Integrated Circuits
Integrated Circuits
An integrated circuit (IC), also known as a microchip or computer chip, is a compact electronic
device composed of multiple interconnected components, such as transistors, resistors, and
capacitors. These components are etched onto a small piece of semiconductor material, typically
silicon. ICs are integral to a wide range of electronic devices, including computers, smartphones,
and televisions, where they process and store information. Their development has profoundly
impacted the electronics field by enabling significant device miniaturization and enhanced
functionality.
ICs are much smaller, faster, and more cost-effective than circuits constructed from discrete
components, allowing for a higher transistor count within a compact space. Standard ICs serve
various functions, including power regulation, amplification, and signal processing. They come in
multiple package sizes, from 8-pin to 16-pin configurations, with larger packages used for
complex digital applications.
Integrated circuits are essential in the myriad electronic devices we use daily. Their origins date
back to the invention of transistors in 1947 by William B. Shockley and his team at AT&T Bell
Laboratories. The team discovered how to control the flow of electricity through crystals, leading
to the development of ICs. This breakthrough paved the way for the advanced electronic systems
we rely on today.
The mass production capability, reliability, and modular design of integrated circuits (ICs) have
led to their rapid adoption over discrete transistor designs. ICs are now ubiquitous in electronic
equipment, revolutionizing devices like computers, mobile phones, and home appliances due to
their small size and low cost.
ICs offer three main advantages over discrete component circuits: size, cost, and performance.
They are smaller and cheaper because components are printed as a unit via photolithography,
using less material. Their performance is high due to quick switching and low power
consumption. However, the initial design and factory setup costs are high, making ICs
economically viable only for high-volume production..
One common example of a modern IC is a computer processor,
which contains millions or billions of transistors, capacitors, and
logic gates connected to form a complex digital circuit. While
processors are a type of IC, not all ICs are processors. This article
will explore what ICs are, the different types of ICs, their pros and
cons, and more. Simply put, integrated circuits integrate active
components (transistors) and passive components (resistors,
capacitors) into a silicon chip.
Designing and developing a complex integrated circuit (IC) is highly expensive, often costing tens of
millions of dollars. Therefore, it only makes economic sense to produce ICs in high volumes to spread
the non-recurring engineering (NRE) costs across millions of units.
Modern semiconductor chips contain billions of components, making manual design impractical.
Essential to this process are software tools known as electronic design automation (EDA) or
electronic computer-aided design (ECAD). These tools facilitate the design, verification, and analysis
of semiconductor chips, ensuring efficient workflows. Some of the latest EDA tools incorporate
artificial intelligence (AI) to help engineers save time and enhance chip performance.
Types
Generations[edit]
See also: List of semiconductor scale examples, MOS integrated circuit, and Transistor
count
In the early days of simple integrated circuits, the technology's large scale limited each
chip to only a few transistors, and the low degree of integration meant the design process
was relatively simple. Manufacturing yields were also quite low by today's standards.
As metal–oxide–semiconductor (MOS) technology progressed, millions and then billions
of MOS transistors could be placed on one chip,[87] and good designs required thorough
planning, giving rise to the field of electronic design automation, or EDA. Some SSI and
MSI chips, like discrete transistors, are still mass-produced, both to maintain old
equipment and build new devices that require only a few gates. The 7400
series of TTL chips, for example, has become a de facto standard and remains in
production.
The masks used to process and manufacture SSI, MSI and early LSI and VLSI devices (such as
the microprocessors of the early 1970s) were mostly created by hand, often using Rubylith-tape
or similar.[99] For large or complex ICs (such as memories or processors), this was often done by
specially hired professionals in charge of circuit layout, placed under the supervision of a team of
engineers, who would also, along with the circuit designers, inspect and verify the correctness
and completeness of each mask.
Integrated circuits such as 1K-bit RAMs, calculator chips, and the first microprocessors, that
began to be manufactured in moderate quantities in the early 1970s, had under 4,000
transistors. True LSI circuits, approaching 10,000 transistors, began to be produced around
1974, for computer main memories and second-generation microprocessors.
Very-large-scale integration (VLSI)[edit]
Main article: Very-large-scale integration
Upper interconnect layers on an Intel
80486DX2 microprocessor die
"Very-large-scale integration" (VLSI) is a development started with hundreds of thousands of
transistors in the early 1980s, and, as of 2023, transistor counts continue to grow beyond 5.3
trillion transistors per chip.
Multiple developments were required to achieve this increased density. Manufacturers moved to
smaller MOSFET design rules and cleaner fabrication facilities. The path of process
improvements was summarized by the International Technology Roadmap for
Semiconductors (ITRS), which has since been succeeded by the International Roadmap for
Devices and Systems (IRDS). Electronic design tools improved, making it practical to finish
designs in a reasonable time. The more energy-efficient CMOS replaced NMOS and PMOS,
avoiding a prohibitive increase in power consumption. The complexity and density of modern
VLSI devices made it no longer feasible to check the masks or do the original design by hand.
