Applied Chemistry For CSE Stream
Applied Chemistry For CSE Stream
Applied Chemistry For CSE Stream
AND TECHNOLOGY
DEPARTMENT OF APPLIED CHEMISTRY
MAHALAKSHMI, Bengaluru - 560086
MEASUREMENT DEVICES
Measurement devices perform a complete measuring function, from initial detection to
final indication. The important aspects of measurement system are
SENSORS:
Introduction:
A device which provides a usable output in response to a specified measurand. Sensor is
a device that detects and responds to some type of input from the physical environment.
Input could be light, heat, motion, moisture, force, pressure, displacement, etc. It
produces a proportional output signal (electrical, mechanical, magnetic, etc. The basic
working principle for any kind of sensor is as shown
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1. Conductometric sensors.
2. Electrochemical sensors.
3. Thermometric sensors.
4. Optical sensors.
ELECTROCHEMICAL SENSORS:
Definition:
Electrochemical sensors:
Working principle:
The fundamental concept in the detection of analytes by electrochemical. Sensors
involves the measurement of electric current generated by chemical reactions in the
electrochemical system.
The reactions which occur at the interface of the surface of an electrode between
the recognition element, and the target/binding analyte generate an electrical
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double layer and thus this potential is measured after transforming these
chemical reactions into this measurable electrochemical signal by a recognition
element, and a transducer of the sensor.
Electrochemical sensor’s working mechanism involves the interaction of the
target analyte material with the electrode surface and bringing the desired
change as a consequence to a redox reaction, which generates an electrical signal
that can be transformed to explore the nature of the analyte species.
• They are used for the monitoring of toxic levels of different substances in food
quality and environmental control.
• The biosensor application areas of these sensors extend to medical and biomedical
applications, process control, bioreactors, quality control, agriculture, bacterial and
viral diagnosis, industrial wastewater control.
CONDUCTOMETRIC SENSORS:
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• The desired structure of interdigital electrodes was fabricated on the substrate via
screen printing with commercial gold paste.
• IDT was fabricated by screen printing IDE of gold on glass substrate. IDT was coated
with sensitive layer and LCR meter was used to measure resistance of sensitive layer
by placing it in glass cell filled with electrolyte solution.
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OPTICAL SENSORS:
Definition:
• Optical sensors have two basic methods, to obtain sensor data from target molecules
that are label-based and label-free methods.
• Optical devices use special transducers like SPR (Surface plasmon resonance),
interferometers, gratings, and refractometers.
• Optical sensors are divided into several subclasses such as resonance, dispersion,
reflection, refraction, phosphorescence, infrared absorption, Raman scattering,
fluorescence, and chemiluminescence.
• Optical sensors use visible or ultraviolet light to interrogate sensors for analysis.
Optical sensors can be represented in general terms as a wavelength-selectable light
source, the sensor material itself interacting with analytes, and a light detector (Fig.
1).
• What the detector monitors varies by technique (e.g., refractive index, scattering,
diffraction, absorbance, reflectance, photoluminescence, chemiluminescence, etc.),
can cover different regions of the electromagnetic spectrum, and can allow
measurement of multiple properties.
• Colorimetric detection is a fairly simple technique, and the advent of universal digital
imaging has given it new and exciting possibilities.
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• Application of these optical sensors ranges from computers to motion detectors. For
optical sensors to work effectively, they must be the correct type for the application, so
that they maintain their sensitivity to the property they measure.
• Optical sensors are integral parts of many common devices, including computers, copy
machines (xerox) and light fixtures that turn on automatically in the dark.
• And some of the common applications include alarm systems, synchro for photographic
flashes and systems that can detect the presence of objects.
Schematic Representation:
Components
a. Cathode.
b. Anode.
c. Electrolyte.
d. Membrane.
The cathode and anode are dissimilar metals (they differ in their SEP values). In
order to reduce oxygen without an external applied potential, the difference in potential
between the anode and the cathode should be at least 0.5V. When placed in an
electrolyte solution, the potential between the dissimilar metals causes them to self-
polarize with the electrons travelling internally from the anode to the cathode. For this
reason, galvanic DO sensor does not require any warm-up time. The cathode (e.g., Ag or
another noble metal) accepts electrons from the anode via an internal circuit and passes
them on to the oxygen molecules. It does not interfere in the reaction. Thus, the anode
(e.g., Zn, Pb or another active metal) is oxidised and the oxygen is reduced at the surface
of the cathode. Both the cathode and anode are submerged in an electrolyte (e.g., NaOH,
NaCl or another inert electrolyte) and enclosed in a cap fitted with thin hydrophobic,
oxygen-permeable membrane.
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Working principle:
When galvanic DO sensor is immersed in water sample, oxygen that diffuses across the
oxygen-permeable membrane at a rate proportional to the pressure of oxygen in the
water is reduced and consumed at the cathode. This reaction produces an electrical
current that is directly related to the oxygen concentration. This current is carried by
the ions in the electrolyte and runs from the cathode to the anode.
The white solid, Pb (OH)2 that is produced by these reactions is precipitated out
into the electrolyte solution. It neither coats the anode nor consumes the electrolyte,
and thus does not affect the sensor’s performance until the quantity becomes excessive.
If this happens, it may interfere with the ions ability to carry current.
2. OPTICAL SENSOR:
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analyte with an incident radiation. The interaction could result in absorption, emission,
scattering, or reflection of light.
The type of interaction depends on the wavelength of the probing radiation and on
the structure of the molecules in the analyte. The intensity of the radiation emanating
from the analyte carries information on the concentration of the analyte. It is measured
by the optoelectronic instrumentation. In a simple optical sensor used to measure
absorption of light, main components used are a light source, a wavelength selector, a
photodetector, and a display of the output.
In modern optical sensors, optical components such as a lens, optical couplers, and
connectors are used for coupling light into optical fibres and solid-state optoelectronic
components. This has enabled the development of commercial portable optical sensor
systems. Simple optical sensors are used to determine the concentration of coloured
chemical species in solution. They are based on measurement of absorbance of
transmittance of light of particular wavelength by coloured chemical species in the
solution. They are governed by Beer-Lamberts law.
Optical sensors can be used in the determination of any chemical species which can
interact with electromagnetic radiation.
Optical sensors have been developed for a number of different types of chemical and
biochemical molecules and ions. For example, ions in solution (e.g., pH, metal ions,
and anions), gases (e.g., CO2, O2, NH3, SO2, NO2, NO, etc.), vapours (e.g., moisture,
volatile organic compounds, etc.), and molecules (e.g., glucose, pesticides, DNA,
bacteria, etc.) can be determined using optical sensors.
Optical sensors find important and varied uses in environmental, biotechnological,
food, pharmaceutical, medical, and related applications.
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Optical fibre based (bio)sensors are used in screening of drugs, detection of food-
borne pathogens, detection of explosives and environmental monitoring.
3. CONDUCTOMETRIC SENSORS:
Conductometric sensor is considered as a type of electrochemical sensor, even
though it is not used to measure electrochemical change.
Conductance of unit volume of the solution is called as specific conductance. There will
be change in specific conductance of solution when there is change in number of ions or
type of ion. This change is measured using conductivity cell.
1 1
Specific conductance (κ) is given by, κ = x
𝑅 𝐴
where l/A is known as cell constant and ‘R’ is the resistance of the solution.
The conductivity cell is dipped in the electrolytic solution taken in a beaker and it is
connected to a conductance measuring device called as conductivity meter.
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Conductometric sensor can be used to monitor any chemical which can change the
electrolytic conductance of solution on chemical reaction.
It is used to estimate acids, bases and their mixtures in a sample.
It is used to check the number of ionic impurities in water samples.
It is used in measuring acidity or alkalinity of sea water and fresh water.
Conductometric biosensors are used in biomedicine, environment monitoring, bio
technology and agriculture related applications.
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The following steps are involved in the working of a typical electrochemical gas sensor:
1. The diffusion of gas analyte through filter, membrane and then finally through
electrolyte on to the surface of sensing Electrode.
2. Adsorption of analyte gas molecule on the surface of sensing electrode.
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• Recently, SOx sensors utilizing a solid electrolyte such as K2SO4 [ 1], Na2SO4 [2],
LiSO4 [3], AgzSO4 [4], Nasicon [5], Na-flAl203 [6] and Ag-fl-Al203 [7] have been widely
studied, because this type of sensor has its own advantages:
Sensing mechanism
The sensor was composed of the following electrochemical cell:
Ag/ Ag-ᵱ-Alumina/ Pt, SO3, SO2, 02
The anode reaction
2Ag→2Ag++ 2e_
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Application
1. It is sued in thermal power plant.
2. It is used chemical industries to detect sulphur dioxide emission level
SENSORS OF NOX:
Automotive NOx sensors are primarily of the amperometry type, with two or three
electrochemical cells in adjacent chambers. The first cell electrochemically pumps
oxygen out of the sample so it does not interfere with the NOx adsorber and Selective
Catalytic Reduction (SCR) after treatment. Commercial NOx sensors for automotive
applications are primarily YSZ electrochemical sensors of the amperometry type. The
Schematic representation of an amperometry NOx sensor is as shown.
