Catalogo Optiwave 15xx

OPTIWAVE 15XX Technical Datasheet
80 GHz radar (FMCW) level and flow transmitters

• For simple liquid and bulk solid applications
• Bluetooth® / Easy commissioning via Smartphone / Tablets or PC
• Flush-mounted PVDF Lens antenna
© KROHNE 05/2024 - 4010384401 - MA OPTIWAVE15xx R01 en

CONTENTS OPTIWAVE 15XX
1 Product features 3
1.1 Overview: OPTIWAVE 15XX series - plastic 80 GHz level transmitter ............................. 3
1.2 OPTIWAVE 1520 - simple applications ............................................................................. 4
1.3 OPTIWAVE 1540 - high-precision applications ................................................................ 5
1.4 Measuring principle.......................................................................................................... 6
2 Technical data 7
2.1 Technical data................................................................................................................... 7

2.2 Minimum power supply voltage ..................................................................................... 13
2.3 Measuring accuracy ....................................................................................................... 14
2.4 Dimensions and weights ................................................................................................ 16
2.4.1 OPTIWAVE 1520 or 1540........................................................................................................ 16
2.4.2 Cable clamp (accessory)....................................................................................................... 17
2.4.3 Long bracket (accessory)...................................................................................................... 18
2.4.4 Short bracket (accessory)..................................................................................................... 19
2.4.5 Purging system (accessory).................................................................................................. 20
2.4.6 Orientation system (accessory) ............................................................................................ 21
2.4.7 Weather protection cover (accessory).................................................................................. 22
2.4.8 Weights.................................................................................................................................. 23
3 Installation 24
3.1 Intended use ................................................................................................................... 24

3.2 Pre-installation requirements ....................................................................................... 24
3.3 Installation...................................................................................................................... 25
3.3.1 Pressure and temperature ranges....................................................................................... 25
3.3.2 Types of installation .............................................................................................................. 26
3.3.3 Positioning the device ........................................................................................................... 28
3.3.4 Equipment and obstacles ..................................................................................................... 29
3.3.5 Product inlets on tanks and silos ......................................................................................... 31
3.3.6 Tanks, hoppers and silos with dish-shaped or conical bottoms.......................................... 32
3.3.7 Containers made of non-conductive materials.................................................................... 33
4 Electrical connections 34
4.1 General notes ................................................................................................................. 34

4.2 Electrical connection for current output ....................................................................... 34
4.3 Networks ........................................................................................................................ 35
2 www.krohne.com 05/2024 - 4010384401 - MA OPTIWAVE15xx R01 en

OPTIWAVE 15XX PRODUCT FEATURES 1
1.1 Overview: OPTIWAVE 15XX series - plastic 80 GHz level transmitter

The OPTIWAVE 15XX series is a range of reasonably priced non-contact level transmitters that
use FMCW radar technology. The device housing and antenna are made of PVDF, which is
compatible with almost all common products.
They can operate at temperatures from -25 to +80°C / -13 to +176° and pressures from
-1 to 5 bar / -14.5 to 75.2 psi.
Operating in a frequency range around 80 GHz and with a frequency sweep of 4 GHz, these
devices can measure with a high signal resolution. They comply with NAMUR Recommendation
NE 107 for status and error handling and enhanced diagnostic functions are available using
either the OPTICHECK Level Mobile app or a DTM for PACTware that are both supplied free of
charge.
1 PVDF, IP68-rated housing (tested at 4 bar for 48 hours)

2 Shielded cable supplied as standard
3 Integrated Bluetooth® communication module
4 Flush-mounted DN40 Lens antenna with a small beam angle
80 GHz radar level measurement
The 80 GHz technology used in the OPTIWAVE series is the most recent and
versatile radar technology for level measurement of liquids and solids.
Over an identical distance, it presents a highly focused beam with a smaller
diameter compared to lower frequency radars, ideal for dusty atmospheres or
low reflective media. The small dead zone and narrow beam angle allow for
use in both small and tall vessels.
Tank Bottom Management (TBM)
TBM (Tank Bottom Management) for the OPTIWAVE radar level transmitters
ensures reliable measurement even in empty tanks.
Based on many years of experience and know-how with radar level
measurement, KROHNE developed dedicated algorithms to filter and
compensate for irregular radar wave reflections that occur in the tank bottom.
This only happens when the tank is empty. TBM allows for quick and easy
commissioning of tanks regardless of their size, material or geometry.
05/2024 - 4010384401 - MA OPTIWAVE15xx R01 en www.krohne.com 3

