SoM Lab Manual - 2018 NITT
SoM Lab Manual - 2018 NITT
CONCRETE LABORATORY
MANUAL
(July 2018-2019)
(IIIrd Semester)
7 Tension Test
1
STANDARD CONSISTENCY TEST
Exp No: 1a
Date:
Aim:
To determine the consistency of given cement.
Apparatus required:
1. Vicat apparatus with standard plunger
2. Vicat Mould
3. Flat plate
Procedure:
300 Gram of cement was weighed accurately.
24% of water by weight of cement was mixed thoroughly with cement to form a thin paste.
The cement paste was taken in a Vicat mould.
The top surface of cement paste was leveled.
The Vicat mould with cement paste was placed below the Vicat apparatus placed provided with a
plunger.
The plunger was lowered near the surface of the mould and then released.
The reading in the Vicat apparatus was noted.
The test was continued in steps of 2% till the depth of penetration is between 5 to 7 mm from the
bottom of the mould.
The corresponding water content was noted as the standard consistency of cement.
Observation:
Result:
2
INITIAL SETTING TIME OF CEMENT
Exp No: 1b
Date:
Aim:
To determine the initial setting time of cement.
Apparatus:
Observations:
Procedure:
300 Gram of cement was weighed accurately and mixed with 0.85 the water required for
consistency.
The cement paste was mixed thoroughly with water so as to form a thin paste.
The cement paste was taken in a Vicat mould.
The top surface of cement paste was leveled.
The Vicat mould with cement paste was placed below the Vicat apparatus placed provided with a
Vicat needle,
The needle was lowered and then released immediately and the corresponding was noted.
The above procedure was repeated for different time intervals and the readings were noted.
The time interval between mixing and time at which the needle penetrates the test block to a depth
of 5-7 mm from the bottom was noted as the initial setting time.
Observation:
Sl. No. Time from the period of mixing (min) Vicat Apparatus (mm)
1
2
3
4
5
6
Result:
The initial setting time for cement was found to be =_____________________ (min)
3
SPECIFIC GRAVITY OF CEMENT
Exp No: 2a
Date:
Aim:
To determine the specific gravity of cement using Le Chatelier Flask or Specific Gravity Bottle.
Apparatus:
1. Le Charelier Flask or Specific Gravity Bottle
2. Balance capable of weighing 0.1gm.
Observations:
Weight of cement taken = 300 g
Volume of water added =0.85 P (ml)
Procedure:
Weigh a clean and dry Le Chatelier Flask or Specific Gravity Bottle with its stopper (W1).
Place a sample of cement up to half of the flask (about 50g) and weight with its stopper (W2).
Add Kerosene to cement in flask till it is about half full.
Mix thoroughly with glass rod to remove entrapped air.
Continue stirring and add more kerosene till it is flush with the graduated mark.
Dry the outside and weigh (W3).
Entrapped air may be removed by vacuum pump, if available.
Empty the flask, clean it refills with clean kerosene flush with the graduated mark wipe dry the
outside and weigh (W4).
Observations
Calculations:
(W 2 W 1)
Specific Gravity = =
(W 2 W 1) (W 3 W 4) 0.79
Result:
4
FINENESS OF CEMENT
Exp No: 2b
Date:
Aim:
Apparatus:
I. S.: 90 micron sieve, Rice plate, weighing balance (Sensitive to: 0.1g).
Procedure:
Weigh accurately 100g of cement and place it on a standard IS 90 micron sieve breaking down any
air-set lumps in the cement sample with finger.
Continuously sieve the sample by holding the sieve in both the hands. Sieve with a gentle wrist
motion for a period of 15 minutes, rotating the sieve continuously throughout the sieving, involving
no danger of spalling the cement.
Weigh the residue after 15 minutes of sieving.
Repeat the procedure for two more such samples.
𝑊𝑡 𝑜𝑓 𝑟𝑒𝑠𝑖𝑑𝑢𝑒
Fineness of cement (%) = × 100
𝑊𝑡 𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒
Sample No. Weight of Sample (g) Weight of residue (g) Fineness (%)
1 100
2 100
3 100
Results:
5
COMPRESSIVE STRENGTH OF CEMENT
Exp No: 3a
Date:
Aim:
To determine the compressive strength of cement.