The oxygen in the first cell is reduced and the resulting Oxide ions are pumped
through the zirconia electrolyte by applying a bias of approximately -200mV to -400mV.
The pumping current is proportional to the oxygen concentration. The remaining gases
diffuse into the second cell where a reducing catalyst causes NOx to decompose into
Nitrogen and oxygen gas. As with the first cell, a bias of -400mV applied to the electrode
dissociated the resulting oxygen which is them pumped out of the cell; the pumping
current of the second cell is proportional to the amount of oxygen from the NOx
decomposition. An additional electrochemical cell can be used as a Nernstian Lambda
sensor to help control the NOx sensing cell. The direct electro oxidation of NO in
solutions follows a 3-step reaction.
All hydrocarbons and CO in the exhaust gas should be oxidised before the NOx sensing
cell to avoid interference. Also, any nitrogen dioxide in the sample should be converted
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to NO prior to NOx sensing to ensure the sensor output is proportional to the amount of
NOx.
Definition: Disposable sensors are low cost and easy to use sensing devices intended
for short term or rapid single point measurements. They transduce physical, chemical
or biological changes in their environment to an analytical signal.
In the disposable strip, active materials of the sensing electrode, counter electrode
and reference electrode are printed on the disposable paper strip using Screen Printing
Technology. Active material coated on sensing electrode must be capable of oxidizing
ascorbic acid on its surface. Several active materials are available for ascorbic acid
oxidation. The ascorbate oxidase enzyme immobilized on a screen-printed carbon
electrode with poly (ethylene glycol) and diglyceryl ether as a crosslinking agent can be
used as sensing (working) electrode in ascorbic acid disposable biosensor. It oxidizes
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With the development of science and technology, to improve yield and protect
crops, farmers have started using several pesticides. These synthetic chemical
pesticides are supposed to be used in very low concentration of ppm/ppb level. But, due
to lack of proper knowledge they are often used in large quantities without caution. This
has resulted in accumulation of pesticides in soil as well in agricultural produces.
Pesticides can induce a number of diseases such as asthma, diabetes, birth defects,
reproductive dysfunction, etc. Therefore, monitoring the level of pesticides in soil, water
and cultivated agro-products is one of the best ways to detect the abuse of pesticides.
Enzyme modified screen printed disposable paper strip electrodes are playing an
important role in the detection of pesticides. These electrodes are coated with enzymes.
Pesticides interact with the immobilized enzymes and leads to the formation of
electroactive species. This results in decreased enzyme activity which can be measured
quantitatively.
Detection of Glyphosate:
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a) Primary Batteries: The batteries which cannot be recharged are called primary
batteries or primary cells.
Example: Zn –air battery & Dry cell
b) Secondary Batteries: The batteries which can be recharged by passing current
in opposite direction are called secondary cells or secondary batteries or
rechargeable cells. A secondary cell can undergo large number of discharging and
charging cycle.
Example: Ni-metal hydride battery & Li-ion battery
c) Reserve Batteries: The batteries which can be stored in an active state and
made ready for use by activating them prior to the applications are called as
reserve batteries. The key components of the batteries such as electrolyte are
separated from the battery. The electrolyte is filled before its usage.
Example: Li-V2O5 battery.
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Construction:
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Quantum dots sensitized solar cells re excitonic solar cells, the basic idea behind
the emergence of third-generation photovoltaics is to design solar cells with efficiency
that exceeds the limit. QDs with their unique characteristics are widely used to improve
the efficiencies of QDSSC. They are the structures having properties such as size-
dependent optical band gap, high molar extinction coefficients, high intrinsic dipole
moments, which give rise to good charge separations and also the multiple charge
carriers. Quantum dots are a special class of semiconductors, which are nanocrystals,
composed of materials from II-VI, III-V, or IV-VI groups. The energy band gap increases
with decrease in size of the quantum dot. The structure and working principle of QD
sensitized solar cell is almost identical to dye sensitized cells.
Structure:
When the light is incident on the solar cell through a transparent conducting oxide,
photons are absorbed to generate excitons. As the band positions between the
Conduction Band of the Photoelectrode and the CB of QD is greater than the binding
energy of the exciton, then it gets separated at the Metal Oxide (MO) / QD interface into
electrons and holes. The electrons move into the CB of MP to reach the transparent
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Conducting Oxide (TCO) surface before it reaches the band. In the other way, the
electrolyte reduces the reductant species (Re), i.e., hole created in the QD. The Re turns
into Oxidant species (Ox) after losing electron to the hole, which diffuses toward the
Counter Electrode (CE) to receive an electron coming from the eternal circuit. With the
hole reduction, the QD is ready to absorb another photon for the creation of an exciton.
Thus, a photovoltaic effect converting light into electricity does useful work in the
external load. The constant photo conversion process is continual till the light is
incident on the active area of the solar cell. The photovoltaic processes discussed above
are summarized as,
Properties:
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Disadvantages of QDSC
• There are some disadvantages of QDSC. Cadmium selenide-based quantum dot
solar cells are highly toxic in nature and require a very stable polymer shell.
• Cadmium and selenium ions which are used in the core of quantum dots are
known to be cytotoxic.
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BGS COLLEGE OF ENGINEERING
AND TECHNOLOGY
DEPARTMENT OF APPLIED CHEMISTRY
MAHALAKSHMI, Bengaluru - 560086
Self-learning: Properties and functions of Silicon (Si), Germanium (Ge), Copper (Cu),
Aluminium (Al), and Brominated flame retardants in computers.
MEMORY DEVICES
Memory device: A memory device is a piece of hardware used to store data. Most
electronic devices such as computers, mobile phones, tablets, etc all have a storage device
that stores data and /or programs.
Different forms of storage, based on various natural phenomena, have been reported
since the 1940s. In the 1960s, there was a great interest in the electrical
properties of amorphous semiconductors and disordered structures, arising from their
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unusual electrical properties which also make them promising materials for device
applications.
According to the device structure, electronic memory devices can be divided into four
primary categories: transistor-type, capacitor-type, resistor-type and charge transfer-
type.
1. Transistor-type
Transistors are made from silicon, a semiconductor. It is converted to p-type and
n-type semiconductor by doping trivalent and pentavalent impurities. Transistors
are made using p- type and n-type semiconductor. A transistor is a miniature
electronic component that can work either as an amplifier or a switch. A computer
memory chip consists of billions of transistors, each transistor is working as a
switch, which can be switched ON or OFF. Each transistor can be in two different
states and store two different numbers, ZERO and ONE. Since chip is made of billions
of such transistors and can store billions of Zeros and Ones, and almost every
number and letter can be stored.
Capacitors have two parallel plate electrodes and charges are stored in these
electrodes under an applied electric field. Data can be stored in these devices based on
different charge stored in the cell. Charges stored in the cell maintain electric
polarization that can be switched between two stable states by an external electric
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field. Organic and polymeric ferroelectric materials can be used in capacitor- type
electronic memory device.
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There are three classes of materials which can exhibit bistable states and are used in
organic memory devices. They are:
1) Organic molecules,
2) Polymeric materials,
3) Organic- inorganic hybrid materials.
Under each category, lot of different types of molecules exhibiting memory effect are
available. Few of them are described here:
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Consider OTFT (Optical Thin Film Transistor) as shown above. Source and drain
were made of gold and semiconductor was Pentacene. When a Positive voltage is
applied to the gate negative charges are induced at the source electrode (Au). Since,
Fermi level of gold is a way from LUMO of Pentacene, electron flow cannot take place.
When a negative voltage is applied to the gate holes are injected from source to
semiconductor because Fermi level energy of gold is close to energy of HOMO of
Pentacene. A conducting channel is formed at the insulator and semiconductor interface
and allows the movement of charge carriers holes from source to drain when secondary
voltage is applied. Therefore, Pentacene is considered as p-type semiconductor.
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Consider OTFT (Optical Thin Film Transistor) as shown above. Source and drain were
made of gold and semiconductor was Perfluoropentacene. The HOMO-LUMO gaps are
2.07eV for pentacene and 1.95eV for perfluoropentacene. When a Positive voltage is
applied to the gate negative charges are induced at the source electrode (Au). The
source and drain electrodes inject electrons in its LUMO level. This charge forms a
conducting channel at the insulator and semiconductor interface and allows the charge
carriers electron from source to drain. Therefore, Perfluoropentacene is considered as
n-type semiconductor.
2) Polymer molecules
Polymeric material for Organic memory device
A volatile memory is a type of memory which cannot sustain the two distinct
electronic states without an external electronic power supply, that is, the written data
will disappear. A non-volatile memory can sustain the two distinct states without the
power supply, that is, the written data will not disappear when an external electronic
power supply is removed. Understanding the relationship between the chemical
structure and memory properties is a subject of utmost importance in the
development of polymer memory materials. One such polymer used for organic memory
device is Polyimide with Donor-Triphenyl amine and Acceptor-phthalimide.
