Sachin Project
Sachin Project
16
CONTENTS
1 Introduction.
2 Principle.
3 Block diagram.
4 Components used in circuit.
5 Component description.
6 Working.
7 Use of this project.
8 Advantages.
9 Disadvantages.
10 Result & Conclusion.
11 Future scope.
12 Bibliography.
13 Reference.
ABSTRACT
In that in Agricultural large amount water is used for the pumping for pumping
the water mostly induction motor are used .But in most cases stored water in the Well, Tank is
low .In some cases motor runs continuously in operation.
When load on motor decreases then motor draws the heavy current If motor runs
for long period then temperature of winding increase. If this happen for long period then
insulation becomes weak &gets damaged.
To avoid such condition this type of circuit used. It consist of Two leads of wire,
Transistor, Micro controller Atmel 89c52, ULN2003, Relay. Two leads of wire are dipped in
water. When water level goes below the lead of wire then it gives low level signal to the
transistor .Transistor amplifies the signal & send towards the micro controller .The output of the
micro controller is passed to ULN2003 & it send towards the relay .
If water level goes below the leads then it gives the low level to micro controller
& it gives signal to relay and stop the motor.
Under normal working condition leads of wire in water and it gives the high
signal to microcontroller and motor is in on condition.
For relay and microcontroller use 12&5v DC supply is used .This supply is
obtained from DC power supply.
AKNOWLEDGMENT
This work is just not an individual contribution till its completion. I take this
opportunity to thank all for bringing it close to the conclusion. First of all I would like to thank my
guide Prof. Gidde A.C. continuously assessing my work providing great guidance by timely
suggestions and discussions at every stage of this work.
Thanks to Prof. Kadam P.D. Head of Department of Electrical engineering for providing
all facilities without which this seminar work would not have been possible. I sincerely thank to
Prof. A.D. Ingale Principal, SVERI’s COE (POLY.), Pandharpur.
Name of Student
1) Mr. Kshirsagar Rahul Bapu
INTRODUCTION
In day by day the water level in the earth is decreases due to Increasing global
warming, increasing consumption of water for Agricultural, Industrial, Commercial & Domestic
purposes.
In that in Agricultural large amount water is used for the pumping for pumping
the water mostly induction motor are used .But in most cases stored water in the Well, Tank is
low .In some cases motor runs continuously in operation.
When load on motor decreases then motor draws the heavy current If motor runs
for long period then temperature of winding increase. If this happen for long period then
insulation becomes weak &gets damaged.
To avoid such condition this type of circuit used. It consist of Two leads of wire,
Transistor, Micro controller Atmel 89c52, ULN2003, Relay. Two leads of wire are dipped in
water. When water level goes below the lead of wire then it gives low level signal to the
transistor .Transistor amplifies the signal & send towards the micro controller .The output of the
micro controller is passed to ULN2003 & it send towards the relay .
If water level goes below the leads then it gives the low level to micro controller
& it gives signal to relay and stop the motor.
Under normal working condition leads of wire in water and it gives the high
signal to microcontroller and motor is in on condition.
For relay and microcontroller use 12&5v DC supply is used .This supply is
obtained from DC power supply.
OPERATING PRINCIPLE
The principle of automatic dry run control of motor is that whenever the water
level in the well is falls below the two leads provided in the well. Then the conductivity between
two leads is disconnected then it gives the signal to the transistor. Transistor gives signal to the
microcontroller port pin P2.0
In microcontroller one program is set, there are two conditions in program are as
follows-
1) Whenever the conductivity between two leads is disconnected then microcontroller gives
the 0 signal to relay.
2) Whenever the leads are in conducting state then microcontroller gives 1 signal to relay.
This signal is given to relay through ULN – 2003. Relay acts as a switch between
motor and supply circuit.
BLOCK DIAGRAM:-
SR.NO. COMPONANT
1 Microcontroller 89c52
2 Transistor BC748
3 Resistor
4 Capacitor
5 Crystal oscillator
6 ULN 2003
7 Relay
8 Regulator 7805,7812
9 Diode
10 PCB (Zero)
11 LED
12 1 Phase IM
Description:-
Microcontroller:-
......
