RCS ME Remote Control System
RCS ME Remote Control System
DEVICE
INSTRUCTION
DRAW. NO.:RY-RCS-90A
上海瑞业自动化有限公司
Raye Automation Co., Ltd (Shanghai)
October 2008
RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Foreword
Dear customer,
Thanks for selecting M/E Remote Control device. Before using this
product, please read the user manual carefully and follow safety
notices with operation instruction.
We believe that you use the product in the correct way; you will feel
excellent capability by choose the product which give play, and look
forward to receiving your feedback and suggestions, which will bring
about our progress and development of great significance.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Safety Precautions
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
目 录
1. System Overview..............................................................................7
2. Main Function..................................................................................8
3. System Composition......................................................................10
4. Component Descriptions.............................................................. 11
4.1. M/E Remote Control Operation Panel.................................................................................... 11
4.2. Remote Control Main Control Box.......................................................................................... 13
4.3. Remote Control Handle.............................................................................................................. 14
4.4. Main Telegraph Alarm Panel.................................................................................................... 14
4.5.机旁控制箱 E Control Box.......................................................................................................... 15
4.6.测速单元 Speed Measuring Unit................................................................................................ 16
4.7 Servo Motor Regulator................................................................................................................ 16
4.8. M/E Power Supply Unit.............................................................................................................. 17
4.9. M/E & The Gear Box With The Conditions............................................................................ 17
4.9.1.主机 M/E.............................................................................................................................. 17
4.9.2. Gear Box............................................................................................................................ 17
5.Technical Specifications............................................................18
6.Explanation Of Symbols................................................................19
6.1. M/E Remote Control Operation Panel.................................................................................... 19
6.1.1 ................................................................................................................................................. 19
6.1.2 The Status Indicator of Gear Box.............................................................................. 19
6.1.3 ................................................................................................................................................. 19
6.1.4 Fault slowdown.................................................................................................................. 20
6.1.5 Shutdown................................................................................................................................ 21
6.1.6 Limit cancel push button with lamp........................................................................ 21
6.1.7 Start block indicator.................................................................................................. 21
6.1.8 Function selection button.............................................................................................. 22
6.1.9 Test push button................................................................................................................ 22
6.1.10 Dimmer Push button...................................................................................................... 22
6.1.11 Direction control/confirm/cancel button .......................................................... 22
6.1.12 POWER/ALARM/FAULT indicator...................................................................................... 22
6.2. M/E Remote Display Panel........................................................................................................ 23
6.2.1 M/E Run indicator...................................................................................................... 23
6.2.2 Start block indicator.................................................................................................... 23
6.2.3 The Status Indicator of Gear Box................................................................................ 24
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
7. Explanation of Operation..........................................................31
7.1 Operation Process.......................................................................................................................... 31
7.1.1 Engine Standby Operation Processes............................................................................ 31
7.1.2 Emergency Operation Processes...................................................................................... 32
7.1.3 Engine side Operation Processes.............................................................................. 32
7.1.4 Operation position change over process.................................................................. 33
7.2. Manipulate Parts Of The Control Method............................................................................ 34
7.3. Manipulate Parts Of The Conversion Method...................................................................... 35
7.4. The Function Of Control Position Control........................................................................ 35
7.4.1. BCR Remote Control.......................................................................................................... 35
7.4.1.1. Main Speed Control.............................................................................................. 35
7.4.1.2. G/B Clutch Coupled Control.............................................................................. 36
7.4.1.3. G/B Disengage Clutch Control.......................................................................... 36
7.4.1.4. G/B Control Position Control.......................................................................... 36
7.4.1.5. Automatic Avoid The Critical Speed.............................................................. 36
7.4.1.6. M/E The Max Speed Limit.................................................................................... 37
7.4.1.7. M/E Max Fuel Admission Limit.......................................................................... 37
7.4.1.8. M/E Growth Rate Control.................................................................................... 37
7.4.1.9. Slow Down................................................................................................................ 37
7.4.1.10. Shutdown.............................................................................................................. 37
7.4.1.11. Emergency Shutdown............................................................................................ 38
7.4.1.12. Emergency Control.............................................................................................. 39
7.4.1.13. Over Speed Shutdown........................................................................................ 39
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
8. Maintenance....................................................................................44
8.1、Common Failure And Disposal Methods.................................................................................... 44
8.1.1. Remote Control Handle Failure.................................................................................... 44
8.1.2. M/E Speed Measuring Fault............................................................................................ 44
8.1.3. Gearbox Clutch Coupled & Disengage Clutch Fault .............................................. 45
8.1.4. Computer Failure............................................................................................................ 45
8.2 Check Power Supply........................................................................................................................ 46
9. Parameter table............................................................................46
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
1. System Overview
RCS M/E remote control device apply to controlling the steering with a
single fixed propeller / medium-speed diesel engine and smooth gearbox down.