The donors and acceptors of PIs contribute to the electronic transition based on
an induced charge transfer (CT) effect under an applied electric field. When an electric
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field more than threshold energy is applied, the electrons of the HOMO (TPA unit) is
excited to LUMO. The energy of LUMO of donor and acceptor are similar and therefore,
after excitation the electron transferred to LUMO (acceptor), generating a CT state. This
permits the generation of holes in the HOMO, which produces the open channel for the
charge carriers to migrate through. Therefore, Field-induced charge transfer from
triphenyl amine to phthalimide exhibit the switching behavior (bistable states ON/OFF).
This device exhibits dynamic random-access memory (DRAM)behavior with an ON/OFF
current ratio of upto105.
2) Organic-Inorganic Nanocomposites
These are the hybrid electronic memory devices in which organic polymer with
appropriate functional group is clubbed with metal nanoparticles, quantum dots
and metal oxide nanoparticles. An example is a composite of 8-hydroxyquinoline-
containing polymer with gold nanoparticle sandwiched between two metal
electrodes. Bistable electronic transition states are observed when an electric field is
applied due to charge transfer between the Au nanoparticles and 8-hydroxy-
quinoline.
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DISPLAY SYSTEMS
Display: Display is an output device used to present visual information.
Optoelectronics
Optoelectronics is the communication between optics and electronics, which
includes the study, design and manufacture of a hardware device that converts
electrical energy into light and light into energy through semiconductors.
Optoelectronic devices: A hardware device that converts electrical energy into light
and light into energy through semiconductors.
Optoelectronic devices are primarily transducers i.e., they can convert one
energy form to another. They can also detect light and transform light signals to
electrical signals for processing by a computer.
Optoelectronic devices are special types of semiconductor devices that are able to
convert light energy to electrical energy or electrical energy to light energy.If the photon
has an energy larger than the energy a gap, the photon will be absorbed by the
semiconductor, exciting an electron from the valence band into the conduction band,
where it is free to move. A free hole is left behind in the valence band. When the excited
electron is returning to valence band, extra photon energy is emitted in the form a light.
This principle is used in Optoelectronic devices.
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Working Principle
Photoactive and electroactive material absorb and emit light in the UV to IR region.
2. Si NCs are used in the construction of novel solar cells, photodetectors and
optoelectronic synaptic devices.
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Highly ordered (P3HT) are composed of closely packed, p–p stacked (p–p distance of
0.33nm) fully extended chains which are oriented perpendicular to the substrate.
Properties:
1. P3HT is a semiconducting polymer with high stability and exhibits conductivity due
to holes therefore considered as p-type semiconductor.
2. Poly-3-hexylthiophene(P3HT) have great capability as light-absorbing materials in
organic electronic devices.
3. P3HT has a crystalline structure and good charge-transport properties
required for Optoelectronics.
4. P3HT has a direct-allowed optical transition with a fundamental energy gap of
2.14eV.
5. Fundamental bandgap of P3HT is 490nm visible region, corresponding to π→π*
transition, giving electron-hole pair.
6. P3HT indicate that an increase in the conductivity is associated with an increase in
the degree of Crystallinity.
Applications:
P3HT-ITO forms a p-n junction permit the charge carriers to move in opposite
direction and hence, used in Photovoltaic devices.
It can be used as a positive electrode in Lithium batteries.
Used in the construction of Organic Solar Cells.
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Poly (N-vinyl carbazole) (PVK)is one of the highly process able polymers as hole
conducting material and therefore used as an efficient hole transport material to
prepare highly efficient and stable planar hetero junction perovskite solar cells.
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In chiral nematic or twisted nematic liquid crystals (TNLC) all the molecules are roughly
parallel to one another, the molecules in the chiral nematic phase arrange themselves to
form a helical configuration.
Examples: cholesteryl formate, cholesteryl myristate, and cholesteryl benzoate.
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Substances that form smectic phases are soap-like (in Greek, smectos means soap). In
smectic liquid crystals, there is a small amount of orientational order and also a small
amount of positional order. The molecules are arranged in regularly spaced layers
(positional order). Within the layer they tend to point along the director (orientational
order).
Examples: 4-cyanobenzylidene-4-n-octyloxyanaline.
Molecules with a disk- or plate-like structure demonstrate the liquid crystal phase.
These are known as columnar or discotic liquid crystals. In the centre region, these
molecules have stiff structures like benzene and triphenylene. Because there is
orientational order but no positional order in the simplest discotic phase, it is often
referred to as the discotic nematic phase.
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water, whereas the hydrophobic end is water repellent and attracted towards non-
polar solvents. At low concentrations, these molecules are randomly oriented but as
the concentration increases, the molecules start arranging themselves. Cell
membranes and cell walls are examples of lyotropic liquid crystals. Soaps and
detergents form lyotropic crystals when they combine with water.
“OLEDs are thin film devices consisting of a stack of organic layers sandwiched between
two electrodes. OLEDs operate by converting electrical current into light via an organic
emitter”.
1. OLED devices have solid and planar structure. Therefore, OLED display panels
are very thin, flat and lightweight.
2. OLED devices have self-emission property and hence their devices have high
contrast ratios and wide viewing angles, which are very significant factors for
displays.
3. The response time of OLEDs is as fast as micro- or nanosecond order. Therefore,
OLED displays can produce sharp moving images.
4. OLEDs have a wide viewing angle, which means that the image quality is
maintained even when viewed from different angles.
5. OLEDs are energy efficient, as they do not require a back light like traditional
LCD displays, resulting in lower power consumption.
6. OLEDs are self-emissive, which means that they do not require a separate light
source, resulting in a thinner display.
7. OLEDs have a long lifespan, as they do not contain a back light that can degrade
over time, resulting in a longer-lasting display.
6. They offer bright and highly accurate lighting options that can help improve
medical procedures and diagnosis.
Properties of QLED
1. QD-LEDs are capable of producing highly accurate and vibrant colors due to
their use of quantum dots, which emit light of a specific color when they are
excited by a light source or an electrical current.
2. QD-LEDs are more energy-efficient than traditional LCD displays because they do not
require as much back lighting.
3. QD-LED displays have high contrast ratios, which means that the difference between
the darkest and brightest areas of the display is greater, resulting in more detailed
and life like images.
4. QD-LEDs have a longer lifespan than traditional LCD displays because they do not
suffer from the same issues of back light burn out or color fading over time.
5. QD-LEDs displays have fast response times, which mean that they can display fast-
moving images without motion blur or ghosting.
6. QD-LEDs can be made on flexible substrates, which allows for the creation of flexible
displays that can be bent or curved.
Applications of QD-LED
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BGS COLLEGE OF ENGINEERING
& TECHNOLOGY
DEPARTMENT OF APPLIED CHEMISTRY
MAHALAKSHMI, Bengaluru - 560086
CORROSION
Corrosion:
It is defined as the destruction and consequent loss of metals due to chemical or
electrochemical attack on its surface by the surrounding environment.
Electrochemical theory of corrosion:
According to electrochemical theory, corrosion of metals occurs due to the following
changes, when they are exposed to the environment.
1. A large number of minute galvanic cells are formed which acts as anodic and cathodic
areas
2. At anode the metal undergoes oxidation and electrons are liberated which migrates towards
cathodic region.
3. Oxygen of the atmosphere undergoes reduction at cathodic area in the presence of moisture
forming hydroxide ions.
Corrosion Reaction:
1. Anodic Reaction: At anode the metal undergoes oxidation and liberating electrons.
Fe Fe2++ 2e-
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2H+ + 2e- H2
In alkaline and deaerated medium: If the metal surface is exposed to only
moisture under alkaline medium, in the absence of air, then water is reduced to OH-
ions and H2.
2H2O + 2e- 2OH- + H2 ↑
In neutral and aerated medium: If the metal surface is exposed to moisture and air,
under neutral medium, then oxygen is reduced to OH- ions.
H2O + ½ O2 + 2e- 2OH–
3. Formation of rust:
The Fe2+ ions formed at anode move towards cathode and OH- ions formed at
cathode move towards anode. As Fe2+ ions diffuse faster than OH- ions, they meet
near the cathode forming ferrous hydroxide.
Fe2+ + 2OH- Fe (OH)2
Ferrous hydroxide further reacts with O2 and H2O forming reddish brown
hydrated ferric oxide (rust).
4Fe (OH)2 + O2 + 2H2O 2[Fe2O3.3H2O]
(Rust)
Factors influencing the rate of corrosion:
a) Nature of the corrosion product:
If the corrosion product is insoluble, stable, uniform and nonporous, it acts as a barrier
(protective film) between the fresh metal surface and surrounding corrosion environment
and preventing the further corrosion.
