Aumrg1 Cadxag1
Aumrg1 Cadxag1
Aumrg1 Cadxag1
nstallation,
peration
INSTALLATION, OPERATION & MAINTENANCE
&M aintenance
anual
| 1
INSTALLATION, OPERATION & MAINTENANCE
Table of Contents
1 Introduction 4
Nomenclature . . . . . . . . . . . . . . . . . . . . . 5
Safety Instruction. . . . . . . . . . . . . . . . . . . 5
Specific Hazard . . . . . . . . . . . . . . . . . . . . 5
Points To Remember. . . . . . . . . . . . . . . . . . 6
Component Features . . . . . . . . . . . . . . . . . . 7
Electrical Controls. . . . . . . . . . . . . . . . . . . 8
Liquid Line Controls. . . . . . . . . . . . . . . . . . 11
2 Installation
Receiving of Equipment. . . . . . . . . . . . . . . . 12
Rigging . . . . . . . . . . . . . . . . . . . . . . . 12
Location & Space Requirement. . . . . . . . . . . . . 13
Electrical Connections. . . . . . . . . . . . . . . . . 15
Pre-Installation Checkup. . . . . . . . . . . . . . . 15
Preparation For Installation . . . . . . . . . . . . . . 16
3 Operation
Pre-Startup Procedure. . . . . . . . . . . . . . . . . 17
Service Record. . . . . . . . . . . . . . . . . . . . 18
Pre-Startup Checklist . . . . . . . . . . . . . . . . . 19
Commissioning Test Report . . . . . . . . . . . . . . 21
4 Maintenance
Periodic Maintenance. . . . . . . . . . . . . . . . . 22
Leak Testing, Evacuation &
Charging Procedures . . . . . . . . . . . . . . . . . 24
Fan Belt Adjustment. . . . . . . . . . . . . . . . . 29
Fan Pulley Adjustment. . . . . . . . . . . . . . . . . 31
Alignment of Shaft & Sheaves . . . . . . . . . . . . . 31
Mold In And Around Drain Pans. . . . . . . . . . . . . 32
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . 33
Compressor Oil. . . . . . . . . . . . . . . . . . . . 33
Adding & Removing Oil. . . . . . . . . . . . . . . . 33
Dismantling & Disposal. . . . . . . . . . . . . . . . 33
Expansion Valve Service & Maintenance. . . . . . . . . 34
Refrigerant recovery, Recycling &
Reclamation . . . . . . . . . . . . . . . . . . . . . 35
Trouble Shooting. . . . . . . . . . . . . . . . . . . 38
2 |
INSTALLATION, OPERATION & MAINTENANCE
5 Appendix
Appendix I. . . . . . . . . . . . . . . . . . . . . . 43
Loading Points . . . . . . . . . . . . . . . . . . 43
Appendix II . . . . . . . . . . . . . . . . . . . . . 44
Dimensional Data . . . . . . . . . . . . . . . . . 44
Appendix III . . . . . . . . . . . . . . . . . . . . . 49
Electrical Data . . . . . . . . . . . . . . . . . . 49
Appendix IV . . . . . . . . . . . . . . . . . . . . . 50
Typical Wiring Diagram . . . . . . . . . . . . . . 50
Appendix V . . . . . . . . . . . . . . . . . . . . . 52
Spare Parts . . . . . . . . . . . . . . . . . . . 52
Appendix VI . . . . . . . . . . . . . . . . . . . . . 53
P-T Chart . . . . . . . . . . . . . . . . . . . . . 53
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INSTALLATION, OPERATION & MAINTENANCE
Introduction
This manual must be carefully read and followed in
Note:- It is not the intention of this manual
order to avoid unnecessary/dangerous conditions in the
to cover all possible variations in systems
machine and to guarantee the safety of the equipment.
that may occur or to provide comprehensive
The contents in this manual are mainly the installation information concerning every possible contingence that
and operating instructions of your Split Air Conditioning may be encountered during an installation, operation and
system. The precautions mentioned through out this manual maintenance. If additional information is required or if
should be taken seriously to derive maximum safety for specific problems arise that are not fully discussed in this
all. Installation, service and start up of any air-conditioning manual, contact your local office.
equipment should be done only by a qualified personnel or
service technician. Always observe precautions in the manual
and be familiar of all the symbols/ labels attached in the unit Always heed all WARNING and SAFETY
when dealing or working with the equipment. INSTRUCTION boxes. Always read and heed all
instructions in this manual carefully. Failure to
follow WARNING, SAFETY INSTRUCTIONS and all
Unit Description other instructions could result in severe personal
injuries and death!
SKM AUMRG1 + CADX-AG1 series is a modern diversified and
environment friendly Split Air conditioning equipment which use For the representation and understanding of the points of
R-410A as the refrigerant. The complete AUMRG1 + CADX- caution, attention, danger, information etc. Following symbols
AG1 provides extremely rugged, heavy duty, long life, energy are used throughout the manual.
efficient which is durable, dependable, strong, versatile and
quiet. AUMRG1 + CADX-AG1 units are designed, rated and
manufactured in accordance with AHRI 210/240 and 340/360
standards. General Warning
• High efficiency totally sealed scroll hermetic CAUTION
compressors.
Indicates dangers by
moving/rotating parts
MOVING/ROTATING PARTS
Indicates dangers by
hot pipes
HOT PIPES
4 |
INSTALLATION, OPERATION & MAINTENANCE
Nomenclature
This manual explains how to install, operate and
maintain SKM AUMRG1+CADX-AG1 series, Air cooled
A U M R - 055 G1 Y condensing unit. The manufacturer shall not be
responsible for damages arising from wrong practices
used. So SKM recommends to do the installation including
Power Suppy Code
Air Cooled the connection of electricity, operation and maintenance by a
Y: 380-415V/3Ph/50Hz
person qualified for the air- conditioning and refrigeration work only.
Condensing Units
The manufacturer shall not be responsible for damages
Hermetic Scroll originating from unauthorized changes or the improper
Compressor connection of electricity and not adhering to the operation limits
included in the manual. Also this shall invalidate the warranty.
R-410A G1: High Efficiency
The air conditioning equipment should be used only for the
applications for which it has been designed.
Nominal Capacity (MBh)
Refer product name plate, wiring diagrams and catalogues
for the electrical characteristic, of the equipment to select
CA DX - 055 A G1 Y correct wire sizes and isolators prior to the insulation.
It is the responsibility of the user or the person installing
Power Suppy the equipment to provide proper grounding and branch
Comfort Air Y: 380-415V/3Ph/50Hz circuit protection according to NEC, Local & National
Conditioner safety regulations.
This Air Conditioning equipment must be disconnected
Direct Expansion
from the mains if any repair work is to be carried out.
Cooling Coil
G1: High Efficiency Do not use the units if damaged. If problems occur, switch
Nominal the unit off and disconnect it from the power supply.
Capacity
The control ON/OFF switch in the control panel does not
Applicable for R-410A disconnect the equipment from the mains and thus it is
not to be used as a safety switch.
Do not attempt to repair, move, alter or reinstall the unit. If
SKM reserves the right to performed by an unauthorized personal, these operations
change, in part or in whole the may cause electrical shock or fires.
specifications of its Air Conditioning Always remember to inspect the units, refrigerant tubes
Equipment at any time in order to add and protection regularly. These operations should be
the latest technology. Therefore, the performed by a qualified personnel only.
enclosed information may change Contact SKM After sales in case any technical support
without any prior notice. is required.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
Safety Instructions knowledge,unless they have been given supervision or
instruction concerning use of the appliance by a person
responsible for their safety.
Carefully read the content of this
Children should be supervised to ensure that they do not
manual before installing the air
play with the appliance.
conditioning equipment. For maximum
safety installers should always follow
the list of warnings. During the
installation process care should be Specific Hazards
taken to avoid any accidents related to:
Noise Emission
1. High voltage The sound emission expected in normal use of the fan
should be duly taken into account.
2. High pressure in the system
3. Hot pipes due to discharge
temperature Wear ear defenders when
working near to or on the
4. Moving/Rotating parts running fan!
| 5
INSTALLATION, OPERATION & MAINTENANCE
Heavy Loads
The heavy weight of fans and their
components entail the Points To Remember
following risks during
maintenance: Being an electromechanical machine, the unit may fail or
• Risk of being cause difficulties. Remembering the following few points will
trapped, crushed ensure correct and prompt rectification and continued optimal
performance.
or cut by moving
or toppling machinery.
• Danger of falling components.
• Do not stand or work under suspended
loads.
• Wear a hard hat, safety shoes and
gloves.
Rotating Shafts and Impellers A correct installation ensuring proper clearances for
correct condenser air flow and maintenance as per the
• Objects fixed to rotating shafts and impellers drawings shown for “recommended clearances”
can fly off at an angle and cause serious injury.
• Articles of clothing and hair can get caught in Proper level base on foundation with appropriate
rotating shafts and impellers. vibration mount. All connections and hook up to be
followed as per instructions, which ensures long term trouble
• Do not remove guards free operation and performance.
during operation.
• Do not wear loose-fitting If power fuse is blown off, be sure to replace the same
clothing when working with a new fuse having pre designed Amperage. Do
near rotating shafts and not use a steel wire or copper wire instead of proper
impellers. fuse. Genuine fuse ensures safety and proper protection.
Incorrect fusing may cause fire or trouble with your equipment.
• Wear goggles.
Hot Surfaces Do not spray or sprinkle water directly over or into the
equipment for cleaning because electric insulations and
• There is a risk of sustaining burns or scalds
terminal of the components are opened.
on hot surfaces during operation.
• Do not touch the
The unit controller is programmed to stop functioning
Motor, Compressor
the Air conditioning equipment including the
body, Discharge
compressor in the event of a safety device trips. The problem
line during
should be investigated and repaired or rectified as per trouble
operation.
shooting instruction in this manual before attempting to reset
• When the and restarting the machine.
condenser fan has
stopped wait until the motor
Following a power supply interruption during operation,
has cooled down.
the unit controller is programmed to restart the unit
• Wear protective gloves. automatically when power supply has returned to normal.
