PNS BAFS PAES 223 - 2017 Design of A Pressurized Irrigation System Part A Sprinkler Irrigation
PNS BAFS PAES 223 - 2017 Design of A Pressurized Irrigation System Part A Sprinkler Irrigation
PNS BAFS PAES 223 - 2017 Design of A Pressurized Irrigation System Part A Sprinkler Irrigation
Foreword
As provided by the Republic Act 10601 also known as the Agricultural and
Fisheries Mechanization Law (AFMech Law of 2013), the Bureau of Agriculture
and Fisheries Standards (BAFS) is mandated to develop standard specifications
and test procedures for agricultural and fisheries machinery and equipment.
Consistent with its standards development process, BAFS has endorsed this
standard for the approval of the DA Secretary through the Bureau of Agricultural
and Fisheries Engineering (BAFE) and to the Bureau of Philippine Standards
(BPS) for appropriate numbering and inclusion to the Philippine National
Standard (PNS) repository.
This standard has been technically prepared in accordance with BPS Directives
Part 3:2003 – Rules for the Structure and Drafting of International Standards.
The word “should” is used to indicate that among several possibilities one is
recommended as particularly suitable without mentioning or excluding others.
iii
PHILIPPINE NATIONAL STANDARD PNS/BAFS/PAES 223:2017
Design of a Pressurized Irrigation System – Part A: Sprinkler Irrigation
CONTENTS Page
1 Scope 1
2 References 1
3 Definitions 1
4 Components of a Sprinkler Irrigation System 5
5 General Design Criteria 6
6 Limitations 7
7 Types of Sprinkler Systems 7
8 Data Requirements 10
9 Preliminary Design Procedure 10
10 Final Design Procedure 12
11 Bibliography 21
ANNEXES
A Types of Sprinklers 22
B Recommended Materials for Mainlines, Submainlines and 25
Laterals
C Sample Design Computation 29
ii
PHILIPPINE NATIONAL STANDARD PNS/BAFS/PAES 223:2017
1 Scope
This standard provides minimum requirements, criteria and procedure for the
design of a periodic-move and a continuous-move sprinkler irrigation system.
2 References
3 Definitions
For the purpose of this standard, the following terms shall apply:
3.1
average pressure
average sprinkler pressure of a lateral
3.2
design pressure
pressure required to overcome the elevation difference between the water
source and the sprinkler nozzle, to counteract friction losses and to provide
adequate pressure at the nozzle for good water distribution
3.3
distribution uniformity
numerical value on the uniformity of application for agricultural irrigation
systems
3.4
irrigation period
time required to cover an area with one application of water
3.5
sprinkler irrigation
method of applying irrigation water similar to natural rainfall where water is
distributed through a system of pipes by pumping and then sprayed into the air
through sprinklers so that it breaks up into small water drops which fall to the
ground
1
3.6
sprinkler spacing
distance between two sprinkler heads along the lateral (see Figure 1)
3.7
wetted diameter
diameter of the circular area wetted by the sprinkler when operating at a given
pressure and no wind (See Figure 1)
4.1 Pump Unit – delivers water from the source to the pipe system at an
adequate capacity
2
4.3 Sprinklers – device of various nozzle sizes which sprays water over the
ground or crop. Different types of sprinklers are shown in Annex A.
4.4 Mainline and Submainlines – pipes which convey water from the pump
to the laterals
5.1 Type of Crop – Sprinkler irrigation shall be used in crops and trees where
water can be sprayed over or under the crop canopy. Large sprinklers shall not
be used in delicate crops to avoid damage.
5.3 Soil Type – Sprinkler irrigation may be used in almost any type of soil
except those which easily form a crust. It is best used in sandy soils with high
infiltration rates. The application rate shall always be less than the basic
infiltration rate of the soil. Infiltration rate may be determined using the method
described in Annex C of PAES 607:2016.
5.5.3 For multiple lateral operation, lateral pipe sizes shall be limited to not
more than two diameters.
5.5.4 Layout shall facilitate and minimize lateral movement during the season.
5.5.5 Differences in the number of sprinklers operating for the various setups
shall be held to a minimum
6.5.6 Layout shall be modified to apply different rates and amounts of water
where soils are greatly different in the design area.
3
6 Limitations
6.1 Sprinkler irrigation requires high initial and operating costs compared to
surface irrigation systems.
6.2 Intermittent delivery of large flows and other forms of rate fluctuations
are not economical and thus require reservoirs.
6.5 Sprinkler irrigation is not suitable for soils with an intake rate of less than
3 mm/hr.