Example: Al, Cr & Ti
If the corrosion product is soluble, unstable, non-uniform and porous, do not form
protective film. In such cases, the fresh metal surface is continuously exposed to the
surrounding corrosion environment and corrosion of the metal takes place continuously.
Example: Zn, Fe & Mg.
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Corrosion control & Electrode system BGSCET-2024
If the anodic area is larger and cathodic area is smaller (i.e., the ratio of anodic to cathodic
area is large), the consumption of electrons liberated at the anode will be slower at cathode
area and therefore rate of oxidation at anode decreases and corrosion rate also decreases.
Example: Coating of zinc on iron.
c) pH:
Acidic medium is generally more corrosive than alkaline and neutral medium. Lower the
pH of the medium (below 3), severe corrosion occurs even in the absence of air due to
Continuous evolution of hydrogen at the cathode facilitating anodic oxidation of the
metal.
Dissolution of the corrosion product (oxide layer) in acidic medium exposing fresh
metal surface for corrosion.
If the pH is above 10, corrosion practically stops due to the formation of a protective
coating. Between pH 3 and 10 corrosion occurs only in the presence of oxygen.
d) Temperature:
Increase in temperature increases the conductance of the aqueous medium since ions
gain kinetic energy & move faster. Therefore, rate of corrosion increases.
An increase in temperature decreases the passivity of metals & leads to corrosion of
passive metals such as Al, Cr etc.
Increase in temperature, increases the solubility of corrosion product in the medium
and breaks the protective film that might exist on the surface. Therefore, rate of
corrosion increases.
e) Conductivity:
Presence of conducting species in the atmosphere increases the rate of corrosion. This is
because, higher the conductivity of the medium, faster the ions can migrate between anodic
and cathodic regions of the corrosion cell, in turn faster will be the exchange of electrons at
the electrode surfaces. Therefore, corrosion problem is more in the sea water than in
fresh water.
Types of Corrosion
1. Differential metal corrosion:
This is also known as galvanic corrosion. It occurs when two dissimilar metals are in
contact with each other in a corrosive conducting medium. The metal with lower standard
reduction potential acts as anode and gets oxidized and suffers from corrosion. The metal with
higher standard reduction potential acts as cathode and do not suffer from corrosion.
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Corrosion control & Electrode system BGSCET-2024
Example (a): Consider a bimetallic sample of iron and copper in fig (a). Iron (-0.44V) is
placed above copper (+0.34V) in the electrochemical series. Therefore, iron acts as anode and
undergoes corrosion, whereas copper acts as cathode and remains unaffected.
At anode: Fe Fe2+ + 2e-
Example (b): Consider a bimetallic sample of iron and zinc in fig (b). Zinc (-0.76V) is
placed above iron (-0.44V) in the electrochemical series. Therefore, zinc acts as anode and
undergoes corrosion, whereas iron acts as cathode and remains unaffected.
At anode: Zn Zn2+ + 2e-
At cathode: H2O + ½ O2 + 2e- 2OH–
Zn2+ + 2OH- Zn (OH)2
Differential aeration corrosion occurs when two different parts of the same metal are
exposed to two different air concentration or oxygen concentration. Since cathodic reaction
requires O2, the part of the metal exposed to more air acts as cathode and part of the metal
less aerated acts as anode. So, a difference in potential is created which causes flow of
electrons between two differentially aerated areas of the same metal. Consequently, poorly
aerated region undergoes corrosion.
Example (i):
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Corrosion control & Electrode system BGSCET-2024
Consider a pure iron rod which is partially immersed in an aerated solution of NaCl.
Since cathodic reaction requires O2, the part of the iron rod exposed to air always acts as
cathode. The portion of the iron rod immersed in NaCl is act as an anode. Hence, electrons
flow from bottom to top of the rod. The reactions involved are as follows:
ii) Window rods inside the frame corrode more than the exposed region.
iii) Paper pins inside the paper get corroded and the other part is free from corrosion.
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Corrosion control & Electrode system BGSCET-2024
oxygenated compared to the other metal surface. Hence the covered metal surface acts as
anode and uncovered metal surface acts as cathode. In presence of a moisture, corrosion starts
below the extraneous matter. This causes pits or cavities in the metal. Hence it is called
pitting corrosion. Once a pit is formed the rate of corrosion increases. This is because of the
formation of small anodic area.
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Corrosion control & Electrode system BGSCET-2024
1. The iron metal surface is first washed with organic solvents (benzene or toluene, etc.) to
remove oil, grease, etc.
2. Rust and other deposits are removed by washing with dilute sulphuric acid.
3. Finally, it is washed well with distilled water and dried using hot air.
4. The cleaned & dried iron metal is then dipped in bath of hot molten Zn at 420 – 430 ˚C
and the surface of the bath is kept covered with ammonium chloride as a flux to prevent
the oxidation of molten zinc. Ammonium chloride will also act as adherent for Zn coating.
5. When the iron metal is taken out, the excess Zn on the surface is removed by passing
through a pair of hot rollers, which wipes out excess of Zn coating and produces a thin
coating.
Applications:
1. Galvanized iron pipes are used for supplying potable water for domestic purpose.
2. Galvanized iron drums are used to preserve variety of chemicals, drugs and organic
solvents.
3. Zinc gets dissolved in dilute acids to form highly toxic compounds. Hence, galvanized
utensils are not used for storage of food products.
Anodizing:
Anodizing is a process of developing an oxide layer on the surface of metal by anodic
oxidation in an electrolytic cell. Metals such as Al, Ti, Mg, V and Zr are anodized in the
presence of electrolyte like chromic acid, sulphuric acid, oxalic acid or boric acid, by
electrochemical oxidation. This method is not applicable to ferrous and its alloys.
The process anodization of aluminium:
1. The Al article to be anodized is first de-greased with organic solvents and polished to get
clean surface. It is used as anode.
2. Pb is generally used as cathode.
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Corrosion control & Electrode system BGSCET-2024
3. Both the electrodes are dipped in the 5-10% chromic acid electrolytic solution. The
electrolysis is carried out by passing D.C voltage of 40V at 35-40 ˚C.
4. A thin oxide layer of aluminium (Al2O3) of 5-20 nm thickness is formed on the anode.
This oxide layer is slightly porous.
Anode: 2Al + 3H2O Al2O3+ 6H+ + 6e-
Cathode: 6H+ + 6e- 3H2
Overall reaction: 2Al + 3H2O Al2O3+3H2
5. The strength of oxide layer formed is increased by dipping in boiling water. This treatment
changes the porous surface into a sealed surface by forming monohydrate of aluminium
oxide (Al2O3.H2O).
Application:
1. Anodized aluminium is used in manufacture of pressure cookers, aircrafts & window
frames.
2. Anodized aluminium is used in office partitions.
Cathodic protection:
The principle involved in this method is to force the metal to be protected to behave as
cathode, there by corrosion does not occur. This phenomenon is known as cathodic
protection. There are two methods.
a) Sacrificial anode method:
In this method, base metal is converted into cathode by connecting it to more active
metals.
These active metal acts as auxiliary anodes. Zn, Mg and Al are the common auxiliary
anodes used in this method.
The anodic metal being more reactive undergo corrosion and gives the electrons to the
base metal and forces it to act as cathode, which remains unaffected.
The sacrificial anodes have to be replaced from time to time after complete corrosion.
Since the anodic metals are sacrificed to protect the base metal, the method is
known as sacrificial anode method.
Application:
1. It is used for protecting underground steel tanks with Mg blocks.
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Corrosion control & Electrode system BGSCET-2024
2. Mg bars are fixed to the sides of ocean-going ships to act as sacrificial anodes.
3. It is used for protecting buried iron pipe lines with Mg blocks.
This is due to galvanic corrosion. Iron or steel is placed above copper in the electrochemical
series. Therefore, iron acts as anode and undergoes corrosion, whereas copper acts as
cathode and remains unaffected. The reactions involved are as follows:
At anode: Fe Fe2+ + 2e-
At cathode: H2O + ½ O2 + 2e- 2OH–
Fe2+ + 2OH- Fe (OH)2
W = Weight loss, mg
ρ = density of specimen, g/cm3
A = area of specimen, sq. in.
t = exposure time, hr
K is constant depends on unit used, when K = 534 the unit mpy will be used.
When K = 87.6, the unit mm/yr. will be used.
CPR<20 mil/yr. or about 0.5 mm/yr. is acceptable
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Corrosion control & Electrode system BGSCET-2024
NUMERICAL PROBLEMS
Problem 1: A piece of corroded steel plate was found in a submerged ocean vessel. It was
estimated that the original area of the plate was 10 in2 and that approximately 2.6 kg had
corroded away during the submersion. Assuming a corrosion penetration rate of 200 mpy for
this alloy in sea water, estimate the time of submersion in years. The density of the steel is
7.9 g/cm3.