6 |
INSTALLATION, OPERATION & MAINTENANCE
Component Features
Reverse rotation for 5 to 15 minutes
Compressors will result in the overheating of motor
Compressors used in AUMRG1 + CADX-AG1 Split units windings. In this case, the thermostat in the
series are hermetically sealed, compact scroll with the motor windings open and result in stopping of
following features: the compressor. Continued reverse operation of
• High efficiency scroll compressor will result in failure of scroll
• Quiet operation, low sound levels. compressors. Such failures are NOT covered
• Better debris handling under the manufacturer’s limited warranty.
• Self compensating of wear (“Wear-in Vs. Wear-out”)
• 70% fewer moving parts than comparably sized reciprocating
• Internal motor protection/Advanced scroll temperature
• Suction gas motor cooling Casing and Structure
• Suction screen The unit casing used in AUMRG1 series is made of hot dip
• Disc type check valve. galvanized (zinc coated) steel sheets, conforming to JIS-G
• Centrifugal force for oil lubrication 3302 and ASTMA653, which is phosphatized and baked after an
• Brazed fittings as standard, rotalock as an option. electrostatic powder coat of approx. 60 microns. This finish and
coating can pass a 1000 hour in 5% salt spray testing at 95°F
Condenser Coils (35°C) and 95% relative humidity as per ASTM B117.
| 7
INSTALLATION, OPERATION & MAINTENANCE
Evaporator Coils
All evaporator coils are made of inner grooved copper tubes
mechanically bonded into corrugated aluminum fins to ensure • Pressure level: 1.6 times of R22
optimum heat transfer. Coils conform to AHRI-410. All evaporator • Lubricating oil: Ester Oil Absorb moisture easily
coils are tested against leakage by air pressure of 450 psig • Never mix with mineral oil
(3102kPa) under water. Each evaporator coil is supplied with a
• Tools exclusive for R-410A
factory sized and matched thermostatic expansion valves and
4 mounting holes for ceiling suspension. • Never mix R-410A with other refrigerant
• Driers, valves and even copper tube must be approved
Evaporator Fans for use with R-410A
Evaporator fans are forward curved centrifugal double inlet,
double width statically and dynamically balanced. Bearings
used in the fans are self aligning and lubricated for life.
Evaporator fans are belt driven and use “V” belts with Electrical Controls
an adjustable variable pitch motor pulley resulting in an
accurate fan air flow adjustment. Fans are driven by Totally The Outdoor Condensing Units are provided with IP-54 control
Enclosed, IP55 Protected, 4 poles Class F insulated panel enclosure comprising all starting, operating and safety
electric motors. The motors can be field wired to the controls. Following are the
control panel of the condensing unit where the motor standard components used in
starters are located. the AUMRG1 control panel:
8 |
Outputs from controller (for 2 stage models)
Output Description
INSTALLATION, OPERATION & MAINTENANCE
CM1 Compressor-1
CM2 Compressor-2
P1 Pump Down Solenoid 1 (option)
P2 Pump Down Solenoid 2 (option)
IDF Evaporator Fan
HTR1 Heater 1 (option)
HTR2 Heater 2 (option)
X1 Compressor-1 Trip (option)
X2 Compressor-2 Trip (option)
Electronic Control Board (ECB) ODF1 Condenser Fan-1
ECB
ODF2
DIP Switch selection guide
Condenser Fan-2
All AUMRG1 series condensing unit(s) is equipped with
Selection of mode can be configured on the DIP switch provided
an electronic control board suitable for air-cooled system
comprises of 1 to 2 compressors. as follows:
The control board is pre- DIP Stage
DIP Switch
programmed and designed Switch
Number
Position Single Dual
for cool mode, heat mode
and fan mode which oper- ON 3-Speed Blower Test mode ON
S1
OFF Single Speed Blower Test Mode OFF
ates on fuzzy logic control. In ON Compressor 1 lead
order to maximize the usage of S2
OFF Compressor balance Loading
air conditioning system being S3
ON Pump down solenoid enable
controlled. It allows optional us-
OFF Pump down solenoid disable
ON Single Stage
age of dedicated wired panel controller or in conjunction with a S4
OFF Dual Stage
standard 24V thermostat. Table 3
The main features of the controller are as follows and can
be selected and configured on the DIP switch provided in ECB Diagnostic LED’s Information
the control board:
There are five (5) LED indicators mounted in the control board
• Compressor 1 lead option which corresponds to different level of indication for Normal and
• Balance loading up to 2 compressors system Test Mode operation. In case of system fault, LED’s on the board
• Single speed indoor fan emits a flashing signal indicating where the fault occurs. This is to
• Pump down solenoid (output 230-240V) for cooling
only (optional) guide the service personnel in identifying the source of fault/failure.
• Compressor trip output
• Compressor re-cycle protection During NORMAL Mode/Operation
• Compressor High/Low pressure protection LED # During LED
Indication NORMAL
status Mode/Operation
Diagnostic details
• Control via dedicated wired panel or optional using a LED
D5 # Indication
Green LEDON status Diagnostic
System details
ON
standard 24V thermostat D5
D4
Green
Orange
Blinking
ON slow Comp-2 Low pressure
System ON trip
Blinking
Blinking slow
fast Comp-2 High
Low pressure
pressure trip
trip
• Diagnostic LED’s on the control board for easy trou- D4 Orange
Blinking slow
fast Comp-2 Low
High pressure
pressure trip
trip
Blinking Comp-1
bleshooting D3 Yellow Blinking slow
Blinking fast Comp-1 Low pressure trip
Comp-1 High pressure trip
D3 Yellow
• Provision of digital Input terminals for On/Off Blinking
ON fast Comp-1 tripped
Comp-2 High pressure
(lockout)trip
ON Comp-2 tripped (lockout)
control, High and low pressure switches. D2
D2
Red-2
Red-2
Blinking slow
Blinking slow
Comp-2 recovery after LP trip
Comp-2 recovery after LP trip
• Test run mode Blinking fast Comp-2 recovery after HP trip
Blinking fast Comp-2 recovery after HP trip
ON
ON
Comp-1 tripped (lockout)
Comp-1 tripped (lockout)
D1
D1 Red-1
Red-1 Blinking
Blinking slow
slow Comp-1
Comp-1 recovery
recovery after
after LP
LP trip
trip
Blinking
Blinking fast
fast Comp-1
Comp-1 recovery
recovery after
after HP
HP triptrip
Control Board Digital Input /Output Table 4
During TEST Mode/Operation
The unit’s control board is compatible to operate
LED # Indication LED status Diagnostic details
with a DDC controller or any standard 24Vac ther-
D3
D3 Yellow
Yellow Blinking fast
Blinking fast Single stage
Single stage
mostat commercially available. D3 &
& Orange &&
D3 Orange Blinking fast
fast Dual Stage
Stage
D4 Yellow Blinking Dual
D4 Yellow
Inputs from
Inputs from thermostat
thermostat to
to the
the controller
controller (for
(for 22 stage
stage models)
models) Table 5
Input
Input Description
Description Inputs from DDC or thermostat to the controller (for 1 stage models)
G
G Indoor Fan
Indoor Fan Energized
Energized
Y1
Y1 11st stage
st stage cooling
cooling Input Description
Y2
Y2 22nd stage
nd stage cooling
cooling G Indoor Fan
W1
W1 1 st stage Heating
1 stage Heating
st
Y1 cooling stage
W2
W2 2 nd stage Heating
2nd stage Heating W1 1 st stage Heating
Table 1 W2 2nd stage Heating
Outputs from
from controller
controller (for
(for 22 stage
stage models)
models)
Table 6
Outputs
Output Description Outputs from controller (for 1 stage models)
Output Description
CM1
CM1 Compressor-1
Compressor-1
CM2 Compressor-2 Output Description
CM2 Compressor-2
P1
P1 Pump Down
Pump Down Solenoid
Solenoid 11 (option)
(option) CM1 Compressor-1
P2
P2 Pump Down
Pump Down Solenoid
Solenoid 22 (option)
(option) P1 Pump Down Solenoid 1 (option)
IDF
IDF Evaporator Fan
Evaporator Fan IDF Evaporator Fan
HTR1
HTR1 Heater 11 (option)
Heater (option) HTR1 Heater 1 (option)
HTR2
HTR2 Heater 22 (option)
Heater (option) HTR2 Heater 2 (option)
X1
X1 Compressor-1 Trip
Compressor-1 Trip (option)
(option) X1 Compressor 1 Trip (option)
X2 Compressor-2 Trip
Trip (option)
(option)
X2 Compressor-2 ODF1 Condenser Fan-1
ODF1
ODF1 Condenser Fan-1
Fan-1
Condenser ODF2 Condenser Fan 2
ODF2 Condenser Fan-2
ODF2 Condenser Fan-2
Table 7
Table 2
DIP Stage
DIP Switch DIP Stage
DIP Switch Switch
Number
Number
Switch
Position Single Dual | 9
Position Single Dual
INSTALLATION, OPERATION & MAINTENANCE
System Protection
The electronic controller monitors all the safeties related
to the unit and makes necessary protection by shutting-
down the entire unit or the affected circuit. System cannot be restarted
The protection includes: automatically after lock-out happen. It
can be reset by turning or switching ON/OFF the
• Compressor short cycling unit power. High and Low pressure checking is
• Low pressure protection always bypassed when compressor is off.
