CALIBRATION PROCEDURE FOR Metal INDICATOR (SAIKIRAN)

* Start Scale pressing M+

* It will show SET PASS
* L1
* L2
* L3
* NF ( IF THERE IS ANY DECIMAL VALUES REPLACE IT TO ZERO , SO
THAT STEP1 & STEP WILL STOP DISPLAYING )

Note:- While calibrating at CAL 1/ CAL 2 step (press o.k. on CAL 1)

Now calibrate as under

CALIBRATION

MAKE SURE THAT MACHINE IS IN WEIGHING

KEEP WEIGHT ON THE PAN / PLATFORM ( NEAR 30% OF M/S CAPACITY )

PRESS M+ KEY AND HOLD THEN PRESS MODE KEY

DISPLAY SHOW CALPASS CAL 1, CAL 2

IF DISPLAY SHOW README ( THEN CHECK YOUR LOAD )

DISPLAY 0000 ( FEED ABOVE WEIGHT BY M+ AND MR KEYS )

PRESS ENTER ( TARE ) TO COMPLETE CALIBRATION

SYSTEM OPERATION:

Programme the required parameters before starting operation

1.Demand weight (Set1)

2. Fine feed
3. Weight of empty vessel (keep 10gm more)
4. Delay timing.

a. D1 - Relay 1 on time
b. D2 - Delay between Coarse feed to fine fed
c. D3 - Fine Feed to Relay 4 ‘ON’
d. D4 - Relay 4 on time

Keep the vessel on the platform. Give start command using push button. Relay 5 will
ON showing acceptance of start command. Relay 1 will ON for set time (D1).

After delay time D1, Indicator becomes zero and coarse feed relay will ON. This relay
will be on till (Set – Fine feed) is achieved. Relay 2 is Off and Relay 3 for Fine feed
will ON depending upon Delay ‘2’ Settings.

When weight is achieved Relay 3 is Off and Relay 4 is ON depending upon D3

settings. Relay 4 ON time will depend upon D4 settings. After this Relay 5 is Off and
operation completes.

System ready for next operation.

Calibration procedure for Weighing Scale ( Plastic Indicator) Saikiran:

1. Press Tare Key (2) and ' ON ' the indicator.

2. Release the key when Cal unlock appears on display.

3. Press Tare Key (2)

4. Display shows ' LOAD '.

5. Load the scale to minimum 30% of capacity

6. Display shows value.

7. If different, enter new value using Key (4) & (3) - Key (3)
for shifting

8. Store the value using key (2)

9. Display goes off and new calibration value appears on display.

 MANUAL FOR CONVERSION SCALE

KEY SWITCH: 1 - GND , 2 – MODE, 3 – MR/UP , 4 –M +/ SHIFT,

5- TARE/ ENTER

OPERATION DISPLAY WILL SHOW:

Hold MR Key and Switch ON Power PASSWD

Press ENTER (Tare) L1 Normally 0

Set Linearity setting from 0 to 1/3rd capacity

with M + key if necessary
( 0 to 5 for Positive Linearity and
6 to 9 for Negative Linearity) and Enter L2 Normally 0

Set Linearity from 1/3rd to 2/3rd capacity

as above and ENTER L3 Normally 0

Set Linearity from 2/3rd to Full capacity

as above and ENTER GAIN

Set Gain = Loadcell Capacity

Machine Capacity + 1
ENTER MF (Mode Function)
Set MF = 0 for normal functions Normally 0
Set MF = 2 for Piece Counting
Set MF = 3 for Litre
Set MF = 4 for Set Point

ENTER DSS (Display Saving

Set DSS = 0 for weight Mode Mode)Normally 0

Set DSS = 1 for Single Zero

Set DSS = 2 for scrolling mode
( in 1 Lac Count Card only)

ENTER
Set DIT = 0 for maximum intensity DIT (Display Intensity)
Set DIT = 1 for medium intensity Normally 0
Set DIT = 2 for low intensity
ENTER A-0 (Auto Zero Tracking)
Set A = 0 from 0 to 9 as per requirement

ENTER Du-0 (Dummy zero)

Set DU = 0 for Normal Weigh without Dummy zero
DU = 1 for keeping Dummy Zero.

ENTER Cap1 (1st Capacity)

Set Capacity for 1st range , ENTER DP1 (1st Decimal Point)
Set DP for 1st range. ENTER FD1 (1st Accuracy )

Set Accuracy for 1st range. ENTER Cap.2

Set Capacity for 2nd range. ENTER DP2 (2nd Decimal Point)
Set DP for 2nd range. ENTER FD2 (2nd Accuracy)

Set Accuracy for 2nd range. ENTER Cap.3

Set Capacity for 3rd range. ENTER DP3 (3rd Decimal Point)
Set DP for 3rd range. ENTER FD3 (3rd Accuracy)

Set Accuracy for 3rd range. ENTER Litd (Litre Conversion)

CALIBRATION

While Machine is in weighing mode.

