Yes

Is th e w a tc h d o g
t im e r L E D g r e e n a n d
b lin k in g ?

N o

Yes
T h e r e is a n S M P 1 6 s t a r t u p p r o b le m .
C o n s u lt t h e " T r o u b le s h o o t in g "
Yes
s e c t io n o f t h e
S M P G a t e w a y U s e r M a n u a l.

N o

Is th e S T 1 L E D I s t h e r e s t ill a
g re e n ? p r o b le m ?

Yes
Yes

C o n n e c t t h e E t h e r n e t c a b le t o
a n o t h e r p o r t , o r u s e a n o t h e r c a b le .

Is th e E N E T 1 a n d /o r
I s t h e E t h e r n e t c a b le
th e E N E T 2 L E D N o
hooked up?
b lin k in g ?
The EN ET1 an d E N E T 2 L E D s a re
a lw a y s t u r n e d o f f w h e n t h e m e t a llic
a n d o p t ic a l E t h e rn e t p o rts a re n o t
con n e cte d .

N o
Yes
Yes

C h e c k t h e c a b lin g b e t w e e n t h e d e v ic e
a n d t h e S M P 1 6 . I t m a y b e d e fe c t iv e
o r h o o k e d u p in c o r r e c t ly .
A re b o th th e R X D
a n d T X D L E D s o f th e A re th e T X D L E D s
N o
a c t iv e s e r ia l p o r t s b lin k in g ?
b lin k in g ? T h e r e is a p r o b le m w it h t h e S M P 1 6
c o n fig u r a t io n . C o n s u lt t h e
" T r o u b le s h o o t in g " s e c t io n o f t h e
S M P G a t e w a y U s e r M a n u a l.

N o
Yes

C o n t a c t t e c h n ic a l s u p p o r t

Figure 19 Troubleshooting - Recommended verifications

D-2 • SMP 16 Installation Guide


Is the power LED green?

‰ If the power LED is amber, there is a power problem. This is often an indication that
there is insufficient voltage going into the SMP 16 or that there is a problem with the power
supply. Check the power source. If it seems to be OK, contact the Cybectec technical
support.

‰ If the LED is turned off, the SMP 16 is not getting enough power to operate. Check that it is
properly connected to a power source that meets the criteria indicated on the information plate
located at the back of the SMP 16. Also check the slow-blow fuses.

Is the watchdog timer LED green and blinking?

‰ If the watchdog timer LED is not blinking green, the SMP 16 is still in the process of
starting up. Give it a few minutes to finish the startup.

‰ If the LED never turns green and blinking, there is a problem with the SMP 16 startup. Refer
to the "Troubleshooting" section of the SMP Gateway User Manual, GUI-00316-00001 T, for
details on the startup sequence.

Is the ST1 LED green?

The ST1 LED indicates the state of the SMP 16 application. If the LED is not green and steady,
the SMP 16 has not completely started up.

‰ If the ST1 LED is turned off, the application has not yet started. Give the SMP 16 a few
minutes to start up.

‰ If the LED does not turn green:

‰ Refer to "Front panel", page 3, of the present document, for the meaning of the ST1 LED
colors.
‰ Refer to the "Troubleshooting" section of the SMP Gateway User Manual, GUI-00316-
00001 T, for details on troubleshooting the startup sequence.
‰ Contact Cybectec technical support.

Is the ENET1 and/or the ENET2 LED blinking?

The ENET1 and ENET2 LEDs indicate the activity on the metallic and optical Ethernet ports of
the SMP 16.

‰ If there is no Ethernet cable hooked up to the SMP 16, then it is normal for the LEDs to be
turned off.

‰ If a metallic or optical Ethernet cable is hooked up to the SMP 16 and the LED of the
associated Ethernet port never blinks, the SMP 16 is not communicating with the local

SMP 16 Installation Guide • D-3


network. Check the connection between the SMP 16 and the hub. If the connection seems
OK, contact the Cybectec technical support.

Are both the RXD and TXD LEDs of the serial ports blinking?

The RXD and TXD LEDs of the serial ports should blink.

‰ If they are not blinking, there is no activity.

‰ If only the TXD LED is blinking, the SMP 16 is trying to communicate with the device, but
the device is not answering. This could be due to bad cabling or to an incorrect configuration
of the serial port of either the device or the SMP 16.

‰ Check the serial port configuration of the device, and compare it to the serial port
configuration of the SMP 16. Refer to the SMP Gateway User Manual, GUI-00316-
00001 T, for details.
‰ If you cannot get the communication to work, contact the Cybectec technical support.

Getting assistance for Cybectec products

If the suggestions listed in this appendix or in the "Troubleshooting" section of the SMP Gateway
User Manual, GUI-00316-00001 T, have not solved your problem, you can contact the Cybectec
technical support. For fast and effective service, we recommend that you submit your problem by
email. See "Getting assistance with our products", page 2.

D-4 • SMP 16 Installation Guide

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