High Pressure protection The thermostat is best located at least 4 ½ feet above the floor
level, on a partition wall (not an outside wall), and should not be
If high pressure contact is open, compressor exposed to direct light from lamps, sun etc. Admissible ambient
is not allowed to cut-in for 3 minutes (The LED conditions are to be observed. It should be in a location with
will be blinking FAST for 3 minutes). High pres- good air circulation; away from ventilation inlets, doors, win-
sure fault delay is 1 sec. During HP opened, dows or other fresh air entry points.
outdoor fan will be started when there is com-
pressor loading demand. System will display There are different varieties of thermostat available in the mar-
error only if HP remains opened for 2 seconds ket. It is the responsibility of the end-user to select the best
after outdoor fan started. component based on required preference. Be sure to follow
The system will lock-out if: supplier’s instruction manual when installing the thermostat.
Installation must be carried out with unit power-off in order to
a) High pressure trip for 3 times within 30 minutes prevent possible short-circuit.
time frame.
b) High pressure contact open time frame more than
the compressor minimum off time of 3 minutes.
10 |
INSTALLATION, OPERATION & MAINTENANCE
Pressure Controls
Filter Driers
Head pressure Switch (Fan cycling)
Driers are mounted in the refrigerant liquid line to ensure that all
This external switch(s) are fitted to monitor the the refrigerant in circulation passes through the drier each time
condenser pressure difference in relation with the it circulates through the system so as to remove any moisture or
ambient temperature and switch ON or OFF the foreign matter from the refrigerant stream.
required condenser fan to maintain sufficient head
pressure inorder to operate the unit within the
design parameters of ambient temperatures.
Pressure Cut-Out, psig Cut-in, psig Always seal used filter driers. They contain
Low Pressure 54 85 small amounts of refrigerant & oil residue which
High Pressure 650 500 may contaminate the environment.
Table 8
| 11
INSTALLATION, OPERATION & MAINTENANCE
Receiving of Equipment
Rigging
Responsibility should be assigned to a dependable
individual at the job site to receive material. Each • Regardless of the packaging used in
shipment should be carefully checked against the transporting of the units, it should preferably
bill of lading. The shipping be lifted with a fork lift truck or a crane and
receipt should not be signed belts. The units should be unpacked as close
until all items listed on the bill of as possible to its final installation position. The unit
lading have been accounted for. should always be left standing upright.
• Before positioning the unit, it is advisable to re-check
When uncrating, care the weights.
should be taken to
prevent damage. • Remove the wooden pallet from underneath the machine
Heavy equipment should be left before installation
on its shipping base until it has • Use protectors to prevent sling or cable as per
been moved to the final location. Figure 1.
• The Unit should be installed in an upright position within
Check carefully for concealed damage. Any shortage or damages a gradient shown in Figure 1.
should be reported to the delivering carrier. Damaged • All protection/spreader Bars shown in the rigging
material becomes the delivering carrier’s responsibility, illustration should be provided by the customer on site.
and should not be returned to the manufacturer unless
prior approval is given to do so.
Storage
AUMR-G1
12 |
INSTALLATION, OPERATION & MAINTENANCE
Each unit has been carefully Units should not be completely shrouded with
tested and inspected at the higher uninterrupted wind shield in order to
factory, where every precaution was taken prevent reversing of airflow. In case, such a
to ensure that it reaches its destination configuration cannot be avoided , a properly
in perfect condition, It is therefore, very designed exhaust duct or hood that does not
important that installers, movers, riggers influence any additional pressure on the fans
use the same care in handling the unit. and which is of the same height as surrounding
Chains,Cables or other moving equipment shield to be installed.
should be placed to avoid damage to any part
of the unit. All protection/spreader bars shown
in the rigging illustration should be provided by
the customer on site.
When selecting a location for the unit, the following
points should be considered:
Recommendations
It is a necessity that the units are installed with
adequate free space around them to ensure
proper circulation of air that is rejected by the
condensers and to provide adequate space
for unit access for servicing and maintenance.
There is a possibility of recycling of air if the
rejected air from condenser encounters any
obstacles leading to an increase in the ambient
air temperature surrounding the units.
| 13
INSTALLATION, OPERATION & MAINTENANCE
UNIT CLEARANCE
A A
A 30
[762]
A A
A
[762]
30
[762]
30
A
52
100G1 & 120G1
[1321]
40 64
130G1
[1016] [1626]
44 72
Table 9
150G1 & 180G1
[1118] [1829]
52 88
200G1 - 260G1
[1321] [2235]
[762]
A B A
A A
[762]
30
14 |
INSTALLATION, OPERATION & MAINTENANCE
Electrical Connections
FieldField
Wiring Requirement Schematic
Wiring
After the unit has been positioned, the necessary electrical
connections must be made between the unit and the power L1 L2 L3 N
• Check that only copper conductors are used for both power
L1
L2
L3
GROUND
DOL
EFM CONTACTOR CONNECTION
U
V M
All field wiring must comply with national and local electrical
W 3~
E
requirements. EFM
CONTROL TERMINAL
• Operating voltage to the unit must be within voltage range CADXA-G1 UNIT SERIES
BLOCK
indicated in Table 13 on Page 38. Voltages between phases
must be balanced within 2%.
• Unit must be grounded. AUMR-G1 SERIES
24V AC
REFER ACTUAL WIRING DIAGRAM
wiring diagram provided with each unit. FURNISHED WITH THE UNIT FOR
EXACT IDENTIFICATION OF WIRE NUMBERS.
LINE VOLTAGE
FIELDWIRING (BY OTHERS)
LOW VOLTAGE
TYPICAL ROOM THERMOSTAT ( BY OTHERS ) FIELDWIRING (BY OTHERS)
( 1 STAGE OR 2 STAGE - COOLING OR COOLING & HEATING )
Each Split unit is supplied with electrical wiring • Verify that the cut-off and protection switches are suitably
diagrams placed inside the control panel of sized.
the unit. • Verify that the air conditioner is connected to the power
supply in accordance with the instructions provided in the
WARNING! wiring diagram included in the manual.
• Verify that electric connections (cable entry, section
Hazardous Hazardous Voltage
of leads, protections....) are compliant with the electric
Disconnect Disconnect all electric specification and with the instructions provided in the
power including remote disconnect wiring scheme. Verify that all connections comply with the
switch before servicing or maintenance. standards applicable to the installation of air conditioners.
Proper lockout procedures to be
• After completing the installation, always carry out the
followed so that power cannot be
factional test and provide the instructions on how to operate
energized. Failure to disconnect power
the air conditioner to the user.
before servicing could result in serious
injury or death.
| 15
INSTALLATION, OPERATION & MAINTENANCE
General
Do NOT install the unit in a location where it will
come in contact with the following elements :
• Combustible gases
• Saline air
• Machine oil
• Sulphide gas
• Special environment conditions, if you must install the unit
in such conditions, first consult SKM.
16 |
INSTALLATION, OPERATION & MAINTENANCE
Pre-Startup Procedure
After the installation has been completed, the following causes low refrigeration capacity and promotes liquid slugging
points should be covered before the system is placed in and compressor bearing washout. Liquid refrigerant must
operation. be prevented from reaching the crankcase. If proper control
cannot be achieved with the system in normal operation, a
a. Check electrical connections. Be sure they are all tight. suction accumulator must be installed in the suction line just
b. Observe compressor oil level before start-up. The oil a head of the compressor to prevent liquid refrigerant from
level should be at or slightly above the center of the sight reaching the compressor.
glass. Use only oil approved by compressor manufacture. e. Using suitable instruments, carefully check line voltage and
c. Remove or loosen shipping retainers under motor- amperage at the compressor terminals. Voltage must be
compressors. Make sure hold down nuts on spring mounted within 10% of that indicated on the compressor nameplate. If
compressors are not touching the compressor feet. high or low voltage indicated, notify the power company. The
current normally should not exceed 120% of the nameplate
d. Check high and low pressure controls, pressure regulating
rating. If amperage draw is excessive, immediately determine
valves and all other safety controls, and adjust if necessary.
the cause and take corrective action. On three phase motor-
e. Check refrigerant used in the system. compressors, check to see that a balanced load is drown
f. Wiring diagrams, instruction bulletins, etc attached to by each phase.
AUMRG1 + CADX-AG1 units should be read and filed for f. All fan motors on air cooled condensers, evaporators, etc
future reference. should be checked for proper rotation. Fan motor mounts
g. Make the proper refrigerant connections and charge the unit should be carefully checked for tightness and proper
with the refrigerant to be used. Weigh the refrigerant drum alignment. If belt drives are used, check the belt tension.
before charging so an accurate record can be kept of the All motors requiring lubrication should be oiled or greased
weight of refrigerant put in the system. R-410A refrigerant as necessary.
is to be charged in liquid phase only. Charging may be
done on the suction side by throttling the gas using the Precaution: Carry out a fan test run
manifold gauge.
h. Observe system pressures during charging and initial Risk of injury from rotating impeller!
operation. Do not add oil while the system is short of
refrigerant, unless oil level is dangerously low.
i. Continue charging until system has sufficient refrigerant Never reach into the impeller when the fan is open.
for proper operation. Do not over-charge. Remember
that bubbles in a sight glass may be caused by a • Take measures to prevent centrifugal fan from being
restriction as well as a shortage of refrigerant. switched on accidentally.
j. Do not leave unit unattended until the system • Clear the ducting system and fan of all foreign bodies
has reached normal operating conditions and the (tools, small parts, construction waste, etc.).
oil charge has been properly adjusted to maintain • Close all the inspection openings.
the oil level at the center of the sight glass. • Switch on fan and check direction of rotation of impeller
by comparing it with the arrow on the fan indicating the
Operational Check-Out direction of rotation.
After the system has been charged and has • If the direction of rotation is wrong, reverse the polarity of
operated for least two hours at normal operating the motor having due regard to the safety instructions.
conditions without any indication of malfunction, • Once operating speed has been reached measure the
it should be allowed to operate over-night on current consumption and compare it with the nominal
automatic controls. Then a through recheck of motor current on the fan type plate or motor rating plate.
the entire system operation should be made • If there is continuous overload switch the centrifugal fan
as follows: off immediately.
k. Check compressor head and suction • Check that the fan runs smoothly and quietly. Ensure that
pressures. If not within system design limits, there are no unusual oscillations or vibrations.
determine why and take corrective action.