Keep known weight on pan. Display will show some counts
Press M+ while continuously pressing MODE PASSWD
ENTER 00000
Feed known weighing lying on the PAN. ENTER
Procedure is COMPLETE,

Note:
If in weighing mode when MR and MODE are pressed for calibrations, if calibration
weight is not enough , display will show README

Parts Counting:

Make sure that machine is in weighing mode. Keep some pieces on pan. Press
MODE.
Display shows COUNT. Press Enter . Display shows P : 00000
Enter number of pieces lying on the Pan and ENTER.
 ****

CALIBRATION PROCEDURE FOR PLATFORM SCALE

CAP.200Kg/50gm

CUSTOMER : M/s ELTE BREADS

1. Load minimum 30% of capacity

2. Press key No.3 & 4 together

3. Call pass appears

4. Press key (2)

5. Display shows Cal 1, Cal 2

6. Press key ( 2)

7. Display shows 0000

8. Enter weight using Key 4 & 1

9. Press key (2)

10. Display goes blank

11. New calibrated value is shown on display

TECHNICAL SPECIFICATIONS:

System : TMT Rod Weighing System

Design Capacity : 10T

Platform Size : 13M X 1.5M

No. of loadcell : 6Nos.

Type of loadcell: : High precision Single ended shear

beam type

Capacity of loadcell : 2.5T each

Overload Capacity

Safe : 150% of F.S.

Ultimate : 200% of F.S.

DIGITAL CONTROLLER

Type : Microprocessor based

Input : 0-30mV from loadcells

Readability : 0 – 10000 Kg

Resolution : 2Kg

Display : Digital, 13mm LED

Output : - RS232C for computer

- Serial output for remote display

Power Supply : 230V, 50Hz, Single Phase

 *****

Computer : PIV with window based operating

system & 18.5 TFT Monitor

Printer : 80 Coloumn Alpha Numeric Printer

UPS : APC - 500VA

Remote Indicator

Display : Digital, 13mm LED

Mounting : Wall mounting

Input : Serial input from Indicator

Remote Operating panel with : - Accept button

- Indicating lamp
- Tare switch

Mounting : Hand held / wall mounting

****

For ELECTROWEIGH INSTRUMENTS,

SPECIFICATIONS:

Load Indicator : Programmable Load Indicator

Model No. : EW/LI-23/52

Capacity : 2000.0Kg

Selection : Normal / Peakhold

Supply Voltage : 230V AC

Display : 13mm LED

Loadcell Model No. : EW 23H

Loadcell Capacity : 2000Kg

Guage Resistance : 350Ω

OPERATION

Connect the loadcell and give 230V AC supply. Power On indicator. Keep the toggle
switch on normal for instantaneous load. For peak load, keep it in peak position.

Use key tare switch for zeroing the initial load.

****
SYSTEM DESCRIPTION:

The system supplied consist of a fabricated platform of 13M X 1.5M size . The platform

will have necessary saddle to accommodate the TMT Rod. This platform is supported

by 6Nos. loadcells. The output of the loadcells, which is proportional to the weight of the

Rod on the platform will be connected to the Digital Controller through junction box.

The output signal will be processed and the weight of the Rod will be displayed digitally.

The controller will have an RS232C output for the computer interface. The system will

also have a local indicator ACCEPT Push button, indicator lamp and Tare button.

The supervisor will enter all the datas like, Batch No., Shift No. Lot No. Size etc.

through the computer keyboard. Now the operator can load the material to the platform.

The local indicator will display the weight of the rod placed on the platform. Now the
operator can press the Accept button. The Weight data will be transferred to the computer

and this information will be stored in the Computer. The weighed material can be

removed from the platform and the system will be ready for next weighing operation.

Print out with all the datas can be obtained any time on demand.

****

SILO WEIGHING SYSTEM

TECHNICAL SPECIFICATIONS

GENERAL

Design Capacity : 100T

Material Weight : 80T

Tare Weight of Silo : 4T

No. of Support : 4

No. of loadcell : 4

Type of loadcell : Compression type

Capacity of loadcell : 25T each

Overload Capacity
 Safe : 150% of rated load

Ultimate : 200% of rated load

LOAD INDICATOR

Type : Microprocessor based

Model No. : EWI/THS-84/24

Input : 0-30mV (Max) from loadcells

Output : - 10V DC for loadcell

excitation
- 4-20mA Current output

::2::

Display : Digital, 13mm LED

Resolution : 20Kg

Tare facility : Provided

Type of mounting : Wall mounting

Power Supply : 230V, 50Hz Single Phase

****

for ELECTROWEIGH INSTRUMENTS,

TECHNICAL SPECIFICATION

Item : Bed Weighing System

Capacity : 200Kg

Platform Size : 2000 X 2000mm

Model No. : EW/PF- 22/51

Resolution : 50gm

No. of loadcell : 4Nos.

Capacity of each loadcell : 250Kg

Designed : For distributed load

*******
LOADCELL:

Capacity : 1000Kg

Type : Compression type

Model No. : CR013HO

Guage Resistance : 350Ώ

Nominal Output : 1.5mV/V

Overload Capacity

Safe : 150% of rated load

Ultimate : 200% of rated load

Operating Temperature : 5°C to 55° C

LOAD INDICATOR:

Readability : 0 - 2200.0 lbs

Display : Digital , 13mm LED

Resolution : 0.1 lbs

Input : 0-15mV from loadcell

Output : 5VDC for loadcell excitation

Power Supply : 230V, 50Hz , Single Phase

********

OPERATION:

Before switching ON the system, hold the Enter key ( Key – 4) and power ON the

system. The Display shows ‘ …….. ‘ for 5 seconds and goes blank. Release the Enter

key. Now the keypad is active.

