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PS6-layout Design I - 07.11.2024 - Q

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27 views10 pages

PS6-layout Design I - 07.11.2024 - Q

Uploaded by

burhan.ketenci2002
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MARMARA UNIVERSITY INDUSTRIAL ENGINERING

IE 3025 PRODUCTION PLANNING AND CONTROL -I


2024-2025 FALL

Q1. A manufacturing facility consists of five departments namely A, B, C, D and E. The routing for
products and their forecasted production rates are given in the table. Suppose that all four products are
produces in batches of size 50.

Product Routing Forecasted Production (units/week)


1 A-B-C-D-E 200
2 A-D-E 900
3 A-B-C-E 400
4 A-C-D-E 650

a. Convert this information into from to chart in which material handling trips are represented.

Products Required number of trips


1
2
3
4

From- To Matrix:
A B C D E
A
B
C
D
E

b. If the current layout is laid out as in figure, recalculate from to chart.

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
Updated From- To Matrix:
A B C D E
A
B
C
D
E

c. Develop an activity relation chart for this facility based on the solutions of both parts.

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
For Part a: For Part b:

A A

B B

C C

D D

E E

Q2. In table given below, you are given the routing sheet for three types of widgets manufactured by
Weedjet Manufacturing International.

a. Make a list of products and their routes.

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
MARMARA UNIVERSITY INDUSTRIAL ENGINERING
IE 3025 PRODUCTION PLANNING AND CONTROL -I
2024-2025 FALL

In this line there is writing mistake...


Here is the beginning of the line…

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
MARMARA UNIVERSITY INDUSTRIAL ENGINERING
IE 3025 PRODUCTION PLANNING AND CONTROL -I
2024-2025 FALL

List of Widget Products and their routes


Part Number (Products) Machines- Codes ( Routes)

b. Create a part routing information with a given table.

Part-Routing Information

Products
1
2
3

c. Calculate from to matrix and frequency of trips between departments.

From-To Matrix

01204 (A) 03001 (B) 03022 (C) 03101 (D) 08003 (E)
01204
03001
03022
03101
08003

Between departments (FLOW)- sum of from-to matrix

01204 03001 03022 03101 08003


01204
03001
03022
03101
08003

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
d. Weedjet Manufacturing Int. has currently arranged five equipment types as A, B, C, D, and E.
Coordinates of these five machines are (10; 7.5), (20; 20), (60; 12.5), (35; 7.5) and (5; 20) respectively.
Calculate distance measures using Euclidean, Squared Euclidean, Rectilinear(Manhattan),
Tchebychev.

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
Q3.

Welch Allyn is a manufacturer of medical diagnostic equipment. In the given list above, ordered list of
machines visited by each part is presented. Production volume of the parts and batch size information is given
in the table below. Using the given information, determine relationship between machines in terms of flow.

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
Flow Matrix:

Q4. Consider the part routing information in Q3. Assume that two MHDs-a forklift truck and an AGV- are
used to transport the material. AGV can transport 20 units of each part type whereas the forklift truck can
handle only 10 units. The AGV is used to transport all the parts to and from Machine 6. The forklift truck is
used for the remaining material transfer. How does it compare to the one in the previous calculation?

The revised frequency of trips matrix is shown below. Since the AGV performs material transfers to and from
machine 6 only, only row and column 6 change. The number of trips in this row and column are cut in half
compared to the previous flow matrix.

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
Q5. Consider the part-routing information given below. Values in the each cell represent the sequence of the
related production step. Suppose that in the current layout design coordinates of the machines are (10; 15), (20;
20); (60; 15); (15; 35) and (5; 20) respectively. Calculate the actual flow with considering the distances
between machines (Use Manhattan distance measure in your calculations) and write brief explanations for your
results.

Machines Total Batch


Demand Size
Components A B C D E
3B15 1 2 3 4 5 2000 40
3B37 2 1 - 4 3 3000 60
4C18 1 - 3 2 4 1000 20
6YK7 3 2 1 4 5 2000 40

3B15----- A-B-C-D-E 3B37----- B-A-E-D 4C18----- A-D-C-E 6YK7----- C-B-A-D-E

Components Required number of trips


3B15
3B37
4C18
6YK7

From to Matrix

A B C D E
A
B
C
D
E

Actual Flow (Between departments)

A B C D E
A
B
C
D
E

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam
Rectilinear distance (Manhattan distance)

Distance matrix

A B C D E
A
B
C
D
E

Flow* distance

A B C D E
A
B
C
D
E

Course Lecturer: Asst. Prof. Dr. Merve Er


Teaching Assistant: Res. Asst. Dr. Ayşe Ayçim Selam

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