• Check the motor for any abnormal noises.
l. Check liquid line sight glass and expansion
valve operation. If there are indications that
If the state of the fan does not allow
more refrigerant is required, leak test all
connections and system components and adapted action for repair it has to be put
repair any leaks before adding refrigerant. out of order immediately and to be replaced if
required.
m. When applicable, observe oil level in
compressor crankcase sight glass, and add
oil as necessary to bring level to center of the Prior to starting up the units, we recommend checking
sight glass. if the following steps have been carried out:
d. Thermostatic expansion valves must be
checked for proper superheat settings. Feeler 1. The units has been inspected for shipping and handling
bulbs must be in positive contact with the suction damages.
line. Valves with high superheat settings produce little 2. The power supply cables have been wired correctly and
refrigeration and poor oil return. Too little superheat the unit has been earthed.
| 17
INSTALLATION, OPERATION & MAINTENANCE
18 |
INSTALLATION, OPERATION & MAINTENANCE
Pre-Startup Checklist
Table 10
| 19
INSTALLATION, OPERATION & MAINTENANCE
Unit start-up
Precaution: Carry out a fan test run
Make sure all the system hand or manual
valves are in full open position and the system
contains an operating charge of refrigerant. Risk of injury from rotating impeller!
• Visually check the evaporator fan motor rotation and belt • If the direction of rotation is wrong, reverse the polarity of
tension with the unit control switch still at OFF position. the motor having due regard to the safety instructions.
Note:
Do not operate the units below or
beyond the mentioned ambient
temperatures.
20 |
INSTALLATION, OPERATION & MAINTENANCE
Table 11
| 21
INSTALLATION, OPERATION & MAINTENANCE
Periodic Maintenance
Following Checklist describes the suggested maintenance schedule to maintain proper operation of the
unit. Detailed procedures are mentioned in the corresponding pages.
22 |
INSTALLATION, OPERATION & MAINTENANCE
Maintenance
The maintenance of this equipment shall be in accordance brazing rod and flame from the joint as soon as a complete fillet
with the regulation of authorities having jurisdiction and is formed to avoid possible restriction in the line.
all applicable codes. It is the responsibility of the installer
to determine and follow the applicable codes. Low head
pressure may lead to poor, erratic refrigerant feed control at 7 . Visually inspect the connection after brazing to locate any
pin holes or crevices in the joint .
the thermostatic expansion valve. The units have automatic
control of the condenser fans which should provide adequate
head pressure control down to 50 ºF (10 ºC) provided the
unit is not exposed to windy conditions. The system design is
responsible for assuring the condensing section is not exposed
to excessive wind or air recirculation. Never use oxygen for pressurizing a
system; an explosion may occur if oil
is present in the system. Always use a
Procedures gauge equipped pressure regulator on the high
It is quite probable that a majority of operating failures can be pressure back-up gas, and never interconnect
traced to careless or inadequate maintenance procedures. The the refrigerant cylinder and the inert gas
following instructions have been prepared to help the service cylinder through a gauge manifold. Nitrogen
engineer systematically cover the many points which must and carbon dioxide cylinder pressures can
be considered to provide each installation with trouble free rupture a refrigerant cylinder.
performance.
Take extreme care to keep refrigeration tubing clean and
dry prior to installation. The following procedures should be
followed:
1 . When copper is heated in the presence of air, refrigerant lines or any unit
Copper oxide forms. To prevent copper oxide from components with pressures that are
forming inside the tubing during brazing, an inert gas above atmospheric pressure or where
should be passed through the line at low pressure to refrigerant may be present. Always remove
prevent scaling and oxidation inside the tubing. Dry refrigerant by following the local guidelines.
nitrogen is preferred. Nitrogen displaces air in the After refrigerant removal, use dry nitrogen to
tubing and prevents oxidation of the interior surfaces. bring system back to atmospheric pressure
A pressure regulating valve is to be used to control before opening system for repairs. Mixtures of
the flow.
refrigerants and air under pressure may become
| 23
INSTALLATION, OPERATION & MAINTENANCE
Using OFN (oxygen free nitrogen) during “Use only dry nitrogen with a pressure
regulator for pressurizing unit. Do not
brazing: use acetylene, oxygen or compressed
All pipe work shall be cut square with a proprietary pipe air or mixtures of a hydrogen containing
cutter to give a clean cut, without copper fragmentation. refrigerant and air above atmospheric pressure
Hacksaws must not be used. When brazing, all pipe work containing them for pressure testing as they
shall be purged with low-pressure oxygen-free nitrogen, may become flammable and could result in an
above atmospheric pressure (to provide a positive pressure
explosion. Refrigerant, when used as a trace
in the pipe) to prevent the formation of copper oxides and
gas should only be mixed with dry nitrogen
scale, and to prevent moisture from the surrounding air
entering the system. Any annulus between the oxygen-free for pressurizing units.”“Failure to follow these
nitrogen feed pipe and the refrigerant pipe shall be sealed to recommendations could result in death or
prevent the ingress of air due to the ejector effect of the higher serious injury or equipment !”
pressure oxygen free nitrogen.
The pipe work should be flushed with oxygen free, high- Leak Testing, Evacuation & Charging
pressure nitrogen to ensure that any moisture and debris are Procedures:
removed. All fittings should be kept to a minimum to reduce
the number of joints (i.e. potential leaks) and frictional losses. The below mentioned procedures are to be followed whenever
Swept bends should be formed using a bending tool with the any major repair or replacement is done on the system. These
correct dies/mandrill /spring to prevent reeking or barreling. procedures of Leak Testing, Evacuation & Charging are required to
be made in order to bring the system back to its original operating
condition after any major repair or replacement.
MANIFOLD GAUGE
“Do NOT release refrigerant to MANIFOLD GAUGE
the atmosphere! Use appropriate
procedures as per local directives.”
3 . Use soap bubbles to check for leaks. that the manifold does not have a sight glass.
Check all piping joints, valves etc... These sight glasses have been known to fail
and risk causing serious injury to the engineer
carrying out the test. The manifold gauges
4 . In case a halide torch/leak detector is used
for leak testing appropriate procedures are
to be followed as per local directives while
and service lines must be in good condition.
Manifolds with sight glasses are only suitable
releasing the refrigerant. for refrigerant recovery.
5 . Repeat the test procedure for the low side Handling of nitrogen cylinders: When
of the system, charging through the suction the cylinder is not being used ensure
pressure gauge port or through an access the valve is closed. Never transport or store the
provided on the suction line by the installer. cylinder with the regulator fitted.
Increase the system pressure to 100 psig.
Manifold gauge used with R-410A require
24 |
INSTALLATION, OPERATION & MAINTENANCE
16. Repair any leaks found and then repeat the test procedure
Dangers of Use of Nitrogen: You using OFN.
will be pressure testing at high 17. When it is established that the system is safe and leak tight
pressures with nitrogen. The the OFN can be evacuated and the system can be recharged
pressures are high enough to cause serious with refrigerant.
injury or death. Nitrogen is an asphyxiant –
it will suffocate you in high concentrations. Pressurise the system using Nitrogen to the below mentioned
pressures based on the refrigerant being used in the system.
The following guidelines show how to
minimise risk during pressure testing.
Maximum Maximum
Refrigerant Suitable Regulator
Pressure, bar g Pressure, psig
Leak testing procedure R 22 23.6 342 Maximum output of 33 Bar
If there is any residual refrigerant left in the system this must be
recovered prior to following this procedure. R 134 a 13.7 200 Maximum output of 26 Bar
R 407 C 23.6 342 Maximum output of 33 Bar
1. Ensure the nitrogen cylinder is either secured or located in a R 410 A 33 478 Maximum output of 40 Bar
position so that it cannot fall over.
Table 13
2. Ensure the regulator valve is wound fully out (counter
clockwise / anti clockwise). LEAK TESTING
3. Fit the regulator to the cylinder.
4. Fit gauges to the system and ensure there are no
isolated sections within the part of the system to be
pressure tested.
5. Fit the common manifold hose to the nitrogen cylinder.
6. Open the system valves and open the high side manifold
valve (to avoid damaging the low side manifold gauge
do not pressurise the low side of the manifold with
the test pressure).
7. Open the nitrogen cylinder valve.
8. Slowly wind the nitrogen regulator in (clockwise)
to pressurise the system:
| 25
INSTALLATION, OPERATION & MAINTENANCE
2. Close all the service valves and shut off the vacuum pump.
Figure 8
4. Close all service and ball valves and allow the system to
stand for 30 minute in order to allow Nitrogen to absorb
moisture in the system.
5.
and the receiver. When the system is operated ,the discharge Repeat steps 1- 4 again, i.e. evacuate for a second time
pressure will be a combination of the refrigerant condensing down to 1500 microns.
pressure and the pressure exerted by the nitrogen and
oxygen. Increase in pressure depends on the amount of air
in the system. Any time a system is running with abnormally
high head pressure, air in the system is a prime suspect.
6. The triple evacuation method is completed by final
operation of the pump to bring down the system pressure
to 500 microns.
7.
The presence of air reduces the lubricating properties of Close all service valves on the gauge and shut off the
the oils especially POEs which are Hygroscopic in nature. vacuum pump.
Air in the system increases the risk of Acid formation
8.
thus damaging the Copper Plating and Motor insulation, Maintain Vacuum at 500 microns for minimum of 30
thus leading to electrical and mechanical failure of minutes.
the compressor. In order to avoid these, system
vacuum should be done according to the procedures
mentioned 9. Connect the cylinder of the refrigerant that is to be used in
the system using gauges and open until system pressure
is 10 psig or proceed to refrigerant charging procedures.