Connect the loadcell to the indicator. The display will show “ Electroweigh Instruments ‘

and TARE. Press the Tare Key. Now the display will show zero. Now the system is

ready for use. In operation all the Key except TARE Key are disabled.

CALIBRATION

The System is calibrated at the factory for a 1000Kg load. However to calibrate the

system keep a known load on the loadcell. Then press Key -3. The display will show

PWD . Then press Key – 4. The display show “ ………. “. Enter password 1,2, 3 ,4
by pressing the respective keys. Then the display will show ‘CAL”. Press Key- 4. The

display now shows the previously set value with a digit blinking. To increment this

digit, press Key-1 or to decrement press Key-2 . Shift the blinking digit by pressing Key-

3 and store the value by pressing Key-4. Now the display show ‘CAL’. Press Key-2 to

go back to weighing mode.

The display will now shows the Calibrated load.

****

TENSION MEASURING SYSTEM

The System consist of a high precision Tension type (S type) loadcells with end shackle
at both ends and a Field Programmable Digital Load Indicator . The element under test
to be connected to the end shackle and apply load. The output of the loadcell
proportional to the load applied will be processed and the load will be displayed on the
indicator.

LOADCELL:

Type : Strain guage type

Model No. : SU053HO

Capacity : 5 Tonnes

Nominal Output : 2mV/V

Excitation Voltage : 10VDC

Input Resistance : 389Ώ

Output Resistance : 350Ώ

DIGITAL LOAD INDICATOR:

Type : Microprocessor based

Input : 0-20mV from loadcell

Readability : 0 – 5000

Display : Digital, 13mm LED

Resolution : 2Kg

Tare facility : Provided

Power Supply : 230V, 50Hz, Single phase

_____

OPERATING INSTRUCTION

TECHNICAL SPECIFICATIONS :

Item : Electronic Platform Scale

Capacity : 50.000Kg

Minimum Load : 200gm

Maximum Load : 50.090Kg

Platform Size : 500 mm X 500 mm

Material of construction of Platform : MS with Anti corrosive paint

Top Deck : Checkered plate

Indicator : Model Cute

Display : Digital 13mm LED

Resolution : 10gm

No. of loadcell : One

Capacity of loadcell : 100Kg

Model No. : 92001

Overload Capacity

Safe : 150% of rated load

Ultimate : 200% of rated load

Operating Temperature : 5° C to 55° C

Power Supply : 230V± 10%, 50Hz, Single Phase

****

OPERATION:

Keep the platform in a levelled surface. Connect the power supply plug to 230V, 50Hz,

Single Phase main power supply source and Switch ‘ON’. The Power On Lamp will

indicate power to the indicator. Switch on the Indicator through the On/Off switch

provided on the Indicator. Now the display will show “ ELECTROWEIGH” and

‘TARE’. Press the Tare Key. The display will show ‘0’ (Zero). Now the scale is ready

for use.

Keep the items to be weighed on the centre of the platform. The weight of the material

will be displayed on the Indicator (It is recommended to keep the material to be weighed

on the centre of the Platform).

When there is no change in the weight on the platform or platform is not in use for more

than 60 seconds, the Indicator will go to ‘SLEEP MODE’ and the display will indicate

“ELECTROWEIGH”. When there is any change in the weight on the platform, the

Indicator will come to ‘ WEIGHT MODE”.

In case you want to keep a container on the Platform, the container weight can be

“ Tared Off ‘ by pressing the tare key, to take the direct weight of the material.

_______

CALIBRATION:

The Indicator is calibrated at the factory and tested for Stability, Repeatability and

Accuracy. All the datas are ‘ Password ‘ protected and all the keys – except Tare Key are

disabled.

In case any service required, please call M/s Autoweigh Services (P) Ltd., Peenya

Ph: 080- 28934039.

TROUBLE SHOOTING:

No display : Check the fuse & check the power supply

source
Display not sensing / : Check the loadcell connector
showing ‘OR’

Weight not stable : - Check the level of platform

- Check for input voltage
fluctuation

REPLACEABLE SPARES:

Loadcell

Analogue to Digital Converter Card

Display Card

Power Supply Card

LOSS IN WEIGHT WEIGHING SYSTEM

TECHNICAL SPECIFICATIONS:

System : Loss in Weight Bin Weighing System

Tare weight of the bin : 457Kg

Material Weight : 4500Kg

Gross Weight : 5000Kg

LOADCELL:

Type : Compression type (Strain guage based)

Model : CR033HO

Capacity : 3 Tones

Excitation Voltage : 10VDC

Nominal Output : 1.5mV/V

Insulation Resistance : > 1000 Meg ohms

Input Resistance : 390Ώ

Output Resistance : 350 ± 2Ώ

Overload Capacity : Safe : 200% of rated load

Ultimate : 300% of rated load

Operating Temperature : 5º C to 70º C

Protection Class : IP 68

LOAD INDICATOR

Model No. : EW/THS/53/R

Range : Max 20000 (20mV I/P)

Linearity : ± 0.05% FS

Input impedance : Greater than 10 Meg. Ohms

Programmable parameter

Range selection : Through keyboard

Tare : Through keyboard

Decimal points : None to three

Set points : 2Nos.