Apparatus:
70.6mmx70.6mm (50𝑐𝑚 2) cube moulds, apparatus for gauging and mixing mortar, compression
testing machine etc.
Procedure:
Gauge a mixture of cement and regarded Indian Standard sand in the proportion of 1:3 by weight
using (P/4 +3.0)) percent of water where P is percentage of water required to produce a paste of
standard consistency.
Fill the cube moulds by compacting it for 2 minutes on a vibrating machine at a speed of
12.000±400 vibrations per minute.
Smoothen the top surface of the cubes with flat side of a trowel.
Immediately upon completion of moulding, place the cube moulds in an atmosphere of 27±20 C
and relative humidity over 90%. After 24 hours, remove the specimen from the moulds and keep
them in water till testing.
Test the cubes at 3 days and 7 days age in the compression testing machine at such a rate that
maximum load is reached in 80-100 seconds.
Report the average compressive strength in N/mm2(kg/cm2 ).
Weight of sand (3 particle sizes 200 +200+200 =600 g) for one cube
= 600g.
6
At 3 days age At 7 days age
Results:
The average value of compressive strength of cement sand mortar cubes at 3 and 7 days age were
found to be
7
HARDNESS TEST
Exp No: 3b
Date:
Aim:
To determine the Brinell’s hardness, Rockwell’s hardness and number for the given specimen.
Apparatus Required:
2. Aluminium specimen.
3. Scheleroscope.
Procedure:
The surface of the test specimen was polished with smooth emery sheet.
The dial gauge reading was noted corresponding to Brinell, Rockwell and shore’s hardness
number.
Observations:
1
2. Aluminium 2
8
Result:
Aluminium specimen:
9
DEFLECTION OF SIMPLY SUPPORTED BEAM
Exp No: 4
Date:
Aim:
To conduct a deflection test on a simply supported beam and to find modulus of elasticity and flexural
rigidity.
Apparatus:
Formula:
11Wl 3
Young’s Modulus (E) = N/mm 2
768I
Flexural Rigidity (K) = E I N/mm 2
W=Load (N) l = Length of beam (mm) = deflection (mm) I = moment of inertia (mm 4 )
Procedure:
Length, breadth and thickness of the beam has been measured using metric scale.
Deflectometer has been arranged at the bottom of the beam at one fourth the length of the
support.
Load has been applied at the center of the beam with weights of 0.5, 1, 2 …5 kg.
Readings of the deflection has been taken from the deflectometer and tabulated.
Young’s Modulus has been calculated for each of the reading and average was found.
Graph was drawn with deflection on X-axis and load on Y-axis.
From graph (w/ ) was noted and Young’s Modulus and Flexural rigidity has been noted down.
Observations: (STEEL)
10
Sl. Load Deflectometer Readings Deflection Young’s modulus
no (W) (kg) Loading Unloading Mean (mm) (N/mm 2 )
1.
2.
3.
4.
5.
6.
7.
8.
9.
10
Model Calculations:
bt 3
I= =
12
11l 3 W
Young’s Modulus (E) = =
768I
Flexural Rigidity (K) = E I
Graph:
A graph is plotted between load and deflection with Load on Y-axis and deflection on X-axis.
W
Slope has been calculated from the graph.
W
=
11l 3 W
E= =
768I
Observations: (WOOD)
11
Sl. Load Deflectometer Readings Deflection Young’s modulus
no (W) (kg) Loading Unloading Mean (mm) (N/mm 2 )
1.
2.
3.
4.
5.
6.
7.
8.
9.
10
Model Calculations:
bt 3 11l 3 W
I= = Young’s Modulus (E) = = Flexural Rigidity (K) =
12 768I
EI=
Graph:
A graph is plotted between load and deflection with Load on Y-axis and deflection on X-axis.
W
Slope has been calculated from the graph.