1 PRODUCT FEATURES OPTIWAVE 15XX
General highlights
• Two versions: 1520 (basic applications) and 1540 (high-precision applications)
• 2-wire device / 4...20 mA + HART® 7 output
• PVDF housing is compatible with most measured products
• Small dead zone and beam angle (8°)
• 80 GHz FMCW radar - high signal dynamics ensure accurate, reliable measurements
• Extensive choice of accessories: brackets, low-pressure flange, orientation kit, purging
system and weather protection cover
• User interface options include:
- Mobile device: OPTICHECK Level Mobile app
- PC: HART DTM and Bluetooth® DTM
• Easy step-by-step device configuration
• 3-year warranty
1.2 OPTIWAVE 1520 - simple applications

The OPTIWAVE 1520 measures distance, level and volume of liquids, pastes and solids in simple
applications and is particularly suitable for the water and waste water industry.
Highlights
• Accuracy: ±5 mm / ±0.20¨
• Lens antenna measures distances up to 10 m / 32.8 ft
Industries
• Water and waste water
• Chemical market
• Metals, Minerals & Mining
• Food & beverage
Applications
• Pumping station
• Low-pressure and low-temperature applications
• Measurement through tank roofs made of non-conductive materials (e.g., plastic, glass etc.)
• Animal feed
• Stock inventory
• Conveyor belts
• Granulates

OPTIWAVE 15XX PRODUCT FEATURES 1
1.3 OPTIWAVE 1540 - high-precision applications

The OPTIWAVE 1540 is calibrated to provide precise measurements of distance, level, volume
and volumetric flow rate. The high dynamics of the measurement signal permits the device to
accurately measure agitated product surfaces and other difficult conditions even when there is
condensation on the antenna.
Highlights
• Accuracy: ±2 mm / ±0.08¨
• Lens antenna measures distances up to 15 m / 49.2 ft
Industries
• Chemical market
• Water and waste water
• Metals, Minerals & Mining
• Food & beverage (solids)
Applications
• Open channels
• Combined sewer overflows
• IBC (volume measurement)
• Basin
• River
• Stock inventory (seeds, cereals etc.)

1 PRODUCT FEATURES OPTIWAVE 15XX
1.4 Measuring principle

A radar signal is emitted via an antenna, reflected from the product surface and received after a
time t. The radar principle used is FMCW (Frequency Modulated Continuous Wave).
The FMCW-radar transmits a high frequency signal whose frequency increases linearly during
the measurement phase (called the frequency sweep). The signal is emitted, reflected on the
measuring surface and received with a time delay, t. Delay time, t=2d/c, where d is the distance
to the product surface and c is the speed of light in the gas above the product.
For further signal processing the difference Δf is calculated from the actual transmitted
frequency and the received frequency. The difference is directly proportional to the distance.
A large frequency difference corresponds to a large distance and vice versa. The frequency
difference Δf is transformed via a Fast Fourier Transform (FFT) into a frequency spectrum and
then the distance is calculated from the spectrum. The level results from the difference between
the tank height and the measured distance.
Figure 1-1: Measuring principle of FMCW radar

1 Transmitter
2 Mixer
3 Antenna
4 Distance to product surface, where change in frequency is proportional to distance
5 Differential time delay, Δt
6 Differential frequency, Δf
7 Frequency transmitted
8 Frequency received
9 Frequency
10 Time

OPTIWAVE 15XX TECHNICAL DATA 2
2.1 Technical data

• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
1520 1540
Measuring system
Measuring principle 2-wire loop-powered level and flow transmitter; FMCW radar
Frequency range W-band (77...81 GHz)
Max. radiated power (EIRP) < +34 dBm according to ETSI EN 302 729, 47 CFR Part 15 (FCC) and RSS-211 (ISED)
Application range Level measurement of liquids, pastes, slurries and granulates
Primary measured value Distance
Secondary measured value Level, volume and flow rate
Design
Construction The measurement system consists of a measuring sensor (antenna) and a signal
converter.
Antenna size DN40 (1½¨)
Options Electrical cable supplied with the housing, length
Standard: 5 m / 16.4 ft
Optional: 10 m / 32.8 ft, 25 m / 82.0 ft, other length (on request)
Accessories 316L low-pressure flange disc for NPT (ASME B1.20.1) option
316L low-pressure flange disc for G (ISO 228-1) option
Cable clamp - for a device suspended from a ceiling or an overhang
Purging system adaptor with G 1/4 inlet 1
Weather protection cover
Stainless-steel long bracket (adjustable transmitter position)
Stainless-steel short bracket
Orientation system (max. tilt 30°) with 316L low-pressure flange disc (atmospheric
pressure)
Stainless-steel tag plate (18 characters max.)
Max. measuring range 10 m / 32.8 ft 15 m / 49.2 ft
Min. tank height 0.2 m / 12¨
Recommended minimum 0.1 m / 4¨
blocking distance
Beam angle 8°