Bridge excitation : ± 5VDC for a max. of 4 loadcells

Display : Load : Digital, 13mm 7 segment LED

 Rate : Digital, 13mm 7 segment LED

Output : - Potential free 5 Amps rating for each

Set point
- 4- 20mA

Power Supply : 110V, 50Hz, Single phase

General

Operating temperature : 5º C to 50º C

Mounting : Wall mounting

****

LOSS IN WEIGHT CONTROLLER

The system consist of 3Nos. High Precision Compression type loadcells of 3T capacity
each and Digital Load Indicator. The hopper is mounted on the loadcells and the output
of the loadcell which is proportional to the weight of the material inside the hopper is
connected to a Digital Indicator through a junction box.

The Load Indicator is a field programmable indicator designed to be used with strain
guage based transducers to measure the load. It can take an input of 20mV DC and
read upto Max of 20000 counts. This is a wall mounting equipment. This indicator is
specially designed to read the rate of flow of material from the hopper. The RATE is
calculated on the loss in weight material with respect to time in step of 1minute. The
difference between the Load W1 and Load W2 divided by the Time will be the rate of
low:

Rate Flow = W1 – W2
_______
t

The main features of the indicator are :

1. Programmable set points

2. Calibration through keyboard
3. Taring through keyboard
4. Program and tare retention facility
5. 4-20mA Analog O/P ( OPTIONAL)

The indicator can be programmed through keyboard for range, resolution., calibration ,
set point and decimal point. The front panel has got a digital display, set point indication
facility and a keyboard. The display can indicate the following.

1. Tare facility - “ TArE “

2. Set point - “ S E t”
3. Range - “ rAnGE “
4. Resolution - “ rSn”
5. Decimal point - “ dP”
6. DAC Range - “ dAC”
7. Calibration - “ S-CAL”

****

INSTALLATION

The power supply should be made available with a proper earthing within 2 meters of the
indicator. Connect the instrument to ac mains through the connector provided at the rear
of the indicator. Mains voltage to be used is given in the specification.

INSTALLATION:

Connect the transducer to the equipment through the connector provided at the back of
the indicator and switch ON the system. Configure the equipment for measurement as
given in the following (CONFIGURING THE SYSTEM) sections.

HARDWARE TARE & CALIBRATION:

Ensure that there is no load on the transducer. Keep TARE/STR key pressed and switch
ON the instrument with the switch provided at the back panel. The system will display
‘H-CAL’. Release TARE/STR key once the ‘H-CAL‘ has appeared. Now the equipment
is ready for Hardware TARE & CALIBRATION and will display a reading
corresponding to initial unbalance of transducer.

Should the unbalance be more than 5% of the Range then switch OFF the indicator,
open the equipment and switch ON while pressing TARE/STR key. Adjust TARE
potentiometer on ADC card to zero the display.
Load the loadcell with a known weight approximately 60-80% of the capacity if the
displayed value is not correct, adjust the SPAN Pot meter to display the correct Value
and close the box. This completes the hardware Tare & Calibration operation.

Switch the equipment ON again, It will read (EuuI) momentarily and then zero or some
reading. Now press TARE key, the display will show TARE. Now press the INC (^) key.
The reading will be zeroed and the indicator will read zero value.

****

OPERATION & CALIBRATION

System configuration may be carried out using the keyboard.

CONFIGURING THE SYSTEM

RANGE SETTING:

1. Press SET/PGM key, display shows Set-1 or ‘ …’. Then press ‘ ^ ‘ key, the display
Shows ‘ …….. ‘ . Now press > , SET and ENT Keys in sequence.

2. If the sequence is wrong the display will come out of Configuration Mode.

3.The display shows ‘ rAnge’. Press STR key the display changes to ‘x0000’ with MSD
blinking. Press ‘^’ key to change the value of flashing digit.

4. Use the SHIFT (>) key to move the blinking to the right side digit. Change the value
by using INC key. Continue this step till the required value is entered. (Range is the
reading required for 20mV input).

5. Press TARE /STR key to store the set value of range. Now the instrument
automatically goes to the next programming parameter i.e. Resolution.

RESOLUTION SETTING:

The display shows ‘rSn-X’ with ‘r’ blinking and the X is the previous resolution. If no
change is required press INC key and the display will go to next programming parameter
Decimal Point. If a change is required, press STR key and the blinking display changes
to ‘X’.

1. Use increment key (^) and set the last digit to any one of the values given viz 0,1,2,5.

2. Press TARE /STR to store the above setting. Display goes automatically to next
programming parameter i.e. DECIMAL POINT.

DECIMAL POINT SETTING:

Display shows dp-X with ‘d’ blinking. If no change is required press INC key and the
display will go to next programming “dAC”. If a change is required, press STR key and
the blinking display changes to ‘X’.

::2::

1. Press increment key (^) for selecting the decimal point (i.e 2, 3, 4,5)

2. Press TARE/STR key and store the set value, display automatically goes to next
programming parameter viz. DAC (Range corresponding to 4-20mA).

