PFD File
PFD File
PFD File
M/s. Himalaya Wine Company Private Limited 1 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Malt Spirits is made from fermented mash consisting primarily of malted barley or rye. Malt
spirits like others also contain many health benefits when consume moderately, much like rum
and gin, it also help in lower the risk of health problem like dementia, common cold, and
improve heart health. It contains no fat and hardly any sugar or carbohydrates. It barely alters the
level of sugar in blood. Malt spirits has many antioxidant which help in reducing the skin
problems and also helps to loose weight.
The proposed project will result in growth of the surrounding areas by increasing direct and
indirect employment opportunities in the region including ancillary development and supporting
infrastructure. Development of social amenities will be in the form of medical facilities, education
to underprivileged and creation of self-help groups. Business opportunities for local community
will be available. No adverse effect on environment is envisaged as proper mitigation measure
will be taken up for the same.
1.2 LOCATION
The project site is located at Plot No. 2A, Sector 4, IIE (Integrated Industrial Estate) Escort Farm,
Kashipur, District Udham Singh Nagar, Uttarakhand.
M/s. Himalaya Wine Company Private Limited 2 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Source: SOI Toposheet Figure 1.1: Location Map of the project site
M/s. Himalaya Wine Company Private Limited 3 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation & Bottling Plant
At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Source: Google Earth Figure 1.2: Google image showing the specific location of the project site
M/s. Himalaya Wine Company Private Limited 4 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Company had submitted the application for obtaining Environmental Clearance for “Proposed 10
KLPD Malt Spirit Plant along with 0.75 MW Co-generation Power Plant at Plot No. S2-09,
Escort Farm, SIIDCUL Integrated Industrial Estate, Kashipur, District Udham Singh Nagar,
Uttarakhand” to SEIAA, Uttarakhand on 16th October, 2010 and subsequently, ToR Letter was
issued by SEAC, Uttarakhand vide their letter no. 175/SEAC dated 27th August, 2020. In this
regard, due to change in Master plan because of establishment of EMC at IIE Kashipur,
management had decided to change of plot from sector 2, Plot no. 9 to Sector 4 Plot no. 2A at IIE
Escort Farm, Kashipur by approximately 0.4 km in East direction from the site proposed earlier.
Now the company herewith is proposing for “2 KLPD Malt Spirit Plant, 2 KLPD Cane juice
based Rum Plant & 2 KLPD Craft Gin plant along with Pilot Plant for fermentation & Bottling
Plant at Plot No. 2A, Sector 4, IIE-Escort Farm, Kashipur District Udham Singh Nagar,
Uttarakhand”.
Layout map showing the proposed unit indicating storage area, plant area, greenbelt area, utilities
etc. has been given in Figure below:
M/s. Himalaya Wine Company Private Limited 5 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation & Bottling Plant
At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 6 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation & Bottling Plant
At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 7 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Table 1.3
Other details of the Project
A. Cost Details
1 Total Cost for the Project Rs. 30 Crores
2 Cost for Environmental Management Plan Capital Cost: Rs. 4.0 Crores
Recurring Cost: Rs. 0.65 Crores/annum
3. No. of working days 350 days/annum
M/s. Himalaya Wine Company Private Limited 8 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 9 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Table - 1.6
Water Requirement
S. No Process Details KLPD
1. Process Water 66
2. DM Water for Process 11
3. DM Water in Boiler 18
4. Cooling Tower Makeup water 52
5. Laboratory Water 5
6. Domestic Consumption & Others 11
Total water consumption 163
Treated water from CPU 99
Total Fresh water requirement 163- 99= 64
M/s. Himalaya Wine Company Private Limited 10 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation & Bottling Plant
At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 11 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation & Bottling Plant
At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Figure 1.6: Integrated Mass Balance for Malt Spirit/Craft Gin/Craft Rum
M/s. Himalaya Wine Company Private Limited 12 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 13 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 14 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation & Bottling Plant
At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Activity Months
1 2 3 4 5 6 7 8 9 10 11 12
Appointment of consultant, 1
basic engineering and issue of
tender enquiries and main
machinery order placement for
units
Civil construction 2
Fabrication and mechanical 3
work
Electrical and instrumentation 3
erection
Refractory works 1
Trial runs and commissioning 2
M/s. Himalaya Wine Company Private Limited 15 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 16 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 17 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 18 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Fermentation Section
This section comprises of fermenters required for production of wash used for distillation
process. The process is batch process. Dry yeast is used and discarded at the end of every
batch. The process is carried out at room temperature with low initial temperature.