Control staff can control the speed governing of main engine and together row,
row off, commutation of gear box at BCR and central control room and next to
the engine.
The product is essential to achieve automatic control of engine room
installations, designing and manufacturing is from Shanghai Raye Marine
Electronics Co., Ltd, and which is satisfied the requirements of major
classification society.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
2. Main Function
1. RCS M/E remote control device with CAN-bus design, modular structure;
2. RCS M/E remote control device with electric ship integrated design, BCR
unit and the central control room units generally use the computer remote
control, with control, reflecting the time and so on; engine side commonly
used pneumatic remote control, it has stable and reliable characteristics;
using electrical combination of design, not only ensure the reliability
of air control, but also avoid the inconvenience from BCR, central control
room to BCR in layout of the trachea way.
3. In addition, by main engine and gear box with the emergency control handle,
in case of remote control device failure, can be realized for the main
engine response speed and the gear box for the operation.
4. RCS remote control unit and the central control room remote control unit
is used by single remote control handle, match up the computer programmed
control module, remote control staff can directly control the speed of main
engine and the arrangement, removing rows, reversing of gear box. Computer
control is not due to the rapid operation of staff to change the main engine
and control the heat load of gear changes, the maximum protection of main
engine and gear box.
5. Microcomputer control parameters can make adjustments at e according to
actual shipping status.
6. RCS remote control unit and the central control room remote control unit
use closed loop control, it means compare with the command control signal
of the staff and the main engine shaft stern of the actual speed feedback
signal, if the speed deviation beyond the allowable range, the remote
control automatically adjusts the input of main engine speed, until the
deviation in the permitted range, the control mode of speed and high
precision, dual synchronous good effect.
7. RCS remote control unit and the central control room remote control unit
with the maximum speed limit, the maximum limit to the amount of oil, speed
rate control, to avoid the critical speed automatic features such as; In
addition, a M/E failure deceleration, trouble parking, security, parking,
etc. automatic protection.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
8. Remote control devices are in BCR, ECC room, machine-side signaling &
liaison panel, the main show M/E speed, shaft speed, the telegraph
transmitter, the actual control position of the status, the M/E & gear box
important alarm point.
9. According to specifications, if the power fault & air fault of the Remote
control device, the M/E speed and the gear box could be kept within the
specified time;
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
3. System Composition
RCS M/E remote control device with CAN-bus design, modular structure
including the following components:
BCR control station
M/E remote control operation panel 1 set
Remoter control handle and transmitter telegraph 1 set
Main telegraph alarm panel 1 set
ECR control station
M/E remote control power unit 1 set
M/E remote control operation panel 1 set
Main telegraph alarm panel 1 set
Remote control main control box 1 set
Remoter control handle and transmitter telegraph 1 set
Engine Side
Control box 1 set
Speed measuring unit 1 set
Speed measuring gear 1 set
Servo motor 1 set
RCS M/E remote control device is made of diagram which is the following,
Please see detail RCS remote control setup.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
4. Component Descriptions
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
9) Remote control device alarm itself points: power fault; handle failure,
CPU failure, etc.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Remote control box is installed in ECR, wall mounting, with Remote control
device with CAN bus connection means; mainly used for remote control signal
input and control signal output, remote control device is one of the core
components.