Instead, engineers use EDA tools to perform most functional verification work.[100]
In 1986, one-megabit random-access memory (RAM) chips were introduced, containing more
than one million transistors. Microprocessor chips passed the million-transistor mark in 1989, and
the billion-transistor mark in 2005.[101] The trend continues largely unabated, with chips introduced
in 2007 containing tens of billions of memory transistors.[102]
ULSI, WSI, SoC and 3D-IC[edit]
Further information: Wafer-scale integration, System on a chip, and Three-dimensional
integrated circuit
To reflect further growth of the complexity, the term ULSI that stands for "ultra-large-scale
integration" was proposed for chips of more than 1 million transistors.[103]
Wafer-scale integration (WSI) is a means of building very large integrated circuits that uses an
entire silicon wafer to produce a single "super-chip". Through a combination of large size and
reduced packaging, WSI could lead to dramatically reduced costs for some systems, notably
massively parallel supercomputers. The name is taken from the term Very-Large-Scale
Integration, the current state of the art when WSI was being developed. [104][105]
A system-on-a-chip (SoC or SOC) is an integrated circuit in which all the components needed for
a computer or other system are included on a single chip. The design of such a device can be
complex and costly, and whilst performance benefits can be had from integrating all needed
components on one die, the cost of licensing and developing a one-die machine still outweigh
having separate devices. With appropriate licensing, these drawbacks are offset by lower
manufacturing and assembly costs and by a greatly reduced power budget: because signals
among the components are kept on-die, much less power is required (see Packaging).
[106]
Further, signal sources and destinations are physically closer on die, reducing the length of
wiring and therefore latency, transmission power costs and waste heat from communication
between modules on the same chip. This has led to an exploration of so-called Network-on-
Chip (NoC) devices, which apply system-on-chip design methodologies to digital communication
networks as opposed to traditional bus architectures.
A three-dimensional integrated circuit (3D-IC) has two or more layers of active electronic
components that are integrated both vertically and horizontally into a single circuit.
Communication between layers uses on-die signaling, so power consumption is much lower than
in equivalent separate circuits. Judicious use of short vertical wires can substantially reduce
overall wire length for faster operation.[107]
Manufacturing[edit]
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Fabrication[edit]
Main article: Semiconductor fabrication
Schematic structure of a CMOS chip, as built in the early 2000s. The graphic shows LDD-
MISFET's on an SOI substrate with five metallization layers and solder bump for flip-chip
bonding. It also shows the section for FEOL (front-end of line), BEOL (back-end of line) and
first parts of back-end process.
The semiconductors of the periodic table of the chemical elements were identified as the most
likely materials for a solid-state vacuum tube. Starting with copper oxide, proceeding
to germanium, then silicon, the materials were systematically studied in the 1940s and 1950s.
Today, monocrystalline silicon is the main substrate used for ICs although some III-V compounds
of the periodic table such as gallium arsenide are used for specialized applications
like LEDs, lasers, solar cells and the highest-speed integrated circuits. It took decades to perfect
methods of creating crystals with minimal defects in semiconducting materials' crystal structure.
Semiconductor ICs are fabricated in a planar process which includes three key process
steps – photolithography, deposition (such as chemical vapor deposition), and etching. The main
process steps are supplemented by doping and cleaning. More recent or high-performance ICs
may instead use multi-gate FinFET or GAAFET transistors instead of planar ones, starting at the
22 nm node (Intel) or 16/14 nm nodes.[71]
Mono-crystal silicon wafers are used in most applications (or for special applications, other
semiconductors such as gallium arsenide are used). The wafer need not be entirely
silicon. Photolithography is used to mark different areas of the substrate to be doped or to have
polysilicon, insulators or metal (typically aluminium or copper) tracks deposited on
them. Dopants are impurities intentionally introduced to a semiconductor to modulate its
electronic properties. Doping is the process of adding dopants to a semiconductor material.
Intellectual property[edit]
Main article: Integrated circuit layout design protection
The possibility of copying by photographing each layer of an integrated circuit and
preparing photomasks for its production on the basis of the photographs obtained is a reason for
the introduction of legislation for the protection of layout designs. The US Semiconductor Chip
Protection Act of 1984 established intellectual property protection for photomasks used to
produce integrated circuits.[79]
A diplomatic conference held at Washington, D.C., in 1989 adopted a Treaty on Intellectual
Property in Respect of Integrated Circuits,[80] also called the Washington Treaty or IPIC Treaty.
The treaty is currently not in force, but was partially integrated into the TRIPS agreement.[81]
There are several United States patents connected to the integrated circuit, which include
patents by J.S. Kilby US3,138,743, US3,261,081, US3,434,015 and by R.F.
Stewart US3,138,747.
National laws protecting IC layout designs have been adopted in a number of countries, including
Japan,[82] the EC,[83] the UK, Australia, and Korea. The UK enacted the Copyright, Designs and
Patents Act, 1988, c. 48, § 213, after it initially took the position that its copyright law fully
protected chip topographies. See British Leyland Motor Corp. v. Armstrong Patents Co.
Criticisms of inadequacy of the UK copyright approach as perceived by the US chip industry are
summarized in further chip rights developments.[84]
Australia passed the Circuit Layouts Act of 1989 as a sui generis form of chip protection.[85] Korea
passed the Act Concerning the Layout-Design of Semiconductor Integrated Circuits in 1992.[86]