2 TECHNICAL DATA OPTIWAVE 15XX
1520 1540
User interfaces
Remote operation OPTICHECK Level Mobile app - wireless Bluetooth
PACTware™ with the OPTIWAVE 15XX Device Type Manager (DTM) - wireless
Bluetooth
PACTware™ with the OPTIWAVE 15XX Device Type Manager (DTM) - HART
AMS Trex™ from Emerson Process - HART DD
PDM from Siemens - HART DD
Interface languages DTM (HART), DTM (Bluetooth) and Mobile App:
English, French, German and Chinese (simplified)
DD (HART): English
Measuring accuracy
Resolution 1 mm / 0.04¨
Repeatability ±1 mm / ±0.04¨
Accuracy, liquids ±5 mm / ±0.19¨, ±2 mm / ±0.08¨,
when distance ≤ 10 m / 33 ft when distance > 0.2 m / 0.65 ft when distance > 0.4 m / 1.31 ft
Accuracy, liquids — ±0.02% of measured distance. For more
when distance > 10 m / 33 ft data, refer to Measuring accuracy on
page 14.
Accuracy, bulk solids Variable. This value depends on the product measured and the application.
Temperature drift (analogue) Typically 50 ppm/K
Temperature drift (digital) < 3 mm/10 K 2
Reference conditions according to EN 61298-1
Temperature +15...+25°C / +59...+77°F
Pressure 1013 mbara ±50 mbar / 14.69 psia ±0.73 psi
Relative air humidity 60% ±15%
Target Metal plate in an anechoic chamber
Operating conditions
Temperature
Ambient temperature -25…+80°C / -13…+176°F
Ex: see supplementary operating instructions or approval certificates
Relative humidity RH4% to RH99%
Storage temperature -40…+80°C / -40…+176°F
Process connection temperature -25…+80°C / -13…+176°F
Pressure
Process pressure -1...5 bar / -14.5…72.5 psi
Other conditions
Dielectric constant (εr) ≥ 2
Ingress protection IEC 60529
IP66/67/IP68 – IP68 test conditions: 48 hours at a pressure of 4 bar / 58 psi
ESD protection ±8 kV according to DNVGL-CG-0339

1520 1540
UV resistance UL 746C - rating f1 (applicable to outdoor operation); ISO 4892-2 - method B;
UL 1581 Sec.1200 (electrical cable)
Flammability rating UL 94 (enclosure, connectors and insulation material); UL 2556 VW1 (electrical
cable and wires); IEC 60332-1-2
Measuring cycle time ≥ 250 ms
Maximum rate of change 60 m/min / 196 ft/min
Installation conditions
Process connection size The nominal diameter (DN) should be equal to or larger than the antenna diameter.
Process connection position Make sure that there are not any obstructions directly below the process
connection for the device. For more data, refer to Installation on page 24.
Dimensions and weights For dimensions and weights data, refer to Dimensions and weights on page 16.
Materials
Main components
Housing PVDF
Wetted parts, including antenna PVDF
Process connection PVDF
Gasket FKM/FPM (-15...+80°C / -5...+176°F) - only for devices with a G (ISO 228-1) threaded
connection
Outer sheath, electrical cable Polyurethane (PUR)
Housing seal, eletrical cable EPDM 3
Accessories
Weather protection cover (option) ASA
Long bracket Stainless steel (316Ti) with PVC-U nut
Short bracket Stainless steel (316Ti) with PVC-U nut
Cable clamp Galvanised carbon steel (clamping jaws: fibreglass-reinforced PA)
Process connections
Thread G 1 1/2 A (ISO 228);
1 1/2 NPT (ASME B1.20.1)
Electrical connections
Power supply Terminals output – Non-Ex / Ex mb:
12…35 V DC; min./max. value for an output of 22 mA at the terminal
Terminals output – Ex i:
12…30 V DC; min./max. value for an output of 22 mA at the terminal
Maximum current 22 mA
Current output load RL [Ω] ≤ ((Uext -12 V)/22 mA).
For more data, refer to Minimum power supply voltage on page 13.
IEC 61010-1 electrical data Overvoltage category III / Maximum altitude: 5000 m above mean sea level /
Pollution degree 4 / Outdoor use
Cable entry N/A - integrated electrical cable
Cable gland N/A - integrated electrical cable
Electrical cable diameter 6.4 mm ±0.2 mm / 0.252¨ ±0.008¨