Includes the following modules:
1) Switch Input Module
2) Speed Input Module
3) Relay output module
4) The main control module
Switch input module of collecting M/E safety protection device shut down,
gearbox meshing status of the important points of the M/E alarm signal, remote
control alarm signal itself, the control position switch signal, status, and
signal bell, as a remote control device of the input signal to judge ;
Acquisition speed input module of the M/E and the propeller speed signal
pulse as a remote control device to judge the input signal
Relay output module of the meshing gear box output control signal, the M/E
operating signals, alarm signals;
The main control module’ s signal is collected from remote control handle
position signal, as well as the output module, output of the M/E analog speed
signal, speed signal for the control of the M/E. Also save the remote control
device control parameters and control procedures;
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
transmitter function:
BCC ECC STAND BY FINISH
Request z z z z z
Answer z z z z z
E control box installed in the control side M/E BCR in near the wall
installation, including remote display panel, E CONTROL / Remote control
position change-over switch, gear box the AHEAD-IDLE-ASTERN (or switch),
pressure switch, etc. normal equipment;
The other ship under the real difference may also be installed in the tail
shaft tachometer; M/E tachometer and engine room monitoring alarm panels
optional equipment.
E control box's protection level: IP44 standards.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Servo motor is installed on the Main Engine and servo motor’ s speed control
rod is connected to the engine’ s governor rod .When the servo motor rotate,
it drives engine’ s governor rod to rotate adn to control the size of the engine
injection quantity.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
In the engine room control room set Power supply units, with AC220V and
DC24V double way power supply, auto change switch mode without disturbances.
The other is equipped with AC220V UPS to satisfy the system 30 minutes after
loss power;
4.9.1 主机 M/E
1) The M/E must provide the location of Servo Motor, and it can be connected
to the governor rod of engine.
2) The M/E must provide the location of speed sensor installation can be
installed on the flywheel side or the M/E reserved the mounting holes,
hole’ s diameter standard: M18 × 1 or M22 × 1.
1) The gear box change to the control valves are required to have car
parking and parking three control outlet, when the reversing control
population without pressure from the air supply pressure control are empty,
while missing three tone source air, the valve position change (turning
the propeller remained unchanged).
2) If the Elec. control gear box change to the way, to be equipped with
are cars, electric control reversing valve each one, power off the same
valve position (propeller turning unchanged).
3) The gear box needs to be installed is of vehicles, oil pressure switch,
back working oil pressure switch, remote control in order to ensure the
reliability of the proposed gear box manufacturers to provide the pressure
indicator of imported components.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
5. Technical Specifications
5.1. Model: RCS
5.2. Control Type: Electric remote control, single-handle step less
control, logic control, electrical signal contacts and
instructions;
5.3.Speed control accuracy: ≤ ± 2%;
5.4. Input Power: AC220V DC24V the one way, the internal auto-switching;
5.5. Working Power: DC24V
5.6. Power: ≤ 200W (per machine);
5.7. Working environment: -10 ℃ ~ +55 ℃;
5.8. Can be adapted to tilt, rocking, vibration, moist air, salt spray, oil
mist and mold and other working environment.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
6. Explanation Of Symbols
6.1.1
6.1.3
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
indication lamp stop flash, the sound eliminate the actual control position of
remote is BCR;
(3) When WHC requests ECC operating, press ECC button, the three positions’
indication lamps flash, also give a sound, when the ECC receives the
requisition of ECC, the E/R’s BCR-ECR control handle will turn to ECC, this
indication lamp stop flash, the sound eliminate, the actual control
position of remote is ECC;\
(4) When WHC requests E/S operating, press E/S button, the three positions’
indication lamps flash, also give a sound, when the E/S receives the
requisition of E/S, the Engine Side makes M/E control position handle to
the position of E/S, this indication lamp stop flash, the sound eliminate,
the actual control position of remote is E/S;
2、 Standby F.W.E contact button
This operation only can be made by wheel house, when wheel house give a
standby request, the standby indication lamp flash, and the E/S crew answer,
this lamp stop flash, after standby operation finished, the E/S crew press
F.W.E button the F.W.E indication lamp flash, when wheel house answer ,this
indication lamp stop flash.