Still House /Maturation/Warehouse
The steps involved in the above operations are similar to what we do for Malt spirit
production.
M/s. Himalaya Wine Company Private Limited 19 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 20 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
ETP for proposed unit have been designed to achieve Zero Liquid Discharge Norms. Total
effluent of said system has been divided into 2 parts:
A) Coloured effluent: Spent wash from Both Malt Plant/Rum Plant & Pilot Fermentation
system & Fermentor Washings. Solids in the coloured effluent will be concentrated to 30-40
% followed by drying in the sludge drying bed. Leachate is again recycled to the evaporator.
Latest Technology of MVR based system will be used to evaporate effluent so as to avoid
Steam / cooling water, hence reducing overall water requirement. Mechanical Vapor
Recompression (MVR) is a energy-saving low-temperature evaporative concentration
technology, which uses low-value waste steam and heat, designed on the theoretical basis of
Boyle’s law which means that during compression as the volume of gas decreases, the
pressure and the temperature increase thereby making available the energy for reuse
According to this principle, the energy normally lost in the compression is recovered, the
latent heat of steam is recycled and fresh steam consumption is avoided leading to a highly
energy saving evaporation process.
B) Non colored effluent: Spent lees/ Plant washings, Boiler blowdown/cooling water
blowdown, Evaporator condensate/Process condensate. White effluent is collected in the
equalization tank followed by pH adjustment if any. After pH adjustment it will be treated it
C.P.U. system. CPU system will comprise of Dual filtration system, RO system. ACF & UV
system to recover around 80 % of the infeed & recycled back to the process requirement.
Reject so obtained along with Reject of Water treatment plant (both with high TDS) will be
evaporated to recover more than 90 % water and reject will be used dried in sludge drying
bed.
Table – 1.10
Characteristics of untreated and treated effluent
Particulars ETP Inlet ETP Outlet
pH 4.5 – 5.5 7–8
Total Suspended Solids(mg/l) 19000 – 20000 <50
BOD (mg/l) 5000 – 6000 <30
COD (mg/l) 19000 - 20000 <250
M/s. Himalaya Wine Company Private Limited 21 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 22 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
M/s. Himalaya Wine Company Private Limited 23 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Coloured effluent i.e. spent wash & washings from Malt Spirit Plant / Craft rum plant/Pilot
Fermentation plant etc shall be concentrated into solids with Evaporator followed by drying in
the sludge drying beds.
White effluent i.e. process Condensates, spent lees & washings etc. will be treated in C.P.U.
(Capacity 150 KLPD) & the treated water will be recycled back to process plant.
Spent Grain / Wet cake (DWGS) (4 TPD) will be utilized as Cattle, poultry and fish feed
ingredients.
Solids removed from Cane juice & Malt spent wash (3 TPD) shall be sold off as organic
manure.
Sewage from domestic activity will be treated in proposed sewage treatment plant (Capacity 5
KLPD).
Rainwater harvesting will be done within the plant premises.
M/s. Himalaya Wine Company Private Limited 24 J.M. EnviroNet Private Limited
Proposed 2 KLPD Malt Spirit Plant, 2 KLPD Cane juice based Rum Plant & 2 KLPD Craft Gin Plant along with Pilot Plant for Fermentation
& Bottling Plant At Plot No. 2A, Sector 4, IIE – Escort Farm, Kashipur, District Udham Singh Nagar, Uttarakhand
Pre Feasibility Report
Longer storages of any product/by-products will be avoided & use of efficient biocides to
control bacterial contamination.
Regular use of eco-friendly disinfectants in the drains to avoid generation of putrefying
micro-organisms.
M/s. Himalaya Wine Company Private Limited 25 J.M. EnviroNet Private Limited