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Route Card PDF

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fab.qa
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81 views2 pages

Route Card PDF

Uploaded by

fab.qa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Self Inspection Check Sheet Cum Route Card

Part No: Format No.: UAPL/FAB-QA/F04

Part Name: Rev. No.: 0

Drawing Revision: Rev. Date: 06.12.2022

Mfg date: Page: 1 of 2

Lot No.: Shift:

Supervisor Name: Initial Production Qty.:

Final Production Qty.:

Sr No Process Name / Route Specification / Tolerance Ok Remark Operator Name & Sign

Part Size as per drawing LxWxT

Part thickness as per Drawing

Material Grade CRCA / HR / GI / SS

Laser Cutting / Cutout Size & Distance as per drawing


10
Punching
Notching size as per drawing

Radius on Corner as per drawing

Louver size & dimensions as per drawing

Material free from sharp edges & Burr, etc


Part should be free from laser cutting burr, dent, cut
20 Deburring mark.
Free from sharp edges

Weld Nut Size & Qty as per drawing

Weld nut Location as per drawing


Projection Nut
30 Torque Testing during first off/Perodic/Last piece
Welding
Ensure weld nut should not be missing / shifted

Material free from sharp edges & Burr, etc

Bend size as per drawing

Bending angle as per drawing

Part L X W X H as per drawing

40 Bending Ensure part should not be Reverse bend.

Bending Position

Ensure part should be free from bending line mark.

Material free from sharp edges & Burr, etc

Welding Tack / Run as per drawing


Child parts ( Bush, Weld nut, Stiffner etc. ) welding &
location as per drawing.

50 Welding & Finishing Panel Top assembly & welding as per drawing

Panel Bottom assembly & welding as per drawing

Panel Hinges assembly & welding as per drawing.


Stud welding size & dimension as per drawing.

Ensure no any stud missing / Wrong stud welded.


Panel inside stiffner assembly & distance as per
drawing.
Frame parts joint & location as per drawing.
50 Welding & Finishing
Ensure parts should be free from spatter & welding
defects.
Ensure part for proper welding process before part
given to the powder coating
Ensure part proper finishing & free from Scratches &
dent, welding defects etc
Ensure part proper finishing & free from Scratches &
dent, welding defects etc
Ensure part loading as per standards

After unloading ensure the part is free from visual


defect

60 Pre Treatment Ensure the part cleaning through Tag Rack paper and
proper dry
free from chemical, water mark and oil mark & any
other contamination
Ensure the part for even phospating layer on part
surface through nail test and visual
Material free from visual defect.
Ensure zink coating process before part at powder
coating and also do masking area.
free from chemical, water mark, oil mark and any
other contamination
Ensure the part for even phospating layer on part
surface through nail test and visual
After part loading on converyor ensure the part
70 Powder Coating cleaning through air

Powder shade and finish as per drawing

Ensure the DFT and Gloss as per Control plan

Visual defect run down, powder deposition, uncover


Area, oil mark, hook mark, pilloff, orange peel, dust,
touch up etc.
Visual defect run down, powder deposition, uncover
Area, oil mark, hook mark, pilloff, orange peel, dust,
Final Assy If touch up etc.
80 required as per Ensure the Part Assy as per final inspection
drawing checksheet
Ensure the part for visual defects

Ensure the part Labling as per identifcation standard


90 Packing and Labling
Ensure the part packing as per Packing standard and
final labling
Please here mention the remark and any notifcation for further process,

Remark

Note : If any Non-conformance found in part do the Rework with your supervisor and QA approval.

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