DAC VALUE SETTING: (OPTIONAL)

Display shows dAC with ‘d’ blinking. If no change is required press INC key and the
display will go to next programming parameter S-CAL. If a change is required, press
STR key and the previous DAC Value is displayed with MSD blinking.

Enter the Value for which full scale Analog output (20 mA/ 10V) required and press the
STR key, the system goes to the next Parameter S-CAL Software Calibration). Press
the SET key the system comes out of programming mode and do the Software
calibration as given below:

Press the SET key, the display will go to PASS WORD mode and will show ‘ ….. ‘
Now Press Shift (>), INC ( ^) , SET and STR keys successively. Now the display
shows ‘ S-CAL ‘ with ‘S’ blinking. If no change is required, press SET key and display
will come out of the calibration mode and will display the load.

If change is required, Press STR key and the display change to XXXX. , which is the
previously programmed CAL VALUE where , ‘X’ blinks, using INC (^) and SHIFT ( >)
keys , set the display value equal to the load on the loadcell . Now press TARE/STR
key. It comes to weighing mode, Display shows the load on the loadcell Now the
indicator is ready for operation.

*****

OPERATING INSTRUCTION

TECHNICAL SPECIFICATIONS :

Item : Electronic Platform Scale

Capacity : 50.000Kg

Minimum Load : 200gm

Maximum Load : 50.090Kg

Platform Size : 500 mm X 500 mm

Material of construction of Platform : MS with Anti corrosive paint

Top Deck : Checkered plate

Indicator : Model Cute

Display : Digital 13mm LED

Resolution : 10gm

No. of loadcell : One

Capacity of loadcell : 100Kg

Model No. : 92001

Overload Capacity

Safe : 150% of rated load

Ultimate : 200% of rated load

Operating Temperature : 5° C to 55° C

Power Supply : 230V± 10%, 50Hz, Single Phase

****

OPERATION:

Keep the platform in a levelled surface. Connect the power supply plug to 230V, 50Hz,

Single Phase main power supply source and Switch ‘ON’. The Power On Lamp will

indicate power to the indicator. Switch on the Indicator through the On/Off switch

provided on the Indicator. Now the display will show “ ELECTROWEIGH” and

‘TARE’. Press the Tare Key. The display will show ‘0’ (Zero). Now the scale is ready

for use.

Keep the items to be weighed on the centre of the platform. The weight of the material

will be displayed on the Indicator (It is recommended to keep the material to be weighed

on the centre of the Platform).

When there is no change in the weight on the platform or platform is not in use for more

than 60 seconds, the Indicator will go to ‘SLEEP MODE’ and the display will indicate

“ELECTROWEIGH”. When there is any change in the weight on the platform, the

Indicator will come to ‘ WEIGHT MODE”.

In case you want to keep a container on the Platform, the container weight can be

“ Tared Off ‘ by pressing the tare key, to take the direct weight of the material.

_______

CALIBRATION:

The Indicator is calibrated at the factory and tested for Stability, Repeatability and

Accuracy. All the datas are ‘ Password ‘ protected and all the keys – except Tare Key are

disabled.

In case any service required, please call M/s Autoweigh Services (P) Ltd., Peenya

Ph: 080- 28934039.

TROUBLE SHOOTING:

No display : Check the fuse & check the power supply

source
Display not sensing / : Check the loadcell connector
showing ‘OR’

Weight not stable : - Check the level of platform

- Check for input voltage
fluctuation

REPLACEABLE SPARES:

Loadcell

Analogue to Digital Converter Card

Display Card

Power Supply Card

CALIBRATION CERTIFICATE

Calibrated on: 15.07.2008 Next Calibration Due on:15.07.2009

Equipment : Platform Scale Cap.1T
Make : Electroweigh

Model No.EW/PF 15/22 Sl.No. 42108 Resolution:200gm

Standard Weights (in Kg) Indicator Reading (in Kg)

0000 0000.0
100 99.8
200 199.8
300 299.8
400 399.8
500 500.0
600 600.0
700 700.0
800 800.0
900 900.0
1000 1000.0
 Remarks: The weighing apparatus meets the required specification.

Standard Instruments used for calibration

: Std. Weights certified by Dept. of
Legal Metrology
______________________________________________________________________

Tested by : Sig.

ELECTRONIC PLATFORM SCALE

TECHNICAL SPECIFICATIONS:

Item : Electronic Platform Scale

Capacity : 1T

Resolution : 200gm

Model No. : EW/PF 15/22

Sl.No. : 42108

Platform Size : 1.2M X 1.2M

Material of construction of Platform : MS with Anti corrosive paint

Top Plate : Checkered plate

No. of loadcell : 4Nos.

Type of loadcell : Single ended Shear beam

Capacity of loadcell : 250Kg

Overload Capacity

Safe : 150% of rated load

Ultimate : 200% of rated load

Operating Temperature : 5° C to 55° C

Power Supply : 230V± 10%, 50Hz, Single Phase

****

INSTALLATION:

Keep the platform in a levelled surface. Platform level can be adjusted by load bushes.

Connect the loadcells to the indicator and 5pin socket and lock the same.

