Vehicle Identification: Telephone: Fax: VAT Registration No.

Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

Telephone:

Fax:
VAT Registration No.:

Notes Specified value Measured value


Vehicle identification
No. of cylinders Type 4/DOHC
Capacity cc 2143
Compression ratio :1 16,2
Fuel system Make Delphi
Fuel system Type CR-D2
Injection system
Air metering Type Mass
Fuel/injection pump assembly Make Delphi
Pump type Common rail
Injection sequence 1-3-4-2
Injector nozzle Make Delphi
Nozzle opening pressure - new/used bar 1600
Engine coolant temperature (ECT) sensor Ohm/°C 320/80
Tuning and emissions
Idle speed rpm 850±190
Rated no load speed rpm 3800-4200
Oil temperature °C 60
Idle speed - for smoke test rpm 660-1040
Governed speed range - for smoke test rpm 3800-4200
Maximum time at governed speed secs 1,0
Test mode A/B B
Probe type 1/2 1
Conditioning Accelerations/rpm /4900
Smoke opacity - homologation value m-1 (%) 0,50 (19)
Starting and charging
Battery V/RC(Ah) 12
Alternator output A/V/rpm 140-180/-/2000
Glow plugs
Glow plug - part no. NGK CZ303
Service checks and adjustments
Valve clearance - INLET mm Hydraulic
Valve clearance - EXHAUST mm Hydraulic
Compression pressure bar 23,0-30,0
Oil pressure bar/rpm 3,0/3000
Radiator cap bar 1,40
Drive belt size - alternator mm 2149-2161
Lubricants and capacities
Engine oil options
Ambient temperature range All temperatures
00000259 Engine oil grade SAE 0W-30, 0W-40
Engine oil classification OEM MB 229.31/229.51
Ambient temperature range All temperatures
00000258 Engine oil grade SAE 0W-30, 0W-40
Engine oil classification OEM MB 229.3/229.5

Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-
Ambient temperature range -25°C
00000259 Engine oil grade SAE 5W-30, 5W-40
Engine oil classification OEM MB 229.31/229.51
Ambient temperature range -25°C
00000258 Engine oil grade SAE 5W-30, 5W-40
Engine oil classification OEM MB 229.3/229.5
Ambient temperature range -25°C
00000258 Engine oil grade SAE 5W-50
Engine oil classification OEM MB 229.3
Ambient temperature range -20°C
00000258 Engine oil grade SAE 10W-40
Engine oil classification OEM MB 229.3
Engine with filter(s) litres 6,5
Other lubricants and capacities
Manual transmission oil grade SAE 75W-80 Synthetic
Manual transmission oil classification MB 235.10
00000367 Manual transmission litres 1,5
00000365 Automatic transmission fluid Type
00000366 Automatic transmission fluid classification
00000364 Automatic transmission (drain & refill) litres
00000364 Automatic transmission (dry fill) litres
Differential oil grade - rear SAE 75W-85 Synthetic
Differential oil classification - rear GL-5
00000333 Differential rear litres 1,0-1,2
Brake fluid Type DOT 4+
Brake fluid litres 0,6
Power steering fluid Type A 001 989 24 03
Power steering fluid litres 0,8
Tightening torques
00000328 Cylinder head instructions
Cylinder head
Maximum bolt
227,5 mm
length
Other engine tightening torques
00000320 Main bearings Renew bolts/nuts
Main bearings Stage 1 60 Nm
Main bearings Stage 2 90°
00000084 Big end bearings Stage 1
Oil pump to cylinder block 6 Nm+90°
Sump bolts 9 Nm M8=20 Nm
Sump drain bolt 30 Nm
00000039 Flywheel/driveplate 45 Nm+90°
Clutch pressure plate 25 Nm
Crankshaft pulley/damper centre bolt 80 Nm+90°
00000329 Camshaft sprocket/gear 55 Nm+90°
Camshaft carrier/cap 1)5 Nm 2)9 Nm
Camshaft/rocker cover 9 Nm
Inlet manifold to cylinder head 9 Nm
00000040 Exhaust manifold to cylinder head 30 Nm
Water pump 20 Nm
00000039 Injector/clamp 15 Nm+90°+90°
00000159 Injector pipe unions 1)7 Nm 2)33 Nm
00000374 Fuel/injection pump sprocket/gear 70 Nm
Fuel/injection pump mounting 20 Nm
Glow plugs 11 Nm
Crankshaft position (CKP) sensor/engine speed (RPM)
8 Nm
sensor
Camshaft position (CMP) sensor 6 Nm

Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-
Knock sensor (KS) 20 Nm
Oil filter 25 Nm
Chassis tightening torques
Front hub - wheel bearing housing bolts 70 Nm
00000373 Rear hub
Rear hub - wheel bearing housing bolts 70 Nm
00000039 Steering wheel 80 Nm
00000260 Steering rack/box mounting
00000040 Steering track rod end 50 Nm+90°
00000154 Propshaft flange to gearbox 58 Nm
00000039 Brake disc to hub Front 10 Nm
00000368 Brake caliper to carrier Front
00000039 Brake caliper/carrier to hub Front 115 Nm
00000039 Brake disc to hub Rear 10 Nm
00000039 Brake caliper to carrier Rear 25 Nm
00000039 Brake caliper/carrier to hub Rear 115 Nm
00000039 ABS sensor Front 8 Nm
00000336 Road wheels 130 Nm
Brake disc and drum dimensions
00000444 Minimum disc thickness for replacement - ventilated Front
00000433 Minimum disc thickness for replacement Rear 8,3 mm
Minimum pad thickness Front 2 mm
Minimum pad thickness Rear 2 mm
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Compressor clutch/magnetic coupling No
Compressor variable displacement solenoid Yes
Air conditioning refrigerant Type R134a
Air conditioning refrigerant quantity grams 590±10
Air conditioning oil group PAG
Air conditioning oil Type A 001 989 0803
Air conditioning oil quantity cm³ 120±10
Air conditioning oil viscosity ISO 46

Autodata Note 39

Use new bolts.