..................................................................................................................
Port 0: Port 0 is an 8-bit open drain bidirectional port. As an open drain output port, it can sink
eight LS TTL loads. Port 0 pins that have 1s written to them float, and in that state will function
as high impedance inputs. Port 0 is also the multiplexed low-order address and data bus during
accesses to External memory. In this application it uses strong internal pull-ups when Emitting
1s. Port 0 emits code bytes during program verification. In this Application, external pull-ups are
required.
Port 1: Port 1 is an 8-bit bidirectional I/O port with internal pull-ups. Port 1 pins that have 1s
written to them are pulled high by the internal pull-ups, and in that state can be used as inputs.
As inputs, port 1 pins that are externally being pulled low will source current because of the
internal pull-ups.
Port 2: Port 2 is an 8-bit bidirectional I/O port with internal pull-ups. Port 2 emits the high-order
address byte during accesses to external memory that use 16-bit addresses. In this application, it
uses the strong internal pull-ups when emitting 1s.
Port 3: Port 3 is an 8-bit bidirectional I/O port with internal pull-ups. It also serves the functions
of various special features of the 80C51 Family as follows:
Port Pin Alternate Function
P3.0 RxD (serial input port)
P3.1 TxD (serial output port)
P3.2 INT0 (external interrupt 0)
P3.3 INT1 (external interrupt 1)
P3.4 T0 (timer 0 external input)
P3.5 T1 (timer 1 external input)
P3.6 WR (external data memory write strobe)
P3.7 RD (external data memory read strobe)
TRANSISTOR
the milestones in electronics, and the inventors were jointly awarded the 1956 Physics for their
achievement.
RESISTOR
Axial-lead resistors on tape. The component is cut from the tape during assembly
and the part is inserted into the board. A resistor is a passivetwo-terminalcomponent that
implements resistances a circuit element. Resistors act to reduce current flow, and, at the same
time, act to lower voltage levels within circuits. In electronic circuits, resistors are used to limit
current flow, to adjust signal levels, bias active elements, and terminate lines among other uses.
High-power resistors, that can dissipate many watts of electrical power as heat, may be used as
part of motor controls, in power distribution systems, or as test loads for generators. Fixed
resistors have resistances that only change slightly with temperature, time or operating voltage.
Variable resistors can be used to adjust circuit elements (such as a volume control or a lamp
dimmer), or as sensing devices for heat, light, humidity, force, or chemical activity.
CAPACITOR
Type
BIBLIOGRAPHY
ULN2003
Contents-
• 1 Darlington Transistor
• 2 Features
• 3 Applications
• 4 References
Darlington Transistor A Darlington transistor (also known as Darlington pair) achieves very high current
amplification by connecting two bipolar transistors in direct DC coupling so the current amplified by the
first transistor is amplified further by the second one. The resultant current gain is the product of those of
the two component transistors:
The seven Darlington pairs in ULN2003 can operate independently except the common cathode diodes
that connect to their respective collectors.
Features:-The ULN2003 is known for its high-current, high-voltage capacity. The drivers can be
paralleled for even higher current output. Even further, stacking one chip on top of another, both
electrically and physically, has been done. Generally it can also be used for interfacing with a stepper
motor, where the motor requires high ratings which cannot be provided by other interfacing devices.
Main specifications:
RELAY
A relay is used wherever a small low power device or power supply needs to switch on a
much larger one, usually completely isolated from the signals power source, or at a much higher voltage
than the signal could provide.
However this is usually not enough to help someone really grasp the idea of how these
mysterious boxes work. Move over to the next step for a better explanation along with an flash animation
to show you how it all works.
A type of relay that can handle the high power required to directly control an
electric motor or other loads is called a contractor. Solid control power circuits with no moving
parts, instead using a semiconductor device to perform switching. Relays with calibrated
operating characteristics and sometimes multiple operating coils are used to protect electrical
circuits from overload or faults; in modern electric power systems these functions are performed
by digital instruments still called "protective relays".