1520 1540
Input and output

Current output
Output signal Standard: 4…20 mA
Options: 3.8…20.5 mA according to NAMUR NE 43; 4…20 mA (reversed);
3.8…20.5 mA (reversed) according to NAMUR NE 43
Output type Passive
Resolution ±1 µA
Error signal High: 21.5 mA; Low: 3.5 mA according to NAMUR NE 43
®
HART
Description Digital signal transmitted with the current output signal (HART® protocol)
Version 7.7
Load ≥ 250 Ω
Multi-drop operation Yes. Current output = 4 mA. Enter Program mode to change the polling address
(1...63).
Device drivers Available for AMS Trex™, PDM, FDT/DTM
HART® registered Yes
Bluetooth® interface
Description The interface offers wireless connectivity to the device via Bluetooth® Low Energy
5.2
Frequency range R-band (2400...2483.5 MHz)
Max. emitted power +6.5 dBm
Apps OPTICHECK Level Mobile app – available for Google Android™ and Apple® iOS
OPTIWAVE 15xx DTM – available for PACTware™ on Microsoft Windows
Supported mobile devices must have at least the following features:
- Bluetooth® Low Energy 4.0 interface or higher
For the minimal supported versions of Google Android™ or Apple® iOS refer to the
latest version of the OPTICHECK Level Mobile app available in "Google Play™ store"
or "Apple App Store".
Effective range 50 m / 164 ft at the maximum power setting (in reference conditions)
Signal encryption Proprietary PACE protocol based on ECDH
Functionality Display status, measurement & diagnostic data
Device parametrization and guided configuration wizards
Advanced diagnostic methods
Approvals and certification

CE / UKCA The device meets the essential requirements of the EU Directives and UK
Regulations. The manufacturer certifies successful testing of the product by
applying the CE or UKCA marking.
For more data about the European Standards and UK Designated Standards related
to this device, refer to the EU and the UKCA Declarations of Conformity. You can
download this document free of charge from the website (Download Center).
Vibration resistance IEC 60721-3-4 / IEC 60068-2-6 (class 4M7 / ±5 mm / 9...200 Hz);
EN 61298-3 (10…58 Hz: ±0.15 mm / 58….1000 Hz: 3g)
Shock resistance IEC 60068-2-27 (class 4M7: 25g shock ½ sinus: 6ms)

1520 1540
Conformity to sanitary Regulation (EC) No 1935/2004, Commission Regulation (EC) No 2023/2006,
regulations (wetted parts) Commission Regulation (EU) No 10/2011
FDA 21 CFR 177.2510
GB 4806.10
Explosion protection
ATEX (Ex ia, Ex idb ia or Ex ia tb) II 1/2 G Ex ia IIC T6...T3 Ga/Gb;
EU Type Approval
II 1/2 D Ex ia IIIC T85°C...T*°C Da/Db; 4
- pending II 1/2 G Ex db ia IIC T6...T3 Ga/Gb;
UKEX (Ex ia, Ex idb ia or Ex ia tb)
UK Type Approval II 1/2 D Ex ia tb IIIC T85°C...T*°C Da/Db 4
- pending
ATEX (Ex ic) II 3 G Ex ic IIC T6...T3 Gc;
Type Approval
- pending II 3 D Ex ic IIIC T85°C...T*°C Dc 4
IECEx Ex ia IIC T6...T3 Ga/Gb;

- pending
Ex ia IIIC T85°C...T*°C Da/Db; 4
Ex db ia IIC T6...T3 Ga/Gb;
Ex ia tb IIIC T85°C...T*°C Da/Db; 4
Ex ic IIC T6...T3 Gc;
Ex ic IIIC T85°C...T*°C Dc 4
cQPSus Division ratings
- pending
XP-IS, Class I, Div 1, GPS ABCD, T6...T3;
DIP, Class II/III, Div 1, GPS EFG, T85°C...T*°C; 4
IS, Class I, Div 1, GPS ABCD, T6...T3;
IS, Class II/III, Div 1, GPS EFG, T85°C...T*°C; 4
NI, Class I, Div 2, GPS ABCD, T6...T3;
NI, Class II/III, Div 2, GPS FG, T85°C...T*°C 4
Zone ratings
Class I, Zone 1, AEx db ia [ia Ga] IIC T6...T3 Gb (US) – antenna suitable for Zone 0;
Ex db ia [ia Ga] IIC T6...T3 Gb (Canada) – antenna suitable for Zone 0;
Class I, Zone 0, AEx ia IIC T6...T3 Ga (US);
Ex ia IIC T6...T3 Ga (Canada);
Zone 20, AEx ia IIIC T85°C...T*°C Da (US);
Ex ia IIIC T85°C...T*°C Da (Canada); 4
Zone 21, AEx ia tb [ia Da] IIIC T85°C...T*°C Db (US) – antenna suitable for Zone 20
Ex ia tb [ia Da] IIIC T85°C...T*°C Db (Canada) – antenna suitable for zone 20 4
NEPSI Ex ia IIC T3~T6 Ga/Gb;
- pending
Ex d ia IIC T3~T6 Ga/Gb;
Ex iaD 20/21 T85...T*; 4
Ex iaD 20/21 tD A21 IP6X T85°C...T*°C 4
EAC-EX Ga/Gb Ex ia IIC T6...T3 X;
- pending
Da/Db Ex ia IIIC T85°C...T*°C X; 4
Ga/Gb Ex db ia IIC T6...T3 X;
Da/Db Ex ia tb IIIC T85°C...T*°C X 4