Solution: Given: CPR= 200 mpy, W= 2.6 kg, A= 10 in2, = 7.9 g/cm3
KW
CPR=
ρAt
534x 2.6
200 = x 106 [1kg = 106 mg]
7.9 x 10 x t
534x 2.6
t = x 106
7.9 x 10 x 200
87,893
t = hrs
8760
= approx. 10 years. [1yr = 24 hr x 365 days = 8760 hrs]
Problem 2: A metal iron plate was found in a vessel containing acidic media, it was
estimated that the original area was 20 inch2 that approximately 1.2 kg had corroded.
Assuming a corrosion penetration rate of 400mpy for this iron in acidic, calculate time in
years, density of iron 7.87g/ cm3.
Solution:
A = 20in2 W = 1.2kg = 1.2 x106mg CPR=400mpy ρ = 7.87g/cm3
KW
CPR=
ρAt
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Corrosion control & Electrode system BGSCET-2024
640.8 x 106
t= = 10,177.89 hrs [1yr = 24 hr x 365 days = 8760 hrs]
62,960
10,177.89
t= = 1.16yrs
8,760
Problem 3: A thick steel sheet of area 400cm2 is exposed to air near the ocean. After a one-
year period it was found to experience a weight loss of 375g due to corrosion. To what rate of
corrosion, in both mpy and mm/yr., does this correspond? The density of the steel is
7.9g/cm3.
Solution: A= 400 x 0.155 = 62 in2 1 cm2 = 0.155 in2
KW
CPR=
ρAt
534x 375
CPR = x 103 = 46.7 mpy.
7.9 x 62 x 365 x 24
87.6 x 375
CPR = x 103 = 1.19 mm/yr.
7.9 x 400 x 365 x 24
Problem 4: A thick metal plate of area 40 in2 has corroded in ocean belt. If the corrosion rate
is 295mpy. Calculate its density if the weight lost due to corrosion is 5.8kg after 2 years.
Solution:
KW
CPR=
ρAt
534x 5.8
295 = x 106
ρ x 40 x2 x 365 x 24
534x 5.8
ρ= x 106= 14.98 g/cm3
295 x 40 x 2 x 365 x 24
Problem 5: A metal bar of area 25in2 has been left inside an ocean belt for 4 years. If the
corrosion penetration rate is 45.8 mpy. Calculate the weight lost, if density of the metal is
7.9g/cm3.
Solution:
KW
CPR=
ρAt
534x W
45.8 =
7.9 x 25 x 4 x 365 x 24
45.8 x 7.9 x 25 x 4 x 365 x 24
W= = 593547 mg = 0.593 kg
534
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Corrosion control & Electrode system BGSCET-2024
Problem 6: Calculate the CPR of the metal in mm/yr. whose area exposed in sea water for 12
years is 123cm2. Density of the metal was found to be 12.4g/cm3 and weight lost by the metal
is 3kg.
Solution:
KW
CPR=
ρAt
87.6 x 3
CPR = x 106= 1.639 mm/yr.
12.4x 123 x 12 x 365 x 24
Problem 7: Determine the area of the metal if its density 14.92 g/cm3 has lost 8.1kg in 3years
at a CPR 295mpy.
Solution:
KW
CPR=
ρAt
534 x 8.1
295 = x 106
14.92 x A x 3 x 365 x 24
534x 8.1
A= x 106 = 37.39 in2
14.92 x 295 x 3 x 365 x 24
Problem 8: A sheet of carbon steel one meter wide by three meters long has lost 40g to
corrosion over the past six months. Convert that mass loss to a penetration rate of the steel in
mm units and mpy units. What would be the corrosion rate? (Carbon steel density=7.8 g/cm3)
Solution:
W = 40g = 40x103mg ρ = 7.8g/cm3 t = 6 x 30 x 24hrs
KW
CPR=
ρAt
87.6 X 40 X 103
CPR =
7.8 X 3 X 104 X 6 X 30 X 24
3,504
CPR = X 10-1 = 0.00346 mm/yr = 3.466 X10-3 mmpy
1,01,088
KW
CPR=
ρAt
534 X 40 X 103
CPR =
7.8 X 3 X 1550 X 6 X 30 X 24
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Corrosion control & Electrode system BGSCET-2024
21,360
CPR = X 103 = 0.1363 mpy
15,66,86,400
Problem 9: Calculate the CPR in both mpy and mmpy for a thick steel sheet of area 100 in2
which experiences a weight loss of 485 g after one year. (Density of steel=7.9g/cm3).
Solution:
W = 485g = 485 x 103mg t= 24x365 ρ = 7.9g/cm3
KW
CPR=
ρAt
42,486 X103
CPR = = 0.9518 mm/yr
4,46,36,580
KW
CPR=
ρAt
2,58,990 X103
CPR = = 37.4241 mpy
69,20,400
Problem 10: A thickness of brass sheet of area 400 inch2 is exposed to air near the ocean.
After two years period it was found to experience a weight loss of 375g due to corrosion. If
the density of Brass is 8.73 g/cm3. Calculate the CPR in mm/year and mpy
Solution:
W = 375g = 375x103mg t = 2yrs ρ = 8.73g/cm3
CPR in mm/yr: K = 87.6 A = 400 in2 = 400 x 6.45 cm2 [1 inch2= 6.45 cm2]
KW
CPR=
ρAt
32850 X103
CPR = = 0.0832 mm/yr
39,46,09,968
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Corrosion control & Electrode system BGSCET-2024
KW
CPR=
ρAt
2,00,250 X103
CPR = = 3.2731 mpy
6,11,79,840
Problem 11: A piece of corroded aluminium plate was found in a submerged ocean vessel; it
was estimated that the original area was 64cm2 that approximately 350 g had corroded away
during the submersion. Assuming a corrosion penetration rate of 2.4 mmy for this alloy in sea
water, estimate the time in years, density of aluminium 2.7 g/ cm3 [ Ans: t = 8.44 yrs].
Problem 13: A metal iron plate was found in a vessel containing acidic media, it was
estimated that the original area was 20 inch2 that approximately 1.2 kg had corroded.
Assuming a corrosion penetration rate of 400mpy for this iron in acidic, calculate time in
years, density of iron 7.87g/ cm3. [t = 1.16yrs]
Problem 14: A thickness of alloy sheet of area 100 inch2 is exposed to air near the ocean.
After 1 year period it was found to experience a weight loss of 35 g due to corrosion. If the
density of alloy is 8.4 g/cm3. Calculate the CPR in mmy and mpy. [Ans: 0.064mmpy &
2.54mpy]
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Corrosion control & Electrode system BGSCET-2024
Electrode System
Types of electrodes:
1) Metal-Metal ion electrodes: These are the electrodes where a metal is
dipped in solution containing its own ions. Eg: Cu|CuSO4, Zn|ZnSO4
2) Gas electrodes: These are the electrodes where gas is in contact with an inert
metal like platinum dipped in an ionic solution of gas molecules. Eg: Hydrogen
electrode.
3) Metal–Metal insoluble salt electrodes: These are the electrodes where a metal
will be in contact with its insoluble salt. Eg: Calomel electrode (Hg|Hg2Cl2|Cl-),
Silver-Silver chloride electrode (Ag|AgCl|Cl-).
4) Ion selective electrodes: These are the electrodes which are sensitive to
particular ionic species and will develop a potential when a membrane is in
contact with an ionic solution. Eg: Glass electrode
5) Redox electrodes: These are the electrodes, where inert metal like Pt will be in
contact with oxidized and reduced species of the same metal in solution. Eg:
Pt|Fe2+, Fe3+and Pt|Sn2+, Sn4+
6) Amalgam electrodes: An amalgam electrode is a modification of metal-
metal ion electrode. These are electrodes in which metal amalgam is dipped in the
solution of its own metal ions. Eg: Lead amalgam electrode (Pb-Hg/Pb2+)
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Corrosion control & Electrode system BGSCET-2024
Working:
When the glass electrode is dipped in the test solution, the Na+ ions of the glass membranes
are exchanged for H+ ions of the test solution.
Na+Gl- + H+ H+Gl- + Na+
Membrane Solution Membrane Solution
When a glass electrode is placed between two H+ ion solutions of different concentrations
(C1 and C2), boundary potential is developed across the membrane. The boundary potential
is given by the equation.
𝟎. 𝟎𝟓𝟗𝟏 𝑪𝟐
𝑬𝒃 = 𝒍𝒐𝒈
𝒏 𝑪𝟏
0.0591 0.0591
Eb = log C2 – log C1 (n=1 for H+ ion)
n n
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Corrosion control & Electrode system BGSCET-2024
Eb = L - 0.0591pH ……………………..(1)
It is found that the potential of the glass electrode (EG) has three components:
Boundary potential (Eb)
Asymmetric potential (Eassy)
Potential of the internal reference Ag – AgCl electrodes (EAg/AgCl)
∴ EG = Eb + Eassy + EAg/AgCl…………………….(2)
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Corrosion control & Electrode system BGSCET-2024
𝑯
𝑬𝟎𝑮 − 𝑬𝒄𝒆𝒍𝒍 − 𝑬𝑺𝑪𝑬
𝒑 =
𝟎. 𝟎𝟓𝟗𝟏
E0G value of a glass electrode can be determined by using a solution of known pH.