A regulated power supply is very much essential for several electronic devices
due to the semiconductor material employed in them have a fixed rate of current as well as
voltage. The device may get damaged if there is any deviation from the fixed rate. The AC
power supply gets converted into constant DC by this circuit. By the help of a voltage regulator
DC, unregulated output will be fixed to a constant voltage. The circuit is made up of linear
voltage regulator 7805 along with capacitors and resistors with bridge rectifier made up from
diodes. From giving an unchanging voltage supply to building confident that output reaches
uninterrupted to the appliance, the diodes along with capacitors handle elevated efficient signal
conveyable.
Description:
As we have previously talked about that regulated power supply is a device that
mechanized on DC voltages and also it can uphold its output accurately at a fixed voltage all the
time although if there is a significant alteration in the DC input voltage.
ICs regulator is mainly used in the circuit to maintain the exact voltage which is
followed by the power supply. A regulator is mainly employed with the capacitor connected in
parallel to the input terminal and the output terminal of the IC regulator. For the checking of
gigantic alterations in the input as well as in the output filter, capacitors are used. While the
bypass capacitors are used to check the small period spikes on the input and output level. Bypass
capacitors are mainly of small values that are used to bypass the small period pulses straightly
into the Earth.
REGULATOR 7812
Advantages
• 78 xx series ICs do not require additional components to provide a constant, regulated
source of power, making them easy to use, as well as economical and efficient uses of
space. Other voltage regulators may require additional components to set the output
voltage level, or to assist in the regulation process. Some other designs (such as a
switched-mode power supply) may need substantial engineering expertise to implement.
• 78xx series ICs have built-in protection against a circuit drawing too much current. They
have protection against overheating and short-circuits, making them quite robust in most
applications. In some cases, the current-limiting features of the 78xx devices can provide
protection not only for the 78xx itself, but also for other parts of the circuit.
PN JUNCTION DIODE
The effect described in the previous tutorial is achieved without any external voltage
being applied to the actual PN junction resulting in the junction being in a state of equilibrium. However,
if we were to make electrical connections at the ends of both the N-type and the P-type materials and then
connect them to a battery source, an additional energy source now exists to overcome the potential
barrier. The effect of adding this additional energy source results in the free electrons being able to cross
the depletion region from one side to the other. The behavior of the PN junction with regards to the
potential barrier’s width produces an asymmetrical conducting two terminal device, better known as the
PN Junction Diode.
A PN Junction Diode is one of the simplest Semiconductor Devices Loading product
data. around, and which has the characteristic of passing current in only one direction only. However,
unlike a resistor, a diode does not behave linearly with respect to the applied voltage as the diode has an
exponential current-voltage ( I-V ) relationship and therefore we cannot described its operation by simply
using an equation such as Ohm’s law.
If a suitable positive voltage (forward bias) is applied between the two ends of the PN
junction, it can supply free electrons and holes with the extra energy they require to cross the junction as
the width of the depletion layer around the PN junction is decreased.
By applying a negative voltage (reverse bias) results in the free charges being pulled
away from the junction resulting in the depletion layer width being increased. This has the effect of
increasing or decreasing the effective resistance of the junction itself allowing or blocking current flow
through the diode.
Then the depletion layer widens with an increase in the application of a reverse voltage
and narrows with an increase in the application of a forward voltage. This is due to the differences in the
electrical properties on the two sides of the PN junction resulting in physical changes taking place. One of
the results produces rectification as seen in the PN junction diodes static I-V (current-voltage)
characteristics. Rectification is shown by an asymmetrical current flow when the polarity of bias voltage
is altered as shown below.
But before we can use the PN junction as a practical device or as a rectifying device we
need to firstly bias the junction, i.e. connect a voltage potential across it. On the voltage axis above,
“Reverse Bias” refers to an external voltage potential which increases the potential barrier. An external
voltage which decreases the potential barrier is said to act in the “Forward Bias” direction.
There are two operating regions and three possible “biasing” conditions for the standard Junction Diode
and these are:
• 3. Forward Bias – The voltage potential is connected positive, (+ve) to the P-type material and
negative, (-ve) to the N-type material across the diode which has the effect of Decreasing the PN
junction diodes width.