6.6 Windy and excessively dry conditions result to low irrigation efficiencies.
6.7 Non-rectangular field shapes are inconvenient for design especially for
mechanized systems.
4
Figure 3. Portable Sprinkler System
SOURCE: Schwab, Soil and Water Conservation Engineering, 4th Edition, 1993
5
Figure 4. Mechanical-move Sprinkler Systems
SOURCE: Schwab, Soil and Water Conservation Engineering, 4th Edition, 1993
7.1.2 Fixed System – sprinkler systems not requiring to be moved during the
course of irrigation
Solid-set
Permanent Buried
Sequencing-Valve Laterals
8 Data Requirements
8.1 Topographic map – the topographic map shall include the following
details:
the proposed irrigated area, with contour lines
farm and field boundaries and water source or sources
power points, such as electricity lines, in relation to water source
and area to be irrigated
roads and other relevant general features such as obstacles
7
9.1 Net Depth of Water Application
𝑑𝑛𝑒𝑡
𝐼𝑓 =
𝑝𝑒𝑎𝑘 𝐸𝑇𝑎
where:
𝑑𝑛𝑒𝑡
𝑑𝑔𝑟𝑜𝑠𝑠 =
𝐸𝑎
where:
10 × 𝐴 × 𝑑𝑔𝑟𝑜𝑠𝑠
𝑄𝑝𝑟𝑒𝑙𝑖𝑚 =
𝐼𝑓 × 𝑁𝑠ℎ𝑖𝑓𝑡 × 𝑇
where:
8
10 Final Design Procedure
10.1.1 Sprinkler Spacing and Move of Laterals – Sprinkler spacing and lateral
movement shall be decided based on the extent of field area, source of water and
type of sprinkler irrigation system. If wind is a major factor in the area, Tables 1
and 2 may be used. Tables 1 and 2 show the suggested spacing of sprinklers and
laterals based on the wind velocity and spacing pattern. Table 3 shows a sample
suggested sprinkler spacing from a manufacturer’s data, based on the sprinkler
size. Samples of sprinkler spacing patterns are shown in Figure 6.
9
Table 2. Maximum sprinkler spacing as related to wind velocity, square
pattern
10.1.2 Irrigation Period – This shall be set based on the sprinkler spacing and
application rate.
10.1.3 Sprinkler Selection – Sprinklers shall be selected such that the average
application rate is less than the infiltration rate of the soil. Data are usually
available from the manufacturer of the sprinkler as shown in Table 3 and Table 4
or the theoretical nozzle discharge of the nozzle can be computed as follows:
𝑞 = 𝑆𝑙 𝑆𝑚 𝑟
𝑞 = 0.00111𝐶𝑑𝑛2 𝑃1⁄2
where:
10
Table 3. Sprinkler Specifications and Suggested Spacing
𝑄 = 𝑁𝑐 × 𝑁𝑠 × 𝑞
where:
10.1.5.1 The total pressure variation in the laterals, if practicable shall not be
more than ±10% of the design pressure.
11
10.1.5.2 If the lateral runs up or downhill, allowance for the difference in
elevation shall be made in determining the variation in the head.
10.1.5.3 The diameter of the main shall be adequate to supply the laterals in
each of their positions.
10.1.5.4 The position of the lateral that gives the highest friction loss in the main
shall be considered.
10.1.5.5 The allowable friction loss in the laterals is 20% of the average
pressure.
