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Test Guide Valve Body Automatic Transmission

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0% found this document useful (0 votes)
71 views4 pages

Test Guide Valve Body Automatic Transmission

Uploaded by

Congo Tracking
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Toyota/Lexus U760E, U760F

U760E-ZIP
Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™
Parts Available Zip Kit® Available
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow.
Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts are noted for replacement.

15 For specific vacuum test information, refer to individual part


Upper Valve Body • U760E Shown
20 10
25
30 0
5 instructions included in kits and available at www.sonnax.com.
VACUUM
TEST
Click on Sonnax part numbers to see more information.

B2 Accumulator Piston
B1 Accumulator Piston • Burnt B2 brake clutches • Burnt clutches
• Burnt B1 brake clutches • Forward Slip • Flare/Harsh shifts
• Flare/Harsh shifts • Burnt clutches • Delayed Reverse with harsh engagement C1 Accumulator Piston
Replace with Sonnax Part No. Replace with Sonnax Part No. 47740-11K • Delayed Forward • Forwad slip
47740-11K
• C1 Clutch burned • Harsh Forward
• Flare shifts
Replace with Sonnax Part No.
B3 Accumulator Piston 47740-12K
• Burnt B3 brake clutches
• Flare/Harsh shifts • Burnt clutches
• Delayed Reverse with harsh engagement C2 Accumulator Piston
Replace with Sonnax Part No. • Burnt C2 brake clutches • Forward Slip
47740-11K • Flare/Harsh shifts • Burnt clutches
Replace with Sonnax Part No.

47740-11K
Secondary Pressure
Regulator Valve
• TCC codes • TCC shudder
• TCC apply & release concerns Test: Test this port with valve blocked
inboard .125" with OE retainer.
• Bearing/Bushing failure • Lube failures
Replace with Sonnax Part No.
47740-26K Requires F-47740-TL26 & VB-FIX
End Plugs
• Burnt brake clutches • Shift concerns
• Lockup concerns • Burnt clutches
Reverse Sequence Valve Replace with Sonnax Part No.
• Delayed Reverse • Low Reverse pressure 47740-21K
• Burnt B2 or B3 brake NOTE: Several Locations = 
 

Test: Test this port with valve blocked


Lockup Relay Valve outboard .125" with OE retainer and
• Converter apply/release concerns sealing port on back with thumb.
• Converter codes; P0741
• Overheated transmission

Lockup Control Boost Test: Test each port with valve blocked
Assembly outboard .125" with OE retainer.
• TCC apply & release concerns
• TCC slip codes • Overheated transmission
Replace with Sonnax Part No. Converter &
47740-06K Lube Relief Valve
• Overheating • Repeated converter failure
• TCC slip • TCC slip codes
Lockup Control Valve Replace with Sonnax Part No.
• Burnt brake clutches • Shift concerns 47740-60K Requires 47740-TL60
• Lockup concerns • Burnt clutches
Replace with Sonnax Part No.
47740-30K Requires F-47740-TL30 & VB-FIX

©2021 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company U760E_VacTestGuide 06-28-21
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
Toyota/Lexus U760E, U760F
U760E-ZIP
Critical Wear Areas & Vacuum Test Locations Drop-In Zip Valve™
Parts Available Zip Kit® Available
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow.
Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts are noted for replacement.

For specific vacuum test information, refer to individual part


Middle Valve Body – Lower Side, U760E 20
25
15
10
5 instructions included in kits and available at www.sonnax.com.
30 0
VACUUM
TEST
Click on Sonnax part numbers to see more information.
B1 Apply Control Valve
• 1-2 Long slide • Low line pressure
• Clutch failure • B1 brake clutches burned B1 Apply Boost Assembly
Replace with Sonnax Part No. • 1-2 & 5-6 Flare • Gear ratio codes
47740-44K Requires F-47740-TL44 & VB-FIX • B1 brake clutches burned • Bind-up
• No Manual 1st • 2nd & 6th Slip
Replace with Sonnax Part No.
Primary Pressure Regulator Valve 47740-40K
• Erratic/Soft/Harsh shifts • Low line pressure/rise Test: Block this port and
port on back when testing.
• Clutch slippage • High line pressure in Reverse
• High line pressure • Burnt clutches
• Burnt brake clutches Test: Test this port with valve
Note: Seal blocked inboard .218" dia. checkball.