1 PHASE IM
Principles of operation
therefore changing or rotating relative to the rotor. This induces an opposing current in the induction
motor's rotor, in effect the motor's secondary winding, when the latter is short-circuited or closed through
an external impedance The rotating flux induces currents in the windings of the rotor in a manner similar
to currents induced in a transformer's secondary winding(s). The currents in the rotor windings in turn
create magnetic fields in the rotor that react against the stator field. Due to Lenz's Law, the direction of
the magnetic field created will be such as to oppose the change in current through the rotor windings.
The cause of induced current in the rotor windings is the rotating stator magnetic field, so
to oppose the change in rotor-winding currents the rotor will start to rotate in the direction of the rotating
stator magnetic field. The rotor accelerates until the magnitude of induced rotor current and torque
balances the applied load. Since rotation at synchronous speed would result in no induced rotor current,
an induction motor always operates slower than synchronous speed. The difference, or "slip," between
actual and synchronous speed varies from about 0.5 to 5.0% for standard Design B torque curve induction
motor The induction machine's essential character is that it is created solely by induction instead of being
separately excited as in synchronous or DC machines or being self-magnetized as in permanent magnet
motors.
For rotor currents to be induced, the speed of the physical rotor must be lower than that of
the stator's rotating magnetic field (); otherwise the magnetic field would not be moving relative to the
rotor conductors and no currents would be induced. As the speed of the rotor drops below synchronous
speed, the rotation rate of the magnetic field in the rotor increases, inducing more current in the windings
and creating more torque. The ratio between the rotation rate of the magnetic field induced in the rotor
and the rotation rate of the stator's rotating field is called slip. Under load, the speed drops and the slip
increases enough to create sufficient torque to turn the load. For this reason, induction motors are
sometimes referred to as asynchronous motors. An induction motor can be used as an induction generator,
or it can be unrolled to form a linear motor which can directly generate linear motion.
Synchronous speed
AC motor's synchronous speed, , is the rotation rate of the stator's magnetic field,
Where has the same unit as which is the motor supply's frequency and
where is the number of magnetic poles [That is, for a six-pole three-phase motor with three pole-
pairs
set 120° apart, equals 6, thus which equals 1,000 RPM (16.67 Hz) and 1,200 RPM (20 Hz)
Slip
Slip, , is defined as the difference between synchronous speed and operating speed, at the
Same frequency, expressed in rpm or in percent or ratio of synchronous speed. Thus
Standard torque
Speed-torque curves for four induction motor types: A) Single-phase, B) Polyphase cage, C) Polyphase
cage deep bar, D) Poly-phase double cage
Typical speed-torque curve for NEMA Design B Motor. The typical speed-torque
relationship of a standard NEMA Design B polyphase induction motor is as shown in the curve at right.
Suitable for most low performance loads such as centrifugal pumps and fans,DesignB motors are
constrained by the following typical torque ranges:Breakdown torque (peaktorque), 175-300 percent of
rated torque • Locked-rotor torque (torque at 100% slip), 75-275 percent of rated torque • Pull-up torque,
65-190 percent of rated torque. Over a motor's normal load range, the torque's slope is approximately
linear or proportional to slip because the value of rotor resistance divided by slip, , dominates
torque in linear manner. As load increases above rated load, stator and rotor leakage reactance factors
gradually become more significant in relation to such that torque gradually curves towards
breakdown torque. As the load torque increases beyond breakdown torque the motor stalls.
Starting
See also: Motor controller
There are three basic types of competing small induction motors: single-phase split-phase
and shaded-pole types, and small polyphase induction motors. Although polyphase motors are inherently
self-starting, their starting and pull-up torque design limits must be high enough to overcome actual load
conditions.
• In two-pole single-phase motors, the torque goes to zero at 100% slip (zero
speed), so these require alterations to the stator such as shaded-polesto provide starting torque. A
single phase induction motor requires separate starting circuitry to provi Inputs compatible with
Tolland 5-V Choplogic
• Applications-
Typical usage of the ULN2003A is in circuits for relays, lamp and LED displays,
stepper motors, logic buffers and line drivers.
de a rotating field to the motor. The normal running windings within such a single-phase motor can cause
the rotor to turn in either direction, so the starting circuit determines the operating direction.
