SERVICE AND PARTS MANUAL

2047ES / 2647ES / 3247ES

Serial Number Range

2047ES: 9801000 - Present
Part # 90909 R4
2647ES: 9901000 - Present October 2008
3247ES: 10001000 - Present
Revision History:
March 2008
Pages Reason for update
Service Section 5
5-13 Update Electrical Schematic

March 2008
Pages Reason for update
Table of Contents
Update to include new pages in Section 5
Section 1
1-8 Update illustration: Steering assembly
Section 5
5-1 Update contents
5-5 Update hydraulic schematic: RV1 Pressures - current models
5-14 – 15 Add Canadian electric schematic
5-16 – 20 Update page numbers
Parts Table of Contents
Update to include new pages in Section C
Section A
A-1 Update contents
A-13 Update parts list: Lower Control Box
A-14 Update illustration: Lower Control Box
A-20 New illustration, Cutout Relays, Canadian
A-21 New parts list, Cutout Relays, Canadian
Section C
All Pages Update illustrations: Scissor Assembly, all models
Update parts list: Scissor Assembly, all models
Update illustration: Lift Cylinder installation
Update parts list: Emergency Lowering Cable
Update page numbers
Section D
D-19 Update parts list: Hydraulic Hoses, 2047ES - 2647ES
D-21 Update parts list: Hydraulic Hoses, 3247ES
Section E
E-1 Update contents
E-7 Update parts list: Base Covers (steel reservoir) - Battery Cover
E-9 Update parts list: Base Covers (steel reservoir) - Battery Cover
E-15 Update parts list: Brake Assembly
E-21 Update parts list: Steering Components
E-31 Update illustration: Battery Installation

Aerial Platform Sales Corp.

1775 Park Street, Suite 77 • Selma, CA 93662 USA
Ph: 1-800-387-4575 • 559-891-2488 • Fax: 559-891-2448
E-mail:[email protected] • Web:www.mecawp.com
 Table of Contents
Service Manual
INTRODUCTION ............................................................................................... I
General Safety Tips ................................................................................................ III
Hydraulic System ................................................................................................ IV
Electrical System ................................................................................................. IV
Total System ........................................................................................................ IV
Machine Specifications ........................................................................................... V
Primary Machine Components ............................................................................. VII
LUBRICATION ....................................................................................................... VIII

SECTION 1:
HYDRAULIC SYSTEM ............................................................................. 1-1
Hydraulic Fluid ...................................................................................................... 1-2
Hydraulic System Components ........................................................................... 1-4
Parking Brake and Towing Circuit ....................................................................... 1-6
Emergency Systems And Procedures ................................................................ 1-6
Steering Circuit ..................................................................................................... 1-8
Platform Lift Circuit .............................................................................................. 1-9
Cylinder Repair ................................................................................................... 1-10
Hydraulic Manifold.............................................................................................. 1-13

SECTION 2:
ELECTRICAL SYSTEM ........................................................................... 2-1
Electrical System - General ................................................................................. 2-2
Deutsch Connectors ............................................................................................. 2-3
Batteries ................................................................................................................ 2-4
Alarms and Switches ........................................................................................... 2-8
Continuity Checks .............................................................................................. 2-12
Diode Board ........................................................................................................ 2-13
Sevcon Motor Speed Controller ........................................................................ 2-14

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page i
 Table of Contents
SECTION 3:
MECHANICAL COMPONENTS ............................................................... 3-1
Torque Specifications .......................................................................................... 3-2
Mechanical Components ..................................................................................... 3-3
Base / Undercarriage ........................................................................................ 3-3
Hoses and Cables ............................................................................................. 3-3
Raising the Machine .......................................................................................... 3-4
Tires/Wheels ..................................................................................................... 3-5
Front Drive Motors ............................................................................................. 3-6
Rear Wheel Brakes ........................................................................................... 3-7
Steer Cylinder ................................................................................................... 3-8
Pothole Circuit ................................................................................................... 3-9
Platform Removal ............................................................................................ 3-10
Lift Cylinder Removal and Installation ............................................................. 3-11
Scissor Beam Assembly .................................................................................. 3-12

SECTION 4:
TROUBLESHOOTING ............................................................................. 4-1
General Troubleshooting Tips .............................................................................. 4-2
Hydraulic Pressure Adjustment Procedures ...................................................... 4-4
Troubleshooting .................................................................................................... 4-6
Sevcon Motor Speed Controller ........................................................................ 4-14
LED Diagnostics Definitions (Flash Codes)..................................................... 4-15
Sevcon Motor Speed Controller - Connections ............................................... 4-17
Troubleshooting Battery Charger ...................................................................... 4-19

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page ii
 Table of Contents
SECTION 5:
SCHEMATICS .......................................................................................... 5-1
Hydraulic Schematics .......................................................................................... 5-2
2047ES - Serial # 9801000 - 9801099
2647ES - Serial # 9901000 - 9901199
3247ES - Serial # 10001000 - 10001199 ..................................................... 5-2
2047ES - Serial # 9801100 - Up
2647ES - Serial # 9901200 - Up
3247ES - Serial # 10001200 - Up ................................................................ 5-4
Electric Schematics .............................................................................................. 5-9
2047ES - Serial # 9801000 - 9801099
2647ES - Serial # 9901000 - 9901199
3247ES - Serial # 10001000 - 10001199 ................................................... 5-10
2047ES - Serial # 9801100 - Up
2647ES - Serial # 9901200 - Up
3247ES - Serial # 10001200 - Up .............................................................. 5-12
Canadian Models
2047ES - Serial # 9801100 - up
2647ES - Serial # 9901200 - up
3247ES - Serial # 10001200 - up ............................................................... 5-14

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page iii
 Table of Contents
Parts Manual
SECTION A: CONTROL BOXES
SECTION B: PLATFORM AND RAILS
SECTION C: SCISSORS
SECTION D: HYDRAULICS
SECTION E: BASE
SECTION F: DECALS

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page iv
 INTRODUCTION
This manual consists of Service and Parts sections.
The Service Section of this manual is designed to provide you, the customer, with the instructions
needed to properly maintain the MEC self-propelled scissor lift. When used in conjunction with
the illustrated Parts Section and the Operators Manual (provided separately), this manual will
assist you in making necessary adjustments, repairs, identifying, and ordering the correct re-
placement parts.
All parts represented here are manufactured and supplied in accordance with MEC’s quality
standards.
We recommend that you use Genuine MEC parts to insure proper OPERATION and reliable
PERFORMANCE.
To obtain maximum benefits from your MEC scissor lift, always follow the proper operating and
maintenance procedures. Only trained authorized personnel should be allowed to operate or
service this machine. Service personnel should read and study the Operator’s and Service and
Parts Manual in order to gain a thorough understanding of the unit prior to making any repairs.
To help you recognize important safety information, we have identified warnings and instructions
that directly impact on safety with the following signals:

“DANGER” INDICATES AN IMMINENTLY HAZARDOUS SITUATION

WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS
INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME
SITUATIONS.

“WARNING” INDICATES A POTENTIALLY HAZARDOUS SITUATION

WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS
INJURY.

“CAUTION” INDICATES A POTENTIALLY HAZARDOUS SITUATION

WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE
INJURY. IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE
PRACTICES. “CAUTION” IS USED FOR PROPERTY-DAMAGE ONLY
ACCIDENTS.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page I
 NOTE: The best method to protect yourself and others from injury or death is to use
common sense. If you are unsure of any operation, don’t start until you are satis-
fied that it is safe to proceed and have discussed the situation with your supervi-
sor.

Service personnel and machine operators must understand and comply with all warnings and
instructional decals on the machine.

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN

AND SPECIFICATIONS WITHOUT WRITTEN PERMISSION FROM
MEC ARE STRICTLY FORBIDDEN. A MODIFICATION MAY
COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING
OPERATOR(S) TO SERIOUS INJURY OR DEATH.

MEC’s policies and procedures demonstrate our commitment to Quality and our relentless ongo-
ing efforts towards Continuous Improvement, due to which product specifications are subject to
change without notice.
Any procedures not found within this manual must be evaluated by the individual to assure one-
self that they are “proper and safe.”
Your MEC Scissor Lift has been designed, built, and tested to provide many years of safe, de-
pendable service. Only trained, authorized personnel should be allowed to operate or service the
machine.
MEC, as manufacturer, has no direct control over machine application and operation. Proper
safety practices are the responsibility of the user and all operating personnel.
If There Is A Question On Application And/Or Operation Contact:

Aerial Platform Sales Corp.

1775 Park Street, Suite 77 • Selma, CA 93662 USA
Ph: 1-800-387-4575 • 559-891-2488 • Fax: 559-891-2448
www.mecawp.com

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page II
GENERAL SAFETY TIPS
Regular inspection and conscientious maintenance is the key to efficient economical operation of
your scissor lift. It will help to assure that your equipment will perform satisfactorily with a mini-
mum of service and repair.
The actual operating environment of the machine governs the inspection schedule. Correct lubri-
cation is an essential part of the preventative maintenance to minimize wear on working parts
and ensure against premature failure. By maintaining correct lubrication, the possibility of me-
chanical failure and resulting downtime is reduced to a minimum.

NEVER PERFORM SERVICE ON THE MACHINE (WITH THE

PLATFORM ELEVATED) WITHOUT FIRST BLOCKING THE SCISSOR
ASSEMBLY IN PLACE USING THE MAINTENANCE LOCK!

♦ Block scissor assembly using Maintenance Lock if

machine is in the elevated/extended position.
♦ Never leave hydraulic components or hoses open.
They must be protected from contamination (includ-
ing rain) at all times.
♦ Never open a hydraulic system when there are
contaminants in the air.
♦ Always clean the surrounding area before opening
hydraulic systems.
♦ Use only recommended lubricants. Improper lubri-
cants or incompatible lubricants may be as harmful
as no lubrication.
♦ Watch for makeshift “fixes” which can jeopardize
safety as well as lead to more costly repair.

ART_2157

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page III
Hydraulic System

HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND

BURN SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY,
BLINDNESS, AND EVEN DEATH.
CORRECT LEAKS IMMEDIATELY.

Hydraulic fluid leaks under pressure may not always be visible.

Check for pin hole leaks with a piece of cardboard, not your hand.

Electrical System

Prevent damage to battery and/or electrical system;

• Always disconnect the negative (–) battery cable first.
• Always connect the positive battery (+) cable first.

When connecting battery cables, connect the positive terminal first. If the negative cable is in-
stalled first, and contact is made between the positive side of the battery and a metal surface on
the machine while connecting the positive cable, a spark will occur. This can cause damage to
the electrical system, battery explosion, and personal injury.
Total System

Failure to perform preventive maintenance at recommended

intervals may result in the unit being operated with a defect that
could result in injury or death of the operator.
Immediately report to your supervisor any Defect or malfunction.
Any defect shall be repaired prior to continued use of the scissor
lift.
Inspection and maintenance should be performed by qualified
personnel familiar with the equipment.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page IV
MACHINE SPECIFICATIONS
2047ES 2647ES 3247ES
Working Height* 26 ft. 8.10 m 32 ft. 9.92 m 38 ft. 11.75 m
Platform Height 20 ft. 6.10 m 26 ft. 7.92 m 32 ft. 9.75 m
Stowed Height Rails Up 82.6 in. 2.10 m 88.8 in. 2.26 m 95.1 in. 2.42 m
Rails Folded Down 63.8 in. 1.62 m 70.0 in. 1.78 m 76.3 in. 1.94 m
Maximum Number of Occupants 0 m/s wind 3 3 3 3 2 2
12.5 m/s wind 1 1 N/A N/A N/A N/A
Lift Capacity (Evenly Distributed) 1,250 lbs. 567 kg 1,000 lbs. 454 kg 700 lbs. 317 kg
Rollout Deck Capacity 250 lbs. 113 kg 250 lbs. 113 kg 250 lbs. 113 kg
Platform Dimensions
With Deck Extended 133.5 in. 3.39 m 133.5 in. 3.39 m 133.5 in. 3.39 m
With Deck Retracted 91 in. 2.31 m 91 in. 2.31 m 91 in. 2.31 m
Guardrail Height 43.4 in. 1.10 m 43.4 in. 1.10 m 43.5 in. 1.10 m
Toeboard Height 6 in. 15 cm 6 in. 15 cm 6 in. 15 cm
Deck Extension Length 42.1 in. 1.07 m 42.1 in. 1.07 m 42.1 in. 1.07 m
Overall Length 99 in. 2.51 m 99 in. 2.51 m 99 in. 2.51 m
Overall Width 47 in. 1.19 m 47 in. 1.19 m 47 in. 1.19 m
Wheelbase 71 in. 1.80 m 71 in. 1.80 m 71 in. 1.80 m
Wheel Track 41 in. 1.04 m 41 in. 1.04 m 41 in. 1.04 m
Turning Radius Inside 0 in. 0 cm 0 in. 0 cm 0 in. 0 cm
Outside 94 in. 2.39 m 94 in. 2.39 m 94 in. 2.39 m
Ground Clearance 3.5 in. 8.9 cm 3.5 in. 8.9 cm 3.5 in. 8.9 cm
Machine Weight** (Unloaded) (Approx.) 4,450 lbs. 2018 kg 5,300 lbs. 2404 kg 5,990 lbs. 2717 kg
Drive System (Proportional)
Drive Speed (Platform Elevated - Forward) 0–0.62 mph 0–1.0 km/h 0–0.62 mph 0–1.0 km/h 0–0.62 mph 0–1.0 km/h
Drive Speed (Platform Lowered) 0–2.5 mph 0–4.0km/h 0–2.5 mph 0–4.0km/h 0–2.5 mph 0–4.0km/h
Lift/Lower Speed (Approx.) 28/35 sec. 28/35 sec. 30/35 sec. 30/35 sec. 42/45 sec. 42/45 sec.
Gradeability 25% / 14° 25% / 14° 25% / 14° 25% / 14° 25% 14° 25% 14°
Ground Pressure/Wheel (Maximum) 180 psi 12.7kg/cm² 194 psi 13.6kg/cm² 205 psi 14.4kg/cm²
Wind Speed (Maximum) 0 m/s 0 m/s 0 m/s 0 m/s 0 m/s 0 m/s
Tire Size-Standard (Solid, non-marking rubber) 16 in. D x 5 in. W 40.6cm D x 12.7cm W
Wheel Lug Nut Torque 75 - 85 ft. lbs. 102 - 115 Nm
Hydraulic Pressure Main System 2750 psi 190 bar 3000 psi 207 bar 3000 psi 207 bar
Lift System 2500 psi 172 bar 2500 psi 172 bar 2045 psi 141 bar
Steer 1100 psi 76 bar 1100 psi 76 bar 1100 psi 76 bar
Hydraulic Fluid Capacity 4.5 gal 17.0 liters 4.5 gal 17.0 liters 4.5 gal 17.0 liters
Power System – Voltage 24 Volts DC 24 Volts DC 24 Volts DC 24 Volts DC 24 Volts DC 24 Volts DC
Battery Charger Input 100-220 Volt AC, 50/60 Hz, 5.6 Amp
Output 24 Volt DC, 25 Amps Tapering,
Timed Shutoff
Batteries Four 6 Volt deep-cycle 220 Amp hrs. @ 20 hr. rating 240 Amp hrs. @ 20 hr. rating
Electric Motor Early Models 2.0 h.p. (1.49 kW): 3000 r.p.m.
Current Models 4.0 h.p. (2.98 kW): 3000 r.p.m.
Meets Requirements of ANSI A92.6-2006 Section 4
*Metric equivalent of working height adds 2m to platform height. U.S. adds 6 ft. to platform height.
**Weight may increase with certain options or country standards.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page V
 Early Models are equipped with
Work Platform a Welded Steel Hydraulic Reservoior
Deck
Extension Upper Main
Control Box Platform
Deck Fluid Level
Sight Gauge

Scissor Fluid Level

Assembly Indicator

Plastic Hydraulic
Scissor
Reservoir
Beam
(current models) Hydraulic Fluid
Pump and Motor Battery
Lift Charger
Cylinder Maintenance
PUMP COMPARTMENT
Lock

Support
Beam
Lower
Hydraulic Control
Filter Box

Emergency
Down
Battery
(3247ES)

Hydraulic
Drive Motor Battery Pack Manifold Brake Release Pump
(Both Sides) (2047ES-2647ES)
BATTERY COMPARTMENT
Pump
Compartment

Ladder
Pothole Bar Brakes
Emergency
(Both Sides) (Both Sides)
Lowering Cable
(2047ES-2647ES)
Base

ART_2158

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page VI
PRIMARY MACHINE COMPONENTS
Use this chart to find information relating to a specific component.

Component Service Section Parts Section Component Service Section Parts Section

Platform Assembly Pump Compartment

Upper Controls 2|4|5 1 Hydraulic Pump & Motor intro |1 | 4 | 5 5
Deck and Rails 3 2 Hydraulic Reservoir intro | 1 4
Chain Closure 2 Battery Charger 2|4|5 5
Optional Gate 2
Deck Extension 2
Control Terminal Strip 2|5 1|2
Horn (optional) 2|4|5 1|2
Power to Platform 2

Lift Assembly Battery Compartment

Scissor Assembly 3 3 Battery Pack 2|4 5
Maintenance Lock intro 3 E-Down Battery 2|4 5
Lift Cylinders 1|3|4|5 3 E-Down Switch 2|4 5
Hydraulic Manifold 1|4|5 4
Brake Release Hand Pump 5 4

Base Assembly Lower Control Box

Drive Motors intro | 1 | 3 | 4 | 5 5 Lower Controls 2|4|5 1
Brakes intro | 1 | 3 | 4 | 5 5 Power to Platform 2 1
Steering Components 1|3|4|5 5 Tilt Sensor 2|4|5 1
Wheels & Tires 3 5 Diode Board 2|4|5 1
Emergency Lowering 1 5 Motor Controller (PWM) 2|4|5 1
Hoses & Cables 1|3 1|2|4 Battery Disconnect Switch 2 1
Pothole Components 3 5 Motion Alarm 2|5 5
Pothole Switch 2|4|5 5
Limit Switch 2|4|5 5
Lubrication Points intro 3
Hydraulic Filter intro | 1 4

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page VII
LUBRICATION
NO. ITEM SPECIFICATION FREQUENCY OF LUBRICATION
Check daily.
1 Hydraulic Fill to the middle of the sight gauge
Reservoir with platform in the stowed position. Change yearly or every 1,000 hours,
whichever occurs first.
Anti-Wear 150 SSU
(ISO 32/mil spec 0-5606)

2 Hydraulic Filter element Change every six months or 500

Filter hours, whichever occurs first for
normal usage.
Change every three months or 300
hours, whichever occurs first for
severe usage.

3 Wheel Lithium N.L.G. #2 EP Weekly or every 25 hours,

Motor purge old grease whichever occurs first
Mount

Return
Wheel Mount /
Filter 2
Pivot Point
3

Filler Cap with Strainer

Fluid Level

1
Sight Plastic Hydraulic Reservoir
Gauge (late models)
1
Steel Hydraulic Reservoir
(early models) ART_2159

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page VIII
 SECTION 1:
HYDRAULIC
SYSTEM

SECTION 1:
HYDRAULIC SYSTEM .............................................................................. 1-1
Hydraulic Fluid ....................................................................................................................................................... 1-2
Hydraulic System Components ............................................................................................................................ 1-4
Parking Brake and Towing Circuit ......................................................................................................................... 1-6
Emergency Systems And Procedures .................................................................................................................. 1-6
Steering Circuit ....................................................................................................................................................... 1-8
Platform Lift Circuit ................................................................................................................................................ 1-9
Cylinder Repair ..................................................................................................................................................... 1-10
Hydraulic Manifold ............................................................................................................................................... 1-13

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-1
 HYDRAULIC FLUID
Handling Precautions

PERSONS IN REGULAR CONTACT WITH MINERAL-BASED

HYDRAULIC FLUID NEED TO BE AWARE OF THE IMPORTANCE OF
THOROUGH HYGIENE, AND THE PROPER METHODS FOR
HANDLING MINERAL OILS IN ORDER TO AVOID POTENTIAL
HAZARDS TO HEALTH.

If mineral-based hydraulic fluid is SPLASHED INTO THE EYES, it must be WASHED OUT
THOROUGHLY using abundant quantities of water. If irritation persists, medical advice should be
sought.

HYDRAULIC FLUID UNDER PRESSURE CAN PENETRATE AND

BURN SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY
OR BLINDNESS.

FLUID LEAKS UNDER PRESSURE MAY NOT ALWAYS BE VISIBLE.

Fluid Recommendations
MEC recommends the use of ISO Grade 32 hydraulic fluid. A 150SSU EQUIVALENT substitute
can be used if absolutely necessary. Mineral-based hydraulic fluids produced by different compa-
nies will USUALLY mix with each other satisfactorily, but this IS NOT RECOMMENDED. When in
doubt, consult with your supplier.
ISO Grade 32 has proven to be suitable for use in all climates. For continued operation in tem-
peratures below 32 °F (0 °C), use of an ATF hydraulic fluid is satisfactory.
The only exception to the above is to drain and fill the system with ATF fluid or its equivalent. This
will also start up at temperatures down to -20 °F (-29 °C). However, use of this fluid will give poor
performance at temperatures above 120 °F (49 °C).

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 1-2
System Flushing Procedure
1. With platform fully down, drain hydraulic fluid from hydraulic reservoir into an, empty con-
tainer.
2. When the hydraulic reservoir is empty, remove suction strainer and hoses.
3. Remove return line on the hydraulic reservoir.
4. Remove the bypass filter and hose.
5. Flush the hoses with clean hydraulic fluid.
6. Discard old bypass filter element and replace.
7. Flush out the tank with hoses removed from the hydraulic reservoir.
8. Reinstall all hoses in the previous steps.
9. Fill hydraulic reservoir with filtered, fresh hydraulic fluid (refer to Lubrication Chart).
10. Loosen output hose fittings at pump to flood with hydraulic fluid. Tighten fittings.
11. Briefly operate all functions. Two or three lift cycles may be necessary to purge all air from
lift cylinder(s).
12. When the above procedures have been completed, fill hydraulic reservoir to full mark on
sight gauge.
13. Check all leaks and correct as necessary. Machine is now ready to be placed back into
operation.
NOTE: Avoid mixing petroleum and synthetic base fluids. It is not advisable to mix fluids
of different brands or types, except as recommended.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-3
HYDRAULIC SYSTEM COMPONENTS
Hydraulic Fluid Reservoir
This consists of the tank, a filler cap with breather, a drain plug, and a bypass filler with a
10 micron filter element.
Perform the following steps weekly:
• Check tank for signs of leakage.
• Inspect tank securing bolts for tightness.
Hydraulic Filter
All machines are produced with a filter. It is a 10 micron spin-on, bypassing filter. When the filter is
clogged, hydraulic flow bypasses the filter element. The filter element must be changed every 6
months or 500 hours. Extremely dirty conditions may require that the filter be replaced more
often.
Beware of hot fluid. Contact with hot fluid may cause burns.
Hydraulic Pump
An electric motor drives the fixed displacement, gear pump. The pump provides hydraulic fluid
flow to operate the machine functions at 3 g.p.m. There are no adjustments on the pump. The
pump provides power for the lift, drive, brake and steering functions.

Return
Late Models are equipped Filter
with a Translucent Plastic
Hydraulic Reservoior

Fluid Level
Indicator
Filler Cap
Fluid Level with Strainer
Sight Gauge Plastic
Hydraulic
Reservoior
Hydraulic Pump
Early Models are equipped with and Motor
a Welded Steel Hydraulic Reservoior ART_2170

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 1-4
Wheel Drive Circuit
There are two (2) hydrau-
lic, fixed-displacement
gear wheel motors to
provide power to two (2)
front wheels.

ART_2165

Braking Circuit
Rear brakes are
released whenever
the machine is
commanded to
drive.

Brake

2047ES / 2647ES / 3247ES

ART_2171

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-5
PARKING BRAKE AND TOWING CIRCUIT
Note: Refer to Parts Section E for hose routing.
Machine can be winched or moved short distances in case of power failure at speeds not to
exceed 5 m.p.h. (8.05 km/h).

PRIOR TO MANUALLY RELEASING BRAKES, INSURE WHEELS ARE

CHOCKED TO PREVENT MACHINE FROM MOVING.
Release Brakes Before Towing:
• Open the tow valve by turning counter-clockwise.
• Push in the manual Brake Release valve located on the main manifold.
• Using the hand pump on the manifold, pump valve until pressure is built.
• Machine is now ready for towing.

AFTER RELEASING THE BRAKES, THERE IS NOTHING TO STOP

THE MACHINE’S TRAVEL. MACHINE WILL ROLL FREELY ON
SLOPES. BE ON GUARD AGAINST RUNAWAY.
To Reset Brakes:
• Close the tow valve by turning clockwise.
• Brakes will reset when drive function is activated or reset by pulling on manual brake re-
lease valve.

EMERGENCY SYSTEMS AND PROCEDURES

IF THE CONTROL SYSTEM FAILS WHILE THE PLATFORM IS

ELEVATED, HAVE AN EXPERIENCED OPERATOR USE THE
EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE
PLATFORM.

DO NOT ATTEMPT TO CLIMB DOWN SCISSOR ASSEMBLY.

BEFORE LOWERING PLATFORM, RETRACT THE DECK EXTENSION.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 1-6
Emergency Lowering
- 2047ES and 2647ES MANUAL
ACTIVATOR
(early models)
The Emergency Down System is used
to lower the platform in case of power
or valve failure. To lower the platform,
perform the following steps:
1. Pull and turn knurled knob on
lift cylinder counterclockwise to
lock the valve in open position.
2. Pull manual activator (override CYLINDER
90727
VALVE
valve) on main manifold to EMERGENCY DOWN PROCEDURE

lower platform to 8599

LOCK OPEN VALVE ON LIFT
CYLINDER ABOVE.
PULL MANUAL ACTIVATOR BELOW
desired height. TO LOWER PLATFORM.
TO RETURN TO NORMAL OPERATION
RESET LIFT CYLINDER VALVE.
ART_2249 8599 90727

3. To return to normal operation,

turn knurled knob on lift cylin-
der clockwise. Valve will automatically lock.

Emergency Lowering - 2047ES and 2647ES 2047ES / 2647ES

(current models)
Emergency Down system is used to lower the platform in
case of power or valve failure. To lower the platform, pull the
red “T” handle located at the rear of the machine. Lowering
stops when you release the “T” handle.
Emergency Lowering - 3247ES (all models)
The Emergency Down System is used to lower the platform
in case of power or valve failure. To lower the platform, per-
form the following steps:
ART_2172

1. Push down on the toggle switch and hold it to lower

the platform to the desired height.
2. Once the platform is fully lowered, release the toggle switch to close the valve
3247ES

90918
EMERGENCY LOWERING
ACTUATE SWITCH TO
LOWER PLATORM 90918

ART_2173

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-7
STEERING CIRCUIT

Note: Refer to Hydraulic Manifold and Relief Pressure Adjustment Procedure.

Refer to Section 3 for Remove and Replace instructions.
Refer to Parts Section E for hose routing.
The steering system consists of the following components:
• Each wheel motor housings has a pivot and chain sprocket on the top.
• A hydraulic steering cylinder is mechanically linked via tie rods to two (2) chain-and-
sprocket assemblies (one [1] for each motor housing).
• Steering is accomplished
hydraulically by using
one (1) double-acting cylin- Steering Link
der, and a 4-way 3-position Shaft Plate
solenoid-operated, hydrau-
lic directional control car-
tridge valve.
Bearing
Spacer

Bearing

Steering Steering
Cylinder Shaft

Steer Cylinder
There is one (1) cylinder utilized in
the steering system. This cylinder is Spacer
a double acting double sided type Bearing
which requires fluid flow to operate
the cylinder rod in both directions.
Directing fluid forces the piston to
travel to one side or the other, Bearing
thereby extending one rod end and
retracting the other. Steering Link
Refer to the Mechanical Section of
this manual for cylinder disassem-
Steering Adjuster
bly, or replacement.

Shaft Plate
TORQUE Ft. lbs. Nm
Cylinder Mount Bolts 102 - 112 138 - 152
Shaft Plate Bolts 86 - 96 113 - 130
ART_2792
Steering Link Bolts 26 - 28 35 - 38

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
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PLATFORM LIFT CIRCUIT
Note: Refer to Hydraulic Manifold and Relief Pressure Adjustment Procedure.
Refer to Section 3 for Remove and Replace instructions.
• The lift system uses the hydraulic pump to obtain proportional lifting function controlled by
the lift valve and pump speed.
• Lowering is single speed controlled by the holding valves on the lift cylinder(s) and regu-
lated by a fixed orifice located on the lift cylinder(s).
• Platform capacity is limited by a hydraulic relief valve in the lift circuit. (Refer to Machine
Specifications or the Hydraulic Schematic for proper setting).
Lift Cylinder
Note: Refer to Cylinder Repair.
2047ES / 2647ES
One (1) single acting type hydraulic cylinder.
The cylinder has an integrated 2-position, 2-way solenoid operated platform lower valve for hold-
ing the platform in position.
The valve is also externally actuated for manually lowering the platform. Early models use a pull-
to-release knob at the cylinder, while current models use a cable release with a pull handle lo-
cated near the ladder (see Emergency Systems and Procedures).
3247ES
Two (2) single acting type hydraulic cylinders.
Each cylinder has an integrated 2-position, 2-way solenoid operated platform lower valve for
holding the platform in position (see Emergency Systems and Procedures).
The valves are also externally actuated via a toggle switch for manually lowering the platform.
The normally closed holding valve prevents retraction of the cylinder rod should a hydraulic line
rupture or a leak develop between the cylinder and its related control valve.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-9
CYLINDER REPAIR

CYLINDERS ARE HEAVY. SUPPORT CYLINDERS BEFORE

REMOVING HARDWARE THAT SECURES THE CYLINDER TO THE
MACHINE.

Return to Tank
Seals Piston Vent to Tank
Rod Seals

Head Piston Securing Nut Barrel

Pressure
Typical Single Acting Cylinder

Pressure
Piston Securing Nut Seals and
Seals Seals
Rod Return

Head Seals Seals

Piston Barrel

Typical Dual Acting Double Ended Cylinder

ART_2232

Removal
Note: Refer to Section 3 for Remove and Replace instructions, and the Parts Section for a
list of hardware specific to the cylinder being repaired.
1. Tag hoses for proper reassembly.
2. Disconnect hoses and IMMEDIATELY cap the openings to prevent contamination.
3. Remove cylinder from the machine as described in Section 3.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 1-10
Preparation

Take care not to damage rod surface and guard against dirt or other
foreign objects entering system.
1. Drain all fluid from cylinder.
2. Clean all dirt and grit from outside of cylinder.
3. Insert cylinder into vise.
Cylinder Disassembly
1. Remove the head from the cylinder body.
2. Remove the shaft assembly from the barrel, pulling in a straight line, so as not to scar the
internal parts.
3. Insert shaft into a soft jawed vise so that the head and piston can be removed. Be sure
the shaft and vise are both clean before using.
4. Remove nut at the end of the shaft and pull head and piston off of the rod.
5. Remove all seals from the head and piston using a non-sharp seal tool. These tools are
available from various seal suppliers.
9. Clean all fluid and debris off of the head, piston, shaft, collar and barrel using solvent,
rags, and an air hose.
10. Inspect parts for scratches, pits or polishing. Check seal groves and sealing surfaces.
a. Scratches or pits deep enough to catch the fingernail are unacceptable; replace the
cylinder.
b. Polishing is a sign of uneven loading. Check for roundness. If a polished surface is not
round within .007 in (0.18 mm) replace the cylinder.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-11
Cylinder Assembly
CAUTION:
• To insure a quality repair, cylinder parts must be thoroughly cleaned, dry, and free of
solvents, and assembly must be performed in a clean area free of dust and
contamination.
• To avoid cutting the seals, do not use sharp edged tools during seal replacement. After
installing seals allow at least one hour for the seals to restore to their original shape
before assembling the cylinder.
• Torque all hardware according to the Hydraulic Components Torque Table unless
otherwise specified.
1. Lubricate all components with clean hydraulic fluid.
2. Install new seal kit components. Install all seals on the head and piston using the non-
sharp seal tool.
3. Place a small amount of fluid on the inside seals of the head and reinstall it on the shaft,
by slipping head over the piston end of the shaft being very careful not to damage the
inside seals.
4. Place a small amount of fluid on the inside seals of the piston and reinstall it on the shaft
by slowly twisting the piston on over the threads of the shaft being very careful not to
damage the inside seals.
5. Reinstall the shaft nut; torque 1 ½” nut to 160 ft.-lbs.
6. Grease the outside seals of the head and piston.
7. Reinstall the shaft into the barrel of the cylinder and push in until groove of the head lines
up with the slot in the barrel.
17. Reinstall the cylinder retainer. Installation is reverse of removal.
18. Cycle the cylinder using air to check for proper operation.
NOTE: It is very important to keep all parts clean when working with hydraulic cylinders,
even one small piece of dirt or grit can damage the cylinder.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 1-12
HYDRAULIC MANIFOLD
Note: Refer to Section 3 for Remove and Replace instructions, and the Parts Section for
a list of hardware.
Tag all components as they are removed so as not to confuse their location during
reassembly.