(1)Slowdown indicator:
when M/E has fault output, the fault slowdown indicator will flash,
if press slowdown cancel button is cancel slowdown the indicator
stop flash, if not, after a certain time the fault slowdown
indicator stop flash, the M/E run with slowdown.
(2)Slowdown Cancel push button with lamp:
when fault slowdown indicator flash, determined by
operator whether cancel slowdown or not, press
slowdown cancel push button is the function of canceling slowdown,
the slowdown indicator light ,do not cancel by not.
(3)Slowdown Reset push button with lamp:
W hen M/E fault is back to normal, press the slowdown reset button, the function
of fault slowdown is cancel.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
6.1.5 Shutdown
Press limit cancel push button, the limit cancel indication lamp light,
implement the funtion of limit cancel. Press again, the indicator go
out, cancel the limit cancel function.
This push button can cancel funtions as follows:
1)Fault slowdown;
2)Maximum throttle limit
3)Accelerate the control rate of remote
1) In remote state ;
2) ShutDown is not actived;
3) Main engine is running;
4) The remote handle is in the Idle position。
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
When press test push button, all the lamps light, the alarm buzzer
action.
This dimmer button is cycle, each time press dimmer button, the
indicator on the panel will have change like from dark to light or from light to
dark. Cycle as follows:
Power indicator
Indicate the power supply
Alarm indicator
When any alarm occur in the remote system , Alarm indicator will be light.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Then push the F3 , the alarm details will display on the Lcd screen.
Fault indicator
When any module is damage in the remote system ,Fault indicator will be light.
Then push the F2 , the alarm details will display on the Lcd screen.
When main engine speed achieve the running speed, this indicator
light.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Used to indicate the actual working conditions of gear box; when the remote control
handle’s control commands signal is changed, the corresponding indication lamp
flash, until receive the actual feedback signal, the lamp stop flash.
When controlled by wheel house now, the BCR control indicator light;
When controlled by E/R now, the ECR control indicator light;
When controlled by E/S now, the E/R control indicator light.
PRE-WARN.SH.DOWN indicator:
when M/E has fault and want to shutdown, this indicator light;
Shutdown indicator:
when M/E has fault shutdown, this indicator light;
PRE-WARN.SL.DOWN indicator:
when M/E has fault and want to slowdown, this indicator light;
Slowdown indicator:
when M/E slowdown this indicator light;
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
(1) Indication lamp, used to indicate the actual control position of remote
device;
(2 When WHC requests BCR operating, press BCR button, the three positions’
indication lamps flash, also give a sound, the Engine Side makes M/E control
position handle to the position of remote, and E/R’s BCR-ECR control handle turn
to BCR, this indication lamp stop flash, the sound eliminate the actual control
position of remote is BCR;
(3)When WHC requests ECC operating, press ECC button, the three positions’
indication lamps flash, also give a sound, when the ECC receives the requisition
of ECC, the E/R’s BCR-ECR control handle will turn to ECC, this indication lamp
stop flash, the sound eliminate, the actual control position of remote is ECC;
(4 When WHC requests E/S operating, press E/S button, the three positions’
indication lamps flash, also give a sound, when the E/S receives the requisition
of E/S, the Engine Side makes M/E control position handle to the position of E/S,
this indication lamp stop flash, the sound eliminate, the actual control position
of remote is E/S;
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
This operation only can be made by wheel house, when wheel house give a standby
request, the standby indication lamp flash, and the E/S crew answer, this lamp
stop flash, after standby operation finished, the E/S crew press F.W.E button the
F.W.E indication lamp flash, when wheel house answer ,this indication lamp stop
flash.
When press test push button, all the lamps light, the alarm buzzer
action.
This dimmer button is cycle, each time press dimmer button, the indicator
on the panel will have change like from dark to light or from light
to dark. Cycle as follows:
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
6.3.1
6.3.2
This operation only can be made by wheel house, when wheel house
give a standby request, the standby indication lamp flash, and the
E/S crew answer, this lamp stop flash, after standby operation
finished, the E/S crew press F.W.E button the F.W.E indication lamp
flash, when wheel house answer ,this indication lamp stop flash.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
When press test push button, all the lamps light, the alarm buzzer
action.