Connect the power supply plug to 230V, 50Hz, Single Phase main power supply source

and Switch ‘ON’. The Power On Lamp will indicate power to the indicator. Switch on

the Indicator through the On/Off switch provided at the rear side. The display will

show ‘0’ (Zero). Now the scale is ready for use.

Keep the load to be weighed on the centre of the platform. The weight of the material

will be displayed on the Indicator (It is recommended to keep the material to be weighed

on the centre of the Platform).

*****

CALIBRATION:

The Indicator is calibrated at the factory through keyboard and tested for Stability,

Repeatability and Accuracy.

In case any service required, please call M/s Autoweigh Services (P) Ltd., Peenya

Ph: 080- 28934039.

TROUBLE SHOOTING:

No display : Check the power supply source

Display not sensing / : Check the loadcell connector

showing ‘OR’

Weight not stable : - Check the level of platform

- Check for input voltage
 fluctuation

REPLACEABLE SPARES:

Loadcell - Single ended Shear beam Cap.250Kg

Analogue to Digital Converter Card - 5460 SMD

Display Card - JS 261

Power Supply Card

Battery- 6V 4.5AH

******

PARAMETER SETTINGS.

Press Key 1 and hold and then press power ‘ON’ the display shows ‘ PASSWORD’.
Then press Key 2 (tare key) again and again to enter the parameters.

L1 - 0

L2 - 0

L3 - 0

Gain - 1

MF - 4

DSS - 1

A - 0

DU - 0
CAP-1 - Full capacity

DP - Decimal point

FD - Resolution

CAP-2 - Same as CAP-1

DP - As above

FD - As above

CAP-3 - As above

LITD - 910

CALIBRATION

Power ON, Press key 4 and hold and then Press key 3 . Display shows ‘ PASSWORD’.

Then keep weight on the platform (30% of loadcell capacity ). Then press Key 2 (tare

key) display shows 00000. Then using key 4 ( to enter actual weight ) and Key 1 (For

shifting) and Press Key 2 to complete calibration.

In case any service required, please call M/s Autoweigh Services (P) Ltd., Peenya

Ph: 080- 28934039.

TROUBLE SHOOTING:

No display : Check the power supply source

Display not sensing / : Check the loadcell connector

showing ‘OR’

Weight not stable : - Check the level of platform

- Check for input voltage
fluctuation

****

CALIBRATION

Power ON, Press “ ENTER’ key and hold then and press ‘ MODE ‘ key. Display shows

‘ PASSWORD’ . Then keep the weight on the platform (30% of loadcell capacity ).

Then press ‘ TARE ‘ Key to show 00000. Then using ‘ ENTER’ key (to enter actual

weight) and ‘ ZERO’ key (for shifting) to enter the weight. And press ‘ TARE’ key to

complete calibration
 *****

OLD SOFTWARE

CALIBRATION

Power ON, Press key 4 and hold and then Press key 3 . Display shows ‘ PASSWORD’.

Then keep weight on the platform (30% of loadcell capacity ). Then press Key 2 (tare

key) display shows 00000. Then using key 4 ( to enter actual weight ) and Key 1 (For

shifting) and Press Key 2 to complete calibration.

 TEST REPORT

J.O. No. : 602

CUSTOMER : M/s Bharat Electronics Ltd., Bangalore

LOADCELL INDICATOR
MODEL NO. : CR013HO MODEL NO. : EW/LI 13/22
SERIAL NO. : 019108 SERIAL NO. : 38208
CAPACITY : 1000Kg

______________________________________________________________________

STANDARD LOAD INDICATOR READING

IN Kg IN Lbs
______________________________________________________________________

0.00 0000.0

100.00 220.0

200.00 440.0

500.00 1100.0
 700.00 1540.4

900.00 1980.4

1000.00 2199.4

_______________________________________________________________________

Date : 11.03.2008 Tested by:

TEST REPORT

J.O. No. : 210

CUSTOMER : M/s Bharat Electronics Ltd., Bangalore

LOADCELL INDICATOR
MODEL NO. : CR013HO MODEL NO. : EW/LI 13/22
SERIAL NO. : 019108 SERIAL NO. : 38208
CAPACITY : 1000Kg

______________________________________________________________________

STANDARD LOAD INDICATOR READING INDICATOR READING

IN Kg IN Kg IN Lbs
______________________________________________________________________

0.00 0.0 0.0

100.00 100.0 220.4

200.00 200.0 441.0

400.00 400.2 882.2

600.00 600.0 1322.8

 800.00 799.8 1763.2

900.00 900.0 1984.2

1000.00 1000.0 2204.6

______________________________________________________________________

STD. IDENTIFICATION Type : Loadcell Digital Indicator

OF INSTRUMENT : Capacity : 200kN Model : LI 450
Model: CC100 Sl.No. 5142B
Sl.No. 5140

Date : 13.02.2009 Tested by:

CALIBRATION

MAKE SURE THAT MACHINE IS IN WEIGHING

KEEP WEIGHT ON THE PAN / PLATFORM ( NEAR 30% OF M/S CAPACITY )

PRESS M+ KEY AND HOLD THEN PRESS MODE KEY

DISPLAY SHOW PASSWD ( ENTER/PRESS TARE)

IF DISPLAY SHOW README ( THEN CHECK YOUR LOAD )

DISPLAY 0000 ( FEED ABOVE WEIGHT BY M+ AND MR KEYS )

PRESS ENTER ( TARE ) TO COMPLETE CALIBRATION

 HOPPER WEIGHING SYSTEM

SPECIFICATION

Model : EW/THS

Make : Electroweigh

Sl.No. : 42808

PLATFORM SCALE

SPECIFICATION

Model : EW/PF

Make : Electroweigh
Sl.No. : 42208

Size of platform : 1.5 M X 1.5M

Construction of platform : MS with anticorrosive paint

Top Plate : S.S. 304

No. of loadcells : 4Nos.