Equipment Required:
To evacuate a system properly
• Vacuum Pump- Two stage type with Gas requires time and care. Any slight
Ballast and a capacity matching the system carelessness in protecting the sealed
volume (Using a vacuum pump larger than the system can undo all the precautions
system volume increases the risk of freezing taken previously. But the slight extra effort
the moisture in the system. required to make an evacuation properly and
• Connection lines (¼ in for Small Systems completely will pay big dividends in reduced
& ½ in for larger systems are recommended) maintenance and trouble free operation.
26 |
INSTALLATION, OPERATION & MAINTENANCE
Refrigerant charging
The proper performance of air conditioning system is the saturated
dependent on the proper refrigerant charge. An under- condensing
charged system will starve the evaporator, resulting temperature,
in excessively low compressor suction pressures, corresponding to the
loss of capacity, and possible compressor overheating. discharge pressure
Overcharging can flood the condenser resulting in high (Available on page
discharge pressures, liquid refrigerant flooding, and potential 52). The difference
compressor damage. between these two
Each system must be considered separately, since systems temperatures gives
with the same capacity or horsepower rating may not the measure of Sub
necessarily require the same refrigerant or the same amount cooling leaving the
of charge. Therefore it is important to first determine the type condenser. The
of refrigerant required for the system, the unit nameplate optimum sub cooling
normally identifying both the type of refrigerant and the weight for a system is 8-14
of refrigerant required.
o
F.
Figure 9
| 27
INSTALLATION, OPERATION & MAINTENANCE
Bearing
• Slide down the bearings, straightening the screwed ring
1. Check bearing for sound, a normal bearing generates tongue located on the sleeve, ease at each side screwed
a smooth uniform sound, while a damage bearing rings with a centre pouch and hammer. Install the bearings,
generates a loud and irregular sound. tighten up the sleeves with the screwed ring bend the rings
tongue. Install a new sealing sleeve into grooves located
2. Excess vibrations or temperature are often a sign of in the lower part of the block. Install the lubricated shaft
possible damages Check the bearing locking and seals assembly with a bearing on the block basis. Assemble
periodically. fixing ring (or more fixing rings) at a side of one bearing
3. Check for excessive grease leakage from the bearing. only (the other bearing is not adjustable). Insert the other
Leakage of small quantity from the bearing is normal. sealing ring onto the upper block side. Put the upper block
part onto the lower one and tighten up the screws. Fill the
bearing with suitable grease. Turn the wheel several times
Replacement instruction of fan bearings in order to check if it rotates correctly.
assembled on Cross bars
Protection rings
Protection screw
Fan Motor
Cross bars
Checking the insulation
• Remove nuts and bolts from cross bars and If the unit has been stored for long time or if it has been kept
separate assembly from shaft and bearing. in a damp atmosphere, insulation resistance test for the motor
Replace the old rubber rings and bearings should be carried out. This measurement must be carried out
and assemble the new ones onto the cross using a megohmmeter at 500V D.C. (do not use a magneto
bars. electric system).
• Install protection rings onto the bearings
clamping them according to the fan’s Draining off condensation water
rotations direction and secure them with
Temperature variations cause condensation to form inside the
fixing screws. Turn the wheel several times
motor, which must be removed before it adversely affects motor
in order to check if it rotates correctly.
operation. Condensation drain holes, located at the bottom of
Assemble cross bars on side panels and
the motors (bearing in mind their operating position) are sealed
make sure to preserve coaxiality of the
with plugs which must be removed and then replaced every
rotor. Tighten the nuts and bolts on cross
six months (if they were not replaced, the motor degree of
belts to the side panels.
protection would no longer be maintained). Clean the orifices
and plugs before reassembling them.
Replacement instructions of fan
bearings assembled on Cast iron Cleaning
pillow blocks
To ensure the motor operates correctly, remove any dust or
• Unlock the casing cover easing screws at foreign bodies which might clog the cover grille and the housing
both sides. Using appropriate tools, hold the fins. Before carrying out any cleaning operation check that the
shaft in an appropriate position in order not to motor is completely sealed (terminal box, drain holes, etc).
damage the inlet funnel or rotors wheel. Dry cleaning (vacuuming or compressed air) is always motor
• Remove protection rings from the bearing preferable to wet cleaning.
side (only one bearing is equipped with it). After Always clean at reduced pressure from the centre of the motor
removing grease, remove sealing half-rings from towards the extremities to avoid introducing dust and particles
the upper and lower port of the block casing. under the seals.
28 |
INSTALLATION, OPERATION & MAINTENANCE
When installing new belts or during replacement, • Never mix new and used belts on a drive.
do not stretch them over the sheaves; Instead
• Never mix belts from more than one
loosen the adjustable motor mounting base.
manufacturer.
Once the new belts are installed, adjust the belt
tension using tension gauge. • Always replace with the right type of
V-belt.
• Always observe V-belt matching limits.
• Disconnect and lock-
out power before installation
and maintenance. Belt Tensioning Instructions
| 29
INSTALLATION, OPERATION & MAINTENANCE
Sample:
If belt span = 20 inches
Belt Cross Section B, Super grip belt
Small sheave PD = 5 in
Deflection = (Belt span)/64 Figure 12
Solution
1. From table 6, check for the deflection force for
type B , super grip belt with 5 inch smaller sheave
, the deflection shown is 7.9 lb
2. The deflection = 20 in/64 = 0.3125 in
3. Tension of the belt to be increased or decreased
using the adjustable motor mount until the force
for 0.312 inches deflection is 7.9 lb as indicated
by the tension checker tool.
4. Check belt tension at least twice during first
operating day. Re adjust the tension until the Figure 13
tension is maintained within the recommended
range.
30 |
INSTALLATION, OPERATION & MAINTENANCE
Note:
In case the unit has variable pitch
pulley, do not alter the CFM beyond
the catalogue limits.
| 31
INSTALLATION, OPERATION & MAINTENANCE
Pan design:
Problem –
32 |
INSTALLATION, OPERATION & MAINTENANCE
Coil Cleaning
appears to be dirty, repeat Steps 7 and 8.
10. Reinstall all of the components and panels removed in
Step 2; then restore power to the unit.
11. With a fin comb, straighten any coil fins which were
inadvertently bent during the cleaning process.
| 33
INSTALLATION, OPERATION & MAINTENANCE
Warning:
Disposal of filter drier
cores, compressor oil and system
components should be handled according
to local laws.
34 |
INSTALLATION, OPERATION & MAINTENANCE
Voltage
Contactor
1. Inspect the contacts. If they appear pitted
or burned, replace the contacts or contactor.
2. Using an ohmmeter, test continuity of the
contactor holding coil. If the coil does not
test continuous, replace it. Fork Lifting
| 35
INSTALLATION, OPERATION & MAINTENANCE
36 |
INSTALLATION, OPERATION & MAINTENANCE
Figure 24
Figure 25
Push/Pull Recovery Procedure (for Bulk Liquid Tank Cooling Procedure (Optional)
Refrigerant)
In order for this procedure to work, you must have at least 2.3
kgs. of liquid refrigerant in the storage tank.
Note: A scale must be used to avoid
overfilling the storage tank. 1. Connect the hoses as shown.
A. Connect the Recovery Unit input to the
The Push/Pull method is useful for recovering large
Recovery Cylinder vapor port.
amounts of liquid from a system. This will only work
on large systems where the liquid can be accessed B. Connect the Recovery Unit output to the
easily. Do not attempt this on systems that contain Recovery Cylinder liquid port.
less than 15 Ibs of refrigerant unless it has a 2. Open all valves.
receiver tank or it may not work correctly. 3. Start Machine.
4. Throttle the output valve
Once the siphoning starts, it so that the output pressure
can continue to fill the tank is at least 100psi greater
even when the machine has (but never greater than psi)
been shut off. To avoid overfilling, than the input pressure.
you must be sure to close all valves 5. Run until the tank is cold.
on the tank and system when you are
finished. Figure 26
| 37
INSTALLATION, OPERATION & MAINTENANCE
Trouble Shooting
Problem: Units runs normally , but short cycles or periodic on-off occurs
Possible Cause • Refrigerated or air conditioned space has excessive load or poor
Recommended Action insulation.
• Determine the fault and correct.
Possible Cause • System inadequate to handle load.
Recommended Action • Replace with larger system.
38 |
INSTALLATION, OPERATION & MAINTENANCE
Trouble Shooting
| 39
INSTALLATION, OPERATION & MAINTENANCE
Trouble Shooting
Possible Cause • Control stuck in open position.
Recommended Action • Repair or replace control.
Problem: Compressor will not start, humming noise but trips on overload protector
Possible Cause • Improperly wired.
Recommended Action • Check wiring against diagram.
Problem: Compressor starts and runs, but short cycles on overload protector
Possible Cause • Additional current passing through overload protector.
Recommended Action • Check wiring diagram. Check for added fan motors, pumps, etc
connected to wrong side of protector.
Possible Cause • Low voltage to unit (or unbalanced if three phase).
Recommended Action • Determine the reason and correct.
40 |
INSTALLATION, OPERATION & MAINTENANCE
Trouble Shooting
Possible Cause • Unbalanced system. Oversized air handling unit matched with under
sized condensing unit.