W
=
11l 3 W
E= =
768I
12
Result:
For Steel
Analytically =
Graphically =
Analytically =
Graphically =
For Wood
Analytically =
Graphically =
Analytically =
Graphically =
13
SPECIFIC GRAVITY OF FINE AGGREGATE
Exp No: 5a
Date:
Aim:
To find the specific gravity of fine aggregate
Apparatus:
Procedure:
Formula:
𝑊2 −𝑊1
= (𝑊
4 −𝑊1 )−(𝑊3 −𝑊2 )
Observations:
14
Model calculations:
𝑊2 −𝑊1
Specific gravity of fine aggregate=
(𝑊4 −𝑊1)−(𝑊3−𝑊2 )
Result:
15
SPECIFIC GRAVITY OF COARSE AGGREGATE
Exp No: 5b
Date:
Aim:
To find the specific gravity of coarse aggregate
Apparatus:
1. Pycnometer
2. Balance
Procedure:
Formula:
𝑊2 −𝑊1
= (𝑊
4 −𝑊1 )−(𝑊3 −𝑊2 )
Observations:
16
Model calculations:
𝑊2 −𝑊1
Specific gravity of coarse aggregate=
(𝑊4 −𝑊1)−(𝑊3 −𝑊2 )
Result:
17
FINENESS MODULUS OF COARSE AGGREGATES AND FINE AGGREGATES
Aim:
To determine the fineness modulus of coarse and fine aggregates.
Apparatus:
a) Balance: The balance or scale shall be such that it is readable and accurate to 0.1% of the
weight of the test sample.
b) Sieves: Sieves of the sizes given in Table 19.1 and 19.2 conforming to I.S. 460.1962
specification for Test Sieves (Revised) shall be used.
c) Sample: The weight of the sample available shall not be less than the weight given in Table
2.1 The sample for sieving shall be prepared from the larger sample either by quartering or by
means of a sample divider.
Procedure:
Each sieve shall be shaken separately over a clean tray for period of not less than 2 min. the shaking
is done with a varied motion backwards and forwards, left and right, circular clock-wise and anti-
clockwise and with frequent jarring so that the material is kept moving over the sieve surface in
frequently changing directions. Find the weight of aggregates retained on each sieve taken in order.
If sieving is carried out with a nest of sieves on a machine, not less than 10 minutes sieving will be
required for each test.
Observations:
TABLE 19.1 Sieve Analysis of Coarse Aggregate
C+500
Fineness Modulus of coarse aggregates= =
100
18
TABLE 19.2 Sieve Analysis of Fine Aggregate
𝐹
Fineness Modulus of fine aggregates = =
100
Result:
19
TENSION TEST
Exp No: 7
Date:
Aim:
To determine the tensile strength, elastic and inelastic properties of Ductile Steel and to study its
behaviour. The specific properties to be determined are:
1. Modulus of Elasticity
2. Ultimate Tensile Stress
3. Nominal and Actual Breaking Stress
4. Percentage Elongation
5. Percentage Reduction in Area
6. Proof Stress
Apparatus Required:
1. Universal Testing Machine
2. Extensometer
3. Vernier calipers
4. Meter Scale
5. Punch for marking gauge length
Formula:
1. E = Where E = Young’s Modulus (N/mm 2 )
= Direct Stress (N/mm 2 )
= Strain
d 2
2. Area of the rod =
4
Where d = Diameter of the rod (mm)
2
3. Ultimate Stress (N/mm ) = Ultimate load / Area of Cross Section
2
4. Nominal Breaking Stress (N/mm ) = Breaking Load / Area of Cross Section
2
5. Actual Breaking Stress (N/mm ) = Breaking Load/Final Area of Cross Section
(l 'l ) 100
6. Percentage Elongation =
l
Where
l = Initial Length (mm)
l’ = Final Length (mm)
(d 2 d ' 2 )
7. Percentage Reduction in Area = 100
d 2
Where
d’ = Final diameter of the rod (mm)
d = Initial diameter of the rod (mm)
20
Procedure:
The given rod was weighed and its length was measured. The average diameter (d) was determined
using the density of the specimen.
The center point of the rod was marked using the punch and marks were made on either side of the
center mark at a distance of 5d.
The given rod was then fixed in the tension grips of the UTM such that the top and bottom marks
already made, coincides exactly with the top and bottom of the wedge grips respectively. The
extensometer was fixed firmly to the specimen so that its axis coincides with that of the specimen.
The zero error in the extensometer and the testing machine are eliminated.
Extensometer readings are taken for different increment in loads which were applied within the
elastic limits.
Load was applied until yield point was reached. The extensometer was then removed and the
ultimate load and the breaking load were noted.