When system have alarm, press this button the sound of alarm will
be eliminated, and press again, the alarm lamp will stop flash;
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
When press test push button, all the lamps light, the alarm buzzer
action.
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
When system have alarm, press this button the sound of alarm will
be eliminated, and press again, the alarm lamp will stop flash;
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
7. Explanation of Operation
Make sure
Change ‘REMOTE/LOCAL/
‘REMOTE/LOCAL/EMERGENCY’
EMERGENCY’change
change switch is in NO
switchto‘EMERGENCY’po
‘EMERGENCY’
sition
position
YES
YES
YES
Checking the
Telegraph
utility
YES
Start engine
and checking
the speed of
Remote control
system
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Make sure
‘ REMOTE/LOCAL/EMERGENCY’
change switch is in
‘ EMERGENCY’
position
YES
YES
YES
Make sure
‘REMOTE/LOCAL/EMERGENCY’
change switch is in
‘LOCAL’position
YES
YES
YES
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
ECR operatorPress‘ECR’button.
All positon’s‘ECR’lamp of all
position flashing and buzzer
alarming
First change
Current Operation permissions Operation
NO
is in ‘ECR’ permissions from
local to ECR
YES
BCR operatorPress‘BCR’button.
All positon’s‘BCR’lamp of all
position will be flashing and
buzzer will be alarming
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
automatic Elec. control for Automatic elec. control for fault shut
setting signal from the logic the control signal from the Fault slow
BCR
valve box of the E / P logic valve box of the down
集控室 setting signal from the logic the control signal from the Fault slow
Manually adjust the M/E control box on the gear box fault shut
Note: The Remote control device for emergency control of the status refers to
the air source and power supply were interrupted in case of direct operation
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Change in the control area prior to the general need to contact the car clock
or phone interrelated and obtaining the answer to confirm returns back, usually
the control machine, and set permissions higher than the control room, control
room control permissions set higher than BCR, remote control - on control of
the position change of the handle located in the E the control box, the handle
is divided into three positions: Remote Control - Emergency - E the ECC - driving
position transition manipulating the handle located in the central control room,
the handle is divided into two positions: BCC - ECC, by throwing to the
appropriate location, control parts of the switch can be achieved.
Conversion of different control positions table below:
Conversion control box ECR
handle E CONTROL - Emergency BCC-ECC
- remote control
Control site
Cab Remote control BCC
Central Control Room Remote control ECC
E CONTROL E CONTROL —
Emergency Emergency —
Controlled by the remote M/E speed control handle orders, speed feedback signal
and the signal processing by remote control panel to determine automatically adjust
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
the Acceleration and deceleration signal to control the servo motor Forward or
reverse . then it will program automatic control purpose;
When the M/E to changes in speed due to load changes, the remote control
device can be adjusted in accordance with the limits set speed to achieve
the speed stability.
Remote control when the control staff will pull the handle to ahead or astern
from the IDLE position, the remote control panel in accordance with procedures
set the first speed change to allow clutch coupled rotational speed, in set the
time output the clutch coupled signal , via elec. valve to control gear box, and
gradually rise the handle speed requirements.
Remote control when the control staff will handle from the forward (or back)
pull the empty location, remote control panel in accordance with procedures set
first to allow the M/E to change the speed gradually speed off row, set the time
to stop the output in the co-emission control signal, gear box off row, and
gradually reduced to empty the M/E speed.
When the remote control handle control personnel will moved from the max speed
ahead position to astern, remote control panel in accordance with procedures first
M/E speed gradually changed to allow the speed off after row, in a specified time
for automatic removal row, according to the actual speed of the propeller and other
data, will M/E speed down to allow the co-ranked speed within the set time
automatically combined row, and gradually rose to remotely control the M/E speed
handle the speed requirements. This feature is not due to operation of the M/E
staff quickly pulled lead to dramatic changes in heat load to protect the M/E and
the gear box.