10.1.5.6 The velocity in the main line shall be less than or equal to 2 m/s.
𝑄 1.852
1.21 × 1010 𝐿 (𝐶 )
𝐻𝑓 =
𝐷4.87
where:
ℎ𝑓 = 𝐻𝑓 × 𝐹
where:
12
Table 5. F factors for various number of outlets
Number of F Number of F
outlets outlets
1 1.000 14 0.370
2 0.625 15 0.367
3 0.518 16 0.365
4 0.469 17 0.363
5 0.440 18 0.361
6 0.421 19 0.360
7 0.408 20 0.369
8 0.398 21 0.357
9 0.391 22 0.355
10 0.385 23 0.353
11 0.380 24 0.351
12 0.376 25 0.350
13 0.373
SOURCE: Keller, J. and R.D Bliesner. 1990. Sprinkle and Trickle Irrigation
𝑆𝑒 𝐿𝐿
𝐻𝑎 = 𝐻𝑑 + 0.26ℎ𝑓 +
2
where:
𝑆𝑒 𝐿𝐿
𝐻𝑜 = 𝐻𝑎 + 0.74ℎ𝑓 +
2
where:
13
10.1.10 Total Dynamic Head
𝑇𝐷𝐻 = 𝐻𝑛 + 𝐻𝑚 + 𝐻𝑗 + 𝐻𝑠
𝐻𝑛 = 𝐻𝑜 + 𝐻𝑟ℎ
where:
𝑄 = 𝑞 ×𝑁
where:
14
10.1.12 Pump and Power Selection – the pump power requirement shall be
computed as follows:
𝑄 × 𝑇𝐷𝐻
𝑃=
360 × 𝐸𝑝
where:
10.1.14 Map of Design – The map of design shall include the following:
Map of the area
System layout indicating the position of the mains and laterals
Map of uphill and downhill flow
Bill of quantities
15
10.2.1 Maximum Allowable Flow Rate – The maximum allowable flow rate
shall not exceed the soil’s infiltration rate. The sprinkler’s application rate can be
computed using the formula
𝐾 × 𝑄𝑠𝑝𝑟𝑖𝑛𝑘𝑙𝑒𝑟 × 360
𝐼=
𝜋 × (0.9 × 𝑅)2 × 𝑤
where:
I is the approximate infiltration rate or approximate
sprinkler application rate (mm/hr)
K is the conversion constant, 3600
Q is the sprinkler discharge (l/s)
R is the wetted radius of sprinkler (m)
w is the portion of circle receiving water (degrees)
10.2.2.2 Operating Pressure - Data are usually available from the manufacturer
of the sprinkler. A sample data is shown in Table 6.
10.2.3 Tow Path Spacing – This should be selected such that it would provide
the best possible spacing between any two tow-paths. Table 7 gives an example
of recommended tow-path spacings for gun sprinklers.
16
Table 7. Typical Recommended Tow-Path Spacings for Traveling Gun
Sprinklers under Various Wind Conditions
10.2.4 Travel Speed – Compute the travel speed based on the formula below
𝑘×𝑄
𝑣=
𝑑𝑔𝑟𝑜𝑠𝑠 × 𝑊
where:
10.2.6 Hose Length Determination – Calculate the standing positions and time
per operation. It may be assumed that the hose should be as long as the distance
from one end of the field to another, along the tow-path length.
10.2.7 Total Dynamic Head – The total dynamic head shall be computed as the
sum of the following:
Sprinkler operating pressure
Friction loss in hose
Head loss in traveller
Head loss in automatic valve
Riser height
Friction loss in mainline
Suction head
17
10% of the sum of the above heads for fittings
Elevation difference
10.2.8 Pump and Power Selection – the pump power requirement shall be
computed as follows:
𝑄 × 𝑇𝐷𝐻
𝑃=
360 × 𝐸𝑝
where:
10.2.11 Map of Design – The map of design shall include the following:
Map of the area
System layout indicating the position of the mains and laterals
Map of uphill and downhill flow
Bill of quantities
11 Bibliography
Food and Agriculture Organization of the United Nations. 2001. Irrigation
Manual Volume III – Module 8: Sprinkler Irrigation Systems: Planning, Design,
Operation and Maintenance
Schwab, G.O., et al. 1993. Soil and Water Conservation Engineering. Fourth
Edition
18
ANNEX A
(informative)
Types of Sprinklers
A.1.1 Usually made of brass, stainless steel, aluminium and heavy duty plastic
A.1.2 Parts: the body, which in most cases incorporates the impact bridge, the
impact arm with its counter weight, the spoon and the vane, the arm spring, the
bearing assembly, which includes a number of washers and the bearing sleeve,
and the nozzle
A.1.3 Operation: water coming out of the nozzle is directed by the spoon at a 90-
degree angle, forcing the arm away from the impact bridge. The arm spring, after
absorbing this energy, returns the arm to its original position, which hits the
bridge and causes the body to rotate
A.1.4 The most common nozzle is the straight bore-type which at times is
combined with a wind vane to facilitate better throw under windy conditions
A.2.1 Gear-driven sprinklers are mostly used for landscape irrigation while
rotor-types of sprinklers are used for solid set, portable and semi-portable
systems in agriculture as well as for landscape irrigation
A.2.2 Operation: water coming out of the nozzle is directed into an offset channel
on the rotor plate, which creates a reactionary drive force that turns the
sprinkler
19
A.2.3 Advantage: claims higher uniformity for the rotor sprinkler compared to
impact sprinklers and the riser vibration caused by the impact sprinkler is
avoided.
A.3.2 Operation: the water both from the sprinkler inlet and through the flow
controller reaches the silicon tube, setting the tube in motion and water is spread
on the field.