The final diameter, d’ of the rod was measured at the neck of the ruptured section. The broken
parts were fixed together and the final length, l’ was measured between the previously marked
punch marks.
Graph:
Observation:
1. Weight of the rod (W) =
6. Gauge Length =
7. Final Length =
9. Breaking Load =
21
12. Least count of Extensometer =
Average Young’s
Extensometer Reading (mm)
Sl. Load Extension Stress Strain Modulus
No. (tons) X LC (N/mm2) X 10-4 X 105
Left Right Average
(mm) (N/mm2)
1
2
3
5
6
8
9
10
11
12
Model Calculation:
W
1. Area of the specimen, A = =
l
2. Diameter of the specimen, d = 4A / =
(l 'l ) 100
3. Percentage elongation =
l
(d 2 d ' 2 )
4. Percentage Reduction in Area = 100
d 2
2
5. Ultimate Stress (N/mm ) = Ultimate load / Area of Cross Section
2
6. Nominal Breaking Stress (N/mm ) = Breaking Load / Area of Cross Section
2
7. Actual Breaking Stress (N/mm ) = Breaking Load/Final Area of cross section
22
8. Load =
Load
10. Stress, =
Area
12. Young’s Modulus, E = =
Result:
23
TEST ON CLOSED COIL SPRING
Exp No: 8a
Date:
Aim:
To conduct test on the given spring and to determine the rigidity modulus and spring constant.
Apparatus Required:
1. Spring testing machine
2. Meter Scale
3. Vernier Calipers
Formula:
8WD 3 n
Modulusof rigidity =
d 4
Where
W = average load (kg)
N = number of turns
= deflection (mm)
D = average diameter
d = diameter of coil
p = pitch (mm)
Procedure:
The length of spring, the inner and outer diameter was noted.
The spring is placed in the correct position.
The least count of the dial gauge is noted.
Load is applied and the deflection of the spring was noted down for every 10 kg.
The deflection is measured from the scale attached to the machine and the same procedure is repeated
for each unloading.
The spring constant and modulus of rigidity are calculated analytically.
Graph:
The graph is plotted between load and deflection. Load is along Y-Axis and deflection along X-Axis.
Observations:
Model Calculations:
8WD 3 n
Modulus of Rigidity =
d 4
From Graph:
W
K= =
8D 3 N W
N= =
d4
Result:
a) Analytically =
b) Graphically =
a) Analytically =
b) Graphically =
25
TEST ON OPEN COIL SPRING
Exp No: 8b
Date:
Aim:
To conduct test on given open coil spring and to determine rigidity modulus and spring constant.
Apparatus required:
Formula:
8WD 3 n 2 2 sin 2 n
Modulus of rigidity = 4 cos
d cos E
Where, W = Average Load (in kg)
n= Number of turns
= Deflection (in mm)
D = Average Diameter (in mm)
d = Diameter of coil (in mm)
N = Rigidity modulus (N/mm 2 )
p
tan 1
2R
p = Pitch (in mm)
R = Radius of spring (in mm)
Procedure:
The lengths of spring, the outer and inner diameters are noted.
The spring is placed in the correct position.
The least count of the dial gauge is noted.
Load is applied and the deflection of spring was noted for every 10 kg.
The deflection is measured from the scale attached to the machine and the same procedure
is repeated for each unloading.
The spring constant and rigidity modulus were calculated analytically.
Observation:
26
Diameter of coil (d) =
Inner diameter of spring (D1) =
Outer diameter of spring (D2) =
𝐷1 +𝐷2
Mean diameter D = =
2
Pitch = L/n =
6
7
Graph:
A graph was plotted between load and deflection with Load along Y-axis and deflection along X-axis
Model Calculation:
8WD 3 n 2 sin 2 n
Modulus of rigidity = cos 2 =
d 4 cos E
From graph:
W
K= =
8WD 3 n 2 sin 2 n
N= cos 2
d 4 cos E
27
Result:
(i) Spring Constant (k)
a) Analytically =
b) Graphically =
a) Analytically =
b) Graphically =
28
CRUSHING TEST ON AGGREGATE
Exp No: 9a
Date:
Aim:
To find the crushing strength value for the given sample of aggregate.