Disadvantages:
Glass electrode cannot be used in presence of fluoride ions since they attack the glass
membrane.
Glass electrodes are very thin and fragile, should be handled with care.
It requires special glass membrane for solutions of pH more than 9.
Glass membrane has high internal resistance; ordinary potentiometer is not employed
and hence requires vacuum tube voltmeter (VTVM). This is relatively costlier when
compared to ordinary potentiometer.
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Corrosion control & Electrode system BGSCET-2024
Reference electrodes: These are the electrodes of constant potential which are used to
determine electrode potential of other electrodes. There are two types of reference electrodes.
Primary reference electrode. Eg: Standard hydrogen electrode.
Secondary reference electrode. Eg: Calomel electrode, Ion selective electrode.
Construction and working of calomel electrode:
Construction:
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Corrosion control & Electrode system BGSCET-2024
Advantages:
It is easy to construct and maintain.
Its potential can remain constant and it can easily be reproduced.
It can be used in the presence of oxidizing agents.
Applications:
It is used as reference electrode in all potentiometric titrations.
It is used as reference electrode with glass electrode in pH determination.
It is used as a secondary reference electrode in the measurement of single electrode
potential.
Note: At 298K, the electrode potentials are as follows.
KCl concentration 0.1N 1N Saturated
Ecal (V) 0.334 0.281 0.2422
Derivation:
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Corrosion control & Electrode system BGSCET-2024
Numerical Problems
[1] A concentration cell was constructed by immersing two silver electrodes in 0.02M and
2M AgNO3 solutions. Write the cell representation, cell reactions and calculate the emf
of the cell at 25 ˚C.
Solution:
(i) Cell representation: Ag|AgNO3(0.02 M) || AgNO3(2M)|Ag
(ii) Electrode reactions: At anode: Ag Ag+(0.02M) + e-
At cathode: Ag+(2M) + e- Ag
NCR: Ag+(2M) Ag+(0.02M)
(iii) The emf of the concentration cell:
0.0591 C2
Ecell = log
n C1
0.0591 2
Ecell = log
1 0.02
Ecell = 0.0591 log(100)
Ecell = 0.0591 X 2
Ecell = 0.1182 V
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Corrosion control & Electrode system BGSCET-2024
[2] Represent the cell formed by the coupling of two Cu electrodes immersed in CuSO4
solutions. The concentration of cupric ions in one electrode system is 100 times more
concentrated than other. Write the cell reaction and calculate the potential at 300 K.
Solution:
(i)Cell representation: Cu|CuSO4(x M) || CuSO4(100x M)|Cu
(ii) Electrode reactions: At anode: Cu Cu2+(x M) + 2e-
At cathode: Cu2+(100x M) +2e- Cu
NCR: Cu2+(100x M) Cu2+(x M)
(iii)The emf of the concentration cell:
2.303 RT C2
Ecell = log
nF C1
0.0591 0.5
Ecell = log
2 0.1
Ecell = 0.02955 log(5)
Ecell = 0.02955 X 0.6989
Ecell = 0.0207 V
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Corrosion control & Electrode system BGSCET-2024
[4] The emf of the cell Cu| CuSO4(0.01 M) ||CuSO4(x M) | Cu is 0.0295V at 25 oC. Find the
value of x.
Solution:
0.0591 C2
The emf of the concentration cell: Ecell = log
n C1
0.0591 x
0.0295 = log
2 0.01
x
log0.01 = 0.9983
log(x) – log(0.01) = 0.9983
log(x) – (-2) = 0.9983
log(x)+2 = 0.9983
log(x) = 0.9983-2
log(x) = -1.0017
x = antilog (-1.0017)
x= 0.0996 M
[5] A spontaneous galvanic cell tin|tin ion (0.024M)||tin ion (0.064M)|tin develops an emf of
0.0126V at 250C. Calculate the valency of tin.
Solution:
0.0591 C2
The emf of the concentration cell: Ecell = log
n C1
0.0591 0.064
0.0126 = log
n 0.024
0.0591 0.064
n = 0.0126 log
0.024
n=4.690xlog(2.6666)
n=1.99 ≈ 2 (n is the valency of tin)
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Corrosion control & Electrode system BGSCET-2024
Analytical Techniques
Potentiometry
Potentiometry is the estimation of substances in solution by observing sudden change in
potential of the cell at equivalence point.
Theory: The relation between electrode potential and metal ion concentration is given by the
Nernst equation.
0.0591
E = Eo+ log[Mn+]
n
The potential of an electrode E depends upon the concentration of the ion Mn+ to which it is
reversible.
Assume the concentration of the analyte to be x mol/dm3. Let y mol/dm3 be the volume of
titrant added at a given instant. Under these conditions let z mole of the product be formed.
The value of z will vary through the course of the titration since the concentration of the
titrant is being continuously altered.
Initially the change in potential will be small. At the equivalence point, there will be sharp
raise in the potential. Beyond the equivalence point, there will be small change in the
potential. The equivalence point can be determined by plotting ∆E/∆V against volume of the
titrant added.
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Corrosion control & Electrode system BGSCET-2024
A known volume of the analyte is taken in a beaker and its potential is determined by
connecting the assembly to a potentiometer. The titrant is added in increments of 0.5ml and
the potential is measured each time. The end point is determined by plotting change in
potentials against the volume of titrant.
Applications:
Conductometric titration
Theory: Ohm’s law states that the current I (ampere) flowing through a conductor is directly
proportional to the applied potential, E (volt) and inversely proportional to the resistance R
(ohms) of the conductor.
𝐸
I=
𝑅
𝜌𝑋𝑙
R=
𝐴
The reciprocal of the specific resistance is called specific conductance (κ). Specific
conductance of an electrolyte solution is the conductance of the solution present between two
parallel electrodes of 1cm2 area of cross section and 1cm apart.
1 𝑙
k= X
𝑅 𝐴
l/A is known as the cell constant and R is the resistance of the solution.
Conductance measurements are used to determine the equivalence point in acid – base
titrations. There is a sudden change in conductance of the solution after the equivalence point.
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Corrosion control & Electrode system BGSCET-2024
The equivalence point is determined graphically by plotting conductance against the volume
of titrant added.
Application:
The conductance initially decreases till complete neutralization of the HCl takes place. This is
due to the replacement of highly mobile H+ ion by the Na+ ion. After complete neutralization
of the HCl, further addition of NaOH raises the conductance sharply. This is due to increase in
the concentration of the OH- ions. A plot of conductance (ohm-1) against the volume of NaOH
(cm3) gives a graph as shown in Figure. The point of intersection of the curve gives the
equivalence point.
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Corrosion control & Electrode system BGSCET-2024
The conductance will be initially low since acetic acid is a weak electrolyte. When NaOH is
added to the acetic acid, the sodium acetate formed is highly ionized and the conductance
increases. After complete neutralization of the acetic acid, further addition of NaOH raises the
conductance sharply. A plot of conductance (ohm-1) against the volume of NaOH (cm3) gives
a graph as shown in Figure. The point of intersection of the lines gives the equivalence point.
Page | 28
Corrosion control & Electrode system BGSCET-2024
HCl being stronger acid than CH3COOH will get titrated first. The titration of
CH3COOH will start only after HCl is completely neutralized.
During the titration of HCl verses NaOH, the conductivity decrease due to
+ +
replacement of H ions with Na ions. After neutralization of HCl, the neutralization of
CH3COOH will start and the conductivity increases to small extent till its neutralization is
complete due to the sodium acetate formed is highly ionized. After neutralization of
CH3COOH, the conductance rapidly rises with further additions of NaOH. This is due to
increase in the concentration of the OH- ions. A plot of conductance (ohm-1) against the
volume of NaOH (cm3) gives a graph as shown in Figure. The point of intersection of the
lines gives the equivalence point V1 and V2.
********************
Page | 29
BGS COLLEGE OF ENGINEERING
& TECHNOLOGY
DEPARTMENT OF APPLIED CHEMISTRY
MAHALAKSHMI, Bengaluru - 560086
̅ n):
Number – average molecular mass (𝑴
Number–average molecular mass is the mass obtained when total mass of all the
molecules of a polymer is divided by the total number of molecules.
If n1, n2, n3....... are the number of molecules having molecular masses M1, M2,
M3.........respectively, then number – average molecular mass is given by
Page | 2
Polymers and Green Fuels BGSCET-2024
̅ w):
Mass – average molecular mass (𝑴
Mass-average molecular mass is the mass obtained when sum of the products of
total mass of groups of molecules and their respective molecular masses is divided by
total mass of all the molecules.
