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    T-3000 #1130594 Machine Manual

    Uploaded by

    Иван Перлов

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    T-3000 #1130594 Machine Manual

    Uploaded by

    Иван Перлов
    3 views129 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3 views129 pages

    T-3000 #1130594 Machine Manual

    Uploaded by

    Иван Перлов

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 129

    TABLE OF CONTENTS

    T-3000 #1130594 MACHINE MANUAL


    With ST-40E #1220594
    COCA-COLA/WINNIPEG MB

    PAGE/DRAWING # SUBJECT

    SECTION 1 - INSTALLATION

    S-Gen-6 General Safety


    I-Gen-8 Matchmarking
    I-T3-842 thru 846 Installation Instructions
    A-30796-R5 Installation Instruction Supplement #1
    A-30795-R5 Installation Instruction Supplement #2
    A-30794-R5 Installation Instruction Supplement #3
    CL81125 Depalletizer Layout
    835949 Leg Package - Turbo Depalletizer
    EAT3000113(2 pgs) Final Electrical Assembly/Matchmarking
    MA21411F316 Machine Assembly/Matchmarking

    SECTION 2 - OPERATION

    O-Gen-355 Pre-Startup Checklist


    O-T-377 thru 379 Theory of Operation
    O-T-380 thru 389 Sequence of Operation
    O-T3-374 & 375 Operator Instructions
    O-T3-376 Manual Jog Functions
    O-T3-390 thru 392 Magnetek Drive Settings
    I-Gen-807 Tensioning Gates Belts
    O-T3-429 thru 439 Instructions for Changing Pallet Sizes
    635779 Stacker Pushbutton Console
    736030 Main Pushbutton Console
    836041 Control Cabinet Enclosure/With Pushbuttons
    636604 Conveyor Console
    636003 Dunnage Removal Pushbutton

    PAGE 1
    TABLE OF CONTENTS
    T-3000 #1130594 MACHINE MANUAL
    With ST-40E #1220594
    COCA-COLA/WINNIPEG MB

    PAGE/DRAWING # SUBJECT

    SECTION 3 - PREVENTATIVE MAINTENANCE

    PM-T4-422 & 423 Preventative Maintenance Schedule


    L-Gen-54a&b Grove Flex-a-line Speed Reducers
    L-Gen-55 Dodge Tigear Speed Reducers
    L-Gen-56 Eurodrive Lubricant Specifications

    SECTION 4 - TROUBLE SHOOTING

    CL71046-01 thru 06 Electrical Line Diagram


    736028 Panel Assembly
    835920 Page 3 Sweep Pneumatic Schematic
    635912 Stacker Pneumatic Assembly (Item 37, 835893)
    836024 (4 pgs) Hoist Pneumatic Assembly (Item 38, 835874
    TS-T3-577 thru 580 Function & Adjustment - Electrical Components

    SECTION 5 - REPAIR

    R-Gen-133 When Ordering Parts...


    R-T3-810 thru 813 Suggested Spare Parts
    R-T3-807 & 808 Motor List
    MA21411F316 Machine Assembly
    835855 (3 pgs) Accumulation Bed Assembly (With Single Filer Discharge)
    835920 (3 pgs) Sweep Assembly With Sheet/Top Frame Remover
     835916 Sweep Carriage Assembly (Item 1, 835920)
     835919 Sheet & Top Frame Remover (Item 3, 835920)
    736247 Sweep Guard Assembly
    835985 Sweep Electrical Assembly

    PAGE 2
    TABLE OF CONTENTS
    T-3000 #1130594 MACHINE MANUAL
    With ST-40E #1220594
    COCA-COLA/WINNIPEG MB

    PAGE/DRAWING # SUBJECT

    REPAIR (Continued):

    836026 Separator Sheet Conveyor


    836030 Separator Sheet Bin
    836038 Top Frame Remover Primary Carriage
     836036 Top Frame Remover Sub Assembly (Item 29, 836038)
    836028 Top Frame Storage Bin Assembly
    835874 Hoist Assembly
     835866 Hoist Frame Assembly (Item 1, 835874)
     835876 Hoist Conveyor (Item 2, 835874)
     835882 Hoist Table Lift (Item 3, 835874)
     835875 Hoist Drive Assembly (Item 5, 835874)
     735752 Drive Chain Tensioner (Item 34, 835875)
     835879 (2 pgs) Hoist Binwall Assembly (Item 6, 835874)
     836009 Hoist Dual Pallet Squarer (Item 25, 835879)
     835991 Hoist Dual Pallet Door Assy (Item 46, 835879)
     836126 Gripper Assembly (Item 8, 835874)
     636737 Grippers (Item 14, 836126)
     835684 Pallet Stop Assembly (Item 12, 835874)
    835418 Skin (Cover) Assembly
    835500 Guard Assembly
    835986 (2 pgs) Hoist Electrical Assembly
    835862 Full Pallet Infeed Conveyor (#1 Conv.-Adjacent to hoist)
    835863 Full Pallet Infeed Conveyor (#2 Conv.)
    835884 Discharge Conveyor Assembly
    835893 Empty Pallet Stacker Assembly
     835889 Stacker Lift Assembly (Item 21, 835893)
     835892 (2 pgs) Stacker Frame Assembly (Item 22, 835893)
     835887 Stacker Conveyor (Item 36, 835892)
    835932 Stacker Electrical Assembly

    PAGE 3
    MACHINE MANUAL
    SAFETY SECTION

    GENERAL SAFETY

    1. Be sure that all codes have been met that apply to:
    • Electrical service to the machine
    • Pneumatic services lines to the machine

    2. Be sure machine is electrically grounded.

    3. Do not operate the machine without all guards and covers in position.

    4. Remove or fasten loose articles of clothing. Confine long hair.

    5. Remove jewelry such as finger rings, watches, bracelets, etc.

    6. Use safety face shield, goggles or glasses, and other personal safety equipment
    as required. Use ear plugs or sound barriers as required.

    7. Keep the floor around the machine clean and free from scraps, sawdust, chips,
    oil or grease to minimize danger of slipping.

    8. Stop machine before making adjustments, repairs or cleaning.

    9. Never enter or reach into the Hoist Bin area (also sometimes called elevator
    area-or-lift area) unless:
    • Power is OFF to Hoist
    • Power is OFF to Pallet Conveyor
    • Hoist is in DOWN position

    10.Use a retrieval rake (or similar) to clear debris from hoist bin area.

    11.Approach ALL pallet conveyors as if they may start automatically at any time.

    12.Approach ALL single line or mass conveyors as though they may start
    automatically at any time.

    S-Gen-6

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