SPECIFICATION FOR LOADCELL AND LOAD INDICATOR:

LOADCELL:

Model : SB 251H . 250 (IPA)

Rated Load : 250Kg

Sensitivity : 2.0 ± 0.002mV/V

Total error : 0.02 % FS

Input Resistance : 400 ± 10Ώ

Output Resistance : 352 ± 2Ώ

Insulation Resistance : ≥ 5000 mΏ

Temperature Range : - 30 - + 70º C

Safe limit : 150 % F.S

Overload limit : 250% F.S.

Excitation : 10- 12VDC

Protection Class : IP – 67

Construction : Alloy Steel

Size : 130 X 31.8

*****

HOPPER WEIGHING SYSTEM

SPECIFICATION
Model : EW/THS 22/51

Make : Electroweigh

Sl.No. : 46109

Capacity : 250Kg

Resolution : 100gm

No. of loadcell : 3Nos.

LOADCELL:
Model : SB 251H . 250

Sl.No. : 802624, 8L17431, 802590

Rated Load : 250Kg

Sensitivity : 2.0 ± 0.002mV/V

Total error : 0.02 % FS

Input Resistance : 400 ± 10Ώ

Output Resistance : 352 ± 2Ώ

Insulation Resistance : ≥ 5000 mΏ

Temperature Range : - 30 - + 70º C

Safe limit : 150 % F.S

Overload limit : 250% F.S.

Excitation : 10- 12VDC

Protection Class : IP – 67

Construction : Alloy Steel

Size : 130 X 31.8

*****
HOPPER WEIGHING SYSTEM

SPECIFICATION
Model : EW/THS 22/51

Make : Electroweigh

Sl.No. : 46009

Capacity : 250Kg

Resolution : 100gm

No. of loadcell : 1No.

LOADCELL:
Model : SB 251H . 250

Sl.No. : 8J45545

Rated Load : 250Kg

Sensitivity : 2.0 ± 0.002mV/V

Total error : 0.02 % FS

Input Resistance : 400 ± 10Ώ

Output Resistance : 352 ± 2Ώ

Insulation Resistance : ≥ 5000 mΏ

Temperature Range : - 30 - + 70º C

Safe limit : 150 % F.S

Overload limit : 250% F.S.

Excitation : 10- 12VDC

Protection Class : IP – 67

Construction : Alloy Steel

Size : 130 X 31.8

*****

INDICATOR:

Capacity : 500Kg

Resolution : 100gm

Panel Dimension : 300 X 400 X 210

Mounting : Wall mounting

Power Supply : 230V, 50Hz AC

Operating Temperature : 5º C - 50º C

Input : 0-20mV from transducer corresponding

to applied load
Output : - ± 5V excitation to transducer
(4- wire system)
- 4-20mA corresponding to load
- RS-485 (MODBUS protocol) output

Display : 5 – digit, 13mm, 7 segment, Red LED

Features : - Tare and calibration through

Keypad
- System reset through keypad
- Programmable parameters
- Time constant
- Decimal point
- Resolution
- Over range
- Set points ( Set1 - Set4) – NA
- Set 20
- Address
- Zero tracking
NOTE: NA - NOT APPLICABLE

PLATFORM SCALE:

Model : EW/PF

Sl.No. : 42208

Size of platform : 1.5 M X 1.5M

Construction of platform : MS with anticorrosive paint

Top Plate : S.S. 304

No. of loadcells : 4Nos.

Model : SB 251H . 250 (IPA)

Rated Load : 250Kg

Sensitivity : 2.0 ± 0.002mV/V

Total error : 0.02 % FS

Input Resistance : 400 ± 10Ώ

Output Resistance : 352 ± 2Ώ

Insulation Resistance : ≥ 5000 mΏ

Temperature Range : - 30 - + 70º C

Safe limit : 150 % F.S

Overload limit : 250% F.S.

Excitation : 10- 12VDC

Protection Class : IP – 67

Construction : Alloy Steel

Size : 130 X 31.8

 ****

OPERATIONAL MANUAL

ISPL LOAD INDICATOR

STORE TARE RESET 1 2 3

RANGE CAL PROG. 4 5 6

NEXT D.P. RES. 7 8 9

# 0

1) TARE: For tarring, press tare and store. Indicator value will becomes zero .
For initial tarring, press Tare and ‘RESET ‘.Adjust the tare pot inside the ADC
to zero.