Recommended Action • Follow manufacturer’s guide line and correct it.
| 41
INSTALLATION, OPERATION & MAINTENANCE
Trouble Shooting
42 |
APPENDIX- I
Loading Points
MODEL LOAD AT EACH POINT Lbs (Kgs) TOTAL MODEL LOAD AT EACH POINT Lbs (Kgs) TOTAL
AUMR A1 A2 A3 A4 WEIGHT CADX A1 A2 A3 A4 WEIGHT
83 103 86 106 378 66 62 57 51 236
055G1 055AG1
[38] [47] [39] [48] [172] [30] [28] [26] [23] [107]
85 105 88 108 386 75 85 74 79 313
070G1 070AG1
[38] [48] [40] [49] [175] [34] [38] [34] [36] [142]
111 130 114 134 489 83 86 78 77 324
080G1 080AG1
[50] [59] [52] [61] [222] [38] [39] [35] [35] [147]
121 141 125 144 531 83 86 78 77 324
090G1 090AG1
[55] [64] [57] [65] [241] [38] [39] [35] [35] [147]
133 156 132 155 576 83 86 78 77 324
100G1 100AG1
[60] [71] [60] [70] [261] [38] [39] [35] [35] [147]
147 183 133 170 633 107 116 109 114 446
120G1 120AG1
[67] [83] [60] [77] [287] [48] [53] [49] [52] [202]
173 173 185 185 716 122 139 108 107 476
130G1 130AG1
[78] [78] [84] [84] [324] [55] [63] [49] [49] [216]
219 219 233 233 904 128 135 124 115 502
150G1 150AG1
[99] [99] [106] [106] [410] [58] [61] [56] [52] [227]
236 236 258 258 988 140 146 148 138 572
180G1 180AG1
[107] [107] [117] [117] [448] [63] [66] [67] [63] [259]
258 258 274 274 1064 140 146 148 138 572
200G1 200AG1
[117] [117] [124] [124] [482] [63] [66] [67] [63] [259]
297 297 290 290 1174 163 198 143 155 659
230G1 230AG1
[135] [135] [131] [131] [532] [74] [90] [65] [70] [299]
310 310 303 303 1226 163 198 143 155 659
Recommended
260G1
Suction and Liquid Line Sizes:
[140] [140] [137] [137] [554]
260AG1
[74] [90] [65] [70] [299]
Table 17 Table 18
PIPE LENGTH - FEET (m)
Models
25 (7.6) 50 (15.2) 75 (22.9) 100 (30.5)
Recommended
Circuit A Suction
Circuit Band Liquid
Circuit A LineCircuitSizes:
B Circuit A Circuit B Circuit A Circuit B
ACUM CADX
Liquid Suction Liquid Suction Liquid Suction Liquid
PIPE Suction
LENGTH - FEET (m)Liquid Suction Liquid Suction Liquid Suction Liquid Suction
Models
055LCE 055LCE 1/2 25 7/8 - 7.6)- 1/2 7/8 50 (15.2)- - 1/2 75 (22.9)
7/8 - - 100 1/2 30.5)
1 1/8 - -
Circuit 1 Circuit 2 Circuit 1 Circuit 2 Circuit 1 Circuit 2 Circuit 1 Circuit 2
070LCE
AUMR 070LCE
CADX 1/2 7/8 - - 1/2 1 1/8 - - 1/2 1 1/8 - - 5/8 1 1/8 - -
Liquid Suction Liquid Suction Liquid Suction Liquid Suction Liquid Suction Liquid Suction Liquid Suction Liquid Suction
080LCE
055G1
080LCE
055AG1
1/2
1/2
7/8
7/8
- - - - 1/2 1/2 1 1/8
7/8
-- -
- 1/2
1/2
7/8
1 1/8
-
-- - 1 1/85/8
1/2 -
1 1/8
-
- -
100LCE
070G1 100LCE
070AG1 1/2
1/2 1 1/8
7/8 - - - - 1/2 1/2 1 1/8
1 1/8 -- -- 1/2 5/8 1 1/8 1 1/8 - -- 1/2- 1 1/85/8 - 1 3/8 - - -
110LCE
080G1 110LCE
080AG1 1/21/2 1 1/87/8 - - - - 5/8 1/2 1 1/81 1/8 -- -- 1/2 5/8 1 1/8 1 1/8 - -- 5/8- 1 1/85/8 - 1 3/8 - - -
090G1
120LCE 090AG1
120LCE 5/81/2 1 1/81 1/8 - - - - 5/8 1/2 1 1/81 1/8 -- -- 5/8 5/8 1 1/8 1 3/8 - -- 5/8- 1 3/85/8 - 1 3/8 - - -
100G1
130LCE 100AG1
130LCE 1/21/2 7/81 1/8 1/2 - 7/8 - 1/2 5/8 1 1/81 1/8 1/2- 1- 1/8 5/8 1/2 1 1/8 1 1/8 - 1/2- 5/8
1 1/8 1 3/85/8 - 1 1/8 - 5/8 1 1/8
120G1 120AG1 5/8 1 1/8 - - 5/8 1 1/8 - - 5/8 1 3/8 - - 5/8 1 3/8 - -
160LCE 160LCE 1/2 7/8 1/2 7/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 5/8 1 1/8 5/8 1 1/8
130G1 130AG1 1/2 7/8 1/2 7/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 5/8 1 1/8 5/8 1 1/8
180LCE 180LCE 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 5/8 1 1/8 5/8 1 1/8 5/8 1 3/8 5/8 1 3/8
150G1 150AG1 1/2 7/8 1/2 7/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8
200LCE
180G1 200LCE
180AG1 1/21/2 1 1/81 1/8 1/2 1/2 1 1/8 1 1/8 5/8 1/2 1 1/81 1/8 5/8
1/2 1 1/8
1 1/8 5/8 5/8 1 1/8 1 1/8 5/8 5/8
1 1/8 1 1/8
5/8 1 3/85/8 5/8 1 3/8 1 3/8 5/8 1 3/8
240LCE
200G1 240LCE
200AG1 5/81/2 1 1/81 1/8 5/8 1/2 1 1/8 1 1/8 5/8 5/8 1 1/81 1/8 5/8
5/8 1 1/8
1 1/8 5/8 5/8 1 1/8 1 3/8 5/8 5/8
1 1/8 1 3/8
5/8 1 3/85/8 5/8 1 3/8 1 3/8 5/8 1 3/8
230G1
280LCE 230AG1
280LCE 5/85/8 1 1/81 1/8 5/8 5/8 1 1/8 1 1/8 5/8 5/8 1 1/81 1/8 5/8
5/8 1 1/8
1 1/8 5/8 5/8 1 3/8 1 3/8 5/8 1 3/8
5/8 5/8
1 3/8 1 3/83/4 5/8 1 3/8 1 3/8 3/4 1 3/8
260G1 260AG1 5/8 1 1/8 5/8 1 1/8 5/8 1 1/8 5/8 1 1/8 5/8 1 3/8 5/8 1 3/8 3/4 1 3/8 3/4 1 3/8
Notes : Table 19
1. Pipe diameters are based on equivalent length of copper tubing sizes.
2. Pipe sizes are based on 2°F (1.1°C) or less temperature losses for liquid and suction line in equivalent pipe length.
3. If the condensing unit is below the evaporating unit, the maximum lift should not exceed to 66 feet.
4. Do not exceed 100 feet piping length without checking with SKM.
5. These sizes are for guidance only. For detailed proper piping, refer to recognized piping references like ASHRAE
Guide and Data Book.
The recommended or required suction and liquid line sizes do not necessarily correspond with the refrigerant
connections available on the outdoor or indoor unit. Necessary transformation may be required and it’s field performed.