Hydraulic Manifold Removal

1. Disconnect the negative battery terminal.
2. Tag and disconnect the solenoid valve leads.
3. Tag and disconnect hydraulic hoses, and IMMEDIATELY cap the openings to prevent
contamination.
4. Remove the bolts that hold the manifold to the mounting bracket.
5. Remove the manifold block.
Disassembly
1. Remove coils from solenoid valves.
2. Remove valves.
3. Remove fittings, plugs, springs, balls, and orifices.
Cleaning and Inspection
1. Wash the manifold in cleaning solvent to remove built-up contaminants, then blow out all
passages with clean compressed air.
2. Inspect the manifold for cracks, thread damage and scoring where O-rings seal against
internal and external surfaces.
3. Wash and dry each component and check for thread damage, torn or cracked O-rings,
and proper operation.
4. Replace defective parts and O-rings.
Assembly
Note: Lubricate all O-rings before installation to prevent damage to the O-ring. Seat balls
in manifold block by lightly tapping on the ball with a brass drift punch.
1. Install fittings, plugs, springs, balls, and orifices. Use one drop of Locktite #424 or equiva-
lent thread locker on each screw-in orifice.
2. Install valves.
Installation
1. Attach manifold assembly to mounting plate with mounting bolts.
2. Connect solenoid leads (as previously tagged).
3. Connect hydraulic hoses (as previously tagged). Be certain to tighten hoses.
4. Connect the battery.
5. Operate each hydraulic function and check for proper operation and leaks.
6. Adjust valve pressures.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 1-13
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 1-14
 SECTION 2:
ELECTRICAL
SYSTEM

SECTION 2:
ELECTRICAL SYSTEM ............................................................................ 2-1
Electrical System - General ................................................................................................................................... 2-2
Deutsch Connectors .............................................................................................................................................. 2-3
Batteries .................................................................................................................................................................. 2-4
Alarms and Switches ............................................................................................................................................. 2-8
Continuity Checks ................................................................................................................................................ 2-12
Diode Board .......................................................................................................................................................... 2-13
Sevcon Motor Speed Controller .......................................................................................................................... 2-14

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-1
 ELECTRICAL SYSTEM - GENERAL
The electrical control system consists of a lower control box and a upper control box.
Lower Control box
The ground station, when enabled via the Base/Platform Selector Switch, disables the upper
station and provides control for a fixed speed Lift UP/DOWN functionality.
Upper Control box
The upper station consists of a joystick controller with enable switch (trigger), Lift/Drive Mode
(Forward/Down, Reverse/Up and accelerator demand), Steer (Right/Left). A torque mode switch
causes both hydraulic motors to operate in parallel rather than in series for speed control mode
(normal).

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-2
DEUTSCH CONNECTORS
Deutsch connectors used on MEC equipment is
designed so that individual parts may be replaced
without replacing the entire component. Special tools
and detailed instructions are provided in Deutsch
Connector field kits, MEC part number 84091.
Male Plug Connector
• Use the flat end of the Removal Tool or a flat blade
screwdriver to pry the locking wedge from the
connector, taking care not to damage the Sealing
Gasket.
• Inspect and replace damaged parts.
• Replace or re-crimp wires and contacts.
Female receptacle Connector
• Use the notched end of the removal tool or a wire
hook to pull the locking wedge from the connector
• Replace worn or damaged parts
• Replace or re-crimp wires and contacts.
Locking Fingers
• Remove the locking wedge as outlined above.
• Using the removal tool or a flat blade screwdriver,
push the Locking Fingers aside to release the
contact.
• Pull the wire and contact out of the connector.
Heavy Duty Plug
• Slide the removal tool along the wire to be re-
placed and push into the connector to release the
contact.
• Pull the wire and contact out of the plug.
Deutsch Connector Field Kit
Crimping ART_2041 MEC part # 84091

• Strip 1/4 in (6 mm) insulation from the wire.

• Insert the contact into the crimping tool and insert the stripped wire into the contact making
sure no wires are outside the contact barrel.
• Close the handles of the crimping tool, then release the handles to remove the crimped
contact.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-3
BATTERIES

CHARGING BATTERIES CREATE EXPLOSIVE HYDROGEN GAS.

KEEP SPARKS, FLAMES AND SMOKING MATERIALS AWAY FROM
BATTERIES.

ALWAYS WEAR SAFETY GLASSES WHEN WORKING WITH

BATTERIES.

BATTERY FLUID IS CORROSIVE. THOROUGHLY RINSE SPILLED

FLUID WITH CLEAN WATER.

REPLACE WITH MANUFACTURER APPROVED BATTERIES.

BEFORE DISCONNECTING THE BATTERY NEGATIVE (–) LEAD,

MAKE SURE THAT ALL SWITCHES ARE OFF. IF ON, A SPARK WILL
OCCUR AT THE GROUND TERMINAL THAT COULD IGNITE
HYDROGEN GAS OR FUEL VAPORS.

Four (4), 6 volt batteries supply the 24 volt electrical power required to operate the electrical
circuits.
One (1) 12 volt battery supplies power to operate the Emergency Lowering circuit for the 3247ES.
Battery Maintenance (in storage)
Follow these procedures for maintenance of battery on a machine not in use:
• Keep battery clean. Electrolyte of “wet” batteries should be checked regularly and kept at
proper level.
• Never stack one battery directly on top of another because post or container damage can
result. If batteries are stored individually, place supporting boards between layers. Rotate
stock so that oldest batteries are used first.
• “Wet” batteries should be kept fully charged. A “wet” battery, while in storage, should be
recharged to full charge at recommended intervals. Leaving the MEC charger connected
during prolonged storage will maintain battery voltage automatically.
A battery fully (100 %) charged at 80 °F (26.6 °C)
- drops to 65 % at 32 °F (0 °C)
- drops to 40 % at 0 °F (–32 °C)
Recommended Intervals
If Stored At: Recharge:
Below 40 °F (4 °C) None required
Above 60 °F (15 °C) Every month
40 ° - 60 °F (4 ° - 15 °C) Every 2 months

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-4
Battery Maintenance (in use)
Check battery and surrounding area for signs of damage or corrosion.
Check battery terminals for:
• Corrosion: Regularly clean connections and apply a nonmetallic grease or protective spray
to retard corrosion.
• Loose connections: Be sure all cable connections are tightly secured, and that good con-
tact is made with terminals.
• Broken or Frayed cables: Be sure all connections are good and that no loose or broken
wires are exposed. Replace as necessary.
Check battery electrolyte level. Replenish the electrolyte, if necessary. Remove vent caps before
filling, and USE ONLY DISTILLED WATER. DO NOT OVERFILL. Fill to level indicator (or 1/2 inch
over the top of separators, if there is no level indicator). Fill after charging to prevent overflow of
acid due to expansion. Do not use a hose to add water to batteries.
Allowing the electrolyte level to drop below the top of the separators will lead to shortened battery
life.
Excessive water usage can indicate that a battery has been overcharged, has been subjected to
excessively high temperatures, or is nearing the end of its service life.
Battery Preventative Maintenance:
Every 15 hours (after battery has been charged), spot-check the specific gravity of two or more
cells. A fully charged battery should indicate 1.28 specific gravity. If low reading are noted, check
the following:
• Check terminals for corrosion, loose connections and broken or frayed cables.
• Check all cells with a hydrometer for variance in specific gravity. A variation of 0.03 points
or more between cells is a cause for concern. Mark the low cells.
Recheck specific gravity of all cells after recharging. Wash the top of the battery, making sure all
vents are in place. Do not allow cleaning water or other foreign mater to enter the cells. Use a
solution of bicarbonate of soda (5 tsp of baking soda per quart of warm water) and water to wash
the battery if there is an accumulation of acid.
Battery Specific Gravity and Voltage Table

SPECIFIC GRAVITY VOLTS DC

EACH CELL PER CELL 6V BATTERY 12V BATTERY
Fully Charged 1.280 2.10 6.30 12.60
Fully Discharged 1.130 1.75 5.19 10.50

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-5
Battery Charging
Main Electrical Power

The use of an improper extension cord could result in a risk of fire

or electric shock.

The use of long extension cords with the charger should be minimized. If an extension cord is
used, ensure that it has three conductors with a ground and that the wire size and length meet
your electrical code for the voltages and currents of the Electrical Specifications table. Locate all
cords so that they will not be driven over, stepped on, tripped over, or otherwise subjected to
damage or stress.
Connect the power supply cord to a properly grounded 100 volt / 50 or 60 Hz, 115 v/ 60 Hz, or
230 volt / 50 or 60 Hz socket. This charger automatically senses and adjusts to the AC input
voltage range.
The charger will start automatically within four to six seconds. The charger will start even with
severely discharged batteries (down to 1 volt terminal voltage). Once charging starts, the LEDs
indicate the charging progress as described in the following Charging State table. If all 3 LEDs
blink together there is a problem. Take proper action according to the trouble shooting guide
found in Section 4: Troubleshooting. The charger goes into an equalizing charge mode after the
batteries are charged and all 3 LEDs are ON. The charger will continue to charge at a low cur-
rent then shut-off automatically when complete.

50 % 75 % 100 %

Charging State LED

0 to 50 % charged Blinking OFF OFF

50 % to 75 % charged ON Blinking OFF

75 % to 100 % charged ON ON Blinking

100 % charged ON ON ON

Abnormal Cycle OFF OFF Blinking

Emergency Lowering System - 3247ES

Battery charging current is regulated by a diode in the charger supply cable. Refer to the illustra-
tion on the following page.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-6
Battery Replacement

BEFORE REMOVING THE BATTERIES FROM THE MACHINE, TURN

OFF THE SELECTOR/KEY SWITCH. THERE SHOULD BE NO POWER.

Prevent damage to battery and/or electrical system;

• Always disconnect the negative battery cable first.
• Always connect the positive battery cable first.

Main Electrical Power

To remove batteries, follow these procedures.
Batteries are located in the side compartment of the machine.
Always disconnect the negative battery cable first.
Remove bolts holding battery. Lift the battery from
the compartment. Put the battery to the side and
dispose of properly. 3247 ONLY
UPPER
To install the battery, reverse the process by posi- EMERGENCY LIFT CYL
tioning the battery in the compartment securely LOWERING 24 VDC
SWITCH FUSE BATTERY
with hold down bolts. Connect battery cables.
CHARGER

DIODE
12 VDC
BATTERY

12 VDC
BATTERY
CHARGER
CABLE
6 VDC
BATTERY
24 VDC
BATTERY
CHARGER
CABLE

ART_2175

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-7
ALARMS AND SWITCHES
Emergency Stop Button
There are two red emergency stop
buttons: one located on the upper con- ENABLE BAR (TRIGGER)
trols and the other on the lower control
STEERING SWITCH
panel.
This stop button, when in the ON (OUT) JOYSTICK
position, provides power to the desired (FORWARD-REVERSE / UP-DOWN)
control box. Also, the stop button, in the
event of an emergency can be used to LIFT/DRIVE SWITCH
turn off the power by pushing IN. All
functions stop immediately when de- EMERGENCY
pressed. STOP SWITCH
Turn button clockwise to reset.
NOTE: As a safety feature, TORQUE
selecting and operating SWITCH
the lower controls will
override the upper TILT
controls emergency stop INDICATOR
button.
HORN BUTTON
The lower control box emergency stop
(OPTIONAL)
button will stop machine operations,
even if the selector switch is switched to
upper controls.
ART_2176

Horn
It is activated at the upper controls and
sounds at the ground alerting personnel to
clear the machine’s path to avoid hazards or
unsafe conditions.

Horn (option)

Terminal Block
ART_2183

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-8
Selector Switch
Machine can be operated from the lower
or upper controls. Activation of one or the
other is achieved with this switch.
With the upper controls selected, from
BATTERY CHARGER
the lower control panel, if the platform
CONNECTION
up/lower function is operated there
should be NO movement. Similarly, with
the lower controls selected, from the
upper controls if any machine function is POWER TO PLATFORM
operated, there should be NO move- CONNECTION
ment.
Master Disconnect Switch ALARM

The switch is used primarily to shut off

control circuit. The battery disconnect is
provided to facilitate servicing and also
to prevent unauthorized use of the ve-
hicle by using a padlock (to provide
security).
Movement Alarm
This alarm is activated as soon as the
upper control box joystick (controller)
BATTERY
lever is moved off the center “Neutral”
DISCONNECT
position.
SWITCH

HOUR METER

BATTERY INDICATOR
EMERGENCY STOP
SELECTOR SWITCH
LIFT/LOWER SWITCH ART_2177

THE MOVEMENT ALARM IS PROVIDED FOR YOUR PROTECTION,

AND PROTECTION OF PERSONS WORKING IN THE IMMEDIATE
AREA. DISABLING THIS IMPORTANT SAFETY DEVICE MAY RESULT
IN SERIOUS INJURY OR DEATH.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-9
Tilt Alarm
The tilt sensor is located in the Lower Control Box
Tilt Alarm Visual
A warning light provided at the upper console will Level Bubble
give a visual warning when the machine is at an
unsafe angle; the platform should not be elevated
when the warning indicator light is on. Flange Nut
Flange nut
Tilt Alarm Test
This can be tested by tipping the sensor. This “Push-
To-Test” feature enables the tilt alarm to be tested
without losing its adjustment. Individually push down
on each of the three fastened corners of the tilt
alarm. There should be enough travel to cause the Tilt Base
alarm to sound as each corner is pressed. (There is
approximately a 1-3 second delay). It the alarm does
not sound, the flange nuts have been tightened too Mounting Plate
ART_2180
far. Loosen the nut on the 90° corners and repeat this
test procedure.
Tilt Alarm Sensor Adjustment
• Before attempting to adjust the alarm, park the machine on a firm, flat, level surface. Use
of an inclinometer is recommended to ensure front and rear of chassis is level.
• Open the lower control panel to access the sensor. Adjust the three flange nuts until the
bubble on top of the sensor is centered.
• Check that the electrical connections are correct and secured tight.
• Close/shut the lower control panel.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-10
Limit Switch
Pothole Limit Switch
There is a limit switch to prevent driving in high speed.
Switches
When the platform is raised above approximately 7 feet
(2.3 meters), the machine will be in the slow speed
mode.
Pothole Switch
When the platform is elevated above ___feet, the
pothole switch activators raise, activating the two (2)
pothole switches and causing the pothole bars to
extend.
When the platform is lowered, the pothole switch acti- Motion Light
vators lower, depressing the two (2) switches and
causing the pothole bars to retract.

ART_2179

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-11
CONTINUITY CHECKS
Check Toggle Switch
• Disconnect wires and connect one probe of ohm meter to the connection on toggle switch
and the other probe on the other connection.
• When toggle is open, there should be no reading, and when closed there should be a low
reading.
Check Selector Switch
• Disconnect wires and connect one probe of ohm meter to common and the other to nor-
mally open terminal.
• With the switch flipped, there should be a low resistance.
Check Emergency Stop Button
• Disconnect wires and connect one probe of ohm meter to connection on button and other
probe on other connection.
• There should be no reading with the button pressed and a low resistance with it reset.
Check Limit Switch Operation
• Disconnect wires.
• With one probe of ohm meter to common and other probe to open contact, move limit
switch arm. Low resistance should be seen.
• With one probe of ohm meter to common and other probe to closed contact, low resis-
tance should be seen. Move limit switch arm and no resistance should be seen.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-12
DIODE BOARD
The diode board is located inside the lower control box.

J1
14 8 D9 J1 Plug Pin Identification
D10
7 1 PIN # WIRE # SIGNAL FUNCTION
TB1 1 10 INPUT Drive Reverse
2 11 INPUT Drive Forward
D11 3 19 OUTPUT Brake, Decel Valve signal
R2
D15
D3 4 8 INPUT Steer Left
D8 R1 D12 5 18 OUTPUT Steer signal to Sevcon
D7 D4 6 5 INPUT Down signal
R3 D1 7 20 OUTPUT Signal to Motion Alarm(s)
D14
(optional)
D5 R4 8 17 OUTPUT Sevcon & Hour Meter
D2
D13 (motor function requested)
9 15 INPUT Battery Negative
10 7 INPUT Steer Right
11 4 INPUT Lift Up
8601 12 2 INPUT Limit Switch
(24V = platform down)
13 3 OUTPUT Enable, from lower Lift switch
14 21 OUTPUT To Sevcon (for speed cutback)
ART_2181

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 2-13
SEVCON MOTOR SPEED CONTROLLER
The Sevcon Motor Speed Controller located in the lower control box, is a microprocessor de-
signed with the express purpose of operating the D/C electric motor at varying speeds. The
controller uses Pulse-width Modulation (PWM) technology on the Ground side of the motor to
control motor speed. Out of concern for operator safety and to prevent short-circuiting, the Con-
troller monitors certain circuits for potential abnormalities. When the controller senses a problem
it errs to the side of safety and stops all motor operation. The green LED will flash a code indicat-
ing the reason for the shutdown.
Refer to Section 4: Troubleshooting for diagnostic codes.

Cable Connection Identification

B+ Battery Positive Cable from 250 AMP Fuse
B- Negative Battery Cable and GROUND wire (15) connection
M2 Motor Ground
(Pulse-Width Modulated [PWM] variable speed control)

J5 Plug Pin Identification

PIN # WIRE # FUNCTION
1 22 B+ power input
(power up)
2 17 Lift, Drive or Steer functions input
(functions requiring motor)
3 18 Steer Requested
(adds additional motor speed for steer)
4 3 Enable Switch signal input
5 21 Speed cut-back
(24 Volts = full speed, 0 Volts = creep speed)
6 16 Motor Start Relay signal
(GROUND signal to activate Motor Start Relay)
7 41 Lift Valve B-
(provides GROUND signal to Lift Valve)
8 none none
9 14 Accelerator reference signal
(3.6 Volts to Potentiometer)
10 none none
1 6
7 12
11 none none
12 none none

ART_2182

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 2-14
 SECTION 3:
MECHANICAL
COMPONENTS

SECTION 3:
MECHANICAL........................................................................................... 3-1
COMPONENTS.............................................................................................. 3-1
Torque Specifications ............................................................................................................................................ 3-2
Mechanical Components ....................................................................................................................................... 3-3
Base / Undercarriage ......................................................................................................................................... 3-3
Hoses and Cables ............................................................................................................................................. 3-3
Raising the Machine .......................................................................................................................................... 3-4
Tires/Wheels ...................................................................................................................................................... 3-5
Front Drive Motors ............................................................................................................................................. 3-6
Rear Wheel Brakes ............................................................................................................................................ 3-7
Steer Cylinder .................................................................................................................................................... 3-8
Pothole Circuit .................................................................................................................................................... 3-9
Platform Removal ............................................................................................................................................ 3-10
Lift Cylinder Removal and Installation .............................................................................................................. 3-11
Scissor Beam Assembly .................................................................................................................................. 3-12

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 3-1
TORQUE SPECIFICATIONS
Fasteners
Use the following values to apply torque unless a specific torque value is called out for the part
being used.

AMERICAN STANDARD CAP SCREWS METRIC CAP SCREWS

SAE GRADE 5 8 METRIC GRADE 8.8 10.9

8.8 10.9
CAP SCREW CAP SCREW
SIZE TORQUE TORQUE SIZE TORQUE TORQUE
- inches - FT. LBS Nm FT. LBS Nm - millimeters- FT. LBS Nm FT. LBS Nm
MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX

1/4 - 20 6.25 7.25 8.5 10 8.25 9.5 11 13 M6 X 1.00 6 8 8 11 9 11 12 15

1/4 - 28 8 9 11 12 10.5 12 14 16 M8 X 1.25 16 20 21.5 27 23 27 31 36.5
5/16 - 18 14 15 19 20 18.5 20 25 27 M10 X 1.50 29 35 39 47 42 52 57 70
5/16 - 24 17.5 19 23 26 23 25 31 34 M12 X 1.75 52 62 70 84 75 91 102 123
3/8 - 16 26 28 35 38 35 37 47.5 50 M14 X 2.00 85 103 115 139 120 146 163 198
3/8 - 24 31 34 42 46 41 45 55.5 61 M16 X 2.50 130 158 176 214 176 216 238 293
7/16 - 14 41 45 55.5 61 55 60 74.5 81 M18 X 2.50 172 210 233 284 240 294 325 398
7/16 - 20 51 55 69 74.5 68 75 92 102 M20 X 2.50 247 301 335 408 343 426 465 577
1/2 - 13 65 72 88 97.5 86 96 116 130 M22 X 2.50 332 404 450 547 472 576 639 780
1/2 - 20 76 84 103 114 102 112 138 152 M24 X 3.00 423 517 573 700 599 732 812 992
9/16 - 12 95 105 129 142 127 140 172 190 M27 X 3.00 637 779 863 1055 898 1098 1217 1488
9/16 - 18 111 123 150 167 148 164 200 222 M3 X 3.00 872 1066 1181 1444 1224 1496 1658 2027
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304 Torque values apply to fasteners as received from
3/4 - 10 238 262 322 255 318 350 431 474 the supplier, dry or when lubricated with normal
3/4 - 16 274 302 371 409 365 402 495 544 engine oil.
7/8 - 9 350 386 474 523 466 515 631 698 If special graphite grease, molydisulphide grease,
7/8 - 14 407 448 551 607 543 597 736 809 or other extreme pressure lubricants are used,
1-8 537 592 728 802 716 790 970 1070 these torque values do not apply.
1 - 14 670 740 908 1003 894 987 1211 1137

Hydraulic Components
Use the following values to apply torque to hydraulic components. Always lubricate threads with
clean hydraulic oil prior to installation.

TYPE: SAE PORT SERIES FITTINGS HOSES

FT. LBS. Nm FT. LBS. Nm
#4 9 - 11 12 - 15 16 - 18 22 - 24
#6 19 - 24 25 - 32 28 - 32 38 - 43
#8 39 - 42 53 - 57 38 - 42 52 - 57
#10 58 - 62 78 - 84 58 - 62 79 - 84
#12 79 - 85 107 - 115 83 - 87 113 - 118
#16 136-144 184 - 195 100 - 110 136 - 149

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 3-2
MECHANICAL COMPONENTS
Following is a description of the major mechanical components of the scissors lift.
Base / Undercarriage

When cleaning the base/undercarriage, cover electrical components

to prevent eater penetration.

Steam clean the chassis as necessary, and inspect all welds and brackets. Check for cylinder
pins that turn in their mounting, which will indicate sheared retaining pins.

Hoses and Cables

Note: Refer to Parts Section E for detailed hydraulic hose diagrams.
Inspect all hoses and electrical cables for security and damage. Hoses and cables should be
examined for rubbing and chafing.
Check for leaks at fittings. Replace any damaged hose or cable.
1. Tag hoses for proper reassembly.
2. Disconnect hoses and IMMEDIATELY cap the openings to prevent contamination.
3. Torque hose fittings according to the Hydraulic Torque Specification Table.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 3-3
Raising the Machine

THE USE OF SUBSTANDARD LIFTING DEVICES AND/OR JACK

STANDS MAY CAUSE THE MACHINE TO FALL RESULTING IN DEATH
OR SERIOUS PERSONAL INJURY.

The following are needed to safely raise and support the machine;
• a jack with a lifting capacity of two (2) tons or more.
• jack stands with a rating of one (1) ton or more.
To raise the machine
1. Move machine to a firm level surface capable of supporting the weight of the machine.
2. Chock tires on one end of machine and raise the other end of machine.
3. Position a jack at the end of the machine to be lifted, under a solid lifting point in the
center of the frame.
4. Raise the machine and place two (2) suitable jack stands under solid support points at
the outer ends of the frame.
5. Lower the machine to rest on the jack stands and inspect for stability.
To lower the machine
1. Raise machine slightly and remove jack stands.
2. Lower the machine and remove the jack.
3. Remove chocks.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 3-4
Tires/Wheels
Tires are solid non marking rubber permanently mounted on a steel wheel. Inspect for cuts,
chunking, side-wall damage, or abnormal wear. Any tire faults MUST BE CORRECTED before
further machine operation. Refer to Parts Section for replacements.

FAILURE TO USE APPROVED PARTS MAY CAUSE DEATH OR

SERIOUS PERSONAL INJURY.
NOTE: Replace tires/wheels with the correct parts to maintain the rating of this
equipment.
Changing Tires/Wheels

ALWAYS BLOCK THE MACHINE BEFORE RAISING THE MACHINE.

When a tire / wheel change is necessary, follow these tips:

1. While the machine is on the ground, loosen but do not remove lug nuts.
NOTE: Wheels may spin when attempting to loosen lug nuts without the weight of the
machine on the wheels. Loosen lug nuts enough to break free, but leave them
tight for safety.
2. Raise and support the machine (see Raising the Machine).
3. Remove lug nuts and pull the wheel off.
4. Install the replacement wheel and tighten the lug nuts.
5. Lower the machine to the ground and remove the chocks.
6. Torque lug nuts to 75 to 85 ft.-lbs. (102 to 115 Nm).

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 3-5
Front Drive Motors
There are two (2) hydraulic motors on the front axle. These can be damaged or leaks may occur;
repair or replace as necessary. Refer to Section 1 - Hydraulics for motor service and repair proce-
dure.
CAUTION:
• Clean all fittings before disconnecting hoses.
• Tag hoses for proper reassembly.
• Plug all openings to prevent contamination.
Front Drive Motors
Remove.
1. Loosen the lug nuts.
2. Raise and support the front end of machine (see Raising the Machine).
3. Remove the wheel and tire assembly to access drive motor.
4. Disconnect the Steering Linkage (refer to illustration).
5. Remove the steering stop (refer to illustration).
6. Remove the cotter key, motor
shaft nut, and hub from the TORQUE Ft. lbs. Nm
drive motor shaft. Lug Nuts 75 - 85 102 - 115
Motor Mount Bolts 65 - 72 88 - 97.5
7. Turn the motor housing to Motor Shaft Nut 350 475
Steer Linkage Bolts 26 - 28 35 - 38
gain access to the motor and Steer Stop Adjustment Bolt 26 - 28 35 - 38
hose assemblies. Steer Stop Mount Bolts 86 - 96 116 - 130

8. Disconnect hose assemblies Steering Stop

from drive motor.
Steering Linkage
9. Remove the cap screws and Motor Mount
remove the drive motor.
Replace Motor Mount
Installation is reverse of removal. Nuts
Lug Nuts

Hub

ART_2187
Motor Shaft Nut Motor Mount Bolts Motor

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 3-6
Rear Wheel Brakes
Remove
1. Raise and support the rear end of machine (see Raising the Machine).
2. Remove the wheel and tire assembly to access brake.
3. Disconnect hose assemblies from the brake.
4. Remove the relief valve.
5. Remove the cap screws and remove the brake from the housing.
Replace
Installation is reverse of removal.

Lug Nut
(5 each) Mounting Bolt
(4 each)

Brake Brake to Manifold

Mounting Nut (4 each) Hose

Brake Hose

5
Female to Male RT
PO
Hose Adapter TO

TORQUE Ft. lbs. Nm

Lug Nuts 75 - 85 102 - 115
Brake Mount Bolts 65 - 72 88 - 97.5
“T” Fitting
(male-male-female)
Female to Male
ART_2188 Hose Adapter

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 3-7
Steer Cylinder
There is one (1) double acting type steer cylinder on this machine. During operation, cylinder
should not leak, but a slight damping at the rod seal is acceptable.
To replace steer cylinder:
CAUTION: • Clean all fittings before disconnecting hoses.
• Tag hoses for proper reassembly.
• Plug all openings to prevent contamination.
1. Raise and support the front end of machine (see Raising the Machine).
2. Disconnect hydraulic hoses and cap them.
3. Remove the bolts holding the steering cylinder to the steering links and move the steering
links away from the cylinder.
4. Remove the steer cylinder
mounting bolts.
5. Carefully remove the steer Steering Cylinder
cylinder.
Bearing
6. Position the new steer cylin- Steering
der and install the mounting Link Steering
bolts. Shaft
7. Move the steering links into
position and install the hard-
ware.
8. Connect hydraulic hoses. Spacer
9. To purge air from cylinder; Bearing
• place a suitable
container beneath the Washer
hose connections to Spacer
catch spilled oil,
Bearing
• loosen hose fittings
slightly,
• actuate steer function,
• when all air is purged, Steering Link
tighten hose
connections. Bearing
Steer Cylinder Seal Replacement
Refer to Section 1 for seal replace-
Steering Stop
ment instructions.

ART_2193

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 3-8
Pothole Circuit
The Pothole Depression Rails are raised and lowered mechanically. When the platform is el-
evated, the depression rails are pulled into position by spring tension. When the platform is low-
ered, the bottom fixed beam in the scissor stack presses downward on the pothole actuator and
raises the depression rails.
Repair:
1. Raise the scissor arm assembly and support using the maintenance lock.
2. Refer to the illustration and Parts Section E.

Actuator Washer
Bearing
Washer
Spacer
Contact
Actuator Plate
Spring

Pothole
Switch
Activator
Depression
Rail Pivot Plastic
Actuator Washer
Tube

REAR BULKHEAD ON
BASE WELDMENT

1/2" x 5/16"
Nyliner Nyliner
Bearing Bearing

Flanged
Nyliner Pothole Lever Spring
Bearing
Pothole Lever Pivot
Snap Ring
Depression
Washer
Rail
Roller Bearing

Pothole Lever, Left Side

Washer Pothole Lever, Right Side
1/2" x 1/2" Pothole Link
Nyliner Clevis Pin & Cotter Key
ART_2191 Bearing

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 3-9
Platform Removal
1. Raise platform and support with the maintenance lock (see General Safety Tips).
2. Connect overhead crane by appropriate lifting device to platform.
3. Remove the terminal strip cover and disconnect all platform wires. Remove any compo-
nents that will obstruct the scissor slide path.
4. Remove the bolts from both fixed blocks at the rear of the platform.
5. Lift the rear of the platform until the fixed blocks are clear.
6. Slide the platform assembly forward until the slide blocks align with the slide track open-
ing at the rear of the platform.
7. Remove the platform assembly.
8. Installation is reverse of removal.

Horn
(option)
Terminal Srtip
Cover

Slide Block

Fixed Block

TORQUE Ft. lbs. Nm

Fixed Block Bolts 86 - 96 116 - 180 ART_2202

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 3-10
Lift Cylinder Removal and Installation
Note: Refer to Section 1 for seal replacement instructions.
Refer to Parts Section C for detailed parts list and illustration.
CAUTION: • Clean all fittings before disconnecting hoses.
• Tag hoses for proper reassembly.
• Plug all openings to prevent contamination.
1. Raise the scissor arm assembly and support using the maintenance lock.
2. Remove the support beam.
• Remove the upper and lower retaining rings.
• Remove the upper and lower nylon washers.
3. Disconnect hoses and wires and cables from the lift cylinder(s).
4. Use a suitable lifting device to support the lift cylinder.
CAUTION: Attach the lifting device to the cylinder body.
Lifting by the rod end will cause the cylinder to extend.
5. Remove the upper retaining plate, cylinder mount pin, and two (2) nylon washers.
6. Remove the lower retaining plate.
7. While supporting the cylinder, carefully remove the cylinder mount pin and two (2) nylon
washers.
CAUTION: The cylinder may shift suddenly when the pin is removed.
8. Lift the cylinder from Cylinder
the scissor assembly Mount
using a suitable Pin
lifting device. Retaining
9. Clean all parts Plate
before reassembly.
Replace worn or
damaged parts with Nylon
new parts. Washer

10. Installation is reverse Lift

of removal. Cylinder

Nylon
Washer
Support
Beam

Retaining
Ring Nylon
Washer
TORQUE Ft. lbs. Nm
ART_2203 Retaining Plate Bolts 6¼ - 7¼ 8.5 - 10

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 3-11
Scissor Beam Assembly
Note: Refer to Parts Section C for detailed parts list and illustration.
Clean the beams once a year or as necessary and inspect along the beam’s surface, especially
welds and brackets.
Scissor Beam Removal
1. Remove the platform and ladder.
2. Attach a suitable lifting device to the scissor assembly.
3. Remove the stationary mounts.
4. Carefully lift until the rear of the scissor is clear and remove the limit speed cam.
5. Slide the scissor assembly to the rear until the slide block reaches the end of slide chan-
nel and lift the scissor assembly.
CAUTION: The scissor assembly may shift suddenly upon clearing the slide channel.
6. Remove slide blocks and wear pads.
7. Clean all parts before installation. Replace worn or damaged parts with new parts.
8. Installation is reverse of removal.