According to shakedown testing, the critical speed of the M/E data ,Save the
data to the remote control panel, When the operator accidentally put the remote
control handle critical speed region, Remote control device can automatically
avoid the M/E region Alarm signal is given instructions to avoid tensional
resonance, damaged shaft.
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Remote M/E control panel you can set the maximum speed limit value, to protect
the M/E will not overload.
Remote control panel can diesel engine manufacturers to provide the M/E
characteristic curve, set in a different speed limit set under the maximum amount
of oil to protect the M/E is not over torque.
Remote Control Panel can be set at different speed settings speed growth rate
under control, protection of the M/E variable load in the overload is not so hot,
in the emergency control (more control), its growth rate accelerated twice.
When Remote control device received the slow down signal form safety system ,
the slow down indicator will flash , and if no push ‘ SL.D. CANCEL’ button
within 6 seconds ,the M/E remote device will control the engine speed slow down
to pre-set speed value, and the failure slow alarm signal is given to protect the
engine; when the slow down alarm signal back to normal, push ‘ SL.D. RESET’ button
M/E speed will be automatic back to handle speed lever.
7.4.1.10 Shutdown
Remote device according to the M/E safety system fault shut down to the M/E
output reduced to zero throttle, gear box off row immediately and give alarm signals
trouble parking.
Fault shut down can be divided into more control of navigation need not be more
parking and parking control are two types:
Override shut down signal: when M/E safety protection device has
important alarm parameters , after delay time to implement shut down
orders, during which the safety protection device remote control
device can be given more control shut down If you need an emergency
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Set EM’ CY shut down push button in the BCC, ECC & E box independently,
when the emergency situation requires immediate shut down, press the button,
remote control devices and M/E safety protection devices are implemented
immediately shut down command.
After M/E emergency stop, only the following conditions are satisfied, the
remote control to work properly:
* Emergency shut down button has been reset;
* Remote control handles back on the idle position;
* The M/E has to re-start and has reached the empty speed;
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BCR set emergency push button, when the staff need to control M/E, press
the button, it can relieve some of the protection due to some of the
limitations set by the M/E, such as:
* Remote control, the speed set to make time speed up the growth rate
* Remote control, the oil relative to the speed limit value when compared
with normal control, 5%
* Remote control, cancel fault slowdown function
* Remote control, cancel maximum speed limit
In the remote status, through the Remote control device installed on the
speed measuring unit of the M/E, when the remote control device to detect
speed above the set value, the remote control to immediately stop command ,
M/E shut down, and issued over speed alarm signal.
After M/E over speed shut down, only the following conditions are met, the
remote control to be worked properly:
* Remote control device on the empty position
* The M/E to re-start and has reached the empty speed
ECR remote control is same with BCR, detail function as the following:
m/e speed control
Gear box clutch coupled control
Gear box distance clutch control
Gear box position control
automatically avoid the critical speed
maximum speed limit
M/E the largest oil input limit
M/E growth rate control
failure slowdown
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RCS 主 机遥 控装置 使用说 明书 图号: RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
Failure shutdown
emergency shutdown
Over speed shutdown
remote parameter modify
Gear box protection
In the local control status, the engine side operator need operating the
switch and AHEAD/ IDEL/ASTERN switch to control M/E
Acceleration /deceleration
governor and Gear Box according to BCR command
In order to control, e control box need to install near the M/E governor, the
speed of the M/E and the speed gear box needs the engineer judgments.
When the power of Remote control device is lost, the engine side operator can only hand
servo motor wheel to control the engine speed and manual operate isolenoid valve to control
the engager engage.
There are 6 display pages in the remote Operation Panel. They are Base page、 Extension
Page、Password Input Page、Communication checking page、Alarming checking page、Parameter Modify
Page。The switch between these pages as below charge.
Push ‘ right’
Extension Page
Push ‘ ESC’
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RCS 主机遥控装置 使用说明书 图号 : RY-RCS-90A
RCS Ship Main Engine Remote Control Device Instruction DRAW. NO. : RY-RCS-90A
In Base Page, push ‘F1 button ‘The Password input page’ will be open , then input correct password ,
Password lever will be changed to PW2.