1520 1540
Type approvals - ships and other offshore units
DNV-GL Location Classes - temperature: D, humidity: B, vibration: A, EMC: B, and
- pending enclosure: C
Other standards and approvals
Electromagnetic compatibility EU: Electromagnetic Compatibility directive (EMC)
UK: Electromagnetic Compatibility Regulations
Radio approvals EU: Radio Equipment directive (RED)
UK: Radio Equipment Regulations
FCC Rules: 47 CFR Part 15
Industry Canada: RSS-211
Electrical safety EU: Agrees with the safety part of the Low Voltage directive (LVD)
UK: Agrees with the safety part of the Electrical Equipment (Safety) Regulations
USA and Canada: Agrees with NEC and CEC requirements for installation in
ordinary locations
NAMUR NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and
Laboratory Control Equipment
NAMUR NE 43 Standardization of the Signal Level for the Failure Information of
Digital Transmitters
NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing
Devices with Digital Electronics
NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices
Table 2-1: Technical data
1 This option can also be attached to the orientation system
2 If the device operates in a hot and humid area, then there can be a small, permanent measurement offset (max. 5 mm / 0.20¨). If it is
necessary to correct this measurement offset, then tell the supplier.
3 EPDM is not compatible with mineral oils
4 T* = 150 or 200. For more data, refer to the related Ex approval certificate.

2.2 Minimum power supply voltage

Use these graphs to find the minimum power supply voltage for a given current output load.
Non-Ex and Hazardous Location approved (Ex mb) devices
Figure 2-1: Minimum power supply voltage for an output of 22 mA at the terminals (Non-Ex and Hazardous Location
approval (Ex mb))
X: Power supply U [V DC]
Y: Current output load RL [Ω]
Hazardous Location approved (Ex i / IS) devices
Figure 2-2: Minimum power supply voltage for an output of 22 mA at the terminals (Hazardous Location approval (Ex i /
IS))
X: Power supply U [V DC]
Y: Current output load RL [Ω]

2.3 Measuring accuracy

Use these graphs to find the measuring accuracy for a given distance from the transmitter. For a
distance more than 10 m / 32.8 ft, refer to Technical data on page 7 (measuring accuracy).
OPTIWAVE 1520
Figure 2-3: Graph of accuracy in mm against measuring distance in m

X: Measuring distance from the bearing surface of the threaded connection [m]
Y: Accuracy [+yy mm / -yy mm]
Figure 2-4: Graph of accuracy in inches against measuring distance in ft

X: Measuring distance from the bearing surface of the threaded connection [ft]
Y: Accuracy [+yy inches / -yy inches]

OPTIWAVE 1540
Figure 2-5: Graph of accuracy in mm against measuring distance in m

X: Measuring distance from the bearing surface of the threaded connection [m]
Y: Accuracy [+yy mm / -yy mm]
Figure 2-6: Graph of accuracy in inches against measuring distance in ft

X: Measuring distance from the bearing surface of the threaded connection [ft]
Y: Accuracy [+yy inches / -yy inches]

2.4 Dimensions and weights

2.4.1 OPTIWAVE 1520 or 1540
Figure 2-7: OPTIWAVE 1520 or 1540 with DN40 / 1½¨ Lens antenna
• A weather protection cover is available as an accessory with all devices.
Dimensions
a b d e
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]