X32ES
Slide
Block Front Limit Speed Cam
Stationary Mount

X33ES Nylon
Washer Circlip Set Screw
Bearing

Pin
Ladder
X47ES Nylon Washer
Bearing
Wear
Pad
TORQUE Ft. lbs. Nm
Stationary Mount Bolts 86 - 96 116 - 180
Slide Block Ladder Mount Bolts 86 - 96 116 - 180 ART_2204

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 3-12
 SECTION 4:
TROUBLESHOOTING

SECTION 4:
TROUBLESHOOTING .............................................................................. 4-1
General Troubleshooting Tips ............................................................................................................................... 4-2
Hydraulic Pressure Adjustment Procedures ....................................................................................................... 4-4
Troubleshooting ..................................................................................................................................................... 4-6
Sevcon Motor Speed Controller .......................................................................................................................... 4-14
LED Diagnostics Definitions (Flash Codes) ..................................................................................................... 4-15
Sevcon Motor Speed Controller - Connections ................................................................................................ 4-17
Troubleshooting Battery Charger ....................................................................................................................... 4-19

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-1
GENERAL TROUBLESHOOTING TIPS
The ES series Aerial Work Platform operates on a "Motor Control" theory in which fluid flow
volume is controlled by varying the speed of the DC electric motor. 100% of the fluid produced by
the pump goes to the selected function.
The ES series is designed for easier troubleshooting. There is a terminal strip located under the
platform for checking signals to and from upper controls. There is also an LED's located on the
Motor Control Unit located inside the lower control box, that will help in the event the DC electric
motor fails to operate (see Motor Controller Flash Codes in this section for troubleshooting with
flash codes). It is important to note that not all failures will cause a flash code on the motor
controller. Before you begin troubleshooting this model, check the battery state of charge and
inspect the battery connections for loosness or corrosion. A fully charged battery set on a
24 V DC system will have a nominal voltage of 25.6 V DC.
Before investigating a malfunction, check the following items:
♦ Check that battery connections are secure and battery is fully charged.
♦ Check that the emergency stop button is released (UP/OUT position).
♦ Check that the hydraulic fluid is at the correct level.
♦ Check that the brake release valve is open.
♦ Check that the circuit breaker is in the ON position.
Common Causes of Hydraulic System Malfunctions:
♦ Incompatible hydraulic fluids mixed, destroying the additives and causing varnish buildup,
resulting in the valves sticking.
♦ Water in the hydraulic fluid due to a damp climate.
♦ Improper hydraulic fluid used. Viscosity too high in cold climates. Viscosity too low in warm
climates.
NOTES: Contamination always causes failure in any hydraulic system. It is very important
to be careful not to introduce any contamination into your hydraulic system during
the assembly procedures. Make sure all ports and cavities of the manifold and
cylinders are properly covered while other work is performed.

Early Model vs. Current Model

Current model hydraulics are modified in the following ways;
♦ Electrical components use Deutsch style connectors.
♦ The brake release hand pump is on the main manifold.
♦ Valve CV1 is eliminated.
♦ Valve SV7 is eliminated.
♦ Valve SV8 is eliminated.
♦ Steering flow control valve PFC1 and relief valve RV3 are replaced by a single valve FRR1.
Refer to the accompanying illustrations when using the Troubleshooting Guide.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-2
 LIFT CYLINDER
2047ES - 2647ES BRAKE RELEASE
HAND PUMP
SV9 2047ES - 2647ES
(Early Models)

HP1

LOWER LIFT CYLINDER UPPER LIFT CYLINDER

3247ES 3247ES

SV10 SV11

MAIN MANIFOLD
(Early Models)

3247ES
TEST 2047ES PORT IS F
SV1 CMV1 CV1
D L
NV1 K
SV5 N
FD1 O
SV4
PORT 2647ES PLUGGED
SV8

A
RV2

B
SV2

R
RV1

PFC1
E RV3
G SV7
H CBV1
I SV3
J SV6
M

MAIN MANIFOLD
(Current Models)
TEST
PORT F
SV1 HP1 O
SV4 N
FD1 K
SV5

B
SV2

R
RV1

A
RV2

FRR1
E MV1
C CBV1
I SV3
J SV6
M NV1
L

ART_2247 Hydraulic Valve Locations, 2047ES - 2647ES - 3247ES

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-3
HYDRAULIC PRESSURE ADJUSTMENT PROCEDURES
♦ Before attempting to check and/or adjust pressure relief valves, operate the machine for
15 minutes or long enough to sufficiently warm the hydraulic fluid.
♦ Insert a 0-3500 psi gauge onto the pressure test port on the valve manifold using gauge
adapter fitting MEC part no. 8434
Pressure Adjustment Table
MODEL MAIN LIFT STEER COUNTERBALANCE PRESSURE
2047ES 2750 PSI 190 bar 2500 PSI 172 bar 1100 PSI 76 bar 550 PSI 38 bar
2647ES 3000 PSI 207 bar 2500 PSI 172 bar 1100 PSI 76 bar 550 PSI 38 bar
3247ES 3000 PSI 207 bar 2045 PSI 141 bar 1100 PSI 76 bar 550 PSI 38 bar

Check and Adjust Pressure (except counterbalance)

If adjustment is required, set pressure to the correct setting as follows:
♦ Connect pressure gauge (0-3500 psi) with a female quick disconnect to the main test port.
Main/System
♦ Disconnect forward or reverse coil of drive valve.
♦ Energize drive function by moving joystick (lever) in the direction of the already
disconnected coil.
♦ Hold the switch for 10 seconds to get an accurate reading on the pressure gauge.
Lift
♦ Energize the platform to full extension with no load on platform.
♦ Hold the switch for 10 seconds to get an accurate reading on the pressure gauge.
Steering
♦ Energize the steering to full left.
♦ Hold the switch for 10 seconds to get an accurate reading on the pressure gauge.
Early Models
Early models do not have a tamper proof cap.
♦ Turn adjustment screw “IN” to increase the pressure.
♦ Turn adjustment screw “OUT” to decrease the pressure.
Current Models
♦ Remove the tamper proof cap.
♦ Turn adjustment screw “IN” to increase the pressure.
♦ Turn adjustment screw “OUT” to decrease the pressure.
♦ When correct pressure is obtained replace tamper proof cap with a new one.
CAUTION: Do not operate pump with tamper proof cap removed as fluid will emit
under pressure.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-4
Setting Counterbalance Valves
♦ Before attempting to check and/or adjust counterbalance valves, operate the machine for
15 minutes or long enough to sufficiently warm the hydraulic fluid.
♦ Insert a 0-1000 psi gauge onto the pressure test port on the valve manifold using gauge
adapter fitting MEC part no. 8434
Check and Adjust Pressure (counterbalance)
If adjustment is required, set pressure to the correct setting as follows:
♦ Open the freewheel valve (NV1) completely.
♦ Operate drive in either direction.
♦ Hold the switch for 10 seconds to get an accurate reading on the pressure gauge.

Early Models
♦ Loosen the jam nut.
♦ Turn “counterclockwise” to increase the pressure.
♦ Turn “clockwise” to decrease the pressure.

Current Models
♦ Using pliers or other gripping tool, carefully remove the tamper proof cap.
♦ Turn adjustment screw “IN” to increase the pressure.
♦ Turn adjustment screw “OUT” to decrease the pressure.
♦ When correct pressure is obtained replace tamper proof cap with a new one.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-5
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE REMEDY/SOLUTION
GENERAL LOSS OF POWER
No operation Main battery switch turned off Located on of lower control box
from upper or
lower control Emergency switch pushed in or Pull upper and lower emergency stop switches to
station Base-Platform switch turned off initiate power
Circuit breaker tripped Check for short circuits and Reset
Located in lower control box panel
Damaged upper control box Inspect from harness plug to terminal strip under
harness platform

Batteries discharged Look for a 7 or 9 flash code while attempting

function. Check battery voltage under load
Check for motor controller flash See "Sevcon Motor Speed Controller" in this section
codes for troubleshooting flash codes.

Functions from Upper Emergency Stop switch Pull upper emergency stop switch
lower controls pushed in
but not from
upper controls Interlock switch (joystick) Check power to red wire (power to switch) and
power to purple wire (power out of switch) at
joystick plug
Damaged harnesses Check scissor and upper box harness for damage

LIFT
Partial or Low battery voltage, at 18 volts Lift will stop, a 9-flash code will be displayed on the
intermittent lift operating motor controller while attempting to lift
from either
control station Platform overloaded Check platform load and compare with posted
Maximum Weight labels, reduce load
Lift relief valve RV1 out of Adjust relief valve to rated capacity
adjustment
Lowering valve SV9 pulled out Inspect lowering valve, located on lift cylinder
or emergency down cable (if Check cable adjustment/operation (if equipped)
equipped) sticking
6- flash code at motor controller Test potentiometer POT1 for open circuit
Located in upper control box, replace

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-6
Troubleshooting (continued)

PROBLEM POSSIBLE CAUSE REMEDY/SOLUTION

LIFT (CONTINUED)
No lift from Lift Valve SV2 not energized Check lift circuit on wire # 4 from control box to lift
either control valve SV2
station - Pump
motor runs Main system pressure Check main relief RV2 adjustment, Check pump
inadequate output pressure using a flow meter

No lift from Micro-switch S7 inoperative Check operation of micro-switch located in upper

either control control box on joystick
station - Pump
motor NOT Mode Selector Switch S6 faulty Check power through S6 on wire 10
operating while
attempting lift Damaged wiring or poor plug Check wire 10 through plug connections from upper
connection control box to Diode Board

Failed diode in diode board Test diodes on diode board, replace diode board

LOWER
Platform will Maintenance lock in Elevate platform slightly and return maintenance
not lower maintenance position lock to the stowed position
Lowering valve/s not energized Check lowering circuit wire # 5 from control box to
SV9 (SV8) lowering valve, located on lift cylinder
On earlier units, check valve SV8 also

Lowering valve/s not shifting Clean debris, replace

Lowering orifice ORF3 plugged Clean orifice - located under fitting at lift cylinder

Lowers but not Down valve on one cylinder Check valves and coils located on cylinders
completely inoperative
(3247ES only)

Emergency E-down cable frayed (later Replace e-down cable

lowering not models only)
working
Lowering valve not shifting Clean debris, replace
3247ES only E-down battery discharged - Check charge diode D18 located at positive terminal
should charge during normal of battery, check charge wire connection
battery charge cycle
Valve coil failed on either Test, replace
cylinder
Lowers but not Down valve on one cylinder Check valve coils, wiring
completely - inoperative
3247ES only

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-7
Troubleshooting (continued

PROBLEM POSSIBLE CAUSE REMEDY/SOLUTION

DRIVE
No drive either Freewheel Valve NV1 open Turn counter-clockwise to close
direction
Pump motor Brake valve SV5 not shifting Check power to SV5
runs while Remove SV5 and check for contamination
attempting to Replace SV5
drive Brake valve SV5 not shifting -no Check power back to diode board term 3
LOW pressure power on wire 19
indicated at
Test Port TP-1
No drive either Drive valve SV3 not shifting Check power to SV3
direction Remove SV3 and check for contamination
Pump motor Replace SV3
runs while
attempting to Drive valve SV3 not shifting - no Check Limit Switch LS1 for sticking or failure
drive ground to valve coils on wire Loosen up with lubricant
HIGH pressure # 151 Replace
indicated at
Test Port TP-1 Counterbalance Valve CBV1 Replace CBV1
failure
Reduced, slow Freewheel Valve NV1 partially Turn counter-clockwise to close
or sluggish open
drive either Torque valve/s SV4 & or SV6 Inspect torque valves SV4 & SV6, replace
direction sticking
Torque switch
OFF Decel valve SV7 inoperative - Check for power to SV7 while driving
earlier units only Check valve for contamination
Replace valve
One or both Wheel motors WM1 Test wheel motors
& WM2 internal bi-pass Replace wheel motors

Limit Switch LS1 inoperative Check power on wire 22 and 2 in limit switch with
platform below 6 feet.
6- flash code at motor controller Test potentiometer POT1 for open circuit
Located in upper control box
Replace
Reduced, slow One Torque valve SV4 or SV6 Check voltage on wire #13 while driving
or sluggish not shifting Check valves for contamination, replace SV4 or SV6
drive either
One or both Wheel motors WM1 Test wheel motors
direction
& WM2 internal bi-pass Replace wheel motors
Torque switch
ON

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-8
Troubleshooting (continued

PROBLEM POSSIBLE CAUSE REMEDY/SOLUTION

DRIVE (CONTINUED)
No Drive in Micro-switch S7 inoperative Check operation of micro-switch
REVERSE only Located in upper control box on joystick
Pump motor
NOT operating Mode Selector Switch S6 faulty Check power through S6 on wire 10
while
Damaged wiring or poor plug Check wire 10 through plug connections from upper
attempting to
connection control box to Diode Board
drive
Failed diode in diode board Test diodes on diode board
Replace diode board
No Drive in Micro-switch S8 inoperative Check operation of micro-switch
FORWARD only Located in upper control box on joystick
Pump motor
Mode Selector Switch S6 faulty Check power through S6 on wire 11
NOT operating
while Damaged wiring or poor plug Check wire 11 through plug connections from upper
attempting to connection control box to Diode Board
drive
Failed diode in diode board Test diodes on diode board
Replace diode board
No Drive in Drive valve SV3 not shifting Check power to SV3, remove SV3
REVERSE only Check for contamination
Pump motor Replace SV3
OPERATES
while
attempting to
drive
No Drive in Drive valve SV3 not shifting Check power to SV3, remove SV3
FORWARD only Check for contamination
Pump motor Replace SV3
OPERATES
while
attempting to
drive
Drives in one Drive valve SV3 sticking Check SV3 for contamination
direction Replace SV3
regardless of
direction Drive valve SV3 powered in one Short in wiring, faulty diode board.
operated direction

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-9
Troubleshooting (continued

PROBLEM POSSIBLE CAUSE REMEDY/SOLUTION

DRIVE (CONTINUED)
No Drive above Pothole system not deployed Clear debris from under pothole bars
limit switch Check pothole linkage operation
HIGH pressure
Pothole limit switch/s LS2 & Check switch/es for presence of Ground on wire 151
indicated at
LS3 inoperative when pothole bars completely deployed
Test Port TP-1
No Drive above Decel valve SV7 inoperative - Check for power to SV7 while driving
limit switch earlier units only Check valve for contamination
LOW pressure Replace valve
indicated at Pump output reduced due to Test pump with a flow meter
Test Port TP-1 wear Replace
Speed Counterbalance Valve CBV1 out See “Setting Counterbalance Valves” in this section
uncontrollable of adjustment Replace valve
while
descending a
hill
STEER
No Steer Steer valve SV1 not shifting Check power to SV1, remove SV1 and check for
Either direction contamination
Pump motor Replace SV1
OPERATES
Steering linkage binding Inspect - lube linkage, replace as necessary
while
attempting to No power to SV1 Check for broken wires between lower control box
steer and SV1 valve
Steering Cylinder internal failure Inspect, replace seals
No Steer Selector switch S6 inoperative Check for power on wire 3 and 3a when steer
Either direction attempted
Pump motor
NOT operating Broken wire in joystick handle Check for broken Blue wire in joystick handle
while
attempting to
steer
No Steer Micro-switch S4 inoperative Check operation of micro-switch located in upper
Right only control box in joystick handle
Pump motor
Damaged wiring or poor plug Check wire 7 through plug connections from upper
NOT operating
connection control box to Diode Board
while
attempting to Failed diode in diode board Test diodes on diode board
steer Replace diode board

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-10
Troubleshooting (continued

PROBLEM POSSIBLE CAUSE REMEDY/SOLUTION

DRIVE (CONTINUED)
No Steer Micro-switch S5 inoperative Check operation of micro-switch located in upper
Left only control box in joystick handle
Pump motor
Damaged wiring or poor plug Check wire 8 through plug connections from upper
NOT operating
connection control box to Diode Board
while
attempting to Failed diode in diode board Test diodes on diode board
steer Replace diode board

No Steer Steer valve SV1 not shifting Check power to SV1

Right only Remove SV1 and check for contamination
Pump motor Replace SV1
OPERATES
Steering linkage binding Inspect - lube linkage, replace as necessary
while
attempting to Steering Cylinder internal seal Inspect, replace seals
steer failure

No Steer Steer valve SV1 not shifting Check power to SV1

Left only Remove SV1 and check for contamination
Pump motor Replace SV1
OPERATES
Steering linkage binding Inspect - lube linkage, replace as necessary
while
attempting to Steering Cylinder internal seal Inspect, replace seals
steer failure

Drives in one Steer valve SV1 sticking Inspect SV1 valve for debris
direction Replace SV1
regardless of Drive valve SV1 powered in one Short in wiring, faulty diode board.
direction direction
request

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-11
 1

2
6

9
3

5
8

10
15

11
1
1] Lift/Drive Selector Switch
2] Emergency Stop Switch
3] Torque Switch
4] Tilt Warning Light
5] Horn Button (option)
6] Steering Micro-Switches
7] Drive Enable Switch
8] Reverse/Down Rocker Switch
9] Forward/Up Rocker Switch
10] Potentiometer
11] Terminal Strip ART_2234

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-12
 J1
14 8 D9 J1 Plug Pin Identification
D10
7 1 PIN # WIRE # SIGNAL FUNCTION
TB1 1 10 INPUT Drive Reverse
2 11 INPUT Drive Forward
D11 3 19 OUTPUT Brake, Decel Valve signal
R2
D15
D3 4 8 INPUT Steer Left
D8 R1 D12 5 18 OUTPUT Steer signal to Sevcon
D7 D4 6 5 INPUT Down signal
R3 D1 7 20 OUTPUT Signal to Motion Alarm(s)
D14
(optional)
D5 R4 8 17 OUTPUT Sevcon & Hour Meter
D2
D13 (motor function requested)
9 15 INPUT Battery Negative
10 7 INPUT Steer Right
11 4 INPUT Lift Up
8601 12 2 INPUT Limit Switch
(24V = platform down)
13 3 OUTPUT Enable, from lower Lift switch
14 21 OUTPUT To Sevcon (for speed cutback)
ART_2181

1
5
2
4
15

1] Fuse
2] Contactor
3] Tilt Sensor
9
10
4] Circuit (Diode) Board
5] MotorControl Unit
11
6] Main Harness Connection
12
7] Control Cable Connection
13
8] Motion Alarm (option)
14 9] Lift/Lower Switch
10] Platform-Base Selector
6 11] Emergency Stop Switch
3
7 13] Battery Gauge
14] Hour Meter
ART_2233 15] Battery Cutoff Switch

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-13
SEVCON MOTOR SPEED CONTROLLER
The Sevcon Motor Speed Controller (MC-1) is a microprocessor designed with the express
purpose of operating the D/C electric motor at varying speeds. The controller uses Pulse-Width
Modulation (PWM) technology on the Ground side of the motor to control motor speed. Out of
concern for operator safety and to prevent short-circuiting, the Controller monitors certain circuits
for potential abnormalities. When the controller senses a problem it errs to the side of safety and
stops all motor operation. The green LED will flash a code indicating the reason for the shutdown.
Refer to the LED Diagnostics Definitions and Sevcon Motor Speed Controller - Connections on
the following pages.

Cable Connection Identification

B+ Battery Positive Cable from 250 AMP Fuse
B- Negative Battery Cable and GROUND wire (15) connection
M2 Motor Ground
(Pulse-Width Modulated [PWM] variable speed control)

J5 Plug Pin Identification

PIN # WIRE # FUNCTION
1 22 B+ power input
(power up)
2 17 Lift, Drive or Steer functions input
(functions requiring motor)
3 18 Steer Requested
(adds additional motor speed for steer)
4 3 Enable Switch signal input
5 21 Speed cut-back
(24 Volts = full speed, 0 Volts = creep speed)
6 16 Motor Start Relay signal
(GROUND signal to activate Motor Start Relay)
7 41 Lift Valve B-
(provides GROUND signal to Lift Valve)
8 none none
9 14 Accelerator reference signal
(3.6 Volts to Potentiometer)
10 none none
1 6
7 12
11 none none
12 none none

ART_2182

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-14
LED Diagnostics Definitions (Flash Codes)

LED READING DIAGNOSIS

LED Steady On Controller is operational and detects no irregularities on monitored circuits.

LED Off No power-up
• No power to pin # 1.
• No ground to B- post.
• LED failure or internal controller fault.
2 Flashes Procedure fault.
• Enable depressed at power up.
• Enable depressed for more then 15 seconds without function request.
• No signal on wire 17 pin # 2 when function requested.
• No B- to diode board.
• Failed diode/s.
• Damaged wire harness.
• Internal controller fault.
3 Flashes Motor circuit low.
Set with unit at rest and is the result of the voltage at M-2 dropping to
approximately 4 volts or lower. Possible causes:
• Short to ground in the motor circuit between the motor contactor and
the M-2 terminal.

4 Flashes Motor circuit high.

Set with the unit at rest and is the result of the voltage at M-2 terminal rising
above 21 volts. Possible causes:
• Motor contactor points are welded shut

5 Flashes Motor contactor circuit open.

Set when a function is requested but no current can flow through the motor
circuit to the M-2 terminal. Possible causes:
• Blown 200 amp fuse
• Malfunctioning motor contactor
• Worn motor brushes
• Incomplete circuit to the Sevcon pin #6
If the motor and contactor circuits are diagnosed as working properly:
• Sevcon internal fault

continued…

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-15
LED Diagnostics Definitions (continued)

LED READING DIAGNOSIS

6 Flashes Accelerator fault.

Set with unit at rest, a 6 flash will result in an 80% cutback of motor speed. The
Accelerator is the proportional control circuitry for the Sevcon. It works in
conjunction with the potentiometer located in the upper control box, which is
connected to the joystick handle through a gear arrangement.
Measure voltage at terminals 14 and 15 on the platform terminal
strip or at the potentiometer plug connection.
• With the joystick handle in neutral, 3.6 volts should be measured on
the accelerator circuit (wire #14).
• Voltage proportionally decreases with the travel of the joystick, with
0 volts at full stroke.
• With the joystick centered, voltages lower than 3.1 or higher than 3.9
will trigger a (6 flash) code.
7 Flashes Battery voltage fault.
• This includes battery voltage below 12 volts or above 45 volts as
measured on pin #1.
• This code will disable all functions.
8 Flashes Thermal cutback.
• Sevcon internal temperatures above 176 degrees F.
• Will limit motor speed in comparison with over temperature.
• Resets when cooled.

9 Flashes Battery voltage at or below 18 volts

• As measured on pin #1.
• This code will interrupt or prevent lift function but will allow drive and
steer functions.
When lift is interrupted due to a 9 flash, the electric motor will still run.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-16
Sevcon Motor Speed Controller - Connections
The following two pages describe the connections to the Sevcon Motor Speed Controller with a
brief description of their function and the voltage measurements under normal conditions.
Important: Batteries must be fully charged before troubleshooting!
A fully charged battery set on a 24 V DC system will have a nominal
voltage of 25.6 V DC
FUNCTION VOLTAGE READING

PIN 1 – WIRE 22 (WIRE 9 ON EARLY UNITS)

Battery Positive Switched
Input
5% less than battery voltage
• Controller power-up and reference point for battery state-of-charge.
• Green LED indicates controller power-up.
• Power travels through the upper emergency-stop switch with upper
controls selected.
• 7-Flash code and 9-flash code indicate low voltage at this terminal.
Pin 2 Wire 17
Lift, Drive or Motorized function is requested
Steer functions 15%-18% less than battery voltage
requested
• Controller begins the motor run sequence with this signal but still requires
a signal on pin 4 and a change on pin 9 before the motor will operate.

Pin 3 Wire 18
Steer Function When steering is operated
Requested 15%-18% less than battery voltage
• Adds motor speed to compensate for addition of steer requirement during
drive operation.
• Provides a minimum motor speed for steer requirement when only steer is
operated.
Pin 4 Wire 3
Enable signal When joystick trigger pulled
input 5% less than battery voltage.
• Motor will not start without this input
• A signal here longer then 15 seconds without a signal on pin-2 or pin-3 will
result in a 2-flash code failure.
Pin 5 Wire 21
Speed cutback Full speed: 24 V DC
signal from Creep speed: 0 V DC.
limit switch or
Lift circuit • Speed cutback is the elevated drive speed.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-17
Sevcon Motor Speed Controller - Connections (continued)

FUNCTION VOLTAGE READING

PIN 6 – WIRE 16
Motor Start Idle: 24 V DC
Relay ground When function requested: 0 V DC.
signal
• This is how the Controller maintains control over the motor circuit.
• Sevcon controls the Motor Start Relay function ground signal.
• Will not operate the motor start relay when 2, 3, 4 & 7 flash codes occur.
PIN 7 – WIRE 41
Ground signal 0 volts
to Lift solenoid No ground presence until lift is requested.
valve
• By providing the ground signal, lift function can be prevented anytime
battery voltage falls below 18 volts. This will result in a 9 flash code.
PIN 9 – WIRE 14
Accelerator From 3.5 V DC with joystick in the neutral to 0 V DC at full stroke.
reference • Controller uses this circuit to monitor joystick input after pins 2 & 4
signal to the energize.
potentiometer
• Controls motor speed in reference to the voltage on this circuit.
(upper control
box) • Voltages above 4.0 V DC or below 3.0 V DC will result in a 6 flash code.

POST B+
Battery positive Full battery voltage.
cable from 200 • No real diagnostic value.
amp fuse
POST B–
Battery positive Battery ground cable connection
cable from 200 Ground path for motor operation
amp fuse
• All system ground wires (wire #s 15 & 15A) terminate here.
• Best place to connect ground lead from multimeter while troubleshooting.

POST M-2
PWM Idle: 12 V DC – 13 V DC
controlled During operation, between 5 V DC & 24 V DC.
motor ground
• 12 – 13 volts is reference voltage used by the controller to monitor motor
circuit irregularities at idle.
• 0 volts at idle = 3 flash code
• Above 20 volts at idle = 4 flash code
• No voltage change after Motor Start Relay signal = 5 flash code.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-18
 TROUBLESHOOTING BATTERY CHARGER
To be able to use the trouble shooting guide safely and effectively, it is important to read through
this guide before beginning any tests.

Do not disassemble charger. Return to MEC when service or repair

is required.

TO REDUCE THE RISK OF ELECTRIC SHOCK, ALWAYS

DISCONNECT BOTH THE POWER SUPPLY CORD AND THE OUTPUT
WIRES BEFORE ATTEMPTING MAINTENANCE.

DO NOT OPERATE THE CHARGER IF IT IS MALFUNCTIONING.

PERSONAL INJURY OR PROPERTY DAMAGE MAY RESULT.

Incorrect assembly may result in a risk of electric shock or fire. The following procedures are
intended only to determine if a malfunction may exist in the charger. Most returned chargers test
good, it is very important that this procedure is followed and that other problems are corrected
before assuming the charger has failed.
The MEC battery charger is a fully automatic type with a maintenance feature that will maintain
battery voltage indefinitely when connected to an AC power source. The battery charger should
be plugged into an unswitched AC source if stored for long periods of time.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-19
 INPUT INTERLOCK OUTPUT

DO NOT CHANGE THE INPUT VOLTAGE

BEFORE “THREE LEDS TURN OFF”
BATTERY CHARGER
INDICATOR 50% 75% 100%

0 to 50% charged Blinking OFF OFF LEDs

50% to 75% charged ON Blinking OFF
75% to 100% charged ON ON Blinking
100% charged ON ON ON

Please see service manual for additional information. 90826

ART_2185

LED Status Description

Fault All 3 LED lamps blink once Output is open or short, or output voltage is over a limit.
simultaneously. Otherwise, output terminals are reversed.
All 3 LED lamps blink twice Input voltage is out of the range
simultaneously.
All 3 LED lamps blink three The internal temperature of the charger exceeds a limit.
times simultaneously.
All 3 LED lamps blink four Output current exceeds a limit.
times simultaneously.
Warning 100% LED lamp blinks. Battery pack has a bad cell.

To determine if a charger is malfunctioning, identify the problem from the following list and refer to
the appropriate section for detailed instructions.
1.) Charger does not turn on
2.) All 3 LEDs blink simultaneously
3.) 100% LED blinks while 50% and 75% LEDs are “OFF”
4.) Batteries do not fully charge
5.) The AC supply circuit breaker or fuse is blown
If the problem is not listed above, refer the problem to a qualified service agent for additional
trouble shooting procedures.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-20
Troubleshooting Battery Charger (continued)

PROBLEM DIAGNOSIS

Charger does The AC plug must be disconnected and reconnected to start the charger once it
not turn ON has turned-off from a charge cycle.
• Connect the AC supply cord securely to a live AC outlet.
• Double check the outlet to ensure it is working by connecting a known good piece
of equipment with the outlet.
• Inspect the DC output wires and connections to be sure they are in good working
condition.
• Refer to LED Flash Codes below if all 3 LEDs are flashing.
• Replace charger if everything else is correct.
All 3 LEDs blink Output connection error.
ONCE • Check the battery and charger connection and correct
simultaneously
• The output may not be connected to the batteries
• The connections to the batteries may have corroded or loosened.
• The output may be shorted due to improper connection to the batteries or pinched
wires.
• The output may be connected in reverse polarity to the batteries.
The charger will not be damaged by any of these problems.

All 3 LEDs blink AC input voltage tolerance beyond limit.

TWICE • Check the AC input voltage. The charger is indicating the AC voltage is too
simultaneously low or too high.
This is an unusual problem and would most likely occur with a very
poorly regulated engine-generator set providing the AC voltage to the
charger.

All 3 LEDs blink Charger is overheated.

THREE TIMES • No action required. When the charger cools, charging will restart
simultaneously automatically.
• Check and correct for dirt or other debris on charger that may be reducing
cooling.

All 3 LEDs blink Input or output over current.

FOUR TIMES • No action required, charger will correct and restart automatically.
simultaneously

100% LED The 18 hour timer has elapsed and stopped charging. Batteries are unable to
blinks while complete constant current and constant voltage charge cycle.
50% and 75% • Batteries are weak, old, or have one or more bad cells. Batteries will still
LEDs are “OFF” charge but capacity will be reduced. Replace batteries.
• Battery pack too large for charger. Use higher output charger or unplug
then plug-in charger to restart charge cycle to complete charging.

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 4-21
Troubleshooting Battery Charger (continued)

PROBLEM DIAGNOSIS

Batteries do not If the batteries are charged overnight, make sure the AC supply is not being
fully charge switched-off at night with other building items.
• Check battery condition following the battery supplier’s instructions.
• Check for dead cells or reduced capacity.
• Replace charger only if other problems are not found.

The AC line A defective circuit breaker or fuse, overloaded circuit, or a charger problem can
circuit breaker cause this condition.
or fuse is blown • Connect the charger to a different AC outlet (on a different circuit) in the
building.
• If the charger operates properly on other AC outlets, a qualified Person
should correct the AC outlet problem.
• If the AC supply checks good, the charger should be replaced.