If m1, m2, m3.......are the masses of molecules having molecular masses M1, M2,
M3.........respectively, then mass–average molecular mass is given by
Kevlar:
Page | 3
Polymers and Green Fuels BGSCET-2024
Properties:
1. It is very light weight.
2. It has high strength and stiffness.
3. It has very good abrasion and corrosion resistance.
4. It decomposes only at 450˚C.
Applications: They are used in making
Conducting Polymers:
Polyacetylene
Polyacetylene films are synthesized using the Zeigler-Natta catalyst. The
catalyst tetrabutoxytitanium and triethylaluminum suspended in silicone oil through
which acetylene is passed, is stirred for two hours at 120° C, and then cooled slowly
to room temperature resulting in thin sheets of polyacetylene.
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Polymers and Green Fuels BGSCET-2024
Above kind of polymers in their original form are insulators. But on suitable
doping, their conductivity can be increased considerably. Doping creates charge
carriers like holes or excess electrons (similar to doped silicon) and thereby, an organic
polymer becomes a conductor. The important doping techniques are:
1. Oxidative doping(p-doping)
2. Reductive doping(n-doping)
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Applications: It is used
1. As electrode material for commercial rechargeable batteries. Eg: Lead-Acid
battery.
2. For making sensors for pH, O2, SO2, NH3 and glucose.
3. In telecommunications systems.
4. In electronic devices such as transistors and diodes.
5. In fuel cells as the electro catalytic materials.
Graphene Oxide
Properties:
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Polymers and Green Fuels BGSCET-2024
Applications:
1. Graphene oxide can be used in coating technology, as its film can be deposited
on any substrate like steel, aluminium, etc., to produce an impermeable and
transparent conductive film, which gives better corrosion resistance and wear
resistance in dry conditions.
2. Graphene oxide papers can be used in desalination and reverse osmosis techniques
to get pure water from saline water.
3. GO can be used in the biomedical fields such as drug delivery, cancer therapy,
bioimaging and biosensor because of its biocompatibility nature.
4. Nanocomposite of GO and silver (Ag) ions used for bacteria detection.
GREEN FUELS
Introduction:
Green energy is any energy type that is generated from natural resources, such
as sunlight, wind or water. Green energy is important for the environment as it
replaces the negative effects of fossil fuels with more environmentally-friendly
alternatives. The six most common forms are as follows: solar power, wind power,
hydropower, geothermal, biomass and biofuel.
Mainly the energy sources are divided into 2 types based on sources
1. Conventional energy sources: Conventional energy sources are provided by
nature but are present only in restricted quantities. Example coal, petroleum etc.
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Green fuels are fuels produced from biomass sources through a variety of
biological, thermal, and chemical processes. These products are chemically identical to
petroleum gasoline, diesel, or jet fuel. The shift from use of conventional fossil fuels to
green fuel is mainly because they are clean, safe and obtained from renewable
sources. They release lower levels of carbon dioxide and other emissions when burnt
compared to standard diesel. Green fuel production increases the demand for suitable
biofuel crops, providing a boost to the agriculture industry.
Definition: Green fuels also called green hydrocarbons, biofuels, are fuel produced
from biomass sources through a variety of biological and thermochemical processes.
Photovoltaic Cells: When semiconductor devices are exposed to sunlight
(electromagnetic radiation), electricity is generated. Such devices are called photovoltaic
cells or solar cells.
Construction:
A typical photovoltaic cell is composed of an ultra-thin wafer of phosphorus
doped silicon (n –type) on top of a thicker layer of boron doped silicon (p-type).
A p–n junction is formed when n-type and a p- type semiconductor are brought
together to form a metallurgical junction. This region is called depletion region.
Photovoltaic cell has two electrical contacts (made from Ti-Ag solder), one of
which is in the form of metallic grid which allows sunlight to fall on the
semiconductors between the grid lines and the other is a layer metal on
the back of the photovoltaic cell, which completely covers the surface.
An antireflective layer of silicon nitride between grid lines increases the amount
of light transmitted to the photovoltaic cell.
Working:
When solar radiation falls on the p–n junction diode, electron–hole pairs are
created by the absorption of the radiation. The p–n junction produces a potential
gradient within the cell and electrons are drifted to and collected at the n – type end and
holes are drifted to and collected at the p–type end. When the two ends are electrically
connected through a conductor there is a flow of current between the two ends
through the external circuit. Thus photoelectric current is produced and is available for
use.
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Advantages:
8. Quick installation.
Disadvantages:
1. These are expensive to install.
2. Solar energy is not available throughout day and night and also not equally in
all seasons and areas.
3. Solar cells produce only DC power which must be converted to the AC power.
4. Power efficiency of a commercial Si based PV cell is very low (16%).
Green hydrogen:
Carbon containing fuels are non-renewable and emit carbon dioxide which is
the main greenhouse gas. Therefore, developing an alternative source of energy which is
clean, continuous and renewable, is required to meet global energy demand.
Hydrogen is the only promising alternative fuel to carbonaceous fuels.
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Polymers and Green Fuels BGSCET-2024
3. Energy content of hydrogen is 122 kJ/g, which is 2.75 times greater than hydrocarbon
fuels like petrol and Diesel.
6. It can be used as chemical fuel and burnt directly to produce heat energy.
7. It has high storage capability, thus considered as an ideal alternative source of energy
for fossil fuels.
Construction:
4. Separator: Porous dense anion exchange membrane. It is a good ionic conductor for
hydroxide ions and bad electronic conductor. It prevents the spontaneous
recombination of H2 and O2.
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Polymers and Green Fuels BGSCET-2024
Working
Water electrolysis is a non-spontaneous chemical reaction. So, DC power supply is
used.
Anode is connected to positive end and cathode is connected to negative end.
At the cathode, water molecules are reduced by electrons to hydrogen and negatively
charged hydroxide ions. Hydroxide ions migrate through KOH and through separator
to the anode.
At the anode, hydroxide ions are oxidized to oxygen and water while releasing
electrons.
Overall, a water molecule splits in to hydrogen and oxygen in the ratio of 2:1.
Advantages:
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Polymers and Green Fuels BGSCET-2024
Working:
• Water electrolysis is a non-spontaneous chemical reaction. So, DC power supply is
used.
• Anode is connected to positive end and cathode is connected to negative end.
• Deionized water is circulated in the anodic chamber where it is oxidized liberating
oxygen gas and hydrogen ions.
• Hydrogen ions migrate through the Solid Polymer Electrolyte membrane to the
cathode, where they are reduced into molecular hydrogen.
Advantages:
1. Use of polymer membrane avoids use of liquid acid electrolyte. Therefore, chance
of electrolyte leakage is prevented.
2. Polymer membrane is chemically stable and non-corrosive.
3. Pure carbon free hydrogen is obtained from this method.
4. Excess cheap current from renewable sources like solar power can be converted to
5. Hydrogen gas and stored as chemical energy.
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BGS COLLEGE OF ENGINEERING
AND TECHNOLOGY
DEPARTMENT OF APPLIED CHEMISTRY
MAHALAKSHMI, Bengaluru - 560086
E-WASTE MANAGEMENT
Syllabus:
Introduction, sources of e-waste, Composition, Characteristics, and Need of e-waste
management. E - Waste. Toxic materials used in manufacturing electronic and electrical
products, health hazards due to exposure to e-waste, recycling and recovery, different
approaches of recycling (separation, Thermal treatments, hydrometallurgical
extraction, pyrometallurgical methods, direct recycling). Extraction of gold from E-
waste. Role of stake holders in environmental management of e-waste (producers,
consumers, recyclers, and statutory bodies).
Self -Learning Topics: Impact of heavy metals on environment and human health.
E-WASTE
In the new world of materials, usage of electrical and electronic items has been
increasing rapidly year by year. These materials have lesser life span and also used for
lesser duration due to fast change in features and the capabilities. All these electric and
electronic items which are discarded on completion of their use comprise e-wastes.
All items of electronics and electrical equipment/devices and its parts that
have been discarded by the uses as waste without the purpose of re-use is
considered as e-waste.
SOURCES:
The main sources of e-waste are:
1. Computer peripherals: Monitor, keyboard, mouse, motherboard, laptops, CDs, etc.,
2. Household appliances: TVs, refrigerators, washing machines, radios, ovens, dish
washer, etc.,
3. Industrial electronics: Sensors, medical devices, automobile devices, etc.,
4. Telecommunication devices: Telephone, cell phones, routers, pagers, fax machine,
etc.,
5. Electrical devices: Switches, wires, tube lights, bulbs, pen drive, etc.,
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E-WASTE MANAGEMENT BGSCET-2024
COMPOSITION:
E-waste has become a diverse and complex nature of waste having hazardous and non-
hazardous ingredients.
1. It contains about 65-67% of iron and steel and other metallic materials including
costly metals like Pt, Au, Ag, and toxic metals like Pb, Hg, Cd, Cr, etc.,
2. E-waste contains about 20-22% of polymeric non-biodegradable materials
including PVCs, PCBs (polychlorinated biphenyls), and brominated flame-
retardant plastics.
3. E-waste also contains about 11.8-13.2% of CRT and LCD screens and other
materials like glass, wood, plywood and ceramics in traces.