| 43
APPENDIX- II
LEGEND
[152]
6
A1 A3
01 - CONTROL PANEL
02 - COMPRESSOR
03 - CONDENSER FAN
4-Ø0.79 [20] HOLES 04 - CONDENSER COIL
FOR ANCHOR BOLTS
A2
A4
[152]
ALL DIMENSIONS ARE IN INCHES [mm]
6
A1-A4 ARE LOADING POINTS
34 34
[864] [864]
01
[1027]
40.44
[922]
36.3
VALVE PLATE
1.6 02 1.6
[50]
ACCESS FOR
2
03
6
4-Ø0.79[20] HOLES
FOR ANCHOR BOLTS
A3
A1
LEGEND
01 - CONTROL PANEL
04
02 - COMPRESSOR
03 - CONDENSER FAN
04 - CONDENSER COIL
A2
A4 ALL DIMENSIONS ARE IN INCHES [mm]
A1-A4 ARE LOADING POINTS
[152]
6
45 42.7
[1143] [1085]
01
[1306]
51.42
[1024]
40.3
POWER SOURCE
HOLE Ø1.2[31]
VALVE PLATE
1.97
[50]
02 ACCESS FOR
COMPRESSOR
Figure 29
44 |
Condensing Unit Dimensional Data
[152]
03
[152]6
03
6
4-Ø0.79[20] HOLES
4-Ø0.79
FOR[20] HOLESBOLTS
ANCHOR
FOR ANCHOR BOLTS L E G E N D
A3
A1 A3
A1 LEGEND
01 - CONTROL PANEL
04 02 01 - CONTROL PANEL
- COMPRESSOR
04
03 02 - COMPRESSOR
- CONDENSER FAN
04 03 - CONDENSER
- CONDENSER COILFAN
04 - CONDENSER COIL
A2A2 ALL DIMENSIONS ARE IN INCHES [mm]
A4 A4 A1-A4
ALLARE LOADING POINTS
DIMENSIONS ARE IN INCHES [mm]
A1-A4 ARE LOADING POINTS
[152]
[152]
6
6
45 42.7
45 42.7
[1143] [1085]
[1143] [1085]
01
01
[1306]
51.42
[1509]
59.41
[1024]
40.3
[1227]
48.3
POWER SOURCE
HOLE Ø1.2[31]
POWER SOURCE
HOLE Ø1.2[31]
SUCTION Ø CONTROL CIRCUIT
LIQUID HOLE
CONTROL Ø0.8[20]
CIRCUIT
SUCTION Ø Ø
LIQUIDPLATE
Ø HOLE Ø0.8[20]
VALVE
VALVE PLATE
[50]1.97
[50]
02 ACCESS FOR
1.97
02 COMPRESSOR
ACCESS FOR
COMPRESSOR Figure 30
A3
A1
04 4-Ø0.79[20] HOLES
FOR ANCHOR BOLTS
LEGEND
01 - CONTROL PANEL
02 - COMPRESSOR
03 - CONDENSER FAN
04 - CONDENSER COIL
8
[203]
40 68
[1016] [1727]
01
[922]
[1077]
36.3
42.41
02 ACCESS
[100]
3.94
Figure 31
| 45
Condensing Unit Dimensional Data
03
[254]
10
A3
A1
4-Ø0.79[20] HOLES
04 FOR ANCHOR BOLTS
LEGEND
01 - CONTROL PANEL
02 - COMPRESSOR
03 - CONDENSER FAN
04 - CONDENSER COIL
A2 A4
[254]
10
6
[152]
45 86
[1143] [2184]
01
[1356]
53.4
[1024]
40.3
POWER SOURCE
SUCTION Ø HOLE Ø1.6[40]
LIQUID Ø CONTROL CIRCUIT
SUCTION Ø HOLE Ø1.2[31]
LIQUID Ø
VALVE PLATE
02 ACCESS
[100]
RIGGING HOLES
3.94
Figure 32
A3
A1
4-Ø0.79[20] HOLES
04 FOR ANCHOR BOLTS
LEGEND
01 - CONTROL PANEL
02 - COMPRESSOR
03 - CONDENSER FAN
04 - CONDENSER COIL
A2 A4
[254]
10
6
45 86
[152]
[1143] [2184]
01
[1559]
61.4
[1227]
48.3
POWER SOURCE
SUCTION Ø HOLE Ø1.6[40]
LIQUID Ø CONTROL CIRCUIT
SUCTION Ø HOLE Ø1.2[31]
LIQUID Ø
VALVE PLATE
02 ACCESS
[100]
RIGGING HOLES
3.94
46 |
Condensing Unit Dimensional Data
Models: AUMR- 260G1
03
[254]
10
A3
A1
4-Ø0.79[20] HOLES
04 FOR ANCHOR BOLTS
LEGEND
01 - CONTROL PANEL
02 - COMPRESSOR
03 - CONDENSER FAN
04 - CONDENSER COIL
A2 A4
[254]
10
6
45 [152] 86
[1143] [2184]
01
[1610]
63.4
[1227]
48.3
POWER SOURCE
SUCTION Ø HOLE Ø1.6[40]
LIQUID Ø CONTROL CIRCUIT
SUCTION Ø HOLE Ø1.2[31]
LIQUID Ø
VALVE PLATE
02 ACCESS
[100]
RIGGING HOLES
3.94
Figure 34
| 47
Air Handling Unit Dimensional Data
[50]
2
ACCESS
01 - EVAPORATOR FAN [38] [19]
02 - EVAPORATOR FAN MOTOR A3
03 - EVAPORATOR COIL A1
4-Ø0.5 (13)
04 - 1"THK. FLAT FILTER MOUNTING HOLES
DIMENSIONS
Model
CADX
L W H A B C D E F J G
B
45 48 26.2 25 39.2 21.4 17.48 17.48 2.7 11.38 13.03
055AG1
[1143] [1219] [665] [635] [996] [544] [444] [444] [68] [289] [331]
45 55 25.2 24 47 21.4 19.72 19.72 2.2 13.43 15.55
070AG1
[1143] [1397] [640] [610] [1194] [544] [501] [501] [57] [341] [395]
080AG1 FILTER
REMOVAL
50 56 28.2 27 47 23.3 20.2 20.2 3.5 13.43 15.55
090AG1
[1270] [1422] [716] [686] [1194] [592] [514] [514] [89] [341] [395]
Table 20
A2 A4
100AG1
ACCESS
60 60 31.2 30 50.5 26.8 20.7 20.7 2.5 15.91 18.54
* 120AG1 [1524] [1524] [792] [762] [1283] [681] [526] [526] [63] [404] [471]
S/A
[83]
3.3
A
H
C
CABLE ENTRY
2.5 LIQ. Ø SUC. Ø
DRAINØ3/4 [19]
[30]
1.2
[63]
Figure 35
180AG1
60 80 33.2 32 69.9 28.8 18.2 18.2 9 13.43 43.7 1.2
[1524] [2032] [843] [813] [1775] [732] [461] [461] [229] [341] [1109] [30]
200AG1
Table 21
230AG1
61.4 92 35.2 33.5 81.7 28.8 19.86 19.86 6 15.91 52.3 1.8
[1560] [2337] [895] [850] [2074] [732] [504] [504] [152] [404] [1328] [45]
260AG1
B
LEGEND
01 - EVAPORATOR FAN
02 - EVAPORATOR FAN MOTOR
03 - EVAPORATOR COIL FILTER
REMOVAL
04 - 1"THK. FLAT FILTER
W
1 L
[25]
D G E
01 02 03
F
04
S/A
J
A
C
H
2.5
[83]
3.3
H1
[63] DRAINØ1[25]
CABLE ENTRY SUC.Ø1 SUC.Ø 2
LIQ.Ø 1 LIQ.Ø 2
Figure 36
48 |
APPENDIX- III
ELECTRICAL DATA
Table 22
Legend
MFA Maximum Fuse Amps (for fuse sizing), complies with RLA Rated Load Amps. (at worst operating condition)
NEC Article 440-22 & 430-52. LRA Locked Rotor Amps
FLA Full Load Amps
MCA Minimum Circuit Amps.(for wire sizing), complies with
NEC article 440-33.
ICF Maximum Instantaneous Current Flow
Note :
Voltage imbalance not to exceed ± 2 % of the rated voltage
| 49
50 |
FDS ( BY OTHERS ) POWER SUPPLY (V/Ph/hZ)
-XM
LEGEND
_____ FIELD CONNECTIONS & FIELD
SUPPLIED DEVICES
SS FDS FUSED DISCONNECT SWITCH
LPS LOW PRESSURE SWITCH
HPS HIGH PRESSURE SWITCH
-K1 -K2
CS CONTROL SWITCH
CCH CRANK CASE HEATER
-OLR F MINIATURE CIRCUIT BREAKER
FIELD WIRING EFM EVAPORATOR FAN MOTOR
(BY OTHERS)
OLR OVER LOAD PROTECTOR
CFM CONDENSER FAN MOTOR
CM COMPRESSOR MOTOR
K CONTACTOR
XM POWER TERMINAL BLOCK
L1 L2 L3
X2 CONTROL TERMINALS BLOCK
SV SOLENOID VALVE
-F TFR TRANSFORMER
TK THERMAL OVERLOAD PROTECTION
M M M
3~ 3~ 3~
-K1 -K2
AC EFM
APPENDIX- IV
Figure 37
SEC1
-ECB
CM1
P1
IN-FAN
HTR1
HTR2
X1
O-FAN1
-DOs
ID
P-COM1
OD
-TFR
Typical Wiring Diagram(WITH SINGLE COMPRESSOR)
-X2
BLK
BLK
WHITE
WHITE
RLY1
RLY2
RLY3
RLY4
RLY5
RLY6
RLY7
ECB
SEC1
10V 24V
S1 DIP SWITCH
TFR
SEQ. CONTROL
4
3
2
1
220~
PRI1
ON OFF 240VAC
RED
RED
CCH
2 COMP.1 LEAD BALANCE MODE
OFF 1 2 3 4 3 PDS ENBL PDS DISBL
-K1
POWER DIs THERMOS
N
ON/OFF ON/OFF HP1 HP1 LP1 LP1
R C G Y1 Y2 W1 W2
L
X2
-S P P
NO
ON/OFF
-HPS -LPS
-OLR R C G Y
THERMOSTAT
(BY OTHERS)
FDS ( BY OTHERS )
-XM POWER SUPPLY (V/Ph/hZ)
LEGEND
_____ FIELD CONNECTIONS & FIELD
SS
SUPPLIED DEVICES
FDS FUSED DISCONNECT SWITCH
LPS LOW PRESSURE SWITCH
-K5 HPS HIGH PRESSURE SWITCH
-K1 -K2 CS CONTROL SWITCH
-K3 -K4 CCH CRANK CASE HEATER
-OLR F MINIATURE CIRCUIT BREAKER
EFM EVAPORATOR FAN MOTOR
OLR OVER LOAD PROTECTOR
FIELD WIRING
(BY OTHERS) CFM CONDENSER FAN MOTOR
CM COMPRESSOR MOTOR
K CONTACTOR
L1 L2 L3 XM POWER TERMINAL BLOCK
X2 CONTROL TERMINALS BLOCK
-F SV SOLENOID VALVE
TFR TRANSFORMER
M M M M M TK THERMAL OVERLOAD PROTECTION
3~ 3~ 3~ 3~ 3~
Θ Θ
TK1.1
TK1.2
TK2.1
TK2.2
-CM1 -CM2 -EFM
-CFM1 -CFM2 INDOOR UNIT
TK1.1 TK2.1
TK1.2 TK2.2
P P
-FCS1 -FCS2
SEC1
-ECB
CM1
CM2
P1
P2
IN-FAN
HTR1
HTR2
X1
X2
O-FAN1
O-FAN2
-DOs
ID
P-COM1
OD
-TFR
-X2
BLK
BLK
WHITE
WHITE
RLY1
RLY2
RLY3
RLY4
RLY5
RLY6
RLY7
RLY8
RLY9
RLY10
RLY11
Typical Wiring Diagram(WITH DOUBLE COMPRESSOR)
ECB
SEC1
10V 24V
S1 DIP SWITCH
TFR
SEQ. CONTROL
4
3
2
1
220~
PRI1
ON OFF 240VAC
RED
RED
CCH1
3 PDS ENBL PDS DISBL
-CCH2
S1 4 SINGLE STAGE DUAL STAGE
F1
-K1 -K2
POWER DIs THERMOS
N1
ON/OFF ON/OFF HP1 HP1 HP2 HP2 LP1 LP1 LP2 LP2
R C G Y1 Y2 W1 W2
L1
P P P P
-S
ON/OFF -HPS1 -HPS2 -LPS1 -LPS2 X2
-OLR
R C G Y1 Y2
THERMOSTAT
(BY OTHERS)
| 51
APPENDIX- V
Spare Parts
AUMRG1
CADX-AG1
Figure 38
52 |
APPENDIX- VI
P-T Chart
All temperatures and pressures are shown at sea level.