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page 4-22
 SECTION 5:
SCHEMATICS

SECTION 5:
SCHEMATICS5-1
Hydraulic Schematics ............................................................................................................................................ 5-2
2047ES - Serial # 9801000 - 9801099
2647ES - Serial # 9901000 - 9901199
3247ES - Serial # 10001000 - 10001199 .................................................................................................... 5-2
2047ES - Serial # 9801100 - Up
2647ES - Serial # 9901200 - Up
3247ES - Serial # 10001200 - Up ............................................................................................................... 5-4
Electric Schematics ............................................................................................................................................... 5-9
2047ES - Serial # 9801000 - 9801099
2647ES - Serial # 9901000 - 9901199
3247ES - Serial # 10001000 - 10001199 .................................................................................................. 5-10
2047ES - Serial # 9801100 - Up
2647ES - Serial # 9901200 - Up
3247ES - Serial # 10001200 - Up ............................................................................................................. 5-12
Canadian Models
2047ES - Serial # 9801100 - up
2647ES - Serial # 9901200 - up
3247ES - Serial # 10001200 - up .............................................................................................................. 5-14

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-1
HYDRAULIC SCHEMATICS
2047ES - Serial # 9801000 - 9801099
2647ES - Serial # 9901000 - 9901199
3247ES - Serial # 10001000 - 10001199
ITEM DESCRIPTION Location
CBV1 Counterbalance Valve Main Manifold (MA-1)
CYL1 Steering Cylinder Machine Base, Front
CYL2 Lift Cylinder, 2047, 2647 Scissor Assembly
CYL3 Lift Cylinder, Lower, 3247 Scissor Assembly
CYL4 Lift Cylinder, Upper, 3247 Scissor Assembly
FD1 Flow Divider Main Manifold (MA-1)
FRR1
HP1 Hand Pump, Brakes Brake Release Manifold (MA-2)
MA-1 Main Manifold Assembly Machine Base, Battery Compartment
MA-2 Brake Release Manifold Battery Compartment
MA-3 Manifold Assembly Lift Cylinder, 2047ES and 2647ES only
MA-4 Manifold Assembly Lower Lift Cylinder, 3247ES only
MA-5 Manifold Assembly Upper Lift Cylinder, 3247ES only
MP1 Manual Pump Main Manifold (MA-1)
NV1 Needle Valve Main Manifold
ORF1 Orifice Plug, Wheel Motors Main Manifold (MA-1)
ORF3 Orifice, Down Valve Lift Cylinder Manifold (MA-3), 2047ES and 2647ES only
ORF4 Orifice, Down Valve Lower Lift Cylinder Manifold (MA-4), 3247ES only
ORF5 Orifice, Down Valve Upper Lift Cylinder Manifold (MA-5), 3247ES only
P1 Pump Pump Compartment
PCF1 Steering Relief Flow Control Main Manifold (MA-1)
RV1 Relief Valve, Lift Relief Main Manifold (MA-1)
RV2 Relief Valve, Main Relief Main Manifold (MA-1)
RV3 Relief Valve, Steering Main Manifold (MA-1)
RV4 Relief Valve, Lift Cylinder Lower Lift Cylinder Manifold (MA-4), 3247ES only
RV5 Relief Valve, Lift Cylinder Upper Lift Cylinder Manifold (MA-5), 3247ES only
SV1 Spool Valve, Steering Main Manifold (MA-1)
SV2 Spool Valve, Lift Main Manifold (MA-1)
SV3 Spool Valve, Drive Main Manifold (MA-1)
SV4 Spool Valve, Decel Main Manifold (MA-1)
SV5 Spool Valve, Torque Main Manifold (MA-1)
SV6 Spool Valve, Torque Main Manifold (MA-1)
SV7 Spool Valve, Brakes Main Manifold (MA-1)
SV8 Poppet Valve, Down Main Manifold (MA-1), 2047ES and 2647ES only
SV9 Spool Valve, Down Lift Cylinder Manifold (MA-3), 2047ES and 2647ES only
SV10 Spool Valve, Down Lower Lift Cylinder Manifold (MA-4), 3247ES only
SV11 Spool Valve, Down Upper Lift Cylinder Manifold (MA-5), 3247ES only
TP1 Test Port Main Manifold (MA-1)
WB1 Wheel Brake Drive Wheel
WB2 Wheel Brake Drive Wheel
WM1 Wheel Motor, Right Side Machine Base
WM2 Wheel Motor, Left Side Machine Base

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-2
 HYDRAULIC SCHEMATIC
Model: / Serial # MA−5
2047ES | 9801000 - 9801099
2647ES | 9901000 - 9901999 RV5
ø.047
3247ES | 10001000 - 10001199 ORF5
SV11

Reference Art #: 1003 Publication Art #: ART_2198 UPPER

LIFT CYLINDER
CYL4 3247ES

MA−4

RV4
ø.073

SV10 ORF4

LOWER
LIFT CYLINDER
CYL3
3247ES

CYL2

SV9
ORF3
LIFT CYLINDER
ø.073 2047ES & 2647ES
MA−3

STEERING
CYLINDER BRAKES
WB1

CYL1 WB2
6 7

SV1
MA−1

F RV3 SV6 M
G SV3 J PORT “A”
850 PSI 8
PFC1 ORF1
E RIGHT
1.0 GPM ø.0595 O
NV1
L
WM1 WHEEL
9
MOTOR
K FD1
SV5 N
SV7
H
PORT “B”
ICBV1 SV4
1500 PSI SV8
PORT “B”
5 10
P
D SV2 2047 & 2647 ONLY
LEFT
B WM2 WHEEL
11
4 5 PSI
MOTOR
C RV1
R
MV1 2100 PSI 2047 & 2647 PORT “A”
1900 PSI 3247 12
TP−1 A
3 RV2

2750 PSI

HP1
MA−2
1 2

P1
E BRAKE RELEASE
HAND PUMP

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-3
2047ES - Serial # 9801100 - Up
2647ES - Serial # 9901200 - Up
3247ES - Serial # 10001200 - Up
ITEM DESCRIPTION Location
CBV1 Counterbalance Valve Main manifold (MA-1)
CYL1 Steering Cylinder Machine Base, Front
CYL2 Lift Cylinder, 2047, 2647 Scissor Assembly
CYL3 Lift Cylinder, Lower, 3247 Scissor Assembly
CYL4 Lift Cylinder, Upper, 3247 Scissor Assembly
FD1 Flow Divider Main manifold (MA-1)
FRR1 Steering Relief Flow Control Main manifold (MA-1)
HP1 Hand Pump, Brakes Main manifold (MA-1)
MA-1 Main Manifold Assembly Machine Base, Battery Compartment
MA-3 Manifold Assembly Lift Cylinder, 2047ES and 2647ES only
MA-4 Manifold Assembly Lower Lift Cylinder, 3247ES only
MA-5 Manifold Assembly Upper Lift Cylinder, 3247ES only
MP1 Manual Pump Main manifold (MA-1)
NV1 Needle Valve Main manifold (MA-1)
ORF1 Orifice Plug, Wheel Motors Main manifold (MA-1)
ORF2 Orifice Disc, Brake Release Main manifold (MA-1)
ORF3 Orifice, Down Valve Lift Cylinder Manifold (MA-3), 2047ES and 2647ES only
ORF4 Orifice, Down Valve Lower Lift Cylinder Manifold (MA-4), 3247ES only
ORF5 Orifice, Down Valve Upper Lift Cylinder Manifold (MA-5), 3247ES only
P1 Pump Pump Compartment
RV1 Relief Valve, Lift Relief Main manifold (MA-1)
RV2 Relief Valve, Main Relief Main manifold (MA-1)
RV4 Relief Valve, Lift Cylinder Lower Lift Cylinder Manifold (MA-4), 3247ES only
RV5 Relief Valve, Lift Cylinder Upper Lift Cylinder Manifold (MA-5), 3247ES only
SV1 Spool Valve, Steering Main manifold (MA-1)
SV2 Spool Valve, Lift Main manifold (MA-1)
SV3 Spool Valve, Drive Main manifold (MA-1)
SV4 Spool Valve, Brake/Decel Main manifold (MA-1)
SV5 Spool Valve, Torque Main manifold (MA-1)
SV6 Spool Valve, Torque Main manifold (MA-1)
SV9 Spool Valve, Down Lift Cylinder Manifold (MA-3), 2047, 2647
SV10 Spool Valve, Down Lower Lift Cylinder Manifold (MA-4), 3247
SV11 Spool Valve, Down Upper Lift Cylinder Manifold (MA-5), 3247
WB1 Wheel Brake Drive Wheel
WB2 Wheel Brake Drive Wheel
WM1 Wheel Motor, Right Side Machine Base
WM2 Wheel Motor, Left Side Machine Base

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-4
 HYDRAULIC SCHEMATIC
Model: / Serial #
2047ES | 9801100 - MA−5
2647ES | 9901200 - RV5
3247ES | 10001200 - ø.047

SV11 ORF5
Reference Art #: 966 Publication Art #: ART_2199 R1
UPPER
LIFT CYLINDER
CYL4 3247ES

MA−4

RV4
ø.073

SV10 ORF4

LOWER
LIFT CYLINDER
CYL3
3247ES

CYL2

SV9
ORF3
LIFT CYLINDER
ø.073 2047ES & 2647ES
MA−3
STEERING
CYL1 CYLINDER BRAKES
WB1

WB2

6 7 12 5

MA−1 WM1
SV1 RV1
ORF2 ø.040 8
RIGHT
ORF1
S1 S2
PSI ø.040 WHEEL
NV1
(see MOTOR
below) SV3
MV1
FRR1 10
S4
0.75 GPM
850 PSI SV4
HP1
9 WM2
S3
FD1
LEFT
SV2 SV5 1500 PSI WHEEL
2750 PSI MOTOR
RV2 CBV1

3 11
SV6

1 2

2047ES: 1800 PSI

RV1 2647ES: 2150 PSI
P1 E 3247ES: 2200 PSI

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-5
 Hydraulic Manifold - early style
Model: / Serial #
2047ES | 2641 | 3247ES LIFT CYLINDER
BRAKE RELEASE
2047ES - 2647ES
HAND PUMP
2047ES - 2647ES
Reference Art #: none Publication Art #: ART_2200 MA-3

NOTE: Early style manifold. Refer to Hydraulic HP1

Schematic for serial # break SV9
MA-2
SOL11
COMPONENTS FUNCTION PORTS
CBV1 Relief Valve Counter Balance 1 PUMP
CV1 Check Valve Flow Control, Brakes 2 TANK
SOL1 Coil (SV1) Steer Right 3 TEST PORT
4 BRAKE RELEASE LOWER LIFT CYLINDER UPPER LIFT CYLINDER
SOL2 Coil SV1) Steer Left
3247ES 3247ES
SOL3 Coil (SV5) Drive/Decel 5 BRAKE MA-4 MA-5
SOL4 Coil (SV2) Lift 6 STEER
SOL5 Coil (SV4) Torque 7 STEER
MA1
SOL6 Coil (SV6) Torque 8 RIGHT A
9 RIGHT B SV10 SV11
SOL7 Coil (SV3) Drive Forward
SOL8 Coil (SV3) Drive Reverse 10 LEFT B SOL12 SOL14
SOL9 Coli (SV7) Brakes 11 LEFT A SOL13 SOL15
SOL10 Coil (SV8) Down 12 LIFT
FD1 Flow Divider
MP1 Manual Pump Brake Release
MA-1
NV1 Needle Valve Freewheel
ORF1 Orifice Plug
PFC1 Flow Control Steer Relief
RV1 Relief Valve Lift Relief
RV2 Relief Valve Main Relief 9
RV3 Relief Valve Steering Relief
SV1 Spool Valve Steering Control 1
6 4 10
SV2 Spool Valve Lift Control
SV3 Spool Valve Direction Control
SV4 Spool Valve Torque 2 5 11 8
12 7
SV5 Spool Valve Drive Dump/Decel
SV6 Spool Valve Torque
SV7 Spool Valve Brakes SOL4 SOL5 SOL3
SV8 Poppet Valve Down SOL1
SOL6
MA2 HP1 Hand Pump Brake Release
SOL11 Coil (SV9) Down, Lift Cylinder
MA3 SOL7
SV9 Spool Valve Down, Lift Cylinder
SOL12 Coil (SV10) Down, Lift Cylinder 3247ES
MA4 SOL13 Coil (SV10) Down, Lift Cylinder PLUG PORT IS SOL2 MP1
SV10 Spool Valve Down, Lift Cylinder PLUGGED SOL8
SV4
SOL14 Coil (SV11) Down, Lift Cylinder SV8 FD1
MA5 SOL15 Coil (SV11) Down, Lift Cylinder 2047ES SOL3
RV2
2647ES SOL10 CV1
SV11 Spool Valve Down, Lift Cylinder
SV1 SV3 SV6
TEST SV5
PORT SOL1 SOL7 SOL6
SOL5
SOL2 SOL8

A
F C K
P N O
3

B I L
E J

G H M
R
RV1

SV2 RV3
PFC1 CBV1
SV7 NV1 ORF1
SOL4
SOL9

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-6
 Hydraulic Manifold - current style
Model: / Serial #
LIFT CYLINDER
2047ES | 2647ES | 3247ES 2047ES - 2647ES

MA-3
Reference Art #: none Publication Art #: ART_2201

NOTE: Current style manifold. Refer to SV9

Hydraulic Schematic for serial # break
SOL11

COMPONENTS FUNCTION PORTS

CBV1 Relief Valve Counter Balance 1 PUMP
SOL1 Coil (SV1) Steer ?RIGHT? 2 TANK
SOL2 Coil SV1) Steer ?LEFT? 3 TEST PORT LOWER LIFT CYLINDER UPPER LIFT CYLINDER
SOL3 Coil (SV5) Brake/Decel 4 N/A 3247ES 3247ES
MA-4 MA-5
SOL4 Coil (SV2) Lift 5 BRAKE
SOL5 Coil (SV4) Torque 6 STEER
SOL6 Coil (SV6) Torque 7 STEER
MA1
SOL7 Coil (SV3) Drive Forward 8 RIGHT B SV10 SV11
SOL8 Coil (SV3) Drive Reverse 9 LEFT A SOL12 SOL14
FD1 Flow Divider 10 RIGHT A
SOL13 SOL15
FRR1 Flow Control Steer Relief 11 LEFT B
HP1 Hand Pump Brake Pump 12 LIFT
MP1 Manual Pump Brake Release
NV1 Needle Valve Freewheel
MA-1
ORF1 Orifice Plug Flow Restriction
ORF2 Orifice Disc Flow Restriction
PP1 Pilot Piston Counter Balance
RV1 Relief Valve Lift Relief 2 9
RV2 Relief Valve Main Relief
SV1 Spool Valve Steering Control 8 11
SV2 Spool Valve Lift Control 5
SV3 Spool Valve Direction Control 6
SV4 Spool Valve Torque 1
SV5 Spool Valve Drive Dump/Decel 12 7 10
SV6 Spool Valve Torque
SOL11 Coil (SV9) Down, Lift Cylinder
MA3
SV9 Spool Valve Down, Lift Cylinder SOL3
SOL1
SOL12 Coil (SV10) Down, Lift Cylinder SOL4

SOL7
MA4 SOL13 Coil (SV10) Down, Lift Cylinder SOL5 SOL6
SV10 Spool Valve Down, Lift Cylinder SOL2
SOL14 Coil (SV11) Down, Lift Cylinder
MA5 SOL15 Coil (SV11) Down, Lift Cylinder
SV11 Spool Valve Down, Lift Cylinder SOL8
SV5

SV1 SOL3
SV2

SV4 FD1

SOL5 SV3
SOL4 SOL1
HP1 SV6
SOL2 SOL7
SOL8 SOL6

RV1

CBV1 PP1
ORF1
RV2
PLUG
3
FRR1

MP1
NV1
ORF2

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-7
THIS PAGE INTENTIONALLY LEFT BLANK

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-8
ELECTRIC SCHEMATICS
NOTES: (Unless otherwise specified)
1. Switch S1 BASE/PLATFORM makes contact from the CENTER to the LEFT position
when placed in BASE.
2. Switch S2 UP/DOWN makes contact from the CENTER to the LEFT position when the
switch is held in the CONTACT position and automatically returns to the CENTER position
when released.
3. Switch LS1 breaks the N/C set of contacts and makes the N/O set of contacts when the
platform reaches approximately 7 feet.
4. Switch LS2 and LS3 makes the N/C set of contacts when the Pothole Bars are down and
locked in place.

S2 S1

ART_2236

LS2 & LS3

LS1

ART_2244

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-9
2047ES - Serial # 9801000 - 9801099
2647ES - Serial # 9901000 - 9901199
3247ES - Serial # 10001000 - 10001199
ITEM DESCRIPTION FUNCTION LOCATION
A1 Tilt Light, 28V Warn when Machine is Tilted Upper Control Box
A3 Level Sensor Activates Tilt Light Inside Lower Control Box
A5 Push-Button Switch Activates Horn Upper Control Box
A6 Horn, 12V - 48V (option) Activated by Operator Under Platform
A7 Overload/Motion Alarm (option) Warn of Movement Outside Lower Control Box
A8 Motion Light (option) Warn of Movement Front Left Corner of Machine
A9 Hour Meter Record Machine Usage Time Lower Control Panel
A11 Battery Indicator Show Battery Status Lower Control Panel
B1-4 6-V Deep Cycle Battery Power for Motor And Control Circuit Inside Battery Compartment
B5 12-V Battery Power for Emergency Down Circuit Battery Compartment, 3247ES ONLY
BD1 Battery Disconnect Switch Disconnect All Electrical Power Lower Control Box
CB1 Circuit Breaker, 15AMP Manual Control Circuit Protection Lower Control Panel
CH1 Battery Charger Recharges 24-VDC Battery Pack Inside Pump Compartment
CHRL1 Charger Relay Disconnect Electric when Charger ON Inside Charger
D1 - D15 Circuit Board Diodes Directs Signal to Proper Location Inside Lower Control Box
D17 Diode w/Ring Terminals Suppression Diode Across Contactor Coil
D18
D19 Diode w/Stud Base 10-32UNF-2A Emergency Down Battery Charger Battery Compartment
ED1 Switch, Emergency Down Actuates Emergency Down Valves Battery Compartment, 3247ES ONLY
ES1 Switch, Emergency Stop Shut down All Moving Functions Lower Control Panel
ES2 Switch, Emergency Stop Shut down All Platform Functions Upper Control Box
F1 Fuse, 200AMP Main Line Fuse Inside Lower Control Box
F2 Fuse, 8AMP Emergency Down Fuse Battery Compartment, 3247ES ONLY
LS1 Limit Switch, Double Pole Enable Drive and High Speed Right Rear Corner of Machine
LS2 Limit Switch, Single Pole Drive Enable if Pothole Deployed On pothole Linkage
LS3 Limit Switch, Single Pole Enable Drive if Pothole Deployed On Pothole Linkage
M1 Motor, 24V, 2HP Turn the Hydraulic Pump Pump Compartment
MC1 24-V Contactor Connects Battery (+) to Motor Inside Lower Control Box
PWM Controller, DC 250AMP Changes the Motor Speed Inside Lower Control Box
POT1 Potentiometer, 20K Ohms Senses Operator Input Upper Control Box
R1 - R4 Circuit Board Resistors Inside Lower Control Box
S1 Key Switch, N/O Contact Block Select Lower or Upper Controls Lower Control Panel
S2 Switch, Toggle Lift/Lower at Lower Controls Lower Control Panel
S3 Switch, Push Button Enable Other Functions at Platform Upper Control Box Handle
S4 Switch, Micro Right Turn Switch Upper Control Box Handle
S5 Switch, Micro Left Turn Switch Upper Control Box Handle
S6 Switch, Toggle Select LIFT or DRIVE Upper Control Box
S7 Switch, Micro Reverse or Lift Switch Upper Control Box
S8 Switch. Micro Forward or Down Switch Upper Control Box
S9 Switch, Toggle TORQUE Switch Upper Control Box
SOL1 Coil, Turn Right Solenoid Activate Turn Right Valve (SV1) Main Manifold
SOL2 Coil, Turn Left Solenoid Activate Turn Left Valve (SV1) Main Manifold
SOL3 Coil, Decel Solenoid Activate Decel Valve (SV5) Main Manifold
SOL4 Coil, Lift Solenoid Activate Lift Valve (SV2) Main Manifold
SO5-6 Coil, Torque Solenoid Activate Torque Valves (SV4) (SV6) Main Manifold
SOL7 Coil, Reverse Solenoid Activate Reverse Valve (SV3) Main Manifold
SOL8 Coil, Forward Solenoid Activate Forward Valve (SV3) Main Manifold
SOL9 Coil, Brake Solenoid Activate Brake Valve (SV7) Main Manifold
SOL10 Coil, Down Solenoid Activate Down Valve (SV8) Main Manifold
SOL11 Coil, Down Solenoid Activate Down Valve (SV9) Lift Cylinder, 2047/2647 ONLY
SOL12 Coil, Down Solenoid Activate Down Valve (SV10) Lower Lift Cylinder, 3247 ONLY
SOL13 Coil, E-Down Solenoid Activate Emergency Down Valve (SV10) Lower Lift Cylinder, 3247 ONLY
SOL14 Coil, Down Solenoid Activate Down Valve (SV11) Upper Lift Cylinder, 3247 ONLY
SOL15 Coil, E-Down Solenoid Activate Emergency Down Valve (SV11) Lower Lift Cylinder, 3247 ONLY

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-10
 MODE SELECT SWITCH
ELECTRIC SCHEMATIC S6
Model: / Serial # DRIVE LIFT
2047ES | 9801000 - 9801099
12
2647ES | 9901000 - 9901199 11 3
10 TILT
3247ES | 10001000 - 10001199 3A
LIGHT
Reference Art #: 1004 Publication Art #: ART_2209 9 6
3 8 A1
FWD/DOWN 9 12
SWITCH CONTACT POSITIONS RIGHT S4 S5 LEFT 7 REV/LIFT
S7 S8
N/C N/C HELD OPEN 7 3A 8 4 6 3
5 31 8
10 4
N/O N/O HELD CLOSED TORQUE
WIRE CONNECTOR LEGEND 3 S9 POT1
5
2 32 9 ON OFF
TERMINAL # ENABLE HORN 1
P1−1 S3 A5 4 5 11
MALE PIN FEMALE SOCKET 1 6 15
2 3
9 11 12
EMERGENCY ES2 2
STOP

OPTIONAL
S N U R W T J C F H P A V K L
QUICK DISCONNECT
UPPER TERMINAL STRIP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15(-)
A6 HORN
OPTION
LS1 (SLOW SPEED) P1−1 P1−2 P1−3 P1−4 P1−5 P1−6 P1−7 P1−8 P1−9 P1−10 P1−11 P1−12 P2−1 P2−2 P2−3

2 3
P3−5 P10−1
P7−2 P7−3
D18 LS1
P3−2 P3−3 P3−22 P7−5 P7−6 P3−23 P3−6 P10−2
6 12
LS2 LS3

LS1
13 11 6 15(-) P7−4
J-1
CIRCUIT 151 P7−1
BOARD
R1
D7 D5 7 P3−20 20 P8-1
5 4 15 D15 D14
UP D13 A7 ALARM
S2 R2 15(-) P8-2
D9 D10 1 MOTION
DOWN 101 14 12
P3−21 103 P9-1 WARNING
D8
D1 D2 2
A8 LIGHT
9 R3 P3−15 15(-) P9-2
PLATFORM 3
OFF D11 D12 10
S1 15(-) P4−1
BASE
R4 D3 D4 4 12 P4−2
103 A3 LEVEL
22 P4−3 SENSOR
EMERGENCY 103
ES1 14 9 5 8
STOP D17 17
MC1
103 HOUR
16 A9
15(-) METER

CHRL 1 P12−2 P3−6 P5−12

104A
104B
104 P12−1 P3−5 P5−11
A11 BATTERY
CHARGER 15(-) GAUGE
INTERLOCK 104
P3−19

P3−10

P3−11

P3−13

LIFT LOWER LIFT UPPER LIFT

P3−1

P3−4

P3−7

P3−8

P3−9

CYLINDER CYLINDER CYLINDER

22
17
18

21
16
41
14
3

MANIFOLD MANIFOLD MANIFOLD

CIRCUIT CB1 15 AMP (2047/2647) (3247) (3247)
BREAKER 1 2 3 4 5 6 7 8 9 10 11 12
41 4 10 11 1 1 RED
J−5
M2 B+ B−
RED
RED

SOL4 SOL7 SOL8 SV3 5A

PWM DRIVE
SV8 5A
REV FWD SV10 SV11
J−12

J−12

SV2 DOWN SOL10 DOWN

MC1 LIFT SOL11 SV9 DOWN
200 AMP DOWN
WHT

WHT

105 M1 7 8 13 2047
SV1 &
F1 SV4 2647 SOL12 SOL13 SOL14 SOL15
STEER SOL1 SOL2
TORQUE SOL5 2 2 GRN
RIGHT LEFT 13
BD1
GRN
WHT
GRN

BLK
BLK

19 SOL6 SV6
SV5 TORQUE
SOL3
DECEL
19
CHRL1 CH1 B1 - B4 MAIN
MANIFOLD SV7
BRAKE SOL9 EMERGENCY D19 F2 WHT
P N G
P3−14 DOWN
(3247 ONLY) ED1
B5
WHT
BLK

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-11
2047ES - Serial # 9801100 - Up
2647ES - Serial # 9901200 - Up
3247ES - Serial # 10001200 - Up
ITEM DESCRIPTION FUNCTION LOCATION
A1 Tilt Light, 28V Warn when Machine is Tilted Upper Control Box
A3 Level Sensor Activates Tilt Light Inside Lower Control Box
A5 Push-Button Switch Activates Horn Upper Control Box
A6 Horn, 12V - 48V (option) Activated by Operator Under Platform
A7 Overload/Motion Alarm (option) Warn of Movement Outside Lower Control Box
A8 Motion Light (option) Warn of Movement Front Left Corner of Machine
A9 Hour Meter Record Machine Usage Time Lower Control Panel
A11 Battery Indicator Show Battery Status Lower Control Panel
B1-4 6-V Deep Cycle Battery Power for Motor And Control Circuit Inside Battery Compartment
B5 12-V Battery Power for Emergency Down Circuit Battery Compartment, 3247ES ONLY
BD1 Battery Disconnect Switch Disconnect All Electrical Power Lower Control Box
CB1 Circuit Breaker, 15AMP Manual Control Circuit Protection Lower Control Panel
CH1 Battery Charger Recharges 24-VDC Battery Pack Inside Pump Compartment
CHRL1 Charger Relay Disconnect Electric when Charger ON Inside Charger
MC1 24-V Contactor Connects Battery (+) to Motor Inside Lower Control Box
D1 - D15 Circuit Board Diodes Directs Signal to Proper Location Inside Lower Control Box
R1 - R4 Circuit Board Resistors Inside Lower Control Box
D17 Diode w/Ring Terminals Suppression Diode Across Contactor Coil
D19 Diode w/Stud Base 10-32UNF-2A Emergency Down Battery Charger Battery Compartment, 3247ES ONLY
ED1 Switch, Emergency Down Actuates Emergency Down Valves Battery Compartment, 3247ES ONLY
ES1 Switch, Emergency Stop Shut down All Moving Functions Lower Control Panel
ES2 Switch, Emergency Stop Shut down All Platform Functions Upper Control Box
F1 Fuse, 200AMP Main Line Fuse Inside Lower Control Box
F2 Fuse, 8AMP Emergency Down Fuse Battery Compartment, 3247ES ONLY
LS1 Limit Switch, Double Pole Enable Drive and High Speed Right Rear Corner of Machine
LS2 Limit Switch, Single Pole Drive Enable if Pothole Deployed On pothole Linkage
LS3 Limit Switch, Single Pole Enable Drive if Pothole Deployed On Pothole Linkage
M1 Motor, 24V, 2HP Turn the Hydraulic Pump Pump Compartment
PWM Controller, DC 250AMP Changes the Motor Speed Inside Lower Control Box
POT1 Potentiometer, 20K Ohms Senses Operator Input Upper Control Box
S1 Key Switch, N/O Contact Block Select Lower or Upper Controls Lower Control Panel
S2 Switch, Toggle Lift/Lower at Lower Controls Lower Control Panel
S3 Switch, Push Button Enable Other Functions at Platform Upper Control Box Handle
S4 Switch, Micro Right Turn Switch Upper Control Box Handle
S5 Switch, Micro Left Turn Switch Upper Control Box Handle
S6 Switch, Toggle Select LIFT or DRIVE Upper Control Box
S7 Switch, Micro Reverse or Lift Switch Upper Control Box
S8 Switch. Micro Forward or Down Switch Upper Control Box
S9 Switch, Toggle TORQUE Switch Upper Control Box
SOL1 Coil, Turn Right Solenoid Activate Turn Right Valve (SV1) Main Manifold
SOL2 Coil, Turn Left Solenoid Activate Turn Left Valve (SV1) Main Manifold
SOL3 Coil, Decel/Brake Solenoid Activate Decel/Brake Valve (SV5) Main Manifold
SOL4 Coil, Lift Solenoid Activate Lift Valve (SV2) Main Manifold
SOL5-6 Coil, Torque Solenoid Activate Torque Valves (SV5)(SV6) Main Manifold
SOL7 Coil, Reverse Solenoid Activate Reverse Valve (SV3) Main Manifold
SOL8 Coil, Forward Solenoid Activate Forward Valve (SV3) Main Manifold
SOL11 Coil, Down Solenoid Activate Down Valve (SV9) Lift Cylinder, 2047/2647 ONLY
SOL12 Coil, Down Solenoid Activate Down Valve (SV10) Lower Lift Cylinder, 3247 ONLY
SOL13 Coil, E-Down Solenoid Activate Emergency Down Valve (SV10) Lower Lift Cylinder, 3247 ONLY
SOL14 Coil, Down Solenoid Activate Down Valve (SV11) Upper Lift Cylinder, 3247 ONLY
SOL15 Coil, E-Down Solenoid Activate emergency Down Valve (SV11) Upper Lift Cylinder, 3247 ONLY

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-12
 MODE SELECT SWITCH
ELECTRIC SCHEMATIC S6
Model: / Serial # DRIVE LIFT
2047ES | 9801100 - 12
2647ES | 9901200 - 11 3
TILT
3A 10
3247ES | 10001200 - 6
LIGHT
Reference Art #: 1007 Publication Art #: ART_2210-R1 3 9
9 12
8 A1
SWITCH CONTACT POSITIONS S4 RIGHT S5 LEFT 7 REV/LIFT FWD/DOWN
S7 S8
N/C N/C HELD OPEN 4 6
7 3A 8 8 3
5 31
10 4
N/O N/O HELD CLOSED
5 TORQUE
WIRE CONNECTOR LEGEND 3
2 32 9 S9 POT1
HORN 1 ON OFF
TERMINAL # ENABLE 11
P1−1 A5 4 5
S3
MALE PIN FEMALE SOCKET 6 15
1 2 3 2
9
11 12
EMERGENCY
ES2
STOP

OPTIONAL
S N U R W T J C F H P A V K L
QUICK DISCONNECT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15(–)
LS1 (SLOW SPEED) A6 HORN
OPTION
2 22 P1−1 P1−2 P1−3 P1−4 P1−5 P1−6 P1−7 P1−8 P1−9 P1−10 P1−11 P1−12 P2−1 P2−2 P2−3

P3−2 P3−3 4 P6−1

P6−2 5
P6−3 20A
2 P6−4
15 P6−5
22 P6−6
13 11 6 P6−7 20
P5−7 P5−8 P5−4 P5−5
J-1 6 P6−8
R1 CIRCUIT
BOARD P6−9
P6−10 5A
D7 D5
7 P6−11 17A
D15 D14 P6−12 17
D13
R2
UP 5 4 15 D10 P14−1 12A
12 D9 1
S2 P14−2 12A
P5−6 D8
DOWN 101 14 D1 D2 2 12A P4−3 WHT
R3
3 15 BLK
P4−1 A3 LEVEL
9 D11 D12 SENSOR
10 103 P4−2 RED
PLATFORM
S1 OFF 4
R4 D3 D4
BASE LS2 LS3
103
P5−3 22 14 9 5 8 LS1
EMERGENCY 15A
ES1 D17 MC1
STOP
16 151
17 P5−10 P3−20 20
HOUR P5−2
A9 103 MOTION
METER P5−9 A7
15 15A ALARM
P3−21 103
CHRL 1 OPTIONAL
104A P12−2 P3−6 P5−12 A8 MOTION
P3−15 15A
LIGHT
104 P12−1 P3−5 P5−11
P3−1
P3−4