A.3.3 With various models with nominal discharge covering the range of 280-
1400 l/hr.
20
Figure A.3. Stationary Sprinklers
21
ANNEX B
(informative)
B.1.1 Have the ability to withstand stress, to resist high pressures and to
maintain their strength for the duration of their service life, unlike plastic pipes
which suffer a continuous creep strength with time and temperature
fluctuations.
B.1.2 Mostly useful in small pieces needed for risers in the hydrants, connector
tubes in the head control units and similar applications
B.1.5 Welded hot-dip galvanized steel pipes have an average life of 15-20 years
on the surface ‘in the atmosphere’ and of 10-15 years in soil depending on soil
physical properties
B.2.1 Made of light rolled strip steel which has been hot-galvanized inside and
outside
B.2.2 Each pipe is equipped with a hand-lever quick coupling welded on one end
while the other end is arranged accordingly for water and pressureproof tight
closure
B.2.3 Standard pipe length is 6 m and the working pressure (PN) ranges from
12.0 to 20.0 bars
B.2.4 Light in weight, easy to install and remove, and they are used as mains,
submains, manifold feeder lines and laterals with sprinklers
B.2.5 Have a full range of pipe connector fittings of the same type of joints
B.2.6 Available in many sizes and in diameters (DN) of 70, 76 and 89 mm, which
are convenient for farm-level pressure irrigation techniques
22
B.3 Quick coupling aluminum pipes
B.3.1 Mostly used, always above ground, as moveable lateral lines in sprinkler
irrigation portable installations
B.3.3 Light in weight (about half that of the light steel ones), relatively strong
and durable. Manufactured in nominal diameters quoted in inches,
corresponding to the outside pipe diameter, of 2, 3, 4, 5 and 6 in (51, 76, 102, 127
and 159 mm)
B.3.5 In accordance with ISO 11678, the same sizes in the metric series are 50,
75, 100, 125 mm and so on with working pressures of 4.0, 10.0 and 16.0 bars
B.3.7 Couplings seal automatically under high water pressure during operation
and drain in pressures below 1.0 bar with the use of U-shaped rubber gaskets
B.3.8 Mmost widely used are the latch system (single or dual), with a 1 in
threaded outlet for sprinkler risers, or hose extensions
B.3.10 Can be used not only as sprinkler lateral lines, but also as water
conveyance and distribution lines
B.4.1 Also called uPVC, these pipes are ideal for irrigation, (cold) water
conveyance and distribution lines as mains and submains and in many cases can
also serve as manifolds and laterals
B.4.5 In accordance with the European standards and ISO 161, rigid PVC pipes
are available in nominal diameters (DN), which is the approximate outside
diameter, in 50, 63, 75, 90, 110, 125, 140, 160, 200 and 225 mm
23
B.4.6 Working pressures are 4.0, 6.0, 10.0 and 16.0 bars at 24°C. At higher
temperatures, the working pressures decrease accordingly
B.4.7 Small diameter pipes up to 50 mm and inch-sized pipes have one end plain
with a preformed socket at the other end for solvent cement welding
B.4.8 Larger diameter pipes have a tapered spigot at one end while the other end
consists of a wall-thickened, preformed grooved socket with a rubber sealing
ring for a push-fit integral
mechanical joint
B.4.9 All the fittings and the valves of underground PVC pipelines should be
thrust blocked to prevent them from moving whilst in operation due to the
thrusting force of the water pressure
B.5.2 LDPE (low-density resin) pipes are also known as soft polyethylene and PE
25, while HDPE pipes (highdensity resin) are more rigid and known as hard
polyethylene or PE 50 (the numbers correspond to the pipe material’s
hydrostatic design stress)
B.5.4 All laterals with micro-emitters are LDPE pipes (hoses) of 12-32 mm.
B.5.5 HDPE pipes of larger diameters are used for main lines, submains and
manifolds.
B.5.6 Supplied with plain ends in coils of 50-400 m, depending on the diameter.