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E-WASTE MANAGEMENT BGSCET-2024
Barium Electron tubes, filler of Short term exposure can lead to brain
plastic and rubber, swelling, muscle weakness, damage to
lubricant additives, heart, liver and spleen.
Long term exposure leads to increased
blood pressure, change in heart beat rate.
Arsenic Semiconductor, diodes, Causes various skin diseases.
microwave oven, LEDs, Chronic damage to lung causing cancer
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E-WASTE MANAGEMENT BGSCET-2024
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E-WASTE MANAGEMENT BGSCET-2024
E-waste is not eco-friendly (E-waste is not hazardous waste as such. However, the
hazardous constituents present in the e-waste render it hazardous).
E-waste is a complex mixture of metals, polymers and ceramics. Disposing of this
mixture in landfills can cause serious environmental issues.
In the area of landfill sites there is mixing up of hazardous chemicals in to soil, water
and air and affect food chain. Also, it results in loss of metals that quantities are
limited in the earth’s crust.
Appropriate control over the materials used in the manufacturing process is an
imperative way to trim down waste generation. By reducing both the extent of
hazardous materials used and the amount of surplus raw materials during
manufacturing, the magnitude of waste and cost generated can be reduced.
Due to these facts, proper efficient e-waste management is required for the recovery
and reuse of component of e-waste.
The most widely used chemical techniques for metal recovery are:
a) Pyrometallurgical process
b) Hydrometallurgical process
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E-WASTE MANAGEMENT BGSCET-2024
1. PYROMETALLURGICAL PROCESS:
Pyrometallurgical technology is used to extract pure non-ferrous and precious metals
from e-waste. Smelting, combustion, pyrolysis and molten salt processes are the main
pyrometallurgical methods employed. These methods are briefly explained below:
a) Smelting:
The processed scrap after preliminary stage contains mainly Cu, Pb, Sn, Sb, Zn, As,
Hg, Cd and precious metals as metallic constituents. This mixture is fed into the
copper smelters.
During smelting, Pb, Sn, Sb, and precious metals are collected in the copper
parent phase. This is casted into anode slabs and refined by electrometallurgy.
The anode is dissolved and 99.99% pure Cu is deposited over cathode leaving
a slurry residue, called anodic slime.
Anodic slime is rich in valuable metals like Au, Ag, Pt, Pb, Sn & Sb. These
metals are recovered from slurry using hydrometallurgical techniques.
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E-WASTE MANAGEMENT BGSCET-2024
2. HYDROMETALLURGICAL PROCESS:
There are three stages in metal recovery by hydrothermal method:
a) Pre-treatment stage (Separation)
b) Chemical treatment stage (Leaching)
c) Metal recovery stage (Recovery)
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E-WASTE MANAGEMENT BGSCET-2024
devices. Li is leached from lithium-ion battery waste by treating with citric acid
and H2O2 as reducing agent.
iii. Thiosulphate leaching: Ammonium thiosulphate solution is used to solubilize Au,
Ag, Pt and other precious metals in the form of anionic stable complexes for a wide
range of pH. This reagent is safe, non-toxic, non-corrosive and metal can be
recovered readily from the complex.
iv. Thiourea Leaching: Thiourea is a sulphur based organic complexing agent, that
forms a cationic soluble complex with the Au and Ag present in printed circuit
board recycling. Thiourea gives quick rate of leaching, less interference of ions,
low cost and is environment friendly.
v. Halide Leaching: Cl-, Br- and I- ions containing salt solutions can be replaced for
cyanide leaching agents. They exhibit high solubility, improved redox potentials
and high rate of leaching. They are cheaper selective to the target and ideal
leaching agent.
c) Metal Recovery Stage: In this stage pure metal is recovered from leached solution.
There are varieties of methods involved to recover metal. Choice of method
depends upon the nature of leached solution.
i. Solvent extraction: Leached solution is treated with an organic solvent, called
extractant in a separating funnel. It results in two phase system. Here metal is
extracted from leached solution phase to organic phase. For example, methyl
isobutyl ketone is used as an extractant for gold.
ii. Electrodeposition: In this technique, pure metal is obtained from leached
solution by constructing an electrolytic cell. Pure metal same as metal to be
extracted is taken as cathode and inert metal is used as anode. They are dipped in
leached solution. When a current is applied, pure metal is electrodeposited on
cathode. This method has the advantage of high efficiency in metal recovery at
cathode. For example, Cu can be leached from PCBs with simultaneous cathodic
electrodeposition from the leaching solution with 99.95% efficiency leaving the
residue rich in gold metal.
iii. Ion Exchange: This is an improved method of solvent extraction. Here solvent
extractants are impregnated on polymer beads (ion exchange resins). The
functional group in the reagent acts as chelating group and selectively binds to
metal ions. Thus, they can be used for selective recovery of the metal ion. Some
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E-WASTE MANAGEMENT BGSCET-2024
advantages of using this method are their ease to use, no loss of reagent, low cost,
use even in the low concentration of metal ions and environment friendly.
iv. Adsorption: Metals can be recovered from leached solutions by adsorption on
appropriate adsorbents. For example, adsorption of gold-thiourea complex
solution on activated carbon is effective method.
Gold metal has good electric conductivity and chemical stability and hence it is
used for making integrated circuits of electronic devices, coating for contacts and
connectors.
Among e-waste, PCBs are rich in metals. It contains around 35% Cu, 0.16% Ag
and 0.13% Au by weight. Several techniques such as pyrometallurgy, hydrometallurgy,
bio-metallurgy, microwave treatment and plasma technology are employed to recover
precious metals from e-waste. Among these recoveries from hydrometallurgy method is
the most economical.
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Aqua regia method: The extraction of gold in this method is pretty exactly same. There
are three major steps to recover gold in this method.
Step 1: Pre-treatment stage: This step involves separating gold from circuit boards by
dissolving them giving a bunch of gold and other debris. Gold is attached to a strip in
circuit board. These boards basically have copper, nickel and gold coated one over the
other. Here gold is separated by selectively dissolving in 3:1 mixture of HCl and H 2O2 in
the presence of oxygen. After a week the contents are filtered and washed with distilled
water.
Step 2: Chemical treatment stage: The above obtained flakes of gold are treated with
aqua regia (3:1 mixture of HCl & HNO3) for about 2 hrs and occasional stirring. All the
flakes are oxidised.
Obtained gold ions will react with chloride ions of HCl to give stable complex of gold
called chloroaurate anion complex.
Au + 4Cl- → [AuCl4]-
3+
[AuCl4]- + H → HAuCl4
+
Step 3: Recovery of Gold: Yellow solution is filtered and constantly washed with
distilled water to extract maximum gold solution in filtrate, sodium metabisulphite is
added. When metabisulphite is reacted with above filtrate, gives sulphur dioxide as one
among the products.
Na2S2O5 + 2HNO3 → 2NaNO3 + H2O + 2SO2
This SO2 reacts with Chloroauric acid and metal gold is precipitated slowly and
filtered after 2-3 days.
2HAuCl4 + 3SO2 + 6H2O → 2Au + 3H2SO4 + 8HCl
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Advantages:
It is cost effective.
Disadvantages:
Defects and impurities accumulated during usage could affect the quality of
the refurbished active material.
Also, in this method one cannot restore the initial property of pristine active materials.
Basically, there are four stake holders in environmental management of the e-waste.
They are;
1. Statutory government regulatory bodies.
4. Consumers.
State Pollution Control Board/ Pollution Control Board play the vital role in
management of E-waste. The main role of these statutory bodies is:
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E-WASTE MANAGEMENT BGSCET-2024
a) Purchase the recycled material at fixed value and using of recycled ones during
manufacturing.
e) Bearing the transportation cost and collection fees to ease the collection process.
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E-WASTE MANAGEMENT BGSCET-2024
4. Consumer:
e) Identifying the recyclers and providing them the proper guidelines, safety-kit
and subsidy. Also setting up free medical check-up occasionally.
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E-WASTE MANAGEMENT BGSCET-2024
QUESTIONS BANK
1. Mention the sources of e-waste.
2. Give the composition of e-waste.
3. Explain the pyrometallurgical method for recovery of e-waste.
4. Explain the recycling of e-waste.
5. Explain the methods involved in hydrometallurgy.
6. Explain the ill effects of toxic materials used in manufacturing electrical and
electronic products.
7. Explain the hydrometallurgy method of extraction of gold from e-waste.
8. Briefly explain direct recycling method.
9. Explain the process involved in recovery of precious metals from e-waste.
10. Write a short note on the health hazards caused by
A). Lead B). Chromium C). Cadmium
11 Explain the need for e-waste management.
12 Briefly explain metal recovery stage.
13 Write a short note on smelting method.
14 Give the ill effects and sources of constituents of organic polymeric compounds
present in electronic and electrical products.
15 Write a brief note on role of producers in e-waste management.
16 Write a brief note on role of statutory body in e-waste management.
17 Write a brief note on role of consumers in e-waste management.
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