P3−8
P3−19

P3−10

P3−11

P3−13

P3−9
P3−7

CHARGER
INTERLOCK LIFT LOWER LIFT UPPER LIFT
CYLINDER CYLINDER CYLINDER
MANIFOLD MANIFOLD MANIFOLD
SV2 (3247) (3247)
OPTIONAL 104 SV3 (2047/2647)
LIFT 10 11
BATTERY A11 41 4 DRIVE RED
15

15
RED

SOL7 SOL8
RED

GAUGE
P9−1

P9−1

SOL4
17A
22

18
21
16
41
14

104
3

5A SV10 SV11
REV FWD
CIRCUIT CB1 SV9 DOWN DOWN
15 AMP 1 2 3 4 5 6 7 8 9 10 11 12 SV1 7 8 SOL11
BREAKER DOWN
WHT

WHT

J−5 STEER
P5−1
SOL1 SOL2 13
PWM M2 B+ B− SOL12 SOL13 SOL14 SOL15
RIGHT LEFT SOL5 SV4
MC1 TORQUE
200 AMP 19 13
GRN

105
WHT
GRN

BLK
BLK

M1
P9−2

SV5 SV6 SOL6

P9−2

F1 SOL3
BRAKE/DECEL TORQUE GRN
BD1 15A
MAIN MANIFOLD P13−1 P13−2
P3−15

15A EMERGENCY
CHRL 1 CH1 DOWN F2
(3247 ONLY) D19 WHT
PNG B1−B4
ED1
WHT
B5
BLK

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-13
Canadian Models
2047ES - Serial # 9801100 - up | 2647ES - Serial # 9901200 - up | 3247ES - Serial # 10001200 - up
ITEM DESCRIPTION FUNCTION LOCATION
A1 Tilt Light, 28V Warn when Machine is Tilted Upper Control Box
A3 Level Sensor Activates Tilt Light Inside Lower Control Box
A5 Push-Button Switch Activates Horn Upper Control Box
A6 Horn, 12V - 48V (option) Activated by Operator Under Platform
A7 Overload/Motion Alarm (option) Warn of Movement Outside Lower Control Box
A8 Motion Light (option) Warn of Movement Front Left Corner of Machine
A9 Hour Meter Record Machine Usage Time Lower Control Panel
A11 Battery Indicator Show Battery Status Lower Control Panel
B1-4 6-V Deep Cycle Battery Power for Motor And Control Circuit Inside Battery Compartment
B5 12-V Battery Power for Emergency Down Circuit Battery Compartment, 3247ES ONLY
BD1 Battery Disconnect Switch Disconnect All Electrical Power Lower Control Box
CB1 Circuit Breaker, 15AMP Manual Control Circuit Protection Lower Control Panel
CH1 Battery Charger Recharges 24-VDC Battery Pack Inside Pump Compartment
CHRL1 Charger Relay Disconnect Electric when Charger ON Inside Charger
MC1 24-V Contactor Connects Battery (+) to Motor Inside Lower Control Box
D1 - D15 Circuit Board Diodes Directs Signal to Proper Location Inside Lower Control Box
R1 - R4 Circuit Board Resistors Inside Lower Control Box
D17 Diode w/Ring Terminals Suppression Diode Across Contactor Coil
D19 Diode w/Stud Base 10-32UNF-2A Emergency Down Battery Charger Battery Compartment, 3247ES ONLY
ED1 Switch, Emergency Down Actuates Emergency Down Valves Battery Compartment, 3247ES ONLY
ES1 Switch, Emergency Stop Shut down All Moving Functions Lower Control Panel
ES2 Switch, Emergency Stop Shut down All Platform Functions Upper Control Box
F1 Fuse, 200AMP Main Line Fuse Inside Lower Control Box
F2 Fuse, 8AMP Emergency Down Fuse Battery Compartment, 3247ES ONLY
LS1 Limit Switch, Double Pole Enable Drive and High Speed Right Rear Corner of Machine
LS2 Limit Switch, Single Pole Drive Enable if Pothole Deployed On pothole Linkage
LS3 Limit Switch, Single Pole Enable Drive if Pothole Deployed On Pothole Linkage
M1 Motor, 24V, 2HP Turn the Hydraulic Pump Pump Compartment
PWM Controller, DC 250AMP Changes the Motor Speed Inside Lower Control Box
POT1 Potentiometer, 20K Ohms Senses Operator Input Upper Control Box
RL-1 - RL-2 Relay, SPDT 2-Pole Cutout Function when Tilted Inside Lower Control Box
S1 Key Switch, N/O Contact Block Select Lower or Upper Controls Lower Control Panel
S2 Switch, Toggle Lift/Lower at Lower Controls Lower Control Panel
S3 Switch, Push Button Enable Other Functions at Platform Upper Control Box Handle
S4 Switch, Micro Right Turn Switch Upper Control Box Handle
S5 Switch, Micro Left Turn Switch Upper Control Box Handle
S6 Switch, Toggle Select LIFT or DRIVE Upper Control Box
S7 Switch, Micro Reverse or Lift Switch Upper Control Box
S8 Switch. Micro Forward or Down Switch Upper Control Box
S9 Switch, Toggle TORQUE Switch Upper Control Box
SOL1 Coil, Turn Right Solenoid Activate Turn Right Valve (SV1) Main Manifold
SOL2 Coil, Turn Left Solenoid Activate Turn Left Valve (SV1) Main Manifold
SOL3 Coil, Decel/Brake Solenoid Activate Decel/Brake Valve (SV5) Main Manifold
SOL4 Coil, Lift Solenoid Activate Lift Valve (SV2) Main Manifold
SOL5-6 Coil, Torque Solenoid Activate Torque Valves (SV5)(SV6) Main Manifold
SOL7 Coil, Reverse Solenoid Activate Reverse Valve (SV3) Main Manifold
SOL8 Coil, Forward Solenoid Activate Forward Valve (SV3) Main Manifold
SOL11 Coil, Down Solenoid Activate Down Valve (SV9) Lift Cylinder, 2047/2647 ONLY
SOL12 Coil, Down Solenoid Activate Down Valve (SV10) Lower Lift Cylinder, 3247 ONLY
SOL13 Coil, E-Down Solenoid Activate Emergency Down Valve (SV10) Lower Lift Cylinder, 3247 ONLY
SOL14 Coil, Down Solenoid Activate Down Valve (SV11) Upper Lift Cylinder, 3247 ONLY
SOL15 Coil, E-Down Solenoid Activate emergency Down Valve (SV11) Upper Lift Cylinder, 3247 ONLY

RL-1 RL-1 17 3 17 3
4 RL-2 4
RL-2 1 1
2 2 15

2 15 2 15
8 7 8 7

5 5
17A 6 17A 6 12
ART_2791

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-14
 MODE SELECT SWITCH
ELECTRIC SCHEMATIC: CANADA S6
Model: / Serial # DRIVE LIFT
2047ES | 9801100 - 12
2647ES | 9901200 - 11 3
TILT
3A 10
3247ES | 10001200 - 6
LIGHT
Reference Art #: 1007 Publication Art #: ART_2520 3 9
9 12
8 A1
SWITCH CONTACT POSITIONS S4 RIGHT S5 LEFT 7 REV/LIFT FWD/DOWN
S7 S8
N/C N/C HELD OPEN 4 6
7 3A 8 8 3
5 31
10 4
N/O N/O HELD CLOSED
5 TORQUE
WIRE CONNECTOR LEGEND 3
2 32 9 S9 POT1
HORN 1 ON OFF
TERMINAL # ENABLE 11
P1−1 A5 4 5
S3
MALE PIN FEMALE SOCKET 6 15
1 2 3 2
9
11 12
EMERGENCY
ES2
STOP

OPTIONAL
S N U R W T J C F H P A V K L
QUICK DISCONNECT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15(–)
LS1 (SLOW SPEED) A6 HORN
OPTION 1 RL-2 2
2 22 P1−1 P1−2 P1−3 P1−4 P1−5 P1−6 P1−7 P1−8 P1−9 P1−10 P1−11 P1−12 P2−1 P2−2 P2−3 5 6 17A
P3−2 P3−3 4 P6−1 3 4 17
5 P6−2 5
P6−3 20A 15 7 8 2

2 P6−4 2
15 P6−5 15
22 P6−6 15 1 RL-1 2

P5−7 P5−8 P5−4 P5−5

13 11 6 P6−7 20 12 5 6 17A
J-1 6 P6−8
CIRCUIT 3 4 17
R1 12 P6−9 12
BOARD
P6−10 5A 15 7 8 12A
D7 D5
7 P6−11 17A
D15 D14 P6−12 17
D13
R2
UP 5 4 15 D10 P14−1
12 D9 1
S2 P14−2 12A
P5−6 D8
DOWN 101 14 D1 D2 2 12A P4−3 WHT
R3
3 15 BLK
P4−1 A3 LEVEL
9 D11 D12 SENSOR
10 103 P4−2 RED
PLATFORM
S1 OFF 4
R4 D3 D4
BASE LS2 LS3
103
P5−3 22 14 9 5 8 LS1
EMERGENCY 15A
ES1 D17 MC1
STOP
16 151
17 P5−10 P3−20 20
HOUR P5−2
A9 103 MOTION
METER P5−9 A7
15 15A ALARM
P3−21 103
CHRL 1 OPTIONAL
104A P12−2 P3−6 P5−12 A8 MOTION
P3−15 15A
LIGHT
104 P12−1 P3−5 P5−11
P3−1
P3−4

P3−8
P3−19

P3−10

P3−11

P3−13

P3−9
P3−7

CHARGER
INTERLOCK LIFT LOWER LIFT UPPER LIFT
CYLINDER CYLINDER CYLINDER
MANIFOLD MANIFOLD MANIFOLD
SV2 (3247) (3247)
OPTIONAL 104 SV3 (2047/2647)
LIFT 10 11
BATTERY A11 41 4 DRIVE RED
15

15
RED

SOL7 SOL8
RED

GAUGE
P9−1

P9−1

SOL4
17A
22

18
21
16
41
14

104
3

5A SV10 SV11
REV FWD
CIRCUIT CB1 SV9 DOWN DOWN
15 AMP 1 2 3 4 5 6 7 8 9 10 11 12 SV1 7 8 SOL11
BREAKER DOWN
WHT

WHT

J−5 STEER
P5−1
SOL1 SOL2 13
PWM M2 B+ B− SOL12 SOL13 SOL14 SOL15
RIGHT LEFT SOL5 SV4
MC1 TORQUE
200 AMP 19 13
GRN

105
WHT
GRN

BLK
BLK

M1
P9−2

SV5 SV6 SOL6

P9−2

F1 SOL3
BRAKE/DECEL TORQUE GRN
BD1 15A
MAIN MANIFOLD P13−1 P13−2
P3−15

15A EMERGENCY
CHRL 1 CH1 DOWN F2
(3247 ONLY) D19 WHT
PNG B1−B4
ED1
WHT
B5
BLK

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-15
 Component Locations
Model: / Serial # LIFT/DRIVE
ES Models: all ANSI 32 31 3A
_ 11 10 3
_ 1 4 7 10
Reference Art #: none Publication Art #: 2211 S6 2 5 8 11
3 6 9 12
REFER TO
5 4
ELECTRIC SCHEMATIC

ES2 E-STOP

1 ___

2 ___

S9
TORQUE

S7 S8
13 1
2 2
S5 POT1 ____
S4
A1
OVERLOAD/TILT

BLK 15 12 ___
S3

BLK
A5
15
HORN
REMOVABLE BUTTON
6
CONTROL
HARNESS ____

PIN # WIRE # H
X J
S 1 W K
G B
F 9 V L
W 5 F A C
R 4 U M
E D D17 MC1
V 13 T N
F1
A 12 S
R
P PWM
H 10
P 11 END VIEW OF
D1 − D15
U 3 REMOVABLE
CONTROL HARNESS R1 − R4
T 6 (OPTIONAL
J 7 QUICK
N 2 DISCONNECT)
S2
C 8
K 14
M 16 (GND) S1
L 15 A8
15 ES1
BD1
1 A11
CB1

A3
A9
TERMINAL BLOCK
ON UNDERSIDE OF
PLATFORM DECK

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-16
 Component Locations
Model: / Serial #
2047ES - 2647ES - 3247ES: all
_
_
Reference Art #: none Publication Art #: ART_2216

REFER TO
ELECTRIC SCHEMATIC

A6

Terminal Block

LS2
3247 ONLY
UPPER
F2 LIFT CYL LS3
CH1
ED1

D19

B5

A7

B1

B2

B3

B4

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-17
 Component Locations
Model: / Serial # STEER RIGHT
ES Models: all
DOWN
_ SOL1 STEER LEFT
_ SOL10
Reference Art #: none Publication Art #: ART_2214 SOL2

REFER TO SOL3 DECEL

ELECTRIC SCHEMATIC

LIFT CYLINDER SOL5

2047ES - 2647ES LIFT

SOL9 TORQUE

SOL4

SOL12 BRAKE
SOL6

TORQUE
SOL7 SOL8

REVERSE DRIVE FORWARD MAIN MANIFOLD

UPPER LIFT CYLINDER EARLY MODELS
3247ES
MAIN MANIFOLD
STEER RIGHT CURRENT MODELS
STEER LEFT
SOL1 SOL2
TORQUE
SOL5
SOL14
SOL4
SOL3 DECEL
SOL15
LIFT

LOWER LIFT CYLINDER

3247ES

SOL6
SOL12
SOL7 SOL8 TORQUE
SOL13
REVERSE DRIVE FORWARD

October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-18
 Controller Plug Pin Identicication PWM
Model: / Serial #
REFER TO
ES Models : all ELECTRIC SCHEMATIC Motor Controller
_
_
Reference Art #: none Publication Art #: 2217

J5 Pin Identification 1 6
7 12
PIN # WIRE # FUNCTION
1 22 B+ power input
(power up)
J5
2 17 Lift, Drive or Steer functions requested
(functions requiring motor)
3 18 Steer Requested
(adds additional motor speed for steer)
4 3 Enable signal input
5 21 Speed cut-back
(24 Volts = full speed, 0 Volts = creep speed)
6 16 Motor Start Relay signal
(GROUND signal to activate Motor Start Relay)
7 41 Lift Valve B-
(provides GROUND signal to Lift Valve)
8 none none
9 14 Accelerator reference signal
(3.6 Volts to Potentiometer)
10 none none
11 none none
12 none none

Terminal Identification
POST FUNCTION
B+ Battery Positive Cable from 200 AMP Fuse
B- Negative Battery Cable and GROUND wire (15) connection
M2 Motor Ground
(Pulse-Width Modulated [PWM] variable speed control)

Circuit Board J1 Plug Pin Identification

PIN # WIRE # SIGNAL FUNCTION
J1
14 8 D9 1 10 INPUT Drive Reverse
D10 2 11 INPUT Drive Forward
7 1
3 19 OUTPUT Brake, Decel Valve signal
TB1
4 8 INPUT Steer Left
D11 5 18 OUTPUT Steer signal to Sevcon
R2 6 5 INPUT Down signal
D15
D3
D8 7 20 OUTPUT Signal to Motion Alarm(s)
R1 D12
(optional)
D7 D4
8 17 OUTPUT Sevcon & Hour Meter
R3 D1
D14 (motor function requested)
D5 R4 9 15 INPUT Battery Negative
D2 10 7 INPUT Steer Right
D13
11 4 INPUT Lift Up
12 2 INPUT Limit Switch
(24V = platform down)
8601 13 3 OUTPUT Enable, from lower Lift switch
14 21 OUTPUT To Sevcon (for speed cutback)

"2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page 5-19
October 2008 "2047ES / 2647ES /3247ES" Service & Parts Manual - ANSI Specifications
Page 5-20
 Parts Section
Table of Contents
SECTION A: CONTROL BOXES
REMOVABLE CONTROL BOX ASSEMBLY ................................................................. A-3
FIXED CONTROL BOX ASSEMBLY ......................................................................... A-5
UPPER CONTROL BOX COVER ASSEMBLY ............................................................. A-7
JOYSTICK ........................................................................................................ A-9
CONTROL PANEL, BASE .................................................................................. A-11
CONTROL BOX, BASE ..................................................................................... A-13
WIRE HARNESSES, LOWER CONTROLS ............................................................... A-15
WIRE HARNESSES, COMMUNICATION CABLE (EARLY MODELS) ............................... A-17
WIRE HARNESSES, UPPER CONTROLS (EARLY MODELS) ...................................... A-17
WIRE HARNESSES, OTHER (EARLY MODELS) ...................................................... A-17
WIRE HARNESSES, COMMUNICATION CABLE (CURRENT MODELS) ........................... A-19
WIRE HARNESSES, UPPER CONTROLS (CURRENT MODELS) .................................. A-19
WIRE HARNESSES, OTHER (CURRENT MODELS) ................................................. A-19
CUTOUT RELAYS, CANADIAN MODELS ................................................................ A-21
SECTION B: PLATFORM AND RAILS
PLATFORM AND RAILS ....................................................................................... B-3
ROLLOUT DECK AND RAILS ................................................................................ B-5
LANYARD ATTACHMENT ...................................................................................... B-7
ENTRY GATE ................................................................................................... B-9
SWING GATE (OPTION) .................................................................................... B-11
ROLLOUT DECK LOCK ..................................................................................... B-13
ROLLOUT DECK ROLLER .................................................................................. B-15
TERMINAL BLOCK ........................................................................................... B-17
OPERATOR HORN (OPTION) ............................................................................. B-17
AIRLINE TO PLATFORM (OPTION) ...................................................................... B-17
POWER TO PLATFORM ..................................................................................... B-19
SECTION C: SCISSORS
SCISSOR ASSEMBLY - 2047ES, SERIAL # UP TO 9801099 ....................................C-3
SCISSOR ASSEMBLY - 2047ES, SERIAL # 9801100 - UP ......................................C-5
SCISSOR ASSEMBLY - 2647ES, SERIAL # UP TO 9901399 ....................................C-7
SCISSOR ASSEMBLY - 2647ES, SERIAL # 9901400 - UP ......................................C-9
SCISSOR ASSEMBLY - 3247ES, SERIAL # UP TO 10001599 ................................C-11
SCISSOR ASSEMBLY - 3247ES, SERIAL # 10001600 - UP ..................................C-13
SLIDE BLOCK ASSEMBLY ..................................................................................C-15
LIFT CYLINDER MOUNT ...................................................................................C-17
LIFT CYLINDER - 2047ES / 2647ES, EARLY MODELS ........................................C-19
LIFT CYLINDER - 2047ES / 2647ES, LATE MODELS ..........................................C-21
UPPER LIFT CYLINDER - 3247ES, EARLY MODELS .............................................C-23
UPPER LIFT CYLINDER - 3247ES, LATE MODELS ............................................... C-25
LOWER LIFT CYLINDER - 3247ES, EARLY MODELS .............................................C-27
LOWER LIFT CYLINDER - 3247ES, LATE MODELS ............................................... C-29

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
 Parts Section
Table of Contents
SECTION D: HYDRAULICS
EMERGENCY LOWERING CABLE .........................................................................C-31
BRAKE RELEASE MANIFOLD, EARLY MODELS ........................................................D-3
MAIN MANIFOLD ASSEMBLY, 2047ES-2647ES, EARLY MODELS .............................D-5
MAIN MANIFOLD ASSEMBLY - 3247ES, EARLY MODELS .........................................D-9
MAIN MANIFOLD ASSEMBLY, LATE MODELS ......................................................... D-13
HYDRAULIC RESERVOIR, STEEL .........................................................................D-15
HYDRAULIC RESERVOIR, PLASTIC ...................................................................... D-17
HYDRAULIC HOSES, 2047ES - 2647ES .......................................................... D-19

SECTION E: BASE
HYDRAULIC HOSES, 3247ES ..........................................................................D-21
LADDER .......................................................................................................... E-3
EMERGENCY LOWERING SWITCH - 3247ES ......................................................... E-5
BASE COVERS (STEEL HYDRAULIC FLUID RESERVOIR) ............................................ E-7
BASE COVERS (PLASTIC HYDRAULIC FLUID RESERVOIR) ......................................... E-9
BALLAST ....................................................................................................... E-11
MOTION ALARM .............................................................................................. E-13
MOTION LIGHT (OPTION) ................................................................................. E-13
POWER CONVERTER (OPTION) ......................................................................... E-13
BRAKE ASSEMBLY ........................................................................................... E-15
FRONT AXLE ................................................................................................. E-17
STEERING COMPONENTS ................................................................................. E-21
HYDRAULIC PUMP ASSEMBLY ............................................................................ E-23
POTHOLE ASSEMBLY ....................................................................................... E-25
WHEEL MOTOR .............................................................................................. E-29
BATTERY INSTALLATION .................................................................................... E-31
POTHOLE LIMIT SWITCH .................................................................................. E-33
DRIVE LIMIT SWITCH ....................................................................................... E-33

SECTION F: DECALS
BATTERY CHARGER ......................................................................................... E-35
DECALS, 2047ES - 2647ES - 3247ES CONTROLS ............................................ F-3
DECALS, 2047ES - 2647ES - 3247ES BASE ................................................... F-5
DECALS, 22047ES - 2647ES - 3247ES SCISSORS ........................................... F-7
DECALS, 2047ES - 2647ES - 3247ES PLATFORM ............................................ F-9

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
 SECTION A:
CONTROL BOXES

REMOVABLE CONTROL BOX ASSEMBLY ........................................................................................... A-3

FIXED CONTROL BOX ASSEMBLY ................................................................................................... A-5
UPPER CONTROL BOX COVER ASSEMBLY ....................................................................................... A-7
JOYSTICK ................................................................................................................................... A-9
CONTROL PANEL, BASE ............................................................................................................. A-11
CONTROL BOX, BASE ................................................................................................................ A-13
WIRE HARNESSES, LOWER CONTROLS ......................................................................................... A-15
WIRE HARNESSES, COMMUNICATION CABLE (EARLY MODELS) .......................................................... A-17
WIRE HARNESSES, UPPER CONTROLS (EARLY MODELS) ................................................................. A-17
WIRE HARNESSES, OTHER (EARLY MODELS) ................................................................................ A-17
WIRE HARNESSES, COMMUNICATION CABLE (CURRENT MODELS) ..................................................... A-19
WIRE HARNESSES, UPPER CONTROLS (CURRENT MODELS) ............................................................ A-19
WIRE HARNESSES, OTHER (CURRENT MODELS) ............................................................................ A-19
CUTOUT RELAYS, CANADIAN MODELS .......................................................................................... A-21
"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-1
 LIFT/DRIVE
32 31 3A E-STOP
11 10 3
____ 1 3
1 4 7 10
2 5 8 11
____ 2
3 6 9 12

5 4 2 4
1
8 5

BLK

15
HORN
BUTTON
6 6
15 ____

11 TORQUE
12
13 1
2 2
____

HOLE # WIRE #
9 S 1
F 9
W 5
16
10 R 4
V 13
A 12
H 10
P 11
U 3
13 14 T 6
J 7
OVERLOAD/TILT
N 2
C 8
BLK 15 12 ___
K 14
M 16 (GND)
H
X J L 15
W K
G B
V L 15
F A C
U M
E D 1
17 T N
S P
R

END VIEW OF
REMOVABLE
CONTROL HARNESS
TERMINAL BLOCK
ON UNDERSIDE OF
PLATFORM DECK

ART_2218 Upper Control Box, Removable, ES Machines

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-2
ITEM PART NO. QTY DESCRIPTION
REMOVABLE CONTROL BOX ASSEMBLY

25525 REMOVABLE CONTROL BOX ASSEMBLY (OPTION)

1 8638 1 SWITCH, TOGGLE, 2 POSITION, 4 POLE

2 7800 1 EMERGENCY STOP SWITCH ASSEMBLY
9345 1 BLOCK-CONTACT N.C.
3 8826 1 THUMBSCREW, 5/16" - 18, FLOWER
4 HDW8294 1 WASHER, FLAT
5 13864 1 LOCK, CONTROL ARM BRACKET
6 6350 .5 TAPE, FOAM
7 HDW5724 1 SCREW, 5/16" - 18, 3/4" LG
8 13865 1 BRACKET, CONTROL BOX HOLDER
9 13867 1 WRAPPER, CONTROL BOX
10 HDW7120 1 NUT, 5/16" - 18
11 5630 1 SWITCH, TOGGLE, TORQUE
12 90873 1 WIRE HARNESS, W/CONNECTOR CONTROL BOX

13 9179 1 SOCKET, LIGHT

14 9184 1 LENS, YELLOW
14 9183 1 LENS, RED
9182 1 LIGHT, BAYONET, 28 VOLT

15 8044 1 SWITCH, (MANUAL HORN) (OPTION)

16 8819 1 BOOT (OPTION)
17 7656 1 CABLE, UPPER CONTROL
6318 PIN REPAIR KIT FOR CABLE

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-3
 LIFT/DRIVE
32 31 3A E-STOP
11 10 3
____ 1 3
1 4 7 10
2 5 8 11
____ 2
3 6 9 12

5 4 2 4
1
8 5

BLK

15
HORN
BUTTON
6 6
15 ____

11 TORQUE

13 1
2 2
____

16
10

19
COLOR WIRE #
13 14 1
OVERLOAD/TILT 9
5
BLK 15 12 ___
4
13
12
10
11 15
18 3
6 1
7
2
8
14
BLK 16 (GND)
15 TERMINAL BLOCK
17 ON UNDERSIDE OF
PLATFORM DECK

ART_2219 Upper Control Box, Fixed, ES Machines

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-4
ITEM PART NO. QTY DESCRIPTION
FIXED CONTROL BOX ASSEMBLY

90824 CONTROL BOX ASSEMBLY

1 8638 1 SWITCH, TOGGLE, 2 POSITION, 4 POLE
2 7800 1 EMERGENCY STOP SWITCH ASSEMBLY
9345 1 BLOCK-CONTACT N.C.
3 8826 1 THUMBSCREW, 5/16" - 18, FLOWER
4 HDW8294 1 WASHER, FLAT
5 13864 1 LOCK, CONTROL ARM BRACKET
6 6350 .5 TAPE, FOAM
7 HDW5724 1 SCREW, 5/16" - 18, 3/4" LG
8 13865 1 BRACKET, CONTROL BOX HOLDER
9 13867 1 WRAPPER, CONTROL BOX
10 HDW7120 1 NUT, 5/16" - 18
11 5630 1 SWITCH, TOGGLE, TORQUE

13 9179 1 SOCKET, LIGHT

14 9184 1 LENS, YELLOW
9182 1 LIGHT, BAYONET, 28 VOLT
15 8044 1 SWITCH, (MANUAL HORN) (OPTION)
16 8819 1 BOOT (OPTION)
17 90817 1 CONTROL CABLE
18 16079 1 STRAIN RELIEF WASHER
19 16120 1 MOUNTING PLATE

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-5
 2
4

8
6 30 7
10
9 12
11
14
13

29
16
15
18
28 17

27 19

20

26

25 23 22
24 21

31

TO CONTROL BOX

ART_2220 Reference: ART_13868 Control Box Cover Assembly, ES Machines

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-6
ITEM PART NO. QTY DESCRIPTION
UPPER CONTROL BOX COVER ASSEMBLY

13868 CONTROL BOX COVER ASSEMBLY

1 13647 1 CONTROL ARM

2 3772 1 COVER
4 7875 1 GASKET
5 7882 1 O-RING, 7/8" ID X 1 1/8" OD
6 HDW3768 1 WASHER, FLAT
7 100/8348 1 PIN, HOLD DOWN
8 HDW7887 1 SCREW, #6-32, 1/2" LG
9 13502 1 BRACKET, CENTERING
10 3763 1 SPACER, STEP
11 13402 1 GEAR, LARGE
12 HDW8531 2 WASHER, FLAT
13 HDW7881 1 WASHER, BEVEL
14 3782 1 CAM. DIRECTIONAL
15 13403 1 PLATE, BOTTOM
16 6917 1 CLAMP, CABLE 1/4"
17 7818 1 BEARING, BRONZE, FLANGED
18 HDW3771 1 WASHER, FLAT
19 5736 1 RING, RETAINING, 1/2"
20 HDW8399 4 SCREW, #4 - 40, 5/8" LG
21 8383 1 POTENTIOMETER
22 HDW8567 2 WASHER, FLAT
23 8389 1 GEAR, SPUR
24 HDW7888 12 SCREW, #10 - 32, 1/2" LG
25 3764 2 PLATE, SPACER
26 8696 2 SWITCH, LIMIT, MICRO V7
27 3765 2 PLATE, STRAP
28 3766 1 PLATE, TOP
29 7819 1 BEARING, BRONZE, FLANGED
30 8435 1 SPRING, JOYSTICK, CENTERING
31 13527 1 POTENTIOMETER ASSEMBLY (INCLUDES 21, 22, & 23)
32 8346 1 WIRE HARNESS (NOT SHOWN)

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-7
 3

2
4

13

11

12

ART_2221 Reference: ART_188 Control Arm (Joystick)

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-8
ITEM PART NO. QTY DESCRIPTION
JOYSTICK

13647 CONTROL ARM ASSEMBLY

1 8750 1 PIN (SERVICE ONLY)
2 8453 1 SWITCH ACTUATOR (SERVICE ONLY)
3 HDW8455 4 SCREW, 6-1/2" LG (SERVICE ONLY)
4 8752 1 GRIP-TOP HALF (SERVICE ONLY)
5 8751 1 GRIP-BOTTOM HALF (SERVICE ONLY)
6 13638 1 CONTROL ARM WITHOUT WIRE
7 8748 1 TRIGGER (SERVICE ONLY)
8 8456 1 ROCKER BOOT (SERVICE ONLY)
7476 5 AMP PINS
8630 1 HANDLE, GRIP
8761 SWITCH ASSEMBLY (NOT SHOWN)
8089 1' WIRE, BLK 18GA 300 V
7777 2 TERMINAL, PUSH ON, 3/16"

11 8447 1 SWITCH SEPARATOR (SERVICE ONLY)

12 8753 1 MOTION SWITCH, ON-OFF (SERVICE ONLY)
13 8448 2 SWITCH (SERVICE ONLY)

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-9
 1 2 3 4 5 6 7

103 104 15
5
101 14
4 15
104A

1 2
22 9 104 103 15
103 1
103 101 4 3
22 103 105 17

ART_2222 Reference: ART_925 Base Controls Panel, ES Machines

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-10
ITEM PART NO. QTY DESCRIPTION
CONTROL PANEL, BASE

1 1313 1 SWITCH GUARD

2 5694 1 SWITCH, TOGGLE
3 9549 1 TUMBLER, KEY SWITCH
90714 1 BASE MOUNT WITH 2 N.O. CONTACTS
8082 4 BLOCK, N.O. CONTACT
4 7800 1 SWITCH, EMERGENCY STOP
9345 1 BLOCK, CONTACT, N.C. (ABB)
5 7235 1 CIRCUIT BREAKER, 15 AMP
6 7099 1 BATTERY GAUGE, 24 VOLT (OPTIONAL)
7115 1 PLUG (IF BATTERY GAUGE IS NOT PRESENT)
7 7909 1 METER, HOUR

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-11
 9 4

24
25 23
15
9
26 14
9
5

28

27
8
21
29
17
9

13 20

19
18

1c 9

1b
1a
30 2
3
6

ART_2223 Base Controls, ES Machines

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-12
ITEM PART NO. QTY DESCRIPTION
CONTROL BOX, BASE
1 16609 1 WELDMENT, BASE CONTROL BOX
1a 25477 1 BRACKET
2 16608 1 COVER, ACCESS PANEL
3 16053 1 CONTROL PANEL
4 15118 1 COVER, ACCESS PANEL TOP
5 5863 1 GROMMET
6 9454 3 FT. GASKET STRIP
8 HDW5276 4 NUT, 1/4" - 20
9 HDW6455 14 SCREW, 1/4 -20 X 1/2"
10 HDW90879 2 SCREW, #6 - 32 X 1 1/4"
11 HDW90880 4 SCREW, #10 - 32 X 1"
12 HDW90803 4 LOCKNUT, #10 - 32
13 90814 4 SPACERS, NYLON
14 8698 1 ALARM, BASE (OPTION)
15 8841 1 SWITCH, MASTER DISCONNECT
17 HDW8364 12 NUT #6 - 32
18 HDW6461 2 LOCKNUT, 1/4" - 20
20 HDW90833 10 SCREW, #6 - 32 X 3/4" LG
21 8601 1 CIRCUIT BOARD
23 5967 1 CONTACTOR, 24 V
24 8344 1 FUSE, 200A
25 8345 1 FUSE HOLDER
26 HDW90929 2 SCREW, 1/4" - 20, 1" LG
27 90991 1 MOTOR CONTROLLER
28 HDW90288 2 SCREW, 1/4" - 20, 3" LG
29 90217 1 TILT SENSOR
30 90749 2 RECEPTACLE