 
• Low converter pressure port on back
when testing.
Replace with Sonnax Part No.
47740-02K Requires F-47740-TL2 & VB-FIX Clutch Control Valve
• 4-5 Flare/Harsh
Sequence Valve • Delayed Neutral to Drive
• Delayed Reverse
• Shift concerns • Burnt clutches/brakes
Replace with Sonnax Part No.
47740-22K
B2 Apply Control Valve Requires F-47740-TL22 & VB-FIX

• B2 Clutch burned • No Reverse


• Delayed Reverse • Reverse slip C2 Clutch Apply
Replace with Sonnax Part No. Control Valve

47740-27K
Note: Seal port on • 3-4 Flare • 4-5-6 Slip
Requires F-47740-TL27 & VB-FIX
back when testing.** • C2 Clutch Burned
Test: Test this Replace with Sonnax Part No.
B2 Control Valve port and port 47740-63K
on back when Requires F-47740-TL63 & VB-FIX
• Delayed/Harsh Reverse • No Manual 1st testing B2
• Double bump Reverse engagement apply control
• B2 Brake clutches burned valve.**
Middle Valve Body –
Replace with Sonnax Part No.
47740-35K Requires F-47740-TL35 & VB-FIX Back Side, U760E Shown

Solenoid Modulator Valve


• Shift concerns Note: Seal when
Note: Seal when testing B1 apply
• Solenoid performance codes testing B1 apply control valve.
• TCC apply & release concerns boost assembly.
Replace with Sonnax Part Nos. Note: Seal when
testing pressure
47740-42K or
regulator valve.
47740-25K Requires F-47740-TL24 & VB-FIX
Reverse Boost Assembly
• Delayed Reverse • Reverse slip
End Plugs • Low line rise in Reverse • No Reverse
• Burnt brake clutches • Shift concerns • B2 Brake clutches burned
• Lockup concerns • Burnt clutches • UD/B3 Brake clutches burned
Replace with Sonnax Part No. • Low Reverse boost • B4 Clutch burned Note: Seal when
testing B2 apply
47740-21KNOTE: Several Locations =  Replace with Sonnax Part No. 47740-38K
control valve.**
**These two passages are connected. The mat will provide the seal for the middle valve body,
upper side. The passage indicated (**) will also need to be sealed to vacuum test the circuit.

©2021 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company U760E_VacTestGuide 06-28-21
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
Toyota/Lexus U760E, U760F

OE Exploded View
Upper Valve Body • U760E Shown
NOTE: Depending upon vehicle application, the OE springs shown may not be present.

Upper Valve Body Descriptions

I.D. No. Description


Lockup Control Valve (inboard)
101
Lockup Control Boost Assembly (outboard)
102 Lockup Relay Valve
103 Reverse Sequence Valve
104 Secondary Pressure Regulator Valve
108
105 B3 Accumulator Piston
106 B1 Accumulator Piston
107 B2 Accumulator Piston 107
108 C1 Accumulator Piston 106
109 C2 Accumulator Piston
110 Lube Relief Check Valve
111 Converter Relief Check Valve

Plastic Check Valve


109

105

104

.218" Dia. Checkball

.393" Dia. Checkballs


103

102

101

110
111

©2021 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company U760E_VacTestGuide 06-28-21
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
Toyota/Lexus U760E, U760F

OE Exploded View
Middle Valve Body • U760E Shown
NOTE: Depending upon vehicle application, the OE springs shown may not be present.

.393" Dia.
Checkballs

Filter
201

Line Pressure 202


Blow-Off
Check Valve
& Spring
203
.218" Dia.
Checkball
204
.393" Dia. Checkballs

205
Filter
206

207

208
209

Middle Valve Body Descriptions

I.D. No. Description I.D. No. Description


B1 Apply Control Valve (inboard) B2 Apply Control Relay Valve (inboard)
201 206
B1 Apply Boost Assembly (outboard) B2 Apply Control Valve (outboard)
Primary Pressure Regulator Valve (inboard) B2 Control Valve (inboard)
202 207
Reverse Boost Assembly (outboard) B2 Control Relay Valve (outboard)
203 Sequence Valve 208 Manual Valve
204 Clutch Control Valve 209 Solenoid Modulator Valve
205 C2 Clutch Apply Control Valve

©2021 Sonnax Transmission Company, Inc. • A Marmon / Berkshire Hathaway Company U760E_VacTestGuide 06-28-21
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4

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