Pressures are listed as psig, except (*) indicates inches in mercury vacuum.
ºF ºC R-22 R-410A R-407C R134a ºF ºC R-22 R-410A R-407C R134a ºF ºC R-22 R-410A R-407C R134a
-60 -51.1 *11.9 *0.9 *16.0 *21.6 12 -11.1 34.8 65.4 29.0 13.2 42.0 5.6 71.5 123.6 64.6 37.0
-55 -48.3 *9.2 1.8 *13.7 *20.2 13 -10.6 35.8 67.0 29.9 13.8 43.0 6.1 73.0 125.9 66.1 38.0
-50 -45.6 *6.1 4.3 *11.1 *18.6 14 -10.0 36.8 68.6 30.9 14.4 44.0 6.7 74.5 128.3 67.6 39.0
-45 -42.8 *2.7 7.0 *8.1 *16.7 15 -9.4 37.8 70.2 31.8 15.1 45.0 7.2 76.1 130.7 69.1 40.0
-40 -40.0 0.6 10.1 *4.8 *14.7 16 -8.9 38.8 71.9 32.8 15.7 46.0 7.8 77.6 133.2 70.6 41.1
-35 -37.2 2.6 13.5 *1.1 *12.3 17 -8.3 39.9 73.5 33.8 16.4 47.0 8.3 79.2 135.6 72.2 42.2
-30 -34.4 4.9 17.2 1.5 *9.7 18 -7.8 40.9 75.2 34.8 17.1 48.0 8.9 80.8 138.2 73.8 43.2
-25 -31.7 7.5 21.4 3.7 *6.8 19 -7.2 42.0 77.0 35.9 17.7 49.0 9.4 82.4 140.7 75.4 44.3
-20 -28.9 10.2 25.9 6.2 *3.6 20 -6.7 43.1 78.7 36.9 18.4 50.0 10.0 84.1 143.3 77.1 45.4
-18 -27.8 11.4 27.8 7.2 *2.2 21 -6.1 44.2 80.5 38.0 19.2 55.0 12.8 92.6 156.6 106.0 51.2
-16 -26.7 12.6 29.7 8.4 *0.7 22 -5.6 45.3 82.3 39.1 19.9 60.0 15.6 101.6 170.7 116.2 57.4
-14 -25.6 13.9 31.8 9.5 0.4 23 -5.0 46.5 84.1 40.2 20.6 65.0 18.3 111.3 185.7 127.0 64.0
-12 -24.4 15.2 33.9 10.7 1.2 24 -4.4 47.6 85.9 41.3 21.4 70.0 21.1 121.5 201.5 138.5 71.1
-10 -23.3 16.5 36.1 11.9 2.0 25 -3.9 48.8 87.8 42.4 22.1 75.0 23.9 132.2 218.2 150.6 78.6
-8 -22.2 17.9 38.4 13.2 2.8 26 -3.3 50.0 89.7 43.6 22.9 80.0 26.7 143.7 235.9 163.5 86.7
-6 -21.1 19.4 40.7 14.6 3.7 27 -2.8 51.2 91.6 44.7 23.7 85.0 29.4 155.7 254.6 177.0 95.2
-4 -20.0 20.9 43.1 15.9 4.6 28 -2.2 52.4 93.5 45.9 24.5 90.0 32.2 168.4 274.3 191.3 104.3
-2 -18.9 22.4 45.6 17.4 5.5 29 -1.7 53.7 95.5 47.1 25.3 95.0 35.0 181.9 295.0 206.4 113.9
0 -17.8 24.0 48.2 18.9 6.5 30 -1.1 54.9 97.5 48.4 26.1 100.0 37.8 196.0 316.9 222.3 124.1
1 -17.2 24.8 49.5 19.6 7.0 31 -0.6 56.2 99.5 49.6 26.9 105.0 40.6 210.8 339.9 239.0 134.9
2 -16.7 25.7 50.9 20.4 7.5 32 0.0 57.5 101.6 50.9 27.8 110.0 43.3 226.4 364.1 256.5 146.3
3 -16.1 26.5 52.2 21.2 8.0 33 0.6 58.8 103.6 52.1 28.6 115.0 46.1 242.8 389.6 274.9 158.4
4 -15.6 27.4 53.6 22.0 8.6 34 1.1 60.2 105.7 53.4 29.5 120.0 48.9 260.0 416.4 294.2 171.1
5 -15.0 28.3 55.0 22.8 9.1 35 1.7 61.5 107.9 54.8 30.4 125.0 51.7 278.1 444.5 314.5 184.5
6 -14.4 29.1 56.4 23.7 9.7 36 2.2 62.9 110.0 56.1 31.3 130.0 54.4 297.0 474.0 335.7 198.7
7 -13.9 30.0 57.9 24.5 10.2 37 2.8 64.3 112.2 57.5 32.2 135.0 57.2 316.7 505.0 357.8 213.5
8 -13.3 31.0 59.3 25.4 10.8 38 3.3 65.7 114.4 58.9 33.1 140.0 60.0 337.4 537.6 380.9 229.2
9 -12.8 31.9 60.8 26.2 11.4 39 3.9 67.1 116.7 60.3 34.1 145.0 62.8 359.1 571.7 405.1 245.6
10 -12.2 32.8 62.3 27.1 12.0 40 4.4 68.6 118.9 61.7 35.0 150.0 65.6 381.7 607.6 430.3 262.8
11 -11.7 33.8 63.9 28.0 12.6 41 5.0 70.0 121.2 63.1 36.0 155.0 68.3 405.4 645.2 456.6 281.0
Table 23
Note: To determine subcooling for R-407C, use bubble point values (temperatures above 50 o
F, shown with
shaded gray background).
To determine superheat for R-407C, use dew point values (temperature 50 oF and below)
| 53
54 |
UAE Factory & Head Office
P.O Box: 6004, Sharjah, United Arab Emirates
Tel: +9716 514 3333
Fax: +9716 514 3300
Toll Free Number: 800 MYSKM (69756)
Should the equipment fail to meet warranty within coverage period– due to any manufacturing defect and provided the original
owner notifies the Company or its authorized representative within 7 days of the discovery of such failure. The Company shall at
It option, replace or repair any defective part thereof.
GENERAL CONDITIONS
18
This warranty is subject to the following terms and conditions:
1. Warranty constitutes the owner’s sole remedy. It is given in lieu of all other warranties. There is no implied warranty of merchantability or
Fitness for a particular purpose. In no event and under no circumstance shall the company be liable for incidental, indirect, special,
Contingent, or consequential damages of whatsoever nature and caused for whatsoever reason, whether the theory be in breach of this
or any warranty negligenceor strict liability in tort.
2. This warranty applies only to the original owner, and with respect to the original installation.
3. No changes in this warranty, or in the terms and conditions herein, shall be valid unless confirmed in writing and signed by an authorized
Officer of the Company, and carrying the company stamp.
4. This warranty includes replacement of parts/repair (wherever applicable) – based on Coverage & Product-line.
5. The Warranty does not cover any consumables nor any wear & tear parts - Refrigerant gas, fluids, oil, lifting of
Compressor/cooler/condenser and expendable items such as filters, belts etc.
6. The Company shall have no obligation under this warranty, unless the equipment was installed and operated at its specified conditions
And maintained either by SKM or Skilled Professionals in strict accordance with the Company's written recommendations as stipulated in
The “Installation, Operation and Maintenance Manuals”. Warranty is subject to periodic maintenance of equipment and maintaining log
Sheet of operation/maintenance. It requires to be furnished on request of SKM.
7. The Company shall have no obligation under this warranty, if in the opinion of the Company, the equipment was subject to damage in
Transit, deterioration or damage while stored by someone other than the Company, or on the Site, or was improperly maintained, serviced
Or repaired by any third party in such a way as to adversely affect its reliability or if the equipment was subjected to misuse, neglect,
Alterations, accidents, floods, acts of god or if the equipment was operated by a site generator with associated, external to the equipment,
Electrical wiring not in accordance with local codes.
8. The Company shall have no obligation under this warranty, if the equipment serial number has been altered, defaced or removed.
9. This warranty applies only to equipment installed within the boundaries of the company's operating territory.
10. The parts thereof, shall be returned in accordance within structions received from the Company or its authorized representatives. This
warranty shall not include the cost of associated freight or delivery charges. Prior to the return of any such part, due notification must be
Given in writing, to the installation contractor, the Company's authorized representative or direct to the Company.
11. The company shall have no obligation under this warranty, if the Chiller startup was not executed by SKM or its authorized representative
or if water quality reports or chiller schematics are not available with the owners (This clause is applicable for Chillers only).
12. The company does not warrant, in any way, the suitability or fitness, of the supplied equipment for any specific application or the
performance of the equipment to match specific conditions for a specific end-usage. Capacities as catalogued by the Company for its
Equipment are correct subject to normal stated industry standards.
13. Warranty of compressor is applicable only for one-time repair (Semi-Hermetic) or replacement (Hermetic), unless proven it is due to
Manufacturing defect.
14. Any replacement and/or repairs carried by the company under this warranty shall not extend the original equipment warranty beyond the
Stated period of this warranty, unless previously agreed as per Clause-3 above.
15. For additional consideration, if in any case the company is providing an extended warranty on certain products or components thereof,
Then the terms of the extended warranty will be shown on a separate extended warranty statement.
Note: Original Warranty Certificate for products will be issued subject to clearance of payment
| 55
INSTALLATION, OPERATION & MAINTENANCE
Manual # 225-IOM-2023
Supersedes Manual#: 225- IOM- 2022
56 |