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-13
 3247 ONLY 6
Charger 5
11

TO
LIFT
CYL

10

2
Pump Motor +

4
7
1
Pump Motor −

Charger

12
13

ART_2329 R1 Harnesses and Cables, Lower Control Box, 2047ES - 2647ES - 3247ES
October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-14
ITEM PART NO. QTY DESCRIPTION
WIRE HARNESSES, LOWER CONTROLS

1 90962 1 BATTERY CABLE, BLACK

2 9062 1 BATTERY CABLE, RED
3 8836 1 BATTERY CABLE, RED
4 9243 1 BATTERY CABLE, BLACK
5 8837 1 BATTERY CABLE, RED
6 8426 2 BATTERY CABLE, RED
7 6208 3 BATTERY CABLE, BLACK
8 8368 1 DIODE
9 8782 1 HARNESS, BASE ALARM (OPTION)
10 90905 1 HARNESS, E-DOWN CHARGE WIRE W/DIODE (3247ES)
11 91072 1 HARNESS, E-DOWN TO BATTERIES (3247ES)

- 9441 45' WIRE, 14 GA, CE COLORS

NS 90156 AS REQ TERMINAL, PUSH ON, 1/4" MALE FI, 22-18
NS 9356 2 CLAMP, NYLON
NS 90781 1 FORK TERMINAL 12 GA

2047ES - SERIAL # 9801000 - 9801099

2647ES - SERIAL # 9901000 - 9901199
3247ES - SERIAL # 10001000 - 10001199
12 90810 1 HARNESS, INSTRUMENTS

2047ES - SERIAL # 9801100 - UP

2647ES - SERIAL # 9901200 - UP
3247ES - SERIAL # 10001200 - UP
12 90810 1 HARNESS, INSTRUMENTS
13 90896 1 JUMPER WIRE, ANSI

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-15
 4

2
3

15

1
TERMINAL BLOCK
ON UNDERSIDE OF
PLATFORM DECK

ART_2394 Control Cable and Manifold Harness

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-16
ITEM PART NO. QTY DESCRIPTION
WIRE HARNESSES, COMMUNICATION CABLE (EARLY MODELS)
1 90847 2047ES COMMUNICATION CABLE
1 90848 2647ES COMMUNICATION CABLE
1 90849 3247ES COMMUNICATION CABLE

WIRE HARNESSES, UPPER CONTROLS (EARLY MODELS)

2 90817 1 CONTROLLER CABLE, FIXED
3 7656 1 CONTROLLER CABLE, REMOVABLE (OPTION)
4 90100 CONTROL HARNESS (USED WITH REMOVABLE CABLE)

2047ES - SERIAL # 9801000 - 9801099

2647ES - SERIAL # 9901000 - 9901199
3247ES - SERIAL # 10001000 - 10001199
5 90684 1 BASE / MANIFOLD HARNESS
NS 90683 1 LIFT CYLINDER HARNESS (2047ES/2647ES)
NS 90955 1 LIFT CYLINDER HARNESS - LOWER CYL (3247ES)
NS 90956 1 LIFT CYLINDER HARNESS - UPPER CYL (3247ES)

WIRE HARNESSES, OTHER (EARLY MODELS)

NS 90686 LIMIT SWITCH HARNESS
NS 90685 1 POTHOLE SWITCH HARNESS
NS — 1 HORN (OPTION) SEE SECTION B
NS — MOTION LIGHT (OPTION) SEE SECTION E, OPTIONS
NS — POWER CONVERTER (OPTION) SEE SECTION E, OPTIONS

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-17
 4

2
3

15

1
TERMINAL BLOCK
ON UNDERSIDE OF
PLATFORM DECK

ART_2235 Control Cable and Manifold Harness

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-18
ITEM PART NO. QTY DESCRIPTION
WIRE HARNESSES, COMMUNICATION CABLE (CURRENT MODELS)
1 90847 2047ES COMMUNICATION CABLE
1 90848 2647ES COMMUNICATION CABLE
1 90849 3247ES COMMUNICATION CABLE

WIRE HARNESSES, UPPER CONTROLS (CURRENT MODELS)

2 90817 1 CONTROLLER CABLE, FIXED
3 7656 1 CONTROLLER CABLE, REMOVABLE (OPTION)
4 90100 CONTROL HARNESS (USED WITH REMOVABLE CABLE)

2047ES - SERIAL # 9801100 - UP

2647ES - SERIAL # 9901200 - UP
3247ES - SERIAL # 10001200 - UP
5 91066 1 BASE / MANIFOLD HARNESS
NS 91069 1 LIFT CYLINDER HARNESS (2047ES/2647ES)

NS 91085 1 LOWER LIFT CYLINDER HARNESS (3247ES)

EXCEPT SERIAL # 10001211 - #10001217
NS 90955 1 LOWER LIFT CYLINDER HARNESS (3247ES)
SERIAL # 10001211 - #10001217

NS 91086 1 UPPER LIFT CYLINDER HARNESS (3247ES)

EXCEPT SERIAL # 10001211 - #10001217
NS 90956 1 UPPER LIFT CYLINDER HARNESS (3247ES)
SERIAL # 10001211 - #10001217

WIRE HARNESSES, OTHER (CURRENT MODELS)

NS NOT USED LIMIT SWITCH HARNESS
NS 91066 1 POTHOLE SWITCH HARNESS
NS — 1 HORN (OPTION) SEE SECTION B
NS — MOTION LIGHT (OPTION) SEE SECTION E, OPTIONS
NS — POWER CONVERTER (OPTION) SEE SECTION E, OPTIONS

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-19
 1
2

RL-1 3 RL-2 17 3
17 4 4
2 1 2 1 15

2 2 15
15
8 7 8 7

5 5
17A 6 17A 6 12
1 2 1 2

ART_2523 Cutout Relays, ES Series, Canadian Models

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-20
ITEM PART NO. QTY DESCRIPTION
CUTOUT RELAYS, CANADIAN MODELS

1 90927 2 RELAY, SPDT 2-POLE

2 90871 2 BASE, RELAY
3 16333 1 BRACKET, RELAY

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page A-21
October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page A-22
 SECTION B:
PLATFORM
AND RAILS

PLATFORM AND RAILS .................................................................................................................. B-3

ROLLOUT DECK AND RAILS ........................................................................................................... B-5
LANYARD ATTACHMENT ................................................................................................................. B-7
ENTRY GATE .............................................................................................................................. B-9
SWING GATE (OPTION) ............................................................................................................... B-11
ROLLOUT DECK LOCK ............................................................................................................... B-13
ROLLOUT DECK ROLLER ............................................................................................................ B-15
TERMINAL BLOCK ...................................................................................................................... B-17
OPERATOR HORN (OPTION) ........................................................................................................ B-17
AIRLINE TO PLATFORM (OPTION) ................................................................................................. B-17
POWER TO PLATFORM ................................................................................................................ B-19
"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-1
 6

10

13

14

7 9 13

14

13

12 (X2)

9
3
14
15 (X2)
4
12 (X2)
16

17
15 (X2)
15 (X2)

12 (X2)
5

12, 13, 14,15

16 17 BOTH SIDES

19
18

ART_2256 Reference: ART_ Main Deck and Rails, X47ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-2
ITEM PART NO. QTY DESCRIPTION
PLATFORM AND RAILS

1 16516 1 MAIN PLATFORM

2 13777 2 BLOCK, FIXED PLATFORM
3 13230 4 ROLLER
4 13267 4 PLATE ROLLER WELDMENT
5 13637 2 BRACKET, ROLLER COVER
6 16634 1 RAIL WELD MAIN UPPER RH
7 16564 6 RAIL WELD EXT LOWER

9 HDW91057 4 PIN WIRE LOCK 3/8" X 2.25 W/CHAIN

10 16573 1 RAIL WELD MAIN UPPER LH

12 HDW8303 12 SCREW, 5/16" - 18, 2" LG

13 HDW6434 6 SCREW 3/8"-16 X 2.00
14 HDW5039 6 LOCK NUT 3/8"-16
15 HDW8304 12 NUT 5/16"-18
16 HDW6455 2 SCREW, HEX HEAD, 1/4" - 20 X 1/2"
17 HDW5217 2 FLAT WASHER, 11/32" ID
18 90208 2 CAP, STEEL 1.0" DIA HOLE
19 8479 1 BUSHING, 3/4" ID

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-3
 18

19
17 5

4 6
7

10

12 14
15 9
BOTH SIDES
14
13
2
14
3 9
2
9

16 (X2) 13 (X2)
BOTH SIDES

16 (X2) 13 (X2) 1
BOTH SIDES

ART_2257 Reference: ART_ Extension Deck, X47ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-4
ITEM PART NO. QTY DESCRIPTION
ROLLOUT DECK AND RAILS

1 16523 1 PLATFORM EXTENSION

2 15089 2 RAIL WELD EXT REAR LOWER
3 16580 1 RAIL WELD EXT LOWER FRONT LH
4 16579 1 RAIL WELD EXT LOWER FRONT RH
5 15085 2 RAIL WELD EXT SIDE
6 13814 1 HANDLE R/O PLATFORM
7 16566 1 RAIL WELD EXT FRONT UPPER

9 HDW91057 4 PIN WIRE LOCK 3/8" X 2.25 W/CHAIN

10 8909 1 ENCLOSURE SERVICE MANUAL

12 HDW7471 2 SCREW 5/16"-18 X 3.00

13 HDW8304 10 NUT 5/16"-18
14 HDW6434 4 HEX CAP SCREW 3/8"-16 X 2.00
15 HDW5039 4 LOCKNUT 3/8"-16
16 HDW8303 8 HEX CAP SCREW 5/16"-18 X 2"
17 HDW6461 4 LOCK NUT 1/4"-20
18 HDW5904 4 HEX CAP SCREW 1/4"-20 X 3/4"
19 HDW5217 4 FLAT WASHER 11/32" ID

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-5
 3

ART_2231 Lanyard Attachment Option, 2047ES - 2647ES - 3247ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-6
ITEM PART NO. QTY DESCRIPTION
LANYARD ATTACHMENT

1 3923 6 BRKT, ATTACHMENT POINT

2 8605 6 DECAL, LANYARD ATTACHMENT
3 8606 1 DECAL, WARNING RESTRAINT
4 HDW6432 12 SCREW, 3/8" - 16, 3/4" LG
5 HDW5039 12 LOCK NUT, 3/8" - 16

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-7
 1 2

10 6

7 8 9
8

ART_2258 Reference: ART_ Entry Chain and Top Rail, X47ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-8
ITEM PART NO. QTY DESCRIPTION
ENTRY GATE

1 7048 1 COVER, RAIL PAD (OPTION ONLY)

2 7805 3 FT. PAD, RAIL (OPTION ONLY)
3 16581 1 GATE, SHEET LOAD
4 HDW90944 2 PIN, LOCK
5 HDW8303 2 HEX CAP SCREW, 5/16" - 18 X 2.00
6 HDW8304 2 NUT, 3/8" - 16
7 1366 1 GUARD CHAIN
8 5239 2 LINK, CONNECTING, S-HOOK
9 8781 1 CHAIN LINK SNAP
— 2510 1 CHAIN GUARD ASSY (INCLUDES ITEMS 7, 8 & 9)

10 HDW5217 4 FLAT WASHER 11/32" ID

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-9
 15
7 14 3
5 8

14
15
10
15 2
4 16
16

11

13

10
12

9
17

18
16

ART_2259 Reference: ART_ Swing Gate, X47ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-10
ITEM PART NO. QTY DESCRIPTION
SWING GATE (OPTION)

1 16635 1 SWING GATE WELDMENT

2 40003 1 PIN, LATCH
3 40006 1 ROD, LATCH LEVER
4 7055 1 SPRING, LATCH
5 HDW8277 1 SCREW, 3/8" - 16, 1 3/4" LG
6 HDW6281 1 NUT, 3/8" - 16
7 25615 1 BRKT STRIKER SWING GATE
8 40014 1 SWING GATE MOUNT WELD UPPER
9 40015 1 SWING GATE MOUNT WELD LOWER
10 8187 2 BEARING, NYLINER, FLANGED
11 8300 1 SPRING, TORSION, 1" OD, 4" LG
12 HDW7455 1 PIN, SLOTTED SPRING, 3/16" DIA X 3/4" LG
13 13272 1 BLOCK, PIVOT
14 HDW7119 4 HEX CAP SCREW 5/16"-18 X 2.25"
15 HDW8294 8 FLAT WASHER 0.328 ID
16 HDW8304 6 LOCNUT 5/16"-18
17 HDW5724 2 HEX CAP SCREW 5/16"-18 X 3/4"
18 HDW5217 2 FLAT WASHER 11/32" ID

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-11
 5

4
9

ART_2174 Reference ART_686 Roll-out Deck Lock Pin Assembly

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-12
ITEM PART NO. QTY DESCRIPTION
ROLLOUT DECK LOCK

25297 1 PLATFORM LOCK PIN ASSEMBLY

1 8814 2 SLEEVES, OVAL ALUMINUM

2 13814 1 HANDLE - ROLLOUT PLATFORM
3 7184 3.2FT WIRE CABLE, COATED & ROLLED
4 13737 1 PIN, EXTENSION LOCK
5 HDW8303 1 SCREW, 5/16" - 18, 2" LG
6 HDW8304 1 NUT, 5/16" - 18
7 HDW8513 1 SPRING PIN, 1/8" DIA, 3/4" LG
8 HDW7031 1 WASHER, 1/2" ID, 7/8" OD
9 7408 1 SPRING, DECK LOCK

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-13
 4

5
3

2
1

ART_2095 Reference: ART_687 Roll-out Deck Roller

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-14
ITEM PART NO. QTY DESCRIPTION
ROLLOUT DECK ROLLER

1 5918 1 RING, RETAINING, HEAVY DUTY 1"

2 HDW8370 1 WASHER
3 13230 1 ROLLER
4 13267 1 ROLLER PLATE WELDMENT

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-15
 10

Connect Horn Wires to

Terminals #6 and #9

5 3
2
1

2
3

4
2 6

ART_2227 Terminal Block Installation, ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-16
ITEM PART NO. QTY DESCRIPTION
TERMINAL BLOCK

1 HDW5363 2 SCREW, 6-32, 1" LG

2 HDW6455 4 SCREW, 1/4" - 20, 1/2" LG
3 5882 2 CABLE CLAMP
4 HDW5364 2 NUT, 6-32
5 5991 1 TERMINAL BLOCK
6 7817 1 STRIP, BACKING, 15 POSITION
7 REF 1 WIRE HARNESS, UPPER CONTROLS
8 25526 1 TERMINAL STRIP COVER

OPERATOR HORN (OPTION)

10 9716 1 HORN, 12-48 VOLT ELECTRONIC
HDW5723 2 SCREW, 1/4" - 20, 3/4" LG
HDW5276 2 NUT, 1/4" - 20
HDW5217 2 WASHER, FLAT

AIRLINE TO PLATFORM (OPTION)

NOT SHOWN
5351 1 CABLE TIE
8543 * HOSE, 1/4" AIRLINE
* 2047ES = 34 FT.
* 2647ES = 41 FT. 6 IN.
* 3247ES = 49 FT.

8559 2 CLAMP, HOSE

HDW5052 2 FITTING, 1/4" MALE, MALE HOSE BARB

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-17
 1

8 9

10
6

2 3
4

11

12

13

ART_2228 Power to Platform Outlet Installation

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-18
ITEM PART NO. QTY DESCRIPTION
POWER TO PLATFORM

1 90827 1 BOX, RECEPTACLE

2 90828 1 DUPLEX RECEPTACLE COVER
3 HDW5636 1 SCREW #6 - 32 × 0.25"
4 HDW6455 2 SCREW, ¼" - 20, ½" LG
5 HDW8267 2 LOCKNUT ¼" - 20
6 5381 1 RECEPTACLE, DUPLEX
7 8208 1 CONDUIT, 3/8" FLEXIBLE
8 8209 1 FERRULE, 3/8"
9 8479 1 BUSHING, ¾" ID
10 8833 1 CONNECTOR, OUTLET BOX 3/8" CONDUIT
11 16221 1 BRACKET
12 HDW5724 2 SCREW, 5/16–18 × ¾"
13 HDW8304 2 NUT, 5/16–18

NS HDW8501 2 CLIP, SELF RETAINING

NS 7617 * WIRE, 14 GA
* 2047ES = 50 FT.
* 2647ES = 58 FT.
* 3247ES = 66 FT.

HDW5217 2 FLAT WASHER 11/32" ID

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page B-19
October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page B-20
 SECTION C:
SCISSORS

SCISSOR ASSEMBLY - 2047ES, SERIAL # UP TO 9801099 .............................................................. C-3

SCISSOR ASSEMBLY - 2047ES, SERIAL # 9801100 - UP ................................................................ C-5
SCISSOR ASSEMBLY - 2647ES, SERIAL # UP TO 9901399 .............................................................. C-7
SCISSOR ASSEMBLY - 2647ES, SERIAL # 9901400 - UP ................................................................ C-9
SCISSOR ASSEMBLY - 3247ES, SERIAL # UP TO 10001599 .......................................................... C-11
SCISSOR ASSEMBLY - 3247ES, SERIAL # 10001600 - UP ............................................................ C-13
SLIDE BLOCK ASSEMBLY ............................................................................................................ C-15
LIFT CYLINDER MOUNT .............................................................................................................. C-17
LIFT CYLINDER - 2047ES / 2647ES, EARLY MODELS .................................................................. C-19
LIFT CYLINDER - 2047ES / 2647ES, LATE MODELS .................................................................... C-21
UPPER LIFT CYLINDER - 3247ES, EARLY MODELS ........................................................................ C-23
UPPER LIFT CYLINDER - 3247ES, LATE MODELS .......................................................................... C-25
LOWER LIFT CYLINDER - 3247ES, EARLY MODELS ....................................................................... C-27
LOWER LIFT CYLINDER - 3247ES, LATE MODELS ......................................................................... C-29
EMERGENCY LOWERING CABLE ................................................................................................... C-31
"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-1
 14 DENOTES LOCATION OF
HDW13175

14
11

1
14
7
5
14

5
14 2
10
9
10
12 14
10 14 3
4
5
5
5

5
14
13
10 8 14
6
10
5
14
5

ART_2276 R1 Serial # Up to 9801099 Scissor Assembly, 2047ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-2
ITEM PART NO. QTY DESCRIPTION
SCISSOR ASSEMBLY - 2047ES, SERIAL # UP TO 9801099

1 16607 1 BEAM, WITH PINS

2 30518 1 MAINTENANCE LOCK
3 8675 2 BEARING, 2 2/4" X 2" X 1 1/2" LG
4 16606 1 BEAM, WITH PINS
5 25429 8 SPACER BLOCK
6 16598 1 BEAM, WITH PINS
7 16512 2 CYLINDER MOUNT
8 16500 1 BEAM, WITH BEARINGS
6669 4 BEARING, 32DU32
9 16603 1 BEAM, WITH BEARINGS
6669 6 BEARING, 32DU32
10 6701 8 RING, RETAINING, 2" SHAFT

11 16511 1 BEAM, WITH BEARINGS

6669 4 BEARING, 32DU32
12 REF 1 CYLINDER, LIFT (SEE END OF THIS SECTION)
13 16585 1 SUPPORT, BEAM, 1X3
14 HDW13175 9 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-3
 5
10 3
5
4
6 4
14
4 4
4
5
14 11
5
12 9 5
5 14
5 4
7
14
1
4 4 14
14
5 4

14
5 8 2

14

6
4 5
4

13

14 5 4

ART_2797 Serial # 9801100 - Up Scissor Assembly, 2047ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-4
ITEM PART NO. QTY DESCRIPTION
SCISSOR ASSEMBLY - 2047ES, SERIAL # 9801100 - UP

1 – 1 BEAM SUPPORT WELDMENT W/BEARINGS

2 – 1 BEAM, BF W/PINS
3 – 1 BEAM
4 HDW13175 11 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK
5 6701 10 RING, RETAINING, 2" SHAFT
6 16676 2 CYLINDER MOUNT
7 – 1 BEAM
8 – 1 BEAM
9 – 1 BEAM
10 – 1 BEAM
11 30815 1 MAINTENANCE LOCK WELDMENT
12 REF 1 LIFT CYLINDER (SEE END OF THIS SECTION)
13 13837 1 CAM, SPEED AND POTHOLE SWITCH
14 25429 8 SPACER, RUBBER

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-5
 16
DENOTES LOCATION OF
HDW13175

16
14

22 16
15

16
13
15
16
1
11
13
16
15

15 12 15
3
16
15 16
13 2
10
9
13
16 16
15 4
13 15
15
8 16
15 16
5

13 7
16 15

15

ART_2277 R1 Serial # Up to 9901399 Scissor Assembly, 2647ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-6
ITEM PART NO. QTY DESCRIPTION
SCISSOR ASSEMBLY - 2647ES, SERIAL # UP TO 9901399

1 16601 1 BEAM, WITH PINS

2 16599 1 BEAM, WITH PINS
3 30518 1 MAINTENANCE LOCK
4 8675 2 BEARING, 2 2/4" X 2" X 1 1/2" LG
5 16600 1 BEAM, WITH PINS
6 16598 1 BEAM, WITH PINS
7 16602 1 BEAM, WITH BEARINGS
6669 4 BEARING, 32DU32
8 13931 1 SUPPORT, BEAM, 1X3
9 REF 1 CYLINDER, LIFT (SEE END OF THIS SECTION)
10 16603 1 BEAM, WITH BEARINGS
6669 6 BEARING, 32DU32
11 16502 1 BEAM, WITH BEARINGS
6669 6 BEARING, 32DU32
12 16512 2 CYLINDER MOUNT
13 6701 11 RING, RETAINING, 2" SHAFT
14 16605 1 BEAM, WITH PINS
15 25429 12 SPACER BLOCK
16 HDW13175 12 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-7
 4

5
14 15

14
16

15

16 15
14
14
10 3
14 16 16
15
6 15
16
15
15
15
14
16 11
14
12 9 14
14 16
14 15
7
16
1
15 15 16

14 15

16
14 8 2

16

6
15 14
15

13

16 14 15

ART_2798 Serial # 9901400 - Up Scissor Assembly, 2647ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-8
ITEM PART NO. QTY DESCRIPTION
SCISSOR ASSEMBLY - 2647ES, SERIAL # 9901400 - UP

1 16585 1 BEAM SUPPORT WELDMENT W/BEARINGS

2 16695 1 BEAM, BF W/PINS
3 16696 1 BEAM, 6X6X.375
4 16601 1 BEAM, 6X6X.188, WELD, W/PINS
5 16605 1 BEAM, 6X6X.188, TS W/BEARINGS
6 16676 2 CYLINDER MOUNT
7 16600 1 BEAM, 6X6X,250, WELD, W/PINS
8 16692 1 BEAM, 6X6X.188
9 16603 1 BEAM. 6X6X.250, WELD, W/PINS
10 16693 1 BEAM, 6X6X.375
11 30518 1 MAINTENANCE LOCK WELDMENT
12 REF 1 LIFT CYLINDER (SEE END OF THIS SECTION)
13 13837 1 CAM, SPEED AND POTHOLE SWITCH
14 6701 13 RING, RETAINING, 2" SHAFT
15 HDW13175 14 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK
16 25429 12 SPACER BLOCK

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-9
21
DENOTES LOCATION OF
HDW13175

21

21 21
19 8 1

21
20

21

19 19
21 2
18 8
16 8
3
21 21 21
19 17
21
19
19
21
8
15
8
19 6
14
21 13 21

12 21
21 21
21 4

19 5 8

21
11
8 21 21 19
10
19

7
9

ART_2278 R1 Serial # Up to 10001599 Scissor Assembly, 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-10
ITEM PART NO. QTY DESCRIPTION
SCISSOR ASSEMBLY - 3247ES, SERIAL # UP TO 10001599

1 16506 1 BEAM, WITH PINS

2 16505 1 BEAM, WITH PINS
3 16503 1 BEAM, WITH BEARINGS
6669 4 BEARING, 32DU32
4 13931 1 SUPPORT, BEAM, 1X3, LOWER

5 16502 1 BEAM, WITH BEARINGS

6669 6 BEARING, 32DU32
6 REF 1 CYLINDER, LIFT

7 16500 1 BEAM, WITH BEARINGS

6669 4 BEARING, 32DU32
8 25429 16 SPACER BLOCK
9 16507 1 BEAM, WITH PINS
10 8675 2 BEARING, 2 1/4" X 2" X 1 1/2"
11 16508 1 BEAM, WITH PINS
12 30518 1 MAINTENANCE LOCK
13 30407 1 PIN, 2"
14 16509 1 BEAM, WITH PINS
15 16512 4 CYLINDER MOUNT
16 16585 1 SUPPORT, BEAM, 1X3, UPPER

17 16510 1 BEAM, WITH BEARINGS

6669 6 BEARING, 32DU32
18 REF 1 CYLINDER, LIFT
19 6701 15 RING, RETAINING, 2" SHAFT
20 16511 1 BEAM, WITH BEARINGS
6669 4 BEARING, 32DU32
21 HDW13175 26 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-11
 19

13
3

14
19

15 11 4
3
19 19
4
3
12
19 4
4

3
3 19
19
9 17 3
4
4
19
19 4
18
16
10 3

4 6 19
19
4
3
4
7 5
19
8 19 3

4 2

1
3
19 4

ART_2799 Serial # Up to 10001600 Scissor Assembly, 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-12
ITEM PART NO. QTY DESCRIPTION
SCISSOR ASSEMBLY - 3247ES, SERIAL # 10001600 - UP

1 16637 1 BEAM, 6X6X.375

2 16670 1 BEAM, 6X6X.375
3 HDW13175 26 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK
4 6701 18 RING, RETAINING, 2" SHAFT
5 16508 1 BEAM, 6X6X..375, WELD, W/PINS
6 16502 1 BEAM, 6X6X.375 W/BEARINGS
7 30518 1 MAINTENANCE LOCK WELDMENT
8 8675 2 BEARING, 2.25 OD X 2 ID X 1.5 LG
9 16671 1 BEAM, 6X6X.188, WELD
10 16674 1 BEAM, 6X6X.188
11 16682 1 BEAM, 6X6X.188
12 16510 1 BEAM, 6X6X.188, WELD, W/BEARINGS
13 16672 1 BEAM, 6X6X.188
14 16675 1 BEAM, 6X6X.188
15 16676 4 CYLINDER MOUNT
16 16585 2 BEAM SUPPORT WELDMENT W/BEARINGS
17 REF 1 LOWER LIFT CYLINDER (SEE END OF THIS SECTION)
18 REF 1 UPPER LIFT CYLINDER (SEE END OF THIS SECTION)
19 25429 16 SPACER BLOCK

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-13
 1

4
3

11
10

9
8

14

14

13
12

15

ART_2264 R1 Scissor Mounting Detail, X47ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-14
ITEM PART NO. QTY DESCRIPTION
SLIDE BLOCK ASSEMBLY

1 14488 2 BLOCK, SLIDE PLATFORM

2 13777 2 BLOCK, FIXED PLATFORM
3 HDW8303 8 SCREW, 5/16" - 18, 2" LG
4 HDW5217 8 WASHER, FLAT
5 HDW8294 8 WASHER, FLAT
6 HDW8304 8 NUT, 5/16" - 18
7 7160 2 BEARING, 28DU32

8 40306 2 SLIDE BLOCK WITH BEARINGS

REPLACES 30699: SLIDE BLOCK WITH BEARINGS
9 17244 2 WEAR PAD
REPLACES 9587: WEAR PAD, AND 8785: TAPE
10 90235 2 WEAR PAD, ANGLE, SLIDE BLOCK TOP
11 5432 2 GREASE FITTING
12 HDW8283 6 SCREW, 1/2-13, 1.5 LG, GR 8
13 HDW8457 6 NUT, LOCK, 1/2-13
14 HDW13175 2 WASHER, NYLON, 2.06 ID, 2.62 OD, .030 THK
15 13101 2 PIN WELDMENT STATIONARY MOUNT

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-15
 7
5

1
3

7 4

3
5

ART_2265 R1 Cylinder Mounting Detail

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-16
ITEM PART NO. QTY DESCRIPTION
LIFT CYLINDER MOUNT

1 REF 2 CYLINDER MOUNT WELDMENT

2 25219 2 PLATE RETAINER, CYL MOUNT 3.75 X 1.25 X 0.179
3 HDW6455 4 SCREW, 1/4-20, 1/2 LG, GR 5
4 13339 4 WASHER, NYLON, 1.385 ID X 2.255 OD X .030 THK
5 25142 2 PIN, 1.373 X 5.382 CYL MOUNT
6 6984 4 BEARING, 1.375 X 1.625 LG
7 6875 2 RETAINING RING, 1.375 DIA.
8 REF 1 LIFT CYLINDER (SEE FOLLOWING PAGES)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-17
 8
14
12

TO
RE
SE
RV
O
IR

5
1 11 9

4 3
5
2

5
T
M OL
AN IF
IF T
O
6 LD

7 15

ART_2279 90834 Hydraulic Cylinder

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-18
ITEM PART NO. QTY DESCRIPTION
LIFT CYLINDER - 2047ES / 2647ES, EARLY MODELS

2047ES - SERIAL #9801000 TO # 9801099

2647ES - SERIAL #9901000 TO # 9901199

1 90834 1 CYLINDER, LIFT

2 REF 1 HOSE ASSY (SEE SECTION D)
3 HDW7601 1 FITTING, ELBOW ADAPTOR
4 90361 1 ORIFICE
5 90993 4 BEARING, BRONZE, 2" ID X 2" LG
6 90815 1 VALVE, 2 WAY, N.C. W/MANUAL LOCK
7 90816 1 COIL, 24 VOLT, DOUBLE SPADE W/DIODE
8 HDW6727 1 FITTING, PIPE 90°, MALE BARB
9 HDW8152 2 SCREW, 1/4" - 20 X 3/4" LG
10 90986 1 KIT, SEAL-LIFT CYLINDER (SERVICE) (NOT SHOWN)
11 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
12 REF 21 FT HOSE, RETURN LINE (SEE SECTION D)

14 7788 1 CLAMP, HOSE

15 90845 1 PRESSURE SENSOR, 3000 PSI (OPTION)

— REF 1 HARNESS, WIRE DOWN, VALVE (SEE PARTS SECTION A)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-19
 8
14
12

TO
RE
SE
RV
O
IR

5
1 11 9

4 3
5
2

5
T
M OL
AN IF
IF T
O
6 LD

7 15

ART_2280 91052 Hydraulic Cylinder

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-20
ITEM PART NO. QTY DESCRIPTION
LIFT CYLINDER - 2047ES / 2647ES, LATE MODELS

2047ES - SERIAL # 9801100 - 9801024

2647ES - SERIAL # 9901200 - 9901245

1 91052 1 CYLINDER, LIFT

2 REF 1 HOSE ASSY (SEE SECTION D)
3 HDW7601 1 FITTING, ELBOW ADAPTOR
4 90361 1 ORIFICE
5 90993 4 BEARING, BRONZE, 2" ID X 2" LG
6 91051 1 VALVE, 2 WAY, N.C. W/MANUAL LOCK
7 91001 1 COIL
8 HDW6727 1 FITTING, PIPE 90°, MALE BARB
9 HDW8152 2 SCREW, 1/4" - 20 X 3/4" LG
10 90986 1 KIT, SEAL-LIFT CYLINDER (SERVICE) (NOT SHOWN)
11 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
12 REF 21 FT HOSE, RETURN LINE (SEE SECTION D)

14 7788 1 CLAMP, HOSE

15 90845 1 PRESSURE SENSOR, 3000 PSI

— REF 1 HARNESS, WIRE DOWN, VALVE (SEE PARTS SECTION A)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-21
 5

TO
RE
5 1 SE
9 RV
11 O
15 IR

8
14

12

4 3

T
5 M OL
AN IF
IF T
2 O
LD
5 6

16
7

ART_2281 90835 Hydraulic Cylinder

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-22
ITEM PART NO. QTY DESCRIPTION
UPPER LIFT CYLINDER - 3247ES, EARLY MODELS

SERIAL # 10001000 # 10001199

1 90835 1 CYLINDER, LIFT

2 REF 1 HOSE ASSY (SEE SECTION D)
3 HDW7601 1 FITTING, ELBOW ADAPTOR
4 90439 1 ORIFICE
5 90993 4 BEARING, BRONZE, 2" ID X 2" LG
6 90968 1 VALVE, 2 WAY, N.C.
7 90957 1 COIL, 24 VOLT, DOUBLE SPADE W/DIODE
8 HDW6727 1 FITTING, PIPE 90°, MALE BARB
9 HDW8152 2 SCREW, 1/4" - 20 X 3/4" LG
10 90987 1 KIT, SEAL-LIFT CYLINDER (SERVICE) (NOT SHOWN)
11 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
12 REF 40 FT HOSE, RETURN LINE (SEE SECTION D)

14 7788 1 CLAMP, HOSE

15 90969 1 RELIEF VALVE
16 90958 1 COIL, 12 VOLT, DOUBLE SPADE W/DIODE

— REF 1 HARNESS, WIRE DOWN, VALVE (SEE PARTS SECTION A)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-23
 5

TO
RE
5 1 SE
9 RV
11 O
15 IR

8
14

12

4 3

T
5 M OL
AN IF
IF T
2 O
LD
5 6

16
7

ART_2282 91053 Hydraulic Cylinder

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-24
ITEM PART NO. QTY DESCRIPTION
UPPER LIFT CYLINDER - 3247ES, LATE MODELS

SERIAL # 10001200 UP

1 91053 1 CYLINDER, LIFT

2 REF 1 HOSE ASSY (SEE SECTION D)
3 HDW7601 1 FITTING, ELBOW ADAPTOR
4 90439 1 ORIFICE
5 90993 4 BEARING, BRONZE, 2" ID X 2" LG
6 90968 1 VALVE, 2 WAY, N.C.