86 3.39 139 5.47 55 2.17 28 1.10
Table 2-2: Dimensions in mm and inches

2.4.2 Cable clamp (accessory)
Figure 2-8: Cable clamp (accessory)
Dimensions
a b c
[mm] [inch] [mm] [inch] [mm] [inch]

54 2.13 174 6.85 18.4 0.72

2.4.3 Long bracket (accessory)
Figure 2-9: Long bracket (accessory)
Dimensions [mm]
a b c d e f g h j k l m n Øp s
102 370 114 402 70 210 230 90° 45° R4.5 9 6.5 69 57 22.5
Table 2-4: Dimensions in mm
Dimensions [inch]
a b c d e f g h j k l m n Øp s
4.02 14.57 4.49 15.83 2.76 8.27 9.06 90° 45° R0.18 0.35 0.26 2.72 2.24 0.89
Table 2-5: Dimensions in inches

2.4.4 Short bracket (accessory)
Figure 2-10: Short bracket (accessory)
Dimensions [mm]
a b c d h j k l m n Øp s
95 102 119 52 90° 45° R4.5 9 6.5 69 57 22.5
Table 2-6: Dimensions in mm
Dimensions [inch]
a b c d h j k l m n Øp s
3.74 4.02 4.69 2.05 90° 45° R0.18 0.35 0.26 2.72 2.24 0.89
Table 2-7: Dimensions in inches

2.4.5 Purging system (accessory)
Figure 2-11: Purging system (accessory)
Process connection Dimensions
a b c

G 1 / 1 NPT 97.5 3.84 158 6.22 70 2.76

2.4.6 Orientation system (accessory)
Figure 2-12: Orientation system (accessory)
Dimensions
Øa b Øc

115 4.53 144 5.67 1 1

1 DN80 PN01 = 200 mm / 7.87¨. DN100 PN01 = 235 mm / 9.25¨. DN125 PN01 = 270 mm / 10.63¨. DN150 PN01 = 300 mm / 11.81¨.
DN200 PN01 = 345 mm / 13.58¨. NPS 3 Class 150 = 200 mm / 7.87¨. NPS 4 Class 150 = 235 mm / 9.25¨. NPS 5 Class 150 = 270 mm /
10.63¨. NPS 6 Class 150 = 300 mm / 11.81¨. NPS 8 Class 150 = 345 mm / 13.58¨.

2.4.7 Weather protection cover (accessory)
Figure 2-13: Weather protection cover (accessory)
Figure 2-14: Weather protection cover attached to the device
Device Dimensions Weights
a b c d e
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [kg] [lb]
Weather protection cover 137.5 5.41 125.5 4.94 — — 121 4.76 115 4.53 0.22 0.49
OPTIWAVE 1520 / 1540 with 137.5 5.41 125.5 4.94 165.1 6.50 121 4.76 115 4.53 0.66 1.45
weather protection cover
Table 2-10: Dimensions in mm and inches / weights in kg and lb

2.4.8 Weights
Type of housing Weights
[kg] [lb]
Device with IP68-certified housing and DN40 antenna 0.44 0.97
Accessory
Cable clamp 0.155 0.34
Weather protection cover 0.22 0.49
Long bracket 1.30 2.87
Short bracket 0.363 0.80
Nut (PVC-U) for the bracket accessories 0.043 0.09
Table 2-11: Weights in kg and lb

3 INSTALLATION OPTIWAVE 15XX
3.1 Intended use

This radar level transmitter measures distance, level, volume and reflectivity of liquids, pastes,
slurries and granulates.
It can be installed on tanks, reactors, open channels, open water, silos, hoppers and bunkers.
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
3.2 Pre-installation requirements

Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficient space on all sides.

• Heat sources (sunlight, adjacent system components etc.) can increase the internal
temperature of the device and cause damage. Make sure that the sensor temperature shown
on the user interface is not more than +80°C / +176°F. The maximum permitted surface
temperature is +80°C / +176°F. If it is necessary to decrease the temperature, install the
weather protection cover.
• Protect the device from abrasive materials (e.g. sand, salt etc.) and corrosion. If necessary,
install the weather protection cover.
• Make sure that objects (for example, loose rubble in quarries) do not hit the device.
• The devices are tested for their resistance to vibrations. For more data, refer to Technical
data on page 7.
• The device housing and all wetted parts are made of PVDF. Make sure that the ambient
conditions and the measured product are compatible with PVDF.