Autodata Note 40

Use new nuts.

Autodata Note 84

L = 48 mm Max
1) 5 Nm
2) 25 Nm
3) 90°
Fig. 73266

Autodata Note 154

Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-
Use new nuts/bolts.

Autodata Note 159

Injector pipe to fuel rail = 27 Nm

Autodata Note 258

Models without diesel particulate filter (DPF).

Autodata Note 259

Models with or without diesel particulate filter (DPF).


Low ash engine oil MUST be used to ensure long service life of diesel particulate filter (DPF).

Autodata Note 260

Use new nuts/bolts.


4x2 = 70 Nm + 90°
4x4 = 100 Nm + 90°
Retaining plate bolts = 110 Nm

Autodata Note 320

L = 106,5 mm Max
Fig. 73266

Autodata Note 328

Tighten in the following stages:


1) 1-10 = 10 Nm
2) 12 = 20 Nm
3) 11 = 20 Nm
4) 1-10 = 50 Nm
5) 12 = 20 Nm
6) 11 = 20 Nm
7) 1-10 = 90°
8) 1-10 = 90°
9) 1-10 = 90°
10) 1-10 = 90°

Autodata Note 329

LH thread

Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-
Autodata Note 333

Use new drain and refill plugs with threads coated with sealant once slackened.

Autodata Note 336

Do NOT lubricate bolts.


Lightly coat mating surfaces between wheel centre hole and hub (use grease).

Autodata Note 364

Transmission type 722.6xx


Ensure dipstick available, tool No. 140 589 15 21 00.
Drain:
1) Sump
2) Torque converter (remove cover, turn engine until drain plug becomes visible)
To remove dipstick tube plug break off locking plate [1] Fig. 114175and push out locking pin [2] Fig. 114175 Remove plug.
Fill transmission with 5,0 litres of ATF.
Ensure selector lever in 'P'. Start engine.
Check ATF level and top-up if necessary.
Select each gear several times, then return selector lever to 'P'.
Connect diagnostic equipment to check ATF temperature.
Start engine, allow to idle and check ATF level.
Dipstick ranges:
Cold range [A] Fig. 11417525°C approx.
Hot range [B] Fig. 11417580°C approx.
Accurate level check only possible at 80°C.
Fit new locking pin [3] Fig. 114175
Fig. 114175
Transmission type 722.9xx
Drain:
1) Sump
2) Torque converter (remove cover, turn engine until drain plug becomes visible)
Fit new level tube of same colour as one removed.
Add 6,0 litres of ATF.
Ensure selector lever in 'P'.
Connect diagnostic equipment to check ATF temperature.
Run engine until ATF has reached specified temperature.
With angled oil pan and white or green level tube = 45°C
Without angled oil pan and with black level tube = 35°C
Fig. 123315
Models with additional oil cooler
If oil cooler circuit drained:
Run engine until ATF temperature is 90°C.
Ensure thermostat opens and circuit is refilled.
Allow ATF to cool.
All models
Add 2,0 litres of ATF.
Select each gear several times, then return selector lever to 'P'.
Run engine until ATF has reached specified temperature.
With angled oil pan and white or green level tube = 45°C
Without angled oil pan and with black level tube = 35°C
When ATF drips from level tube the level is OK.
NOTE: To aid lubrication of transmission angled oil pan with white level tube must be used after removal of oil pan, if previous oil
pan was not angled and had a black level tube.

Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-
Autodata Note 365

Transmission type 722.6xx = Mercedes-Benz part No. 001 989 6803


Transmission type 722.9xx
→ 18.06.2010 = Mercedes-Benz part No. 001 989 6803
21.06.2010→ = Mercedes-Benz part No. 001 989 7803

Autodata Note 366

Transmission type 722.6xx = MB 236.14


Transmission type 722.9xx
→ 18.06.2010 = MB 236.14
21.06.2010→ = MB236.15

Autodata Note 367

Transmission type 711.6xx = 1,8 litres

Autodata Note 368

Use new bolts.


M8 x 28 = 34 Nm
M8 x 42 = 55 Nm
M8 x 70 = 25 Nm

Autodata Note 373

Use new nut and tighten to 170 Nm + 45°.


Self-locking nut = 350 Nm

Autodata Note 374

Replace pinion and nut when replacing high-pressure pump.

Autodata Note 433

During brake pad replacement = 8,8 mm

Autodata Note 444

Standard brakes = 25,4 mm


Sports brakes = 30 mm
During brake pad replacement:
Standard brakes = 26 mm
Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-
Sports brakes = 30,5 mm

73266 114175

123315

Cylinder layout Tightening sequence

Manufacturer: Mercedes-Benz Model: E-Class (212) 2,1D E220 CDI BlueEFFICIENCY (c) Autodata Limited 2013
Engine code: 651.924 Output: 125 (170) 3000-4200 . 15/10/2023
Tuned for: Year: 2009-14 V9.200-

You might also like