7 91048 1 COIL, 20 VOLT EXCEPT SERIAL # 10001211 - #10001217

7 90957 1 COIL, 24 VOLT SERIAL # 10001211 - #10001217

8 HDW6727 1 FITTING, PIPE 90°, MALE BARB

9 HDW8152 2 SCREW, 1/4" - 20 X 3/4" LG
10 90987 1 KIT, SEAL-LIFT CYLINDER (SERVICE) (NOT SHOWN)
11 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
12 REF 40 FT HOSE, RETURN LINE (SEE SECTION D)

14 7788 1 CLAMP, HOSE

15 90969 1 RELIEF VALVE

16 91049 1 COIL, 10 VOLT EXCEPT SERIAL # 10001211 - #10001217

16 90958 1 COIL, 12 VOLT SERIAL # 10001211 - #10001217

— REF 1 HARNESS, WIRE DOWN, VALVE (SEE PARTS SECTION A)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-25
 8
14

12

TO
RE
5 1 SE
9 RV
11 O
15 IR
18
17
18

12

4 3

T
5 M OL
AN IF
2 IF T
O
LD

5 19

6
16
7

ART_2283 90836 Hydraulic Cylinder

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-26
ITEM PART NO. QTY DESCRIPTION
LOWER LIFT CYLINDER - 3247ES, EARLY MODELS

3247ES - SERIAL # 10001000 # 10001199

1 90836 1 CYLINDER, LIFT (3247ES - LOWER)

2 REF 1 HOSE ASSY (SEE SECTION D)
3 HDW7601 1 FITTING, ELBOW ADAPTOR
4 90361 1 ORIFICE
5 90993 4 BEARING, BRONZE, 2" ID X 2" LG
6 90968 1 VALVE, 2 WAY, N.C.
7 90957 1 COIL, 24 VOLT, DOUBLE SPADE W/DIODE
8 HDW6727 1 FITTING, PIPE 90°, MALE BARB
9 HDW8152 2 SCREW, 1/4" - 20 X 3/4" LG
10 90988 1 KIT, SEAL-LIFT CYLINDER (SERVICE) (NOT SHOWN)
11 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
12 REF 21 FT HOSE, RETURN LINE (SEE SECTION D)

14 7788 1 CLAMP, HOSE

15 90969 1 RELIEF VALVE
16 90958 1 COIL, 12 VOLT, DOUBLE SPADE W/DIODE
17 HDW90943 1 FITTING, TEE ADAPTOR
18 HDW90945 2 FITTING, FEMALE SWIVEL
19 90845 1 PRESSURE SENSOR, 3000 PSI

— REF 1 HARNESS, WIRE DOWN, VALVE (SEE PARTS SECTION A)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-27
 8
14

12

TO
RE
5 1 SE
9 RV
11 O
15 IR
18
17
18

12

4 3

T
5 M OL
AN IF
2 IF T
O
LD

5 19

6
16
7

ART_2284 91054 Hydraulic Cylinder

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-28
ITEM PART NO. QTY DESCRIPTION
LOWER LIFT CYLINDER - 3247ES, LATE MODELS

3247ES - SERIAL # 10001200 UP

1 91054 1 CYLINDER, LIFT (3247ES - LOWER)

2 REF 1 HOSE ASSY (SEE SECTION D)
3 HDW7601 1 FITTING, ELBOW ADAPTOR
4 90361 1 ORIFICE
5 90993 4 BEARING, BRONZE, 2" ID X 2" LG
6 90968 1 VALVE, 2 WAY, N.C.

7 91048 1 COIL, 20 VOLT EXCEPT SERIAL # 10001211 - #10001217

7 90957 1 COIL, 24 VOLT SERIAL # 10001211 - #10001217

8 HDW6727 1 FITTING, PIPE 90°, MALE BARB

9 HDW8152 2 SCREW, 1/4" - 20 X 3/4" LG
10 90988 1 KIT, SEAL-LIFT CYLINDER (SERVICE) (NOT SHOWN)
11 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
12 REF 21 FT HOSE, RETURN LINE (SEE SECTION D)

14 7788 1 CLAMP, HOSE

15 90969 1 RELIEF VALVE

16 91049 1 COIL, 10 VOLT EXCEPT SERIAL # 10001211 - #10001217

16 90958 1 COIL, 12 VOLT SERIAL # 10001211 - #10001217

17 HDW90943 1 FITTING, TEE ADAPTOR

18 HDW90945 2 FITTING, FEMALE SWIVEL
19 90845 1 PRESSURE SENSOR, 3000 PSI

— REF 1 HARNESS, WIRE DOWN, VALVE (SEE PARTS SECTION A)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-29
 Early Style 2 3

4a

4b

4 1a

5
1b

1
6a

8 6b

Current Style

ART_2270 Emergency Lowering Cable - 2047ES-2647ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-30
ITEM PART NO. QTY DESCRIPTION
EMERGENCY LOWERING CABLE

2047ES - SERIAL # 9801000 - #9801024

2647ES - SERIAL # 9901000 - #9901245
3247ES - NOT USED

1 91104 1 CABLE, 80 IN (2047ES)

1 91082 1 CABLE, 100 IN (2647ES)
1a — 1 SPRING
1b — 1 CAP LUG
2 16117 1 WELDMENT, CABLE MOUNT ATTACHMENT
3 8152 2 BOLT
4 16121 1 BELL CRANK
4a — 1 CLEVIS PIN
4b — 1 COTTER PIN
5 16134 1 E-DOWN PIVOT NUT

2047ES - SERIAL # 9801025 UP

2647ES - SERIAL # 9901246 UP
3247ES - NOT USED

6 91082 1 CABLE, 100 IN (2047ES)

6 91182 1 CABLE, 144 IN (2647ES)
6a — 1 SPRING
6b — 1 CAP LUG
7 16062 1 BRACKET, LIFT CYLINDER VALVE GUARD
8 8152 2 BOLT

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page C-31
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page C-32
 SECTION D:
HYDRAULICS

BRAKE RELEASE MANIFOLD, EARLY MODELS ................................................................................... D-3

MAIN MANIFOLD ASSEMBLY, 2047ES-2647ES, EARLY MODELS ....................................................... D-5
MAIN MANIFOLD ASSEMBLY - 3247ES, EARLY MODELS ................................................................... D-9
MAIN MANIFOLD ASSEMBLY, LATE MODELS .................................................................................... D-13
HYDRAULIC RESERVOIR, STEEL ................................................................................................... D-15
HYDRAULIC RESERVOIR, PLASTIC ................................................................................................. D-17
HYDRAULIC HOSES, 2047ES - 2647ES ..................................................................................... D-19
HYDRAULIC HOSES, 3247ES ..................................................................................................... D-21
"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-1
 1

5
8

4
6

7
TO
:VA
LV
E
BL
OC
K
-P
OR
T2

4
O RT
K -P
L OC
EB
LV
2033ES - up to Serial # 8804099 :VA
TO
2633ES - up to Serial # 11100599
2047ES - up to Serial # 9801100
2647ES - up to Serial # 9901200
3247ES - NOT USED

ART_2291 Brake Release Pump, 2033ES-2633SE and 2047ES-2647ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-2
ITEM PART NO. QTY DESCRIPTION
BRAKE RELEASE MANIFOLD, EARLY MODELS
NOT USED ON LATE MODELS
2047ES - SERIAL #9801000 - # 9801099
2647ES - SERIAL # 9901000 - # 9901199
3247ES - SERIAL # 10001000 - # 10001199

90234 BRAKE RELEASE MANIFOLD

1 90326 1 VALVE, HYDRAULIC HAND PUMP
2 90325 1 BLOCK, MANIFOLD
3 HDW90329 1 FITTING, 90°, MALE 1/4", O-RING MALE 3/8"
4 HDW7601 1 FITTING, 90°, MALE 3/8", 3/8" O-RING MALE
5 HDW5217 2 WASHER
6 90746 2 SCREW, 5/16-18, 1.5" LG
7 16000 1 MOUNT, BRAKE RELEASE HAND PUMP
8 HDW6831 2 SCREW, 1/4-20, 2" LG

SEE HYDRAULIC HOSES, THIS SECTION

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-3
 SE 23
L EA
RE
34 AKE
BR I NG
E ER 32 33
ST
E
AK E
BR AK
BR
U AL
AN
M
35

LIFT

RIGHT WHEEL MOTOR

RIGHT WHEEL MOTOR

25

LEFT WHEEL MOTOR

LEFT WHEEL MOTOR

PUMP

STEERING
FIL
TE
R
36

26

27
TEST
PORT
28 21
1
12

DOWN 1 2
2

MAIN RELIEF 3
5

11

20 CHECK
VALVE
10

STEER 4 5
FLOW
8

BRAKE 9 CONTROL
19
RELEASE
FLOW
LIFT RELIEF 6 37
DIVIDER

LIFT 7 2 17 18 5
DECEL
STEER
RELIEF 38 8 16 2 TORQUE
COUNTER-
BALANCE 14 15 TOW VALVE
VALVE

BRAKES 10 2 31

DRIVE 11 12 30

TORQUE 13 2 2047ES: Serial # Up To 9801099 29

2647ES: Serial # Up To 9901199
ART_2297 90667, Hydraulic Manifold Assembly, 2047ES - 2647ES
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-4
ITEM PART NO. QTY DESCRIPTION
MAIN MANIFOLD ASSEMBLY, 2047ES-2647ES, EARLY MODELS

2047ES - SERIAL #9801000 - # 9801099

2647ES - SERIAL #9901000 - # 9901199

90667 MAIN MANIFOLD ASSEMBLY

1 8343 1 VALVE, SPOOL, POP, 2 WAY, N.C. W/MAN OVERRIDE
2 9996 5 COIL, 24 VOLT (2047ES, 2647ES)
3 9992 1 VALVE, RELIEF
4 9986 1 VALVE, SPOOL, 4 WAY, 3 POSITION (STEERING)
5 9988 3 COIL, 24 VOLT
6 9993 1 VALVE, RELIEF
7 9982 1 VALVE, SPOOL, 4 WAY
8 9984 1 VALVE, RELIEF
9 5954 1 VALVE, PRIORITY FLOW CONTROL
10 6975 1 VALVE, SPOOL, N.O.
11 9995 1 VALVE, SPOOL, 4 WAY, 3 POSITION (DRIVE)
12 9997 2 COIL, 24 VOLT
13 6976 1 VALVE, SPOOL, 3 WAY
14 9669 1 VALVE, COUNTER BALANCE
15 90378 1 VALVE NEEDLE (TOW VALVE)
16 8373 1 VALVE, SPOOL, 4 WAY
17 9985 1 VALVE, SPOOL, N.O.
18 9998 1 ORIFICE 0.040 DIA.
19 9665 1 VALVE, MANUAL (BRAKE RELEASE)
20 9990 1 VALVE, CHECK

(CONTINUED ON NEXT PAGE)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-5
 SE 23
L EA
RE
34 AKE
BR I NG
E ER 32 33
ST
E
AK E
BR AK
BR
U AL
AN
M
35

LIFT

RIGHT WHEEL MOTOR

RIGHT WHEEL MOTOR

25

LEFT WHEEL MOTOR

LEFT WHEEL MOTOR

PUMP

STEERING
FIL
TE
R
36

26

27
TEST
PORT
28 21
1
12

DOWN 1 2
2

MAIN RELIEF 3
5

11

20 CHECK
VALVE
10

STEER 4 5
FLOW
8

BRAKE 9 CONTROL
19
RELEASE
FLOW
LIFT RELIEF 6 37
DIVIDER

LIFT 7 2 17 18 5
DECEL
STEER
RELIEF 38 8 16 2 TORQUE
COUNTER-
BALANCE 14 15 TOW VALVE
VALVE

BRAKES 10 2 31

DRIVE 11 12 30

TORQUE 13 2 2047ES: Serial # Up To 9801099 29

2647ES: Serial # Up To 9901199
ART_2297 90667, Hydraulic Manifold Assembly, 2047ES - 2647ES
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-6
ITEM PART NO. QTY DESCRIPTION
MAIN MANIFOLD ASSEMBLY, 2047ES-2647ES, EARLY MODELS
(CONTINUED)
2047ES - SERIAL #TO # 9801099
2647ES - SERIAL #TO # 9901199

21 HDW7389 8 ADAPTER, MALE 3/8", MALE 3/8" O-RING

23 HDW90364 1 FITTING, 45° 6MB-6MJ

25 HDW90299 1 FITTING, 90° ELBW, MALE 3/8", FML 3/8", MALE 3/8"
26 9980 1 FITTING, 90° ELBW, MALE 3/8" O-RING, FML 1/4" NPT
27 HDW90301 1 UNION, MALE 1/4" NPT, MALE 1/4" NPT,3" LG
28 HDW7971 1 DISCONNECT, MALE 1/4"
29 HDW90287 2 SCREW, 1/4" - 20, 4.5" LG
30 HDW5277 2 WASHER, LOCK
31 HDW5217 2 WASHER, FLAT
32 HDW90327 1 FITTING, 90° ELBW, MALE 1/4", MALE 3/8" O-RING
33 2974 1 PLUG, METERING
34 HDW90285 1 FITTING, MALE 3/8" TEE
35 HDW90329 1 FITTING, 90° ELBW, MALE 1/4", MALE 3/8" O-RING
37 91014 1 FLOW DIVIDER
38 9971 3 RELIEF VALVE TAMPER PROOF CAP

REF SEE HYDRAULIC HOSES, THIS SECTION

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-7
 SE 23
L EA
RE
34 AKE
BR I NG
E ER 32 33
ST
E
AK E
BR AK
BR
U AL
AN
M
35

LIFT

RIGHT WHEEL MOTOR

RIGHT WHEEL MOTOR

25

LEFT WHEEL MOTOR

LEFT WHEEL MOTOR

PUMP

STEERING
FIL
TE
R
36

26

27
TEST
PORT
28 21
1
12

1
2

PLUG
7

MAIN RELIEF 3
5

11

20 CHECK
VALVE
10

STEER 4 5
FLOW
8

BRAKE 9 CONTROL
19
RELEASE
FLOW
LIFT RELIEF 6 37
DIVIDER

LIFT 7 2 17 18 5
DECEL
STEER
RELIEF 38 8 16 2 TORQUE
COUNTER-
BALANCE 14 15 TOW VALVE
VALVE

BRAKES 10 2 31

DRIVE 11 12 30

TORQUE 13 2 29
3247ES: Serial # Up To 10001199

ART_2298 90667, Hydraulic Manifold Assembly, 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-8
ITEM PART NO. QTY DESCRIPTION
MAIN MANIFOLD ASSEMBLY - 3247ES, EARLY MODELS

SERIAL #10001000 # 10001199

90667 MAIN MANIFOLD ASSEMBLY

1 HDW90952 1 PLUG (3247ES ONLY)
2 9996 4 COIL, 24 VOLT(3247ES)
3 9992 1 VALVE, RELIEF
4 9986 1 VALVE, SPOOL, 4 WAY, 3 POSITION (STEERING)
5 9988 3 COIL, 24 VOLT
6 9993 1 VALVE, RELIEF
7 9982 1 VALVE, SPOOL, 4 WAY
8 9984 1 VALVE, RELIEF
9 5954 1 VALVE, PRIORITY FLOW CONTROL
10 6975 1 VALVE, SPOOL, N.O.
11 9995 1 VALVE, SPOOL, 4 WAY, 3 POSITION (DRIVE)
12 9997 2 COIL, 24 VOLT
13 6976 1 VALVE, SPOOL, 3 WAY
14 9669 1 VALVE, COUNTER BALANCE
15 90378 1 VALVE NEEDLE (TOW VALVE)
16 8373 1 VALVE, SPOOL, 4 WAY
17 9985 1 VALVE, SPOOL, N.O.
18 9998 1 ORIFICE 0.040 DIA.
19 9665 1 VALVE, MANUAL (BRAKE RELEASE)
20 9990 1 VALVE, CHECK

(CONTINUED ON NEXT PAGE)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-9
 SE 23
L EA
RE
34 AKE
BR I NG
E ER 32 33
ST
E
AK E
BR AK
BR
U AL
AN
M
35

LIFT

RIGHT WHEEL MOTOR

RIGHT WHEEL MOTOR

25

LEFT WHEEL MOTOR

LEFT WHEEL MOTOR

PUMP

STEERING
FIL
TE
R
36

26

27
TEST
PORT
28 21
1
12

1
2

PLUG
7

MAIN RELIEF 3
5

11

20 CHECK
VALVE
10

STEER 4 5
FLOW
8

BRAKE 9 CONTROL
19
RELEASE
FLOW
LIFT RELIEF 6 37
DIVIDER

LIFT 7 2 17 18 5
DECEL
STEER
RELIEF 38 8 16 2 TORQUE
COUNTER-
BALANCE 14 15 TOW VALVE
VALVE

BRAKES 10 2 31

DRIVE 11 12 30

TORQUE 13 2 29
3247ES: Serial # Up To 10001199

ART_2298 90667, Hydraulic Manifold Assembly, 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-10
ITEM PART NO. QTY DESCRIPTION
MAIN MANIFOLD ASSEMBLY - 3247ES, EARLY MODELS (CONTINUED)

3247ES - SERIAL #10001000 # 10001199

21 HDW7389 8 ADAPTER, MALE 3/8", MALE 3/8" O-RING

23 HDW90364 1 FITTING, 45° 6MB-6MJ

25 HDW90299 1 FITTING, 90° ELBW, MALE 3/8", FML 3/8", MALE 3/8"
26 9980 1 FITTING, 90° ELBW, MALE 3/8" O-RING, FML 1/4" NPT
27 HDW90301 1 UNION, MALE 1/4" NPT, MALE 1/4" NPT,3" LG
28 HDW7971 1 DISCONNECT, MALE 1/4"
29 HDW90287 2 SCREW, 1/4" - 20, 4.5" LG
30 HDW5277 2 WASHER, LOCK
31 HDW5217 2 WASHER, FLAT
32 HDW90327 1 FITTING, 90° ELBW, MALE 1/4", MALE 3/8" O-RING
33 2974 1 PLUG, METERING
34 HDW90285 1 FITTING, MALE 3/8" TEE
35 HDW90329 1 FITTING, 90° ELBW, MALE 1/4", MALE 3/8" O-RING
37 91014 1 FLOW DIVIDER
38 9971 3 RELIEF VALVE TAMPER PROOF CAP

SEE HYDRAULIC HOSES, THIS SECTION

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-11
 RIGHT B
LEFT B
25
ST
EE
R

PUMP

STEER
LEFT A
RIGHT A

BRAKE
TANK

24
24

23

22
24
17
XX
3
B

XX
1 P
R

U
M
P
B

S
TE
L

E
R
A
R

B
R
A
A

K
E
L

T
LIF
K
N
TA

FT
LI

LEFT XX
2
XX
4

21 XX
11

XX
1 XX
5 RIGHT
12 16
2 8 9
14
13 1 XX
XX 7 10
26 15 XX
1 XX
6

2033ES: Serial # 8804100- UP 2047ES: Serial # 9801100- UP

2633ES: Serial # 11100600- UP 2647ES: Serial # 9901200- UP 3247ES: Serial # 10001200- UP
ART_2293
ART_91000-X32
91000, Hydraulic Manifold Assembly, X33ES and X47ES
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-12
ITEM PART NO. QTY DESCRIPTION
MAIN MANIFOLD ASSEMBLY, LATE MODELS
2047ES - SERIAL # 9801100 - UP
2647ES - SERIAL # 9901200 - UP
3247ES - SERIAL # 10001200 - UP
1 91002 5 COIL
2 91001 3 COIL
3 91003 1 VALVE, SPOOL 4 WAY 2 POSITION (LIFT)
4 91004 1 VALVE, SPOOL 4 WAY 3 POSITION (STEERING)
5 91005 1 VALVE, SPOOL 4 WAY 2 POSITION (TORQUE)
6 91008 1 VALVE, SPOOL 4 WAY 3 POSITION (DRIVE)
7 91007 1 VALVE, SPOOL 2 WAY N.O. (TORQUE)
8 91006 1 VALVE, SPOOL 4 WAY 2 POSITION (DRIVE DUMP/DECEL)
9 9998 1 ORIFICE 0.040
10 91016 1 VALVE, NEEDLE (TOW/FREEWHEEL)
11 91015 1 PUMP, MANUAL (BRAKE)
12 91012 1 VALVE, MANUAL (BRAKE RELEASE)
13 91010 1 VALVE, RELIEF (MAIN)
14 91009 1 VALVE, RELIEF (LIFT)
15 91011 1 VALVE, RELIEF (STEER/PRIORITY FLOW CONTROL)
16 91013 1 VALVE, RELIEF (COUNTERBALANCE WITH PISTON)
17 91014 1 VALVE, CHECK (FLOW DIVIDER)
21 HDW91080 1 FITTING, 90° ELBOW, ¼" MALE O-RING × ¼" MALE NPT
22 HDW7601 1 FITTING, 90° ELBOW, 3/8" MALE O-RING × 3/8" MALE JIC
23 HDW8881 3 FITTING, ¼" MALE O-RING × ¼" MALE JIC
24 HDW7438 6 FITTING, 3/8" MALE O-RING × 3/8" MALE JIC
25 HDW8877 1 FITTING, 90° ELBOW, ¼" MALE O-RING × ¼" MALE JIC
26 HDW7971 1 DISCONNECT, MALE 1/4"

SEE HYDRAULIC HOSES, THIS SECTION

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-13
 13
7
15
14

16

FROM
12
PORT 2

10

2
3

11 5
1X
2047ES & 2047ES
2647ES 4 &
ONLY 2647ES
9
6 FROM 2X
3247ES
FILTER

7 FROM LIFT
CYLINDER

FROM
PUMP

ART_2299 Hydraulic Reservoir Assembly, Steel - 2047ES, 2647ES and 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-14
ITEM PART NO. QTY DESCRIPTION
HYDRAULIC RESERVOIR, STEEL
2047ES - SERIAL NOT USED
2647ES - SERIAL #9901000 - #9901199
3247ES - SERIAL #10001000 - #10001269

1 16544 1 HYDRAULIC RESERVIOR WELDMENT

2 HDW6727 * FITTING, ELBOW 90°, MALE 1/4", MALE BARB 1/4"

3 7788 * CLAMP, HOSE
* — 1 2047ES AND 2647ES
* — 2 3247ES

4 HDW7500 1 FITTING, ELBOW 90°, MALE 1/4" NPT, MALE 3/8" JIC
5 HDW9200 1 PLUG (2047ES, 2647ES ONLY)
6 8412 1 SUCTION STRAINER - 1"
7 HDW90917 2 FITTING, ADAPTER, MALE 1/2" NPT, MALE 1/2" JIC
8 15133 1 BRACKET, RESERVOIR MOUNTING
9 HDW5723 1 SCREW, SELF-TAP & FORM HEX HD 1/4" - 20 - .75" LG
10 HDW6455 2 SCREW, 1/4" - 20 - .5" LG
11 HDW5938 2 FITTING, SIGHT GAUGE
12 90127 1 BREATHER VENT ASSY
13 HDW6752 2 ADAPTER, MALE 3/4", FML 1/2"
14 6714 1 FILTER, HEAD
15 HDW90300 1 FITTING, ELBOW 90°, MALE 3/8", MALE 1/2"
16 6156 1 FILTER, OIL CARTRIDGE

NS 5292 6 US GALHYDRAULIC FLUID, ISO32 OR EQUIVALENT

SEE HYDRAULIC HOSES, THIS SECTION

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-15
 NOTE: 2047ES & 2647ES use ONE (1) Lift Cylinder
12 and ONE (1) Return Hose.

3247ES uses TWO (2) Lift Cylinders and

9
TWO (2) Return Hoses.

2
8
3

FROM
UPPER LIFT FROM
CYLINDER LOWER LIFT
(3247ES ONLY) CYLINDER

PLUG
(2047ES AND 2647ES ONLY)
5

13

7
15

14

FROM
16 PORT 2

7 4

TO PUMP

ART_2300 Hydraulic Reservoir Assembly - 2047ES, 2647ES and 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-16
ITEM PART NO. QTY DESCRIPTION
HYDRAULIC RESERVOIR, PLASTIC
2047ES - SERIAL #9801000 - UP
2647ES - SERIAL #9901200 - UP
3247ES - SERIAL #10001270 - UP

1 16127 1 HYDRAULIC RESERVIOR, PLASTIC

2 HDW6727 * FITTING, ELBOW 90°, MALE 1/4", MALE BARB 1/4"
3 7788 * CLAMP, HOSE
* — 1 2047ES AND 2647ES
* — 2 3247ES

4 HDW7500 1 FITTING, ELBOW 90°, MALE 1/4" NPT, MALE 3/8" JIC
5 HDW9200 1 PLUG (2047ES, 2647ES ONLY)
6 8412 1 SUCTION STRAINER - 1"
7 HDW90917 2 FITTING, ADAPTER, MALE 1/2" NPT, MALE 1/2" JIC
8 16128 1 BRACKET, RESERVOIR MOUNTING
9 HDW5723 1 SCREW, SELF-TAP & FORM HEX HD 1/4" - 20 - .75" LG

12 91091 1 BREATHER CAP

13 HDW6752 2 ADAPTER, MALE 3/4", FML 1/2"
14 6714 1 FILTER, HEAD
15 HDW90300 1 FITTING, ELBOW 90°, MALE 3/8", MALE 1/2"
16 6156 1 FILTER, OIL CARTRIDGE

NS 5292 6 US GALHYDRAULIC FLUID, ISO32 OR EQUIVALENT

SEE HYDRAULIC HOSES, THIS SECTION

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-17
 FRONT

LEFT RIGHT
DRIVE DRIVE
MOTOR MOTOR
LIFT
CYLINDER
2 1
STEER
CYLINDER

7
FILTER
8 3
17
4

11
MANIFOLD

RESERVOIR
16

9
& PUMP
MOTOR

10

13

5
6
BRAKE
BRAKE

RIGHT
LEFT

NOTE 1:
This drawing identifies
hydraulic hoses and the NOTE 2:
REAR
component that they Item 16 and item 17 are
connect to, and NOT the used up to
actual hose positions on 2047ES: serial #9801099
the machine. and
2647ES: serial #9901199

ART_2240 Hydraulic Hoses, 2047ES - 2647ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-18
ITEM PART NO. QTY DESCRIPTION
HYDRAULIC HOSES, 2047ES - 2647ES

1 90672 2 HOSE ASSEMBLY, DRIVE MOTOR, RIGHT

2 90673 2 HOSE ASSEMBLY, DRIVE MOTOR, LEFT
3 90276 1 HOSE ASSEMBLY, STEER CYLINDER
4 91076 1 HOSE ASSEMBLY, STEER CYLINDER
5 9847 1 HOSE ASSEMBLY, BRAKE TO MANIFOLD
6 9754 1 HOSE ASSEMBLY, BRAKE TO BRAKE
7 7598 1 HOSE ASSEMBLY, MANIFOLD TO FILTER
8 9029 1 HOSE ASSEMBLY, FILTER TO TANK
9 90669 1 HOSE ASSEMBLY, SUCTION
10 90884 1 HOSE ASSEMBLY, PRESSURE
11 6458 21 FT HOSE ASSEMBLY, LIFT CYLINDER TO TANK
13 91075 1 HOSE ASSEMBLY, LIFT CYLINDER

2047ES - SERIAL #9801000 # 9801099

2647ES - SERIAL #9801000 # 9901199
16 90275 1 HOSE ASSEMBLY, HAND PUMP
17 90763 1 HOSE ASSEMBLY, HAND PUMP RETURN

2047ES - SERIAL # 9801100 - UP

2647ES - SERIAL # 9901200 - UP
16 — — NOT USED
17 — — NOT USED

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-19
 UPPER LIFT
CYLINDER
FRONT

LEFT RIGHT
DRIVE DRIVE
MOTOR MOTOR
LOWER LIFT
CYLINDER 2 1
STEER
CYLINDER

7
FILTER
8 3

4
17 19

MANIFOLD

RESERVOIR 18

9
& PUMP

10
MOTOR

13

11 15 14

16

5
6
BRAKE
BRAKE

RIGHT
LEFT

NOTE 1:
This drawing identifies
hydraulic hoses and the
component that they
connect to, and NOT the REAR NOTE 2:
actual hose positions on Item 18 and item 19 are
the machine. used up to
Serial #10001099

ART_2242 Hydraulic Hoses, 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-20
ITEM PART NO. QTY DESCRIPTION
HYDRAULIC HOSES, 3247ES

1 90672 2 HOSE ASSEMBLY, DRIVE MOTOR, RIGHT

2 90673 2 HOSE ASSEMBLY, DRIVE MOTOR, LEFT
3 90276 1 HOSE ASSEMBLY, STEER CYLINDER
4 91076 1 HOSE ASSEMBLY, STEER CYLINDER
5 9847 1 HOSE ASSEMBLY, BRAKE TO MANIFOLD
6 9754 1 HOSE ASSEMBLY, BRAKE TO BRAKE
7 7598 1 HOSE ASSEMBLY, MANIFOLD TO FILTER
8 9029 1 HOSE ASSEMBLY, FILTER TO TANK
9 90669 1 HOSE ASSEMBLY, SUCTION
10 90884 1 HOSE ASSEMBLY, PRESSURE
11 6458 21 FT HOSE ASSEMBLY, LOWER LIFT CYLINDER RETURN
REF TEE FITTING (SEE SECTION C FOR HARDWARE)
13 91074 1 HOSE ASSEMBLY, LIFT CYLINDERS
14 HDW7391 1 TEE FITTING
15 90885 1 HOSE ASSEMBLY, UPPER LIFT CYLINDER
16 9039 1 HOSE ASSEMBLY, LOWER LIFT CYLINDER
17 6458 40 FT HOSE ASSEMBLY, UPPER LIFT CYLINDER RETURN

SERIAL #10001000 # 10001199

18 90275 1 HOSE ASSEMBLY, HAND PUMP
19 90763 1 HOSE ASSEMBLY, HAND PUMP RETURN

SERIAL # 10001200 - UP
18 — — NOT USED
19 — — NOT USED

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page D-21
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page D-22
 SECTION E:
BASE

LADDER .................................................................................................................................... E-3