2) PROG. : Press programme button. Indicator will show ‘ Password “ . Press

102030 and then entry button , the display will show PROG ----
 a) RANGE : Press range button . The display will show previous selected range.
Select required range and then press store button.

b) CAL : After selecting range, the display shows PROG. …. Then press
CAL button display will show previous CAL value. Keep the known weight on
the Weigh Bridge. Enter the value then press “ STORE ‘ button.

c) RES: After CAL entry, the display will show PROG … Press “ RES “
button. The display will show previous RES. selected value. By using next
button, select required RES. i.e. 1 , 2 , 5, 0. Select zero and Press 1 store
button. The display will show PROG…..

For coming back, press next button then display will come back to
weighing mode.

ELECTRONIC TOP LOADING BALANCE

TECHNICAL SPECIFICATION

Capacity : 30Kg

Pan Size : 290 X 250mm

Display : Digital , 13mm LED

Resolution : 5gm

Tare facility : Provided

Power Supply : 230V, 50Hz, Single Phase - with

proper earthing

CALIBRATION:

Press Key No.1 and switch on the scale. The display will show HELLO – 09 and then
CAL Unc. (calibration unlocked). Press Key -2 again. Display will show Pass .1 . Press
Key-2 again. The display will show LOAD. Now place a known weight on the pan. The
display will show 02000.

Now enter the value of the weight placed on the pan using Key No. 4 and shift the digit
by using Key No.3. Now store the entered weight by pressing the Key No.2 again. The
display goes off and come again showing the calibrated value.

Scale is ready for use.

NOTE: Scale is configured and calibrated at the factory. Hence no calibration required at
site.

******

ELECTROWEIGH INSTRUMENTS

1. Table Top Scale Specification

Capacity Least Count Pan Size

5Kg 1g 280 X 250mm

10Kg 1g/2g 280 X 250mm
20Kg 2g/5g 280 X 250mm
30Kg 5g 280 X 250mm

2. Platform Scale Specification

Capacity Least Count Pan / Platform Size

50Kg 10g 450 X 450mm

100Kg 20g 550 X 550mm
200Kg 20g / 50g 550 X 550mm
300Kg 100gm 600 X 600mm

3. Heavy Duty Platform Scale Specification

Capacity Least Count Platform Size

500Kg 100g 750 X 750mm

 500Kg 100g 1000 X 1000mm
1000Kg 200g 1200 X 1200mm
2000Kg 500g 1200 X 1200mm
5000Kg 1Kg 1500 X 1500mm

* Specifications subject to change without notice towards improvement.

* Pan / Platform Sizes can be changed to suit customers requirement.

Other Products

Weigh Bridges, Tank / Hopper / Silo Weighing Systems, Belt Weighers , Batching
Systems , Tension Monitoring Systems

Our Authorised Service/ Maintenance Representatives

M/s Autoweigh Services Pvt. Ltd., Bangalore . Tel :080-28394039

•Chennai •Cochin • Hyderabad • Kolkatta • Mumbai • New Delhi

• Birsinghpur

(1) Weighing Interface / Digit Load Indicator:

Type : Digital

Loadcell excitation : 10V DC Stabilised Power Supply

Input : 0-30mV from loadcell

Resolution : 1 in 5000

Display : 5 digit, 13mm LED

Tare : Press Tare

Output : RS232C for computer interface

Power Supply : 230V AC

OPTIONAL : Remote Display

(2) Load Indicator:

 Type : Microprocessor based

Loadcell excitation : ±5V, Stabilised Power Supply

Input : 0-15mV from loadcell

Display : Digital, 13mm LED / 25mm LED

Resolution : 1 in 3000 / 1 in 5000 / 1 in 10000

Tare : Press Tare

Output : 4-20mA (Optional)

Power Supply : 230V, 50Hz, Single Phase

(3) Batch Controller:

Type : Digital

Range : Programmable

Resolution : 1 in 5000 / 1 in 8000

Set Points : Up to 5Nos.

Display : 5 digit, 13mm LED

Indication : LED indication for set achieved

Output : Potential free contact (3 Amps

rating)

OPTIONAL

- 4-20mA
- RS 232C / RS485 Port
 Power Supply : 230V, 50Hz, Single Phase

4. Element Compression Testing Machine:

Type : Digital

Capacity : 100 / 200Kg

Stroke length : 100mm

Display : Digital, 13mm LED

Resolution : 50gm

Power Supply : 230V, 50Hz , Single Phase

*****

BELT WEIGHER CALIBRATION

CHECK LIST

A. MECHANICAL:

1. Weigh frame arrangement : Check for cleanliness alignment

2. Loadcell fixing : Check and correct if required

3. Loading pin : Check and correct if required

4. Tacho connectors : Check

5. Tacho Wheel : Check for free movement

6. Junction Box : Check all the connectors

7. Front and back idler : Check for proper movements

B. BELT WEIGHER PANEL:

1. Check for proper power supply

2. Check for proper earthing

3. Check all the connectors

4. Check for proper fixing of all the components

5. Check all the terminals

LOADCELLS

1. Check for unbalance voltage

2. Check for excitation voltage

3. Check for output with empty belt

TACHO

1. Check for proper output voltage

CALIBRATION CHECK
1. Speed of the belt

2. Weight of the chain / rod

3. Rate

4. Totaliser

****