OPTIWAVE 15XX INSTALLATION 3
3.3 Installation
We recommend that you prepare the installation when the tank is empty.
3.3.1 Pressure and temperature ranges
Figure 3-1: Pressure and temperature ranges

1 Temperature at the process connection
Non-Ex devices: -25...+80°C / -13...+176°F
Devices with Hazardous Location approvals: see supplementary instructions
2 Ambient temperature
Non-Ex devices: -25...+80°C / -13...+176°F
Devices with Hazardous Location approvals: see supplementary instructions
3 Process pressure
-1...5 bar / -14.5…72.5 psi

3.3.2 Types of installation

Accessories are available for installation of the device on a nozzle, wall, tube or other support.
Use brackets that are supplied by the manufacturer to prevent measurement errors.
Socket
Figure 3-2: Threaded socket (NPT or G)
Low-pressure flange installed on a nozzle
Figure 3-3: Installation of a device with a low-pressure flange (accessory)

1 Device installed on the top of a low-pressure flange
2 Device installed on the bottom of a low-pressure flange
Select a low-pressure flange that is compatible with the threaded connection on the device and
is the correct size for the flange on the nozzle.

Orientation system installed on a nozzle
Figure 3-4: Installation of a device with an orientation system (max. tilt 30°)
1 Device with the orientation system for level measurement of piles or silo contents
2 Device with the orientation system and the purging system option
The orientation system has a low-pressure flange. Select an orientation system accessory that is
compatible with the threaded connection on the device and is the correct size for the flange on
the nozzle. For dimensional data, refer to Dimensions and weights on page 16. For part
references, refer to the handbook (appendix).
Installation on a wall, ceiling or tube
Figure 3-5: Installation on a wall, ceiling or tube with a long bracket

1 Long bracket attached to a tube with a U-bolt or a metal collar (not supplied)
2 Wall installation: top of the device attached to the long bracket
3 Wall installation: bottom of the device attached to the long bracket
4 Long bracket attached to the ceiling
Figure 3-6: Installation on a wall or tube with a short bracket

1 Wall installation: top of the device attached to the short bracket
2 Wall installation: bottom of the device attached to the short bracket
3 Short bracket attached to a tube with a U-bolt or a metal collar (not supplied)
For part references, refer to the handbook (appendix).

Installation on a hook
Figure 3-7: Installation on a hook with an electrical cable clamp (IP68 housing option only)
For part references, refer to the handbook (appendix).
Use good engineering practice to keep the mechanical loads on the electrical cable and device to
a minimum.
3.3.3 Positioning the device

If there is a nozzle on the tank before installation, we recommend that the nozzle is a minimum
of 200 mm / 7.9¨ from the tank wall.
Figure 3-8: Position of the nozzle or socket on a tank

H = tank height
ØD = tank diameter
b = distance of the device from the tank wall = 1/10 x tank height

3.3.4 Equipment and obstacles

The tank wall must be flat and there must not be obstacles adjacent to the nozzle or on the tank
wall.
Objects in the tank or pit can cause interference signals. Do not install the device above objects
in the tank (ladder, supports etc.) or pit.
If it is not possible to install the device on another part of the tank, do an empty spectrum scan to
detect sources of radar signal interference and put these parasitic signals through a filter.
For more data, refer to the handbook.
Figure 3-9: Equipment and obstacles: how to prevent measurement of interference signals
1 Obstacle. Move the device away from the obstacle. If it is not possible to move the device, do an empty spectrum scan
(refer to the handbook).
2 Beam radius, r, of the antenna: refer to the table below

Figure 3-10: Beam angle
Antenna type Beam angle, Distance Beam radius, Distance Beam radius,
a below the r below the r
antenna, d antenna, d
[m] [mm] [ft] [inch]

Lens, 8° 1 70 1 0.8
DN40 (1½¨)
2 140 2 1.6
10 700 10 8
Table 3-1: Beam radius in mm and inches
The beam radius given in the table is the minimum free space from the centre of the beam for
the device to operate correctly in a tank with obstacles. We recommend a safety factor of 3
(free space = beam radius x 3) to keep parasite signals to a minimum.

3.3.5 Product inlets on tanks and silos
Figure 3-11: Do not put the device near to a loading inlet

1 The device is in the correct position.
2 The device is too near to the product inlet.
If the inlet is too near to the device and it is not possible to move it, add an extension to the inlet
pipe to prevent interference signals.
Figure 3-12: Add an extension to the inlet pipe to prevent interference signals

3.3.6 Tanks, hoppers and silos with dish-shaped or conical bottoms

If the device measures vertically, then dish-shaped or conical bottoms can prevent the device
from measuring to the bottom of the tank.
Figure 3-13: Tanks with dish-shaped or conical bottoms

1 Axis of the radar beam
2 Minimum level reading
You can measure to the bottom of a tank or silo if you follow these instructions:
• Select an application in the Quick Setup menu of the DTM software or mobile app that switches
on the tank bottom management function (refer to the list that follows).
• Use the orientation system accessory that permits you to tilt the device a maximum of 30°
from the vertical axis.