Apparatus Required:
1. IS Sieve (12.5mm, 10mm, and 2.36mm)
2. Tamping rod
3. Test sample
4. Hammer of weight 40 tons.
Formula:
𝑊2
Crushing Strength = (𝑊1) × 100
Where,
W1 = Weight of dry sample in g.
W2 = Weight of fraction passing through IS 2.36mm sieve in g.
Procedure:
Aggregate passing through IS 12.5mm sieve and retained in IS 10mm sieve was taken as the
sample.
The test sample was filled in a mould in 3 layers by giving 25 blows for each layer using tamping
rod and leveled.
The dry weight of the sample was noted as W1.
The sample was transferred to a cylinder with base plate and was carefully leveled.
The plunger was inserted horizontally on the surface.
The apparatus was placed in the UTM and a total load of 40 tons was applied.
The fraction passing through IS 2.36 sieve was weighed and noted as W2.
𝑊2
The crushing strength value was calculated using the formula: (𝑊1) × 100.
Observation:
Empty weight of the mould =
29
Weight of fraction retained on IS 2.36mm sieve =
Model Calculations:
Weight of dry sample, W1 =
Weight of fraction passing through IS 2.36mm sieve, W2 =
𝑊2
Crushing Strength = ( ) × 100 =
𝑊1
Result:
The crushing strength of the given aggregate is = __________.
30
IMPACT TEST ON AGGREGATE
Exp No: 9b
Date:
Aim:
To find the Impact value for the given sample of aggregate.
Apparatus Required:
1. IS Sieve (12.5 mm, 10 mm, 2.36 mm)
2. Tamping rod
3. Test sample
4. Hammer of weight 14 kg.
Formula:
Impact value = (W2 / W1) x 100
Where,
W1 = Weight of the dry sample in g
W2 = Weight of fraction passing through IS 2.36 mm sieve in g.
Procedure:
Aggregate passing through IS 12.5 mm sieve and retained in IS 10 mm sieve was taken as the
sample.
The test sample was filled in a mould in 3 layers by giving 25 blows for each layer using tamping
rod and leveled.
The dry weight of the sample was noted as W1.
The whole sample was filled in a cylindrical steel cup.
The hammer was allowed to fall freely from a height of 38 cm on the aggregate.
The sample was subjected to 15 blows and it was sieved using IS 2.36 mm sieve.
The fraction passing through sieve was weighed and noted as W2.
The impact of the aggregates was calculated using the formula (W2 / W1) x 100.
Observation:
Empty weight of the mould =
Empty weight of the mould + aggregate, a) =
b) =
Weight of dry sample, W1, a) =
b) =
1
2
31
Model Calculations:
Weight of the dry sample, W 1 =
32
COMPRESSIVE STRENGTH OF BRICK
Aim:
To determine the compressive strength of Brick.
To find the percentage of water absorbed by the Bricks.
Apparatus required:
1. Bricks
2. Weighing Machine
3. Compression testing machine
4. Metric scale
Formula:
Where,
W1= Weight of Brick before soaking in water
W2= Weight of brick after soaking in water
Procedure:
Three different Brick blocks were taken and were weighed(W1), then the bricks were soaked in
water for 30 minutes following which the bricks were weighed again(W2)
The brick blocks were kept in the compression testing machine and the reading corresponding to
the maximum load was noted.
Observation:
1.
2.
3.
33
Model Calculation:
W W
Percentage absorbed = 2 1
100 =
W 1
Result:
1. Brick A =
2. Brick B =
3. Brick C =
1. Brick A =
2. Brick B =
3. Brick C =
34
COMPRESSIVE STRENGTH OF CONCRETE CUBE
Aim:
To determine the compressive strength of the given concrete cube
Apparatus required:
Concrete Cube
Procedure:
Three different concrete cubes are taken; using the metric scale the length of the sides was
measured.
The concrete cube was kept on the Compression Testing Machine and the reading
corresponding to the maximum load was noted.
Observation Table:
Dimension
Sl. (mm) Area % Water Crushing Load Compressive
Cube
No. (mm2) Absorbed (kN) Strength (N/mm2)
L B H
1.
2.
3.
Model Calculation:
Compressive strength = Crushing Load / Area =
Result:
Cube A =
Cube B =
Cube C =
35