EMERGENCY LOWERING SWITCH - 3247ES .................................................................................... E-5
BASE COVERS (STEEL HYDRAULIC FLUID RESERVOIR) ...................................................................... E-7
BASE COVERS (PLASTIC HYDRAULIC FLUID RESERVOIR) .................................................................... E-9
BALLAST ................................................................................................................................. E-11
MOTION ALARM ........................................................................................................................ E-13
MOTION LIGHT (OPTION)............................................................................................................ E-13
POWER CONVERTER (OPTION) .................................................................................................... E-13
BRAKE ASSEMBLY ..................................................................................................................... E-15
FRONT AXLE ............................................................................................................................ E-17
STEERING COMPONENTS ............................................................................................................ E-21
HYDRAULIC PUMP ASSEMBLY ...................................................................................................... E-23
POTHOLE ASSEMBLY .................................................................................................................. E-25
WHEEL MOTOR ........................................................................................................................ E-29
BATTERY INSTALLATION ............................................................................................................... E-31
POTHOLE LIMIT SWITCH ............................................................................................................. E-33
DRIVE LIMIT SWITCH ................................................................................................................. E-33

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-1
 1
2
3

2047ES

2647ES

3247ES

ART_2303 Ladder Installation, 2047ES - 2647ES - 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-2
ITEM PART NO. QTY DESCRIPTION
LADDER

1 16546 1 LADDER (2047ES)

2 16547 1 LADDER (2647ES)
3 16574 1 LADDER (3247ES)
HDW8457 4 NUT, 1/2" - 13
HDW8283 4 SCREW, 1/2" - 13, 1 1/2" LG

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-3
 1

2
3
6

4
7

ART_2328 Emergency Lowering Switch and Battery, 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-4
ITEM PART NO. QTY DESCRIPTION
EMERGENCY LOWERING SWITCH - 3247ES

1 90898 1 BATTERY 12V

2 25480 1 GUARD BRACKET
3 7423 1 SWITCH, TOGGLE, 1 POLE 2 POS
4 16619 1 BATTERY CROSS BRACE
5 16620 1 BATTERY BRACKET MOUNT
6 HDW90833 2 SCREW, 6–32 X 3/4" LG
7 HDW5364 2 NUT, 6 –32
8 HDW6455 4 SCREW, 1/4" – 20 X 1/2"

SEE WIRE HARNESSES, PARTS SECTION A

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-5
 2

10
9

15

15
4

21

16
19

12
24

12
16
7

15
16
15

15
17

12
18
12
16
20
15

23

6
15

14
1

ART_2306 with Steel Hydraulic Fluid Reservoir Base and Covers, 2047ES - 2647ES - 3247ES
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-6
ITEM PART NO. QTY DESCRIPTION
BASE COVERS (STEEL HYDRAULIC FLUID RESERVOIR)
1 8386 3 LATCH
2 HDW6455 8 SCREW, 1/4"-20, 1/2" LG
3 16540 1 BASE WELDMENT
4 16554 1 WEBBING COVER PLATE
5 16629 1 MOUNTING BLOCK LOWER CONTROL BOX
6 16616 1 COVER, PUMP MOTOR CHARGER
7 16553 1 TOP COVER, FRONT LH STEERING

9 15143 1 BRACKET MOUNT OIL FILTER

10 15126 1 COVER, BATTERY CABINET
11 90752 6 HINGE SLIP, MALE HALF LH W/ HOLES
12 HDW5276 4 NUT, 1/4"

14 HDW6433 4 SCREW, 3/8"-16, 1" LG

15 HDW5904 20 SCREW, 1/4"-20, 3/4" LG
16 HDW5217 4 FLAT WASHER
17 HDW5723 6 MACHINE SCREW, SELF TAPPING, 1/4"-20, 3/4"LG
18 7184 18" WIRE CABLE, COATED & ROLLED
19 7184 21" WIRE CABLE, COATED & ROLLED
20 8814 4 SLEEVE, OVAL ALUMINUM
21 15124 1 BULKHEAD MANIFOLD CABINET

23 16632 1 COVER POTHOLE PLUNGER

24 16551 1 STEERING CABINET
25 HDW6432 2 SCREW, 3/8"-16, 3/4" LG

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-7
 2

10
9

15

15
4

21

16
19

12
24

12
16
7

15
16
15
17

12
18
12
16
20
15

23

6
15

14
1

ART_2395 with Plastic Hydraulic Fluid Reservoir Base and Covers, 2047ES - 2647ES - 3247ES
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-8
ITEM PART NO. QTY DESCRIPTION
BASE COVERS (PLASTIC HYDRAULIC FLUID RESERVOIR)
1 8386 3 LATCH
2 HDW6455 8 SCREW, 1/4"-20, 1/2" LG
3 16540 1 BASE WELDMENT
4 16554 1 WEBBING COVER PLATE
5 16629 1 MOUNTING BLOCK LOWER CONTROL BOX
6 16616 1 COVER, PUMP MOTOR CHARGER
7 16183 1 TOP COVER, FRONT LH STEERING

9 15143 1 BRACKET MOUNT OIL FILTER

10 15126 1 COVER, BATTERY CABINET
11 90752 6 HINGE SLIP, MALE HALF LH W/ HOLES
12 HDW5276 4 NUT, 1/4"

14 HDW6433 4 SCREW, 3/8"-16, 1" LG

15 HDW5904 20 SCREW, 1/4"-20, 3/4" LG
16 HDW5217 4 FLAT WASHER
17 HDW5723 7 MACHINE SCREW, SELF TAPPING, 1/4"-20, 3/4"LG
18 7184 18" WIRE CABLE, COATED & ROLLED
19 7184 21" WIRE CABLE, COATED & ROLLED
20 8814 4 SLEEVE, OVAL ALUMINUM
21 15124 1 BULKHEAD MANIFOLD CABINET

23 16632 1 COVER POTHOLE PLUNGER

24 16182 1 STEERING CABINET
25 HDW6432 2 SCREW, 3/8"-16, 3/4" LG

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-9
 5
8

2
7 3
1

Weights mount
below slide rail
1

6
4

ART_2325 Machine Ballase, 2047ES - 2647ES - 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-10
ITEM PART NO. QTY DESCRIPTION
BALLAST

1 15071 4 BALLAST, 1.5X15X15

2 15140 1 BALLAST, 1.5X15X13.5 (3247ONLY)
3 16100 1 CAST COUNTERWEIGHT
4 HDW90928 2 HEX HEAD SCREW 3/4"-10 X 1.5" LG
5 HDW7312 2 HEX HEAD SCREW 1/2"-13 X 4.5" LG
6 HDW90951 2 HEX HEAD SCREW 1/2"-13 X 6" LG
7 HDW13195 4 FLAT WASHER
8 HDW8457 4 LOCKNUT 1/2"-13

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-11
 5
1

3 2

6 7

SUPPLIED
WITH
ITEM 6

ART_2308 Base Options, X33ES - X47ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-12
ITEM PART NO. QTY DESCRIPTION
MOTION ALARM
1 8698 1 ALARM, MOTION 12-48 VOLTS
2 8709 1 INSULATOR, TERMINAL, RED
3 8710 1 INSULATOR, TERMINAL, BLACK
4 8782 1 HARNESS, MOTION ALARM
5 HDW6455 2 SCREW, 1/4" - 20, 1/2" LG

MOTION LIGHT (OPTION)

6 90164 1 LIGHT, STROBE

7 90776 1 TUBE REPLACEMENT
7476 2 TERMINAL, AMP CONNECTOR PIN
7640 1 CONNECTOR, AMP 2 PIN

POWER CONVERTER (OPTION)

8 HDW5204 4 SCREW, 5/16" - 18, 1" LG
9 7103 1 CONVERTER
7109 1 BOOT INSULATOR, BLACK
7110 1 BOOT INSULATOR, RED
7111 1 CABLE, POWER SUPPLY
7112 1 CABLE, POWER SUPPLY
7130 1 CAPACITOR

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-13
 5
2

5
3 RT
PO
TO

4
3

Stacking arrangement
for discs and spacers 6

ART_2309 Brake Installation, ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-14
ITEM PART NO. QTY DESCRIPTION
BRAKE ASSEMBLY

1 90715 2 HYDRAULIC BRAKE ASSY - MICO BRAND

2047ES SERIAL #9801000 - 9801048
2047ES SERIAL #9901000 - 9901306
2047ES SERIAL #10001000 - 10001223

1 91599 2 HYDRAULIC BRAKE ASSY - AUSCO BRAND

2047ES SERIAL #9801049 - UP
2047ES SERIAL #9901307 - UP
2047ES SERIAL #10001224 - UP

2 HDW8457 8 NUT, 1/2" - 13

3 HDW8881 2 ADAPTER, MALE 1/4" O-RING, MALE 1/4"
4 HDW90332 1 FITTING, MALE 1/4", MALE 1/4", FEMALE 1/4" TEE
5 HDW8498 8 SCREW, 1/2" - 13, 4" LG
6 91380 1 BRAKE REPAIR KIT

REF SEE HYDRAULIC HOSES (PARTS SECTION D)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-15
 1
2
3

LEFT SIDE 8
PORT 10 & 11 9
RIGHT SIDE
PORT 8 & 9)

10

16
11 18

15 22

19
20

17 21

ART_2326 Reference: ART_ Wheel/Motor Mount, X33ES and X47ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-16
ITEM PART NO. QTY DESCRIPTION
FRONT AXLE

1 7719 2 CAP, GREASE

2 HDW5738 2 COTTER PIN HAMMER LOCK .18Ø 1.50
3 HDW5737 2 NUT, SLOTTED HEX, .750-16 UNC
4 HDW3801 2 FLAT WASHER, .765 ID X 2.024 OD X .127 THK
5 7715 2 BEARING, TAPERED ROLL - 1.25" ID
6 7717 2 RACE, BEARING TAPERED
7 7716 2 RACE, BEARING TAPERED
8 7714 2 BEARING, TAPERED ROLL - 1.5" ID
9 8159 2 SEAL, GREASE 1-3/4" SHAFT
10 8173 2 CHAIN ROLLER #50, 74 LINKS
6541 CHAIN LINK CONNECTOR #50 (REPLACEMENT PART)

11 13724 2 WHEEL MOTOR BRACKET WELDMENT

2047ES - SERIAL #9801000 - #9801019
2647ES - SERIAL #9901000 - #9901218
3247ES - SERIAL #10001000 #10001275

11 16115 2 WHEEL MOTOR BRACKET WELDMENT

2047ES - SERIAL #9801020 UP
2647ES - SERIAL #9901219 UP
3247ES - SERIAL #10001276 UP

(CONTINUED)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-17
 1
2
3

LEFT SIDE 8
PORT 10 & 11 9
RIGHT SIDE
PORT 8 & 9)

10

16
11 18

15 22

19
20

17 21

ART_2326 Reference: ART_ Wheel/Motor Mount, X33ES and X47ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-18
ITEM PART NO. QTY DESCRIPTION
FRONT AXLE (CONTINUED)

13 REF 2 HOSE ASSY

14 REF 2 HOSE ASSY

15 90846 2 HYDRAULIC WHEEL MOTOR

16 HDW8457 8 HEX TOP LOCK NUT .500-13

17 HDW8498 8 SCREW, CAP, .500 -13, 4" LG GRADE 5
18 15131 2 FRONT HUB ASSEMBLY
19 HDW8568 2 SLOTTED HEX NUT 1 1/8" - 18
20 HDW5290 2 COTTER PIN HAMMER LOCK .16Ø 1.75
21 HDW6677 10 HEX LUG NUT .500-20
22 91065 2 WHEEL
23 13436 1 CYLINDER, DOUBLE END, HYDRAULIC ASSY
24 HDW7438 1 FITTING, MALE 3/8", MALE 3/8" O-RING
25 HDW90299 1 FITTING, 90° MALE 3/8", FEMALE 3/8"
26 HDW7601 1 FITTING, 90° MALE 3/8", MALE 3/8" O-RING
27 REF 1 HOSE ASSY
28 REF 1 HOSE ASSY
29 13422 2 STEER IDLER SHAFT WELDMENT

NS 90765 3' CABLE WRAP

REF SEE HYDRAULIC HOSES (PARTS SECTION D)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-19
 3

6 2

4
14
5
8

15

10

9 20
19
14

21
18
11
17

4
12

16 15

13
2

ART_2312 Steering Assembly Installation, 2047ES - 2647ES - 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-20
ITEM PART NO. QTY DESCRIPTION
STEERING COMPONENTS

1 HDW90784 16 WASHER, FLAT, .531 ID, 1.063 OD, .0104 THK

2 13251 4 PLATE, LOWER ADJUST IDLET SHAFT
3 HDW8283 16 BOLT, CAP, HEX HD, 1/2-13 X 1.50 GRADE 8
4 8248 4 BEARING, OILITE, 1.25 X 5
5 13422 2 STEER IDLER SHAFT WELDMENT
6 HDW6434 4 SCREW, CAP, HEX HEAD, 3/8-16 X 2.00 GRADE 5

8 HDW13423 2 WASHER, FLAT, .632 ID, 1.008 OD, .030 THK, NYLON
9 13421 4 SPACER
10 8433 4 BEARING, 10DU12
11 13436 1 CYLINDER, DOUBLE END, HYDRAULIC
— 91806 – SEAL KIT
12 HDW8287 4 BOLT, CAP, HEX HD, 1/2-20 X .75, GRADE 8
13 HDW5039 4 LOCKNUT, 3/8-16
14 16622 2 LINK, INTERMEDIATE STEERING
15 16621 2 LINK, INTERMEDIATE STEERING
16 16646 2 STEERING ADJUSTER
17 HDW8494 2 SCREW, 3/8"–16 X 2" LG
18 HDW90994 4 JAM NUT, 3/8"–16
19 HDW7438 1 FITTING, MALE 3/8", MALE 3/8" O-RING
20 HDW90299 1 FITTING, 90° MALE 3/8", FEMALE 3/8"
21 HDW7601 1 FITTING, 90° MALE 3/8", MALE 3/8" O-RING

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-21
 6 7
1

SUCTION
SIDE
TO MANIFOLD

PRESSURE 9
SIDE
10

13
12
3 5

SUCTION
SIDE

FROM
RESERVIOR

PRESSURE
SIDE
14

ART_2314 Electric Motor & Pump, X33ES - X47ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-22
ITEM PART NO. QTY DESCRIPTION
HYDRAULIC PUMP ASSEMBLY

2047ES: S/N# 9801000 TO 9801007

2647ES: S/N# 9901000 TO 9901035
2 8544 1 MOTOR, 24 VDC, 2 HP
3 8546 1 PUMP
14 6314 1 COUPLER

2047ES: S/N# 9801008 TO CURRENT

2647ES: S/N# 9901036 TO CURRENT
3247ES: S/N# 10001000 TO CURRENT
1 90970 1 POWER UNIT ASSEMBLY
2 90997 1 MOTOR, 24 VDC, 2 HP
91226 1 BRUSHES
3 90998 1 PUMP
14 90999 1 COUPLER

4 HDW8081 1 FITTING, 90° ELBW, MALE 1/2" O-RING, MALE 3/8" SIZE: 37
5 HDW90967 1 FITTING, 90° ELBW, MALE 3/8" O-RING, MALE 1/2" SIZE: 50

6 REF 1 BATTERY CABLE, RED (SEE HARNESSES, PARTS SEC A)

- 7172 1 BOOT TERMINAL INSULATOR RED (NOT SHOWN)
7 REF 1 BATTERY CABLE, BLACK, (SEE HARNESSES, PARTS SEC A)
- 7172 1 BOOT TERMINAL INSULATOR BLACK (NOT SHOWN)

9 HDW5005 4 NUT, 5/16" - 18

10 HDW5204 4 SCREW, 5/16" - 18, 1" LG
12 HDW5724 4 SCREW, 5/16"–18, 3/4" LG
13 HDW5006 4 LOCKWASHER, 5/16"

SEE HYDRAULIC HOSES (SECTION D)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-23
 1

2 19

18
4

36 16

37
39
16

35 39
6

7
34

8 33
6

7 REAR BULKHEAD ON
BASE WELDMENT

11 9 9
29
7
7
28 23 6 32

15 22 31

21 38
13 11
14
12
10
28
20
24 27 15
25: LH
27
26: RH 13

17 12

ART_2317 Pothole Assembly, 2047ES - 2647ES - 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-24
ITEM PART NO. QTY DESCRIPTION
POTHOLE ASSEMBLY

1 HDW8279 4 BOLT, CAP HEX HD, 3/8" -16, 2.50" LG, GRADE 5, ZI/CL
2 16587 2 ROD, ACTUATOR SPRING TUBE
3 HDW13556 4 WASHER, FLAT, PLASTIC, ID .391", OD 1.5", .125" THK
4 16624 4 SPACER, STEPPED, PVC

6 HDW8312 4 NUT, HEX, 5/16"-18, CLASS 5, ZI/CL

7 HDW8310 4 BOLT, CAP, HEX HD, 1/2"-13, 3.00" LG, GRADE 5, ZI/CL
8 8226 2 SPRING, TENSION, .75" X .564" X 5", K9.3+3.5
9 HDW7018 2 BOLT, CAP, HEX HD, 1/2"-13, 3.00" LG, GRADE 5, ZI/CL
10 HDW13195 2 WASHER, FLAT, ID .515", OD 1.512", .098" THK, ZI/YEL
11 HDW90770 1 PIN, CLEVIS, 1/2" X 1.375" LG, ZI/CL
12 7200 2 BEARING, 1/2" ID X 1/2" LG, NYLINER
13 HDW8179 2 PIN, CLEVIS, 1/2" X 2.62" LG, ZI/YEL
14 HDW8273 8 BOLT, CAP, HEX HD, 1/4"-20, 1.00" LG, GRADE 5, ZI/CL
15 7015 4 BEARING, FLANGED, NYLINER
16 HDW16625 8 THRUST WASHER
17 HDW5920 4 PIN, COTTER, HAMMERLOCK, 1/8" X 1.00", ZI/CL
18 13842 1 BRACKET, POTHOLE SWITCH ACTIVATOR, RH
19 13839 1 BRACKET, POTHOLE SWITCH ACTIVATOR, LH
20 HDW8457 2 NUT, LOC, HEX HD, 1/2"-13, CLASS B, ZI/CL
21 5736 2 RING, RETAINING, EXTERNAL, 1/2" SHAFT
22 HDW7031 2 WASHER, FLAT, ID .5", OD .875", .074 THK, ZI/YEL
23 4542 2 ROLLER
24 13770 2 LINK, POTHOLE
25 13766 1 BAR, POTHOLE, LH
26 13767 1 BAR, POTHOLE, RH
27 8181 2 BEARING, 1/2" X 5/16", NYLINER
28 13178 4 WELDMENT, PIVOT PIN
29 15039 1 WELDMENT, LEVER

(CONTINUED)

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-25
 1

2 19

18
4

36 16

37
39
16

35 39
6

7
34

8 33
6

7 REAR BULKHEAD ON
BASE WELDMENT

11 9 9
29
7
7
28 23 6 32

15 22 31

21 38
13 11
14
12
10
28
20
24 27 15
25: LH
27
26: RH 13

17 12

ART_2317 Pothole Assembly, 2047ES - 2647ES - 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-26
ITEM PART NO. QTY DESCRIPTION
POTHOLE ASSEMBLY (CONTINUED)

31 8225 2 BEARING, NYLINER, 16L16

32 13194 2 TUBE, PIVOT-POTHOLE LEVER
33 HDW8494 2 BOLT, TAP, HEX HD, 3/8"-16, 2.00" LG, GRADE 5, ZI/CL
34 HDW5355 2 WASHER, FLAT, ID .438", OD 1.00", .078" THK, ZI/CL
35 13464 2 WELDMENT, ACTUATOR SPRING TUBE
36 13478 2 SPRING, COMP, 1.68" X 1.251" X 7.00"
37 90921 4 BEARING, BALL .375" ID X .875" OD X .375" THK
38 16644 1 ACTIVATOR, POTHOLE BAR WELDMENT
39 16561 2 PLATE CONTACT DEPRESSION RAIL

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-27
 4 1

ART_2318 Wheel Motor Assembly, ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-28
ITEM PART NO. QTY DESCRIPTION
WHEEL MOTOR

90846 WHEEL MOTOR

90857 SEAL KIT FOR WHEEL MOTOR 90846

1 – 2 STATER HALVES
2 HDW8568 1 NUT, 1 1/8" - 18

SEAL KIT
3 – 5 SEAL RING
4 – 1 SEAL RING BETWEEN HALVES
5 – 1 SHAFT SEAL

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-29
 4
2

1
5

10

ART_2321 Battery Installation, 2047ES - 2647ES - 3247ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-30
ITEM PART NO. QTY DESCRIPTION
BATTERY INSTALLATION
1 5970 4 BATTERY, 6 VOLT (2047ES, 2647ES)
1 90780 4 BATTERY, 6 VOLT (3247ES)

2 REF 3 CABLE, BLACK (SEE HARNESSES, PARTS SEC A)

3 REF 1 CABLE, BLACK (SEE HARNESSES, PARTS SEC A)
4 9062 1 CABLE, RED (SEE HARNESSES, PARTS SEC A)
7172 4 BOOT TERMINAL INSULATOR, BLACK (NOT SHOWN)
7173 4 BOOT TERMINAL INSULATOR, RED (NOT SHOWN)

5 16039 2 HOLD DOWN, BATTERY

6 13263 2 ROD, HOLD DOWN
7 HDW6110 2 NUT, WING, 1/4" - 20
8 7638 1 GROUNDING STRAP
9 HDW5355 1 WASHER, FLAT 7/16"
10 HDW90825 1 SCREW, 7/16" - 14 X 1" LG

SEE "EMERGENCY LOWERING SWITCH - 3247ES" IN

THIS SECTION FOR E-DOWN 12V BATTERY

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-31
 11
1
8
1

14
2 9

6
5

12 13

15

ART_2327 Limit Switches Installation, X33ES - X47ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-32
ITEM PART NO. QTY DESCRIPTION
POTHOLE LIMIT SWITCH

1 90531 2 SWITCH, POTHOLE

2 13840 2 BRACKET, POTHOLE SWITCH MOUNT
3 90685 1 POTHOLE SWITCH HARNESS
4 HDW5251 2 NUT #8
5 HDW8273 2 SCREW, CAP, HEX HD, 1/4" X 1" LG
6 HDW5276 2 NUT, 1/4"
7 HDW8482 2 SCREW, MACHINE, #8 X 1.5" LG

DRIVE LIMIT SWITCH

8 8932 2 SWITCH, LIMIT SPEED, HONEYWELL BRAND

8 90996 2 SWITCH, LIMIT SPEED, TELEMECANIQUE BRAND

9 13838 1 BRKT, LIMIT SWITCH MOUNT

10 90686 1 SAFETY SWITCH HARNESS
11 HDW5251 2 NUT, #8 - 32
12 HDW8273 2 SCREW, 1/4" - 20, 1" LG
13 HDW5276 2 NUT 1/4" - 20
14 HDW8482 2 #8 - 32, 1 1/2" LG
15 13837 1 CAM, LIMIT SPEED
HDW8870 1 SET SCREW

NS 6064 2 HOSE CLAMP, PLASTIC MOLDED

NS HDW5217 2 WASHER
NS HDW6502 1 SCREW, 1/4"-20 X 2 1/2" LG

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-33
 D DC OUTPUT
RE
K
BL
T
WH INTERLOCK
BLK
1

AC INPUT

BAT
TER
INDY CH
0t ICA ARG
o5 TO ER
50
%
to
0 %
ch
arg
R
75 75 ed
% %
to cha 50
10 1 %
0% 00% rged
Ple cha cha
ase rge rge 75
see d d Bli %
nki
ser ng
vic ON 10
em 0%
an OF
ua ON F
l for Bli
nki
ad ON ng OF
dit
ion ON F
al OF
inf ON F
orm Bli
ati nki
on ng
.
ON
2
90
82
6

ART_2323 Battery Charger, ES

October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-34
ITEM PART NO. QTY DESCRIPTION
BATTERY CHARGER

1 90799 1 CHARGER, 24 VOLT, 110/220V 50/60 Hz

2 HDW7888 4 SCREW, #10 - 32, 1/2" LG

"2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page E-35
October 2008 "2047ES / 2647ES / 3247ES" Service & Parts Manual - ANSI Specifications
Page E-36
 SECTION F:
DECALS

DECALS, 2047ES - 2647ES - 3247ES CONTROLS ...................................................................... F-3

DECALS, 2047ES - 2647ES - 3247ES BASE ............................................................................. F-5
DECALS, 22047ES - 2647ES - 3247ES SCISSORS ..................................................................... F-7
DECALS, 2047ES - 2647ES - 3247ES PLATFORM ....................................................................... F-9
"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page F-1
 90735 7156 8391

4
3
90729

90723

5
8779
90741
6

90750

9
90751

10

9052
12
cut label and
rotate arrow to
face switch

90732 11

90263
7
13 14 15

9933 (2047ES) 9932 (2647ES) 9947 (3247ES)

ART_2340 Control Labels | 2047ES - 2647ES - 3247ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page F-2
ITEM PART NO. QTY DESCRIPTION
DECALS, 2047ES - 2647ES - 3247ES CONTROLS

1 90729 1 DECAL, UPPER CONTROL BOX, SIDE

2 8391 1 DECAL, UPPER CONTROLS
3 7156 1 DECAL, FRONT
4 90735 1 DECAL, POTHOLE
5 90723 1 DECAL, WARNING, LEVEL
6 90741 1 DECAL, CONTROL BOX MODEL, X72RT
7 90263 1 DECAL, LOWER CONTROL BOX, FRONT PANEL
8 8779 1 DECAL, WARNING, BATTERY
9 90750 1 DECAL, BATTERY CHARGER
10 90751 1 DECAL, POWER TO PLATFORM
11 90732 1 DECAL, WARNING, DO NOT PRESSURE WASH
12 9052 1 DECAL, BATTERY LOCK
13 9933 1 DECAL, PLATFORM CAPACITY (2047ES)
14 9932 1 DECAL, PLATFORM CAPACITY (2647ES)
14 9947 1 DECAL, PLATFORM CAPACITY (3247ES)

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page F-3
 90826

6873

91083 90725
(2047ES & 2647ES) 4

91553

6
1
90954
(3247ES)

6556 8 9

90918
(3247ES)

10

90726 5

90267 3

ART_2341 Base Labels | 2047ES - 2647ES - 3247ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page F-4
ITEM PART NO. QTY DESCRIPTION
DECALS, 2047ES - 2647ES - 3247ES BASE

1 91553 1 SERIAL PLATE

2 6873 1 DECAL, HYDRAULIC OIL
3 90267 1 DECAL, BRAKE RELEASE
4 90725 4 DECAL, WARNING, TIRE REPLACEMENT
5 90726 1 DECAL, WARNING, BATTERY REPLACEMENT
6 91083 1 DECAL, EMERGENCY LOWERING (2047ES & 2647ES)
7 90826 1 DECAL, BATTERY CHARGER INDICATOR
8 6556 1 DECAL, FORK LIFT POCKETS
9 90954 1 EMERGENCY LOWERING INSTRUCTIONS (3247ES)
10 90918 1 EMERGENCY LOWERING (3247ES)

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page F-5
 9910

9910 (3X)

7982 3 2
9910

8503
4
9910

90717
9910
1

2047ES

9910

9910 (3X)

7982 3 2
9910

8503
4

9910
90717
1
9910

2647ES

9910

7982 (4X)
3

9910 (3X)
8503 (2X)
4
2
9910

9910

90717
1
9910

3247ES

ART_2342 Scissors Labels | 2047ES - 2647ES - 3247ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page F-6
ITEM PART NO. QTY DESCRIPTION
DECALS, 22047ES - 2647ES - 3247ES SCISSORS

1 90717 1 DECAL, MAINTENANCE LOCK

2 9910 3 DECAL, PINCH POINT
3 7982 2 DECAL, SAFETY STRIPE (2047ES & 2647ES)
3 7982 4 DECAL, SAFETY STRIPE (3247ES)
4 8503 1 DECAL, KEEP CLEAR (2047ES & 2647ES)
4 8503 2 DECAL, KEEP CLEAR (3247ES)

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page F-7
 (INSIDE PLATFORM AREA) 90730
90722 2 3

90733 7 90912 (2047ES) 4

9 OPTION
8606
90718 11
(Inside Manual Case) 90911 (2647ES) 5
90721 1

90910 (3247ES) 6

90739

OPTION
8805 (6X)

90719
10
12

9623 (Both Sides)

13
16
8402
9624 (Both Sides) (Both Sides)
14
20

9625 (Both Sides)

15

ART_2343 Platform Labels | 2047ES - 2647ES - 3247ES

October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page F-8
ITEM PART NO. QTY DESCRIPTION
DECALS, 2047ES - 2647ES - 3247ES PLATFORM

1 90721 1 DECAL, DANGER, TIP OVER

2 90722 1 DECAL, WARNING, MAINTENANCE
3 90730 1 DECAL, WARNING, PLATFORM LOCK
4 90912 2 DECAL, WARNING, PLATFORM CAPACITY(2047ES)
5 90911 2 DECAL, WARNING, PLATFORM CAPACITY (2647ES)
6 90910 2 DECAL, WARNING, PLATFORM CAPACITY (2347ES)
7 90733 1 DECAL, MANUALS INSIDE
8 90739 1 DECAL, MADE IN USA
9 8806 1 DECAL, WARNING, LANYARD (OPTION)
10 8805 6 DECAL, ANCHORAGE POINTS (OPTION)
11 90718 1 DECAL, WARNING, INSPECTION
12 90719 1 DECAL, MEC LOGO
13 9623 2 DECAL, MEC 2047ES
14 9624 2 DECAL, MEC 2647ES
15 9625 2 DECAL, MEC 3247ES
16 8402 2 DECAL, RAIL STRIPE

20 7155 1 DECAL, LOCATE CONTROL BOX HERE

"2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications October 2008
Page F-9
October 2008 "2047ES - 2647ES - 3247ES" Service & Parts Manual - ANSI Specifications
Page F-10
 Service Parts Order Form
Fax to 559-263-9631
Please fill out completely

Date: ______________________________ Ordered By: ________________________

Account: ___________________________ Your Fax No.: _______________________
Bill to: _____________________________ Ship to: ____________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________
__________________________________ __________________________________

Purchase Order Number _____________ Ship VIA __________________________

**All orders MUST have a Purchase Order Number **Fed Ex shipments require Fed Ex account number

Part Number Description Quantity Price

All backordered parts will be shipped when available via the same ship method as original order unless
noted below:
• Ship complete order only - no backorders
• Ship all available parts and contact customer on disposition of backordered parts
• other (please specify)
___________________________________________________________________
___________________________________________________________________
 ANK
BL
ALLY
TION
TEN
N
FTI
E
ISL
AGE
S P
I
TH
 Limited Owner Warranty
Warranty

MEC Aerial Platform Sales Corp. warrants its equipment to the original
purchaser against defects in material and/or workmanship under normal
use and service for one (1) year from date of registered sale or date the
unit left the factory if not registered. MEC Aerial Platform Sales Corp.
further warrants the structural weldments of the main frame and scissor
arms to be free from defects in material or workmanship for five (5) years
from date of registered sale or date unit left the factory if not registered.
Excluded from such warranty is the battery(s) which carries a ninety (90)
day warranty from described purchase date. Warranty claims within such
warranty period shall be limited to repair or replacement, MEC Aerial
Platform Sales Corp’s option, of the defective part in question and labor to
perform the necessary repair or replacement based on MEC Aerial
Platform Sales Corp’s then current flat rate, provided the defective part in
question is shipped prepaid to MEC Aerial Platform Sales Corp. and is
found upon inspection by MEC Aerial Platform Sales Corp. to be defective
in material and/or workmanship. MEC Aerial Platform Sales Corp. shall
not be liable for any consequential, incidental or contingent damages
whatsoever. Use of other than factory authorized parts; misuse, improper
maintenance, or modification of the equipment voids this warranty. The
foregoing warranty is exclusive and in lieu of all other warranties, express
or implied. All such other warranties, including implied warranties of
merchantability and of fitness for a particular purpose, are hereby
excluded. No Dealer, Sales Representative, or other person purporting to
act on behalf of MEC Aerial Platform Sales Corp. is authorized to alter the
terms of this warranty, or in any manner assume on behalf of MEC Aerial
Platform Sales Corp. any liability or obligation which exceeds MEC Aerial
Platform Sales Corp’s obligations under this warranty.
Aerial Platform Sales Corp.
1775 Park Street, Suite 77 • Selma, CA 93662 USA
Ph: 1-800-387-4575 • 559-891-2488 • Fax: 559-891-2448
E-mail:[email protected] • Web:www.mecawp.com