Applicable applications are:
• Solids: Narrow Silo, Bunker, Large Silo, and Stockpile
Figure 3-14: Tanks with dish-shaped or conical bottoms

1 Axis of the radar beam
3.3.7 Containers made of non-conductive materials

We recommend that you do not hang and use this device above a plastic tank that has a layer of
dust, condensation or a standing body of liquid on it. Dust and liquid can have an effect on the
device performance.
If the device cannot go in the tank and the tank is made of a non-conductive material (plastic
etc.), you can attach a support to the top of the tank without a hole in the tank roof. We
recommend that you put the antenna as near as possible to the top of the tank.
Figure 3-15: Containers made of a non-conductive material

1 Device hung above a plastic tank
2 Device attached to a plastic tank with a low-pressure flange

4 ELECTRICAL CONNECTIONS OPTIWAVE 15XX
4.1 General notes

This chapter includes electrical connection data about devices with the 4...20 mA output and
HART® communication options. These are 2-wire, loop-powered devices.
4.2 Electrical connection for current output
Figure 4-1: Electrical connections for non-Ex devices

1 Power supply
2 Resistor for HART® communication (typically 250 ohms)
3 Device
• Make sure that there is an external switch or circuit breaker adjacent to the device. It must
disconnect the positive and negative lines in the DC circuit.
• You must have access to the external switch or circuit breaker, and it must be identified as
the electrical safety equipment for this device.
• The output of the power supply must be LPS-rated (limited power source – IEC 62398-1
Annex Q) for a SELV (separated extra-low voltage) system.
• Use a Class 2 (UL 1310) power supply for electrical installations in the USA and Canada.

OPTIWAVE 15XX ELECTRICAL CONNECTIONS 4
The electrical cable is supplied with the device and cannot be replaced.
Figure 4-2: IP68 option
Install protection for the electrical cable, if the device is in a location where there is a risk of
damage from wildlife (rats etc.).
4.3 Networks
The device uses the HART® communication protocol. This protocol agrees with the HART®
Communication Foundation standard. The device can be connected point-to-point. It can also
have a polling address of 1 to 63 in a multi-drop network.

KROHNE – Products, Solutions and Services
• Process instrumentation for flow, level, temperature, pressure measurement
and process analytics
• Flow metering, monitoring, wireless and remote metering solutions
• Engineering, commissioning, calibration, maintenance and training services
© KROHNE 05/2024 - 4010384401 - MA OPTIWAVE15xx R01 en - Subject to change without notice.
Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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OPTIWAVE 15XX Technical Datasheet

80 GHz radar (FMCW) level and flow transmitters

© KROHNE 05/2024 - 4010384401 - MA OPTIWAVE15xx R01 en

2.1 Technical data................................................................................................................... 7

3.1 Intended use ................................................................................................................... 24

4.1 General notes ................................................................................................................. 34

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1.1 Overview: OPTIWAVE 15XX series - plastic 80 GHz level transmitter

1 PVDF, IP68-rated housing (tested at 4 bar for 48 hours)

80 GHz radar level measurement

Tank Bottom Management (TBM)

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1.2 OPTIWAVE 1520 - simple applications

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1.3 OPTIWAVE 1540 - high-precision applications

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1.4 Measuring principle

Figure 1-1: Measuring principle of FMCW radar

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2.1 Technical data

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Input and output

Approvals and certification

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IECEx Ex ia IIC T6...T3 Ga/Gb;

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2.2 Minimum power supply voltage

Non-Ex and Hazardous Location approved (Ex mb) devices

Hazardous Location approved (Ex i / IS) devices

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2.3 Measuring accuracy

Figure 2-3: Graph of accuracy in mm against measuring distance in m

Figure 2-4: Graph of accuracy in inches against measuring distance in ft

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Figure 2-5: Graph of accuracy in mm against measuring distance in m

Figure 2-6: Graph of accuracy in inches against measuring distance in ft

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2.4 Dimensions and weights

• A weather protection cover is available as an accessory with all devices.

[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]

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2.4.2 Cable clamp (accessory)

Figure 2-8: Cable clamp (accessory)

[mm] [inch] [mm] [inch] [mm] [inch]

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2.4.3 Long bracket (accessory)

Figure 2-9: Long bracket (accessory)

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2.4.4 Short bracket (accessory)

Figure 2-10: Short bracket (accessory)

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2.4.5 Purging system (accessory)

Figure 2-11: Purging system (accessory)

Process connection Dimensions

[mm] [inch] [mm] [inch] [mm] [inch]

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2.4.6 Orientation system (accessory)