B.5.8 Available in the following sizes: DN (external diameter) millimetres: 12, 16,
20, 25, 32, 40, 50, 63, 75, 90 and 110;
24
B.5.10 Maximum flow velocity in the plastic pipes should not exceed 1.5 m/s
B.6.1 An alternative to rigid PVC pipes for surface use as water conveyance lines,
mains and manifolds, in drip and other low pressure micro-irrigation
installations
B.6.4 Manufactured with plain ends and supplied in coils in standard lengths of
25, 50 and 100 m
B.6.5 Hoses are connected by inserting small pieces of PE piping into the ends of
the hoses, or by metallic quick couplings attached to both pipe ends
B.6.6 Small diameter PE tubes are used to connect laterals to the layflat
manifolds
25
ANNEX C
(informative)
Parameter Value
Area to be irrigated, A 16 ha
Soil silt loam to a depth of 0.9 m with coarse sand
below
Crop tomatoes
Peak daily water use, peak ETa 5.0 mm/day
Available Moisture (FC-PWP) 120 mm/m
Allowable moisture depletion, 40% or 0.4
MAD
Root-zone depth, drz 1.1 m (take 0.9 m since soil is only up to 0.9
m)
Soil infiltration rate 16 mm/h
Application Efficiency 70%
Average wind velocity 5 km/h
dnet 43.2 mm
If = = = 8.6 days or 8 days
peak ETa 5.0 mm/day
dnet 40.0
dgross = = = 57.1 mm
Ea 0.70
10 × A × dgross 10 × 16 × 57.1
Qprelim = = = 63.4 m3 ⁄hr
If × Ns × T 8 × 1 × 18
26
C.2 Final Design Steps
C.2.1 Choose sprinkler size: From Table 4, Nozzle – 6.35 mm x 3.97 mm;
Operating Pressure – 276 kPa;
Discharge – 0.90 L/s; Wetted Diameter = 31 m
C.2.3 Since the application rate is not given. Compute using the formula given in
section 10.1.3. Since the computed value is less than the soil infiltration
rate, the selected sprinkler and spacing are acceptable.
L 1 m3 3600 s 1000 mm 3
q 0.9 × × ×( )
s 1000 L 1h 1m
r=SS = = 14.5 mm/h
l m 12.2 m×18.3 m
dgross 57.1 mm
C.2.4 Set time = = = 3.93 h/set.
r 14.5 mm/h
C.2.5 Prepare a sprinkler layout, assuming the main runs along the center of the
field as shown in Figure C.1.
27
Figure C.1. Layout of Sprinkler Irrigation System
C.2.6.1 Move the first sprinkler to one-half the spacing from the main to
reduce the overspray.
28
C.2.7 Number of lateral locations = 400/18.3= 21.86 or 21. Where there are 20
spaces between set locations, and the sprinklers will spray one half the wetted
diameter on each side of the field, the total coverage is 366+31 = 397 m.
C.2.8 Determine the number of laterals needed. Assuming one lateral operates
per set, the irrigation time is greater than the required irrigation frequency, an
no other time for repair and maintenance, choose other options.
Irrigation Time = (Set time × No. of sets ) + (Move Time × No. of Moves)
h h
= (3.93 set × 42sets ) + (1 move × 42moves) = 207 h or 8.6 days > If
h h
Irrigation Time = (3.93 set × 3 set/day ) + (2 move × 3moves/day) =
17.8 h/day
21 sets
Irrigation Time = = 7 days
3 set/day
C.2.10 Select the size of the lateral: LL =195m, aluminum pipe, outside diameter=
101.6 mm with wall thickness = 1.83 mm.
Se LL 276 195
Ha = Hd + 0.26hf + = 9.81 + (0.26 × 3.56) + = 29.1 m
2 2
C.2.13 Recompute the sprinkler flow for the average pressure, application rate,
friction loss in the lateral with the new average pressure.
29.1 0.5
q = 0.9 (9.81 × 276 ) = 0.915 L/s
L 1 m3 3600 s 1000 mm 3
0.915 × × ×( )
s 1000 L 1h 1m
r= = 14.8 mm/h
12.2 m×18.3 m
29
14.64 1.852
0.38×1.21×1010 ×195( )
120
hf = 4.87
= 3.67 m
(101.6−2×1.83)
276 195
Ha = 9.81 + (0.26 × 3.67) + = 29.08 m
2
C.2.15 Determine if the pressure variation in the lateral is less than 20% of the
average pressure.
C.2.16 Determine the size of the main line. L = 183 m, D1 = 101.6 mm, D2 = 127
mm; wall thickness = 1.3 mm
For lower pumping costs and better uniformity, choose 127-mm pipe for
the main line.
Choose 1.47-m wheel for sufficient clearance between the lateral and
tomatoes, and less susceptible to wind damage or movement as well.
C.2.20 Compute for the pump power. Assuming pump efficiency of 70%
Q×TDH 105.48×39.5
P= = = 16.53 kW
360×Ep 360×0.7
30
Technical Working Group (TWG) for the Development of Philippine
National Standard for Design of a Pressurized Irrigation System – Part A –
Sprinkler Irrigation
Chair
Members
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