Control Plan
Proto type Prelaunch Production. Key Contact/Phone:Mr. Riyaz Pathan (9130012730)
Date (Orig.) 10/12/2010 Date (Rev.) 03/03/2018
Control Plan Number: UAPL/CP/FAB/R02 Rev. no. 02 Rev. Date 03/03/2018 02
Core Team : Prasahant M (QA), M. Riyaz(QA), Jagdish
Part Number/Latest Change Level : All Sheet Metal Parts Patil (Production), Amol Sable (Production) Customer Engineering Approval/Date (If Req'd.) : NR
Part Name/Description: Sheet Metal Parts Supplier/Plant Approval/Date: Customer Quality Approval/Date (If Req'd.): NR
Supplier Code Uni-Tech Supplier/Plant : Uni-tech Automation Pvt. Ltd. Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Tools jigs, fixtures Sample
Sr. Process Name / Characteristic Class of Specification/Tolerance/ Method of Sample Reaction Plan /
&Machine used Frequency Control Method Responsibility
No Operation Description (Product / Process) Charactortics Ref. Std. Evaluation Size Corrective Action
for mfg.
Reject the Part and
R/M PART #, GRN # & External Verification of
1 Receipt of Material - Minor As per P.O. Visual 100% Every Lot Stores Inform to Purchase /
Damages Documents and Material
Supplier
As per
Vernier Caliper / Visual & Dimensional Reject the Part and
Visual & Dimensional Sampling
2 Incoming Inspection Micrometer, Incoming Quality Check sheet Major Incoming Quality Check sheet Every Lot Verification or PDI QA Inform to Purchase /
Verification Plan
Measurement Tape Report Supplier
(WI/QA/05)
CNC Cutting &
Setup Approval Reject the Part and
3 Sheet Punching Punching Machine Machine Program Major As per Drawing Visual & Fixture 1 pc. Every Set-up Production & QA
(FO/QA/148) correct the program
(AMADA)
4 Cleaning Thinner Weldnut free from Oil Minor Oily free Visual 100% Every Lot Visual Production Reject the Part
Reject the Part and
Current w.r.t. Welding Pressure Visual & Torque Setup Approval
Current w.r.t. Welding Pressure Major 1 pc. Every Set-up Production & QA correct the Current /
Projection Welding, Chart Testing (FO/QA/149)
Welding Pressure
5 Nut/ Stud Welding Capacitor Dischage
Welding Hole ID w.r.t. Weld-nut size Major As per Drawing Visual 100% Every Lot Visual Production Reject the Part
Mark Minor Free From Stud Mark Visual 100% Every Lot Visual Production Reject the Part
Bending Machine As per UAPL Manufacturing Setup Approval
6 Bending IP fold Major Tri-square 1 pc. Every Set-up Production & QA Reject the Part
(AMADA) Std. (FO/QA/150)
Set Program as per sheet Visual & Dimensional
Flexi Spot Welding Reject the Part and
7 Spot Welding Spot weld should be present Major thickness & setting chart Mannual 100% Every Set-up Verification or PDI Production & QA
2 machine correct the program
(UAPL/Fab/prod/SOP-10/R01) Report
Over all workmanship (Bending
quality, Parallel gap btn. Dr/pnl., Measuring tape, Scale, Setup Approval Reject the Part and
Welding Machine Minor Ref. No. UAPL / WI / 01 100% Every Lot Production & QA
quality of welding, Straight Ness, Vernier (FO/QA/151) rework
diagonal difference, Cleanness)
8 Assembly Should not have srache
Reject the Part and
- Quality of fabrication Major mark,sander mark, dent mark, Visual 100% Every Lot Visual Production
rework
cracks
Door should not be fouling
Reject the Part and
- Door operation & door hinges Minor ( sound the door ) & hinge By Operation 100% Every Lot Visual Production
rework
welding should be tight
Setup Approval Reject the Part and
9 Finishing Sander Machine Sander Disc grade Minor No rough finish Visual 100% Every Lot Production & QA
(FO/QA/152) rework
Vernier Caliper / As per
Visual & Dimensional Reject the Part and
Micrometer, Fianl Quality Check sheet Visual & Dimensional Sampling
10 Final Inspection Final Quality Check sheet Major Every Lot Verification as per QA Inform to
Measurement Tape, (As per Drawing) Verification Plan
FO/QA/100 Production
Visual (WI/QA/05)
Rev No Change details Basis Done By Approved By
00 New release --- MS MB
Jig checking
01 Customer complaint MS PM
added
Spot Welding
02 new machine Customer complaint RP PM
added