In certain smaller single-phase motors, starting is done by means of a shaded pole with a
copper wire turn around part of the pole. The current induced in this turn lags behind the supply current,
creating a delayed magnetic field around the shaded part of the pole face. This imparts sufficient
rotational field energy to start the motor. These motors are typically used in applications such as desk fans
and record players, as the required starting torque is low, and the low efficiency is tolerable relative to the
reduced cost of the motor and starting method compared to other AC motor designs.
Larger single phase motors are split-phase motor sand have a second stator winding fed
with out-ofphase current; such currents may be created by feeding the winding through a capacitor or
having it receive different values of inductance and resistance from the main winding. In capacitor-start
designs, the second winding is disconnected once the motor is up to speed, usually either by a centrifugal
switch acting on weights on the motor shaft or a thermistor which heats up and increases its resistance,
reducing the current through the second winding to an insignificant level. The capacitor-run designs keep
the second winding on when running, improving torque. A resistance start design uses a starter inserted
in series with the startup winding, creating reactance.
Self-starting polyphase induction motors produce torque even at standstill. Available
cage induction motor starting methods include direct-on-line starting, reduced-voltage reactor or auto-
transformer starting, star-delta starting or, increasingly, new solid-state soft assemblies and, of course,
VFDs.
Polyphase motors have rotor bars shaped to give different speed-torque characteristics.
The current distribution within the rotor bars varies depending on the frequency of the induced current. At
standstill, the rotor current is the same frequency as the stator current, and tends to travel at the outermost
parts of the cage rotor bars (by skin effect). The different bar shapes can give usefully different speed-
torque characteristics as well as some control over the inrush current at startup. In wound rotor motors,
rotor circuit connection through slip rings to external resistances allows change of speed-torque
characteristics for acceleration control and speed control purposes.
Speed control
Typical speed-torque curves for different motor input frequencies as for example used
with variable-frequency drives. Before the development of semiconductor power electronics, it was
difficult to vary the frequency, and cage induction motors were mainly used in fixed speed applications.
Applications such as electric overhead cranes used DC drives or wound rotor motors (WRIM) with rings
for rotor circuit connection to variable external resistance allowing considerable range of speed control.
However, resistor losses associated with low speed operation of WRIMs is a major cost disadvantage,
especially for constant loads. Large slip ring motor drives, termed slip energy recovery systems, some
still in use, recover energy from the rotor circuit, rectify it, and return it to the power system using a VFD.
In many industrial variable-speed applications, DC and WRIM drives are being displaced by VFD-fed
cage induction motors. The most common efficient way to control asynchronous motor speed of many
loads is with VFDs. Barriers to adoption of VFDs due to cost and reliability considerations have been
reduced considerably over the past three decades such that it is estimated that drive technology is adopted
in as many as 30-40% of all newly installed motors.
ADVANTAGES
1) Simple circuitry.
2) Less power consumption.
3) Reduced redundant operation of motor &also reduces It can be handled easily by un-
skilled person.
4) It reduces energy bill.
5) High sensitivity.
6) Less maintenance cost.
DISADVANTAGES
RESULT
Whenever there is a water in the well goes bellow the two conducting leads then relay
disconnect the motor from supply.
CONCLUSION
1) From this project we conclude that the dry run of 1 phase IM controlled by
microcontroller
2) From the project we conclude that we can control the dry running of induction motor
and it reduces the maintenance cost of motor. Also conserve the electricity & helps to
save the electricity.
3) As time required for rewinding of motor is more so reliability of motor is not
maintained .From this project we can maintained reliability of motor
FUTURE SCOPE
This circuit is helpful in stopping the redundant operation of electric motor which
increases life of motor also conserves the electricity due to which other consumers does not
suffers the loss of electricity.
It can be used in domestic as well as agricultural applications. This circuit
eliminates the need of extra inspection as it automatically turns OFF the motor during dry run.
REFERENCE
Books Referred:
1) 8051 microcontroller architecture programming and application.
-Kenneth Ayala.
Websites Referred:
1) WWW.microcontroller based project.com
2) WWW.dry run control of motor by using 8051 microcontroller.