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In Base Page, push ‘F2’ button ‘Communication checking page’ will be open. In this page you
can check all module’s state of the remote control system.
In Base Page, push ‘F3’ button ‘Alarm checking page’ will be open. In this page you can check
all alarm point in the Remote control system .
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RCS 主机遥控装置 使用说明书 图号 : RY-RCS-90A
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In Base Page, push ‘F3’ button ‘Parameter Modification Page’ will be open. In this page you
can view and modify the parameter.
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8. Maintenance
In the M/E-side common to install two magnetic flywheel speed sensor for
measuring the M/E speed signal, the remote control signal as a sample value
input to the remote control unit, if the gun fails, it will directly affect
the accuracy of remote control devices. Therefore, redundant probes to two gun
safety measures that can guarantee a speed sensor failure will not cause the
M/E speed out of control.
The measurement M/E speed, two speed input probe pulse are two independent
input channels. When the control unit the measured values of the two input
signals have size to large a signal as the actual speed signal, when the
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RCS 主机遥控装置 使用说明书 图号 : RY-RCS-90A
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difference between the two signals is greater than the computer settings, the
control panel immediately issued a gun failure alarm indication.
Speed is the speed sensor fault main break or pulse loss, the reasons for
disconnection due to vibration of the general, or caused by the installation
of screws loose wheel speed sensor encountered were broken, so the need for
regular inspection speed probe, demands probe peak with the flywheel teeth
apart 2 ~ 3mm, to ensure the accuracy of speed.
If the speed sensor is damaged, please change to the E the control mode,
and immediately replace the speed sensor.
In addition, remote control device with a speed / stall protection, when
the M/E speed sensor failure due to sudden loss of speed, the remote control
unit output signal once the M/E throttle down to zero. And immediately issue
audible and visual alarm signals, in order to protect the M/E.
M/E their own general hydraulic governor or Elec. governor with a speed of
protection are, if during operation, regardless of remote control electric or
air in one part of the problem, for both the M/E with hydraulic governor minimum
speed or maximum speed limit protection against the M/E speed is beyond the
scope of operation.
M/E remote control device disengage & coupled control and speed control is
estimated by the work of the oil pressure switch provides a feedback signal
to determine the implementation of the output control circuit is working
correctly, if the feedback signal is not correctly feedback, remote control
process will cause the M/E can not speed up or slow down de row, and the control
panel issued a "wrong to" sound and light alarm.
Caused the oil pressure switch does not work because work is generally oil
pipeline plug, or switch the internal retainer failure, need to clear the
pipeline or the replacement of the working oil pressure switch.
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Remote control device with dual power supply and it work on 24 volt DC power
supply, please check the voltage before using the accuracy and power are two-way
open. After the power is turned on, check the remote control panel and display
panel display is normal, whether there is alarm display
9. Parameter table
1. OIL SETTING
item Parameter Name Parameter meaning value
1.1 AST 4 Oil Setting Astern 4 Oil output value
1.2 AST 3 Oil Setting Astern 3 Oil output value
1.3 AST 2 Oil Setting Astern 2 Oil output value
1.4 AST 1 Oil Setting Astern 1 Oil output value
1. 5 STANBY Oil Setting STANBY Oil output value
1. 6 AHD 1 Oil Setting Ahead 1 Oil output value
1. 7 AHD 2 Oil Setting Ahead 2 Oil output value
1. 8 AHD 3 Oil Setting Ahead 3 Oil output value
1. 9 AHD 4 Oil Setting Ahead 4 Oil output value
1.10 PID Adjust Setting Oil adjust area
1.11 MANU Oil Test Setting Internal use
2. BCC HANDLE AD SETTING
item Parameter Name Parameter meaning value
2.1 BCC AST 4 AD Adjust Internal use
2.2 BCC AST 3 AD Adjust Internal use
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上海瑞业自动化有限公司
Shanghai Raye Automation Co., Ltd
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