SHELTER

ASSEMBLY MANUAL
(W50H23DP SERIES)
Model # 5015023
W15.25mxL45.75m xH7.015m

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 5015023DP Parts List

Part Description QTY

1 Top Bent Tube 14

1A Top Bent Tube for Front and Back Door 2

2 Upper Roof Curving Tube 28

2A Upper Roof Curving Tube for Front and Back Door 4

3 Lower Roof Curving Tube 28

3A Lower Roof Curving Tube for Front and Back Door 4

4 Shoulder Tube 28

4A Shoulder Tube for Front and Back Door 4

5 Standing Leg 32

6 Purlin 195

7 Middle Base Plate 28

7A/7B Base Plate for Corners 4

7C Ratchet 40

8 Base Plate for Mechanical Door 4

9 Side Base Plate for Front and Back Door 4

9A Base Plate for Roof Cover at Middle Connection Area 4

10L Lower Door Track at Left for Front and Back Door 2

10R Lower Door Track at Right for Front and Back Door 2

11L Upper Door Track at Left for Front and Back Door 2

11R Upper Door Track at Right for Front and Back Door 2

12 Door Crossbeam 4

12A Boom 2

13 Lower Standing Leg on both Doors at Left 2

13A Lower Standing Leg on both Doors at Right 2

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 14L Upper Standing Leg at Left on both Doors 2

14R Upper Standing Leg at Right on both Doors 2

15 Rail Tube on both Doors 8

15A Upper Purlin on both Doors 4

15B Lower Purlin on both Doors 4

16 Square Tube for Mechanical Door 2

17/19 Steel Wire for Side and Top 54

18A Iron Triangle for Fixed steel Wire Rope 16

19A Top Longitudinal Steel Wire Rope 14

20 Bottom Tension Tube of Front and Back Door 8

21 Stake Peg 158

22 Tension Tube 2 groups

25 Vertical Support Tube for Doors 28

26 Mechanical Wheel 2

31 PVC Tube 6 groups

31A 25 PVC Tube 66

Attachment Bag 1

18 Clip 80

23 12X40 Bolt for Tubes and both Doors 624

24 10X90 Carriage Bolt for Purlin and both doors 220

24A 12X90 Bolt for Tubes and both Doors 20

24B 10x60 bolt for door beam and Vertical support tube 8

27 38mm Plastic Plug 20

28 Rope 1

29 Tools 2

30 Band for Tie Down Ratchet 32

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32 10X30mm Bolt 24

33 Small Ratchet with Band 242

34 Front and Back Door Cover 2

35 Roof Cover 3

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Sketch Frame Figure 1 (W15.25xL45.75xH7.015)m

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SPECIFICATION
Width: 15.25m Height: 7.015m Length: 45.75m
Door Size: W5.49m x H4.88m
IMPORTANT-----READ MANUAL FIRST
Improper site preparation, Assembly and Maintenance may invalidate warranty and cause
unnecessary and costly mistake. If you have any questions contact your local dealer.
For User Friendly assembly we have identified each individual component with the part code as
indicated in the parts list. Please refer to the part code numbers and drawing to ensure problem free
assembly.
It’s necessary to tighten the roof fabric enough to avoid “hammocks” on the roof and also re-tighten
once or twice again after a few months of use. This is important when assembly in cold weather
(autumn and winter) because the fabric is stiff then and when we got the sun and warm weather
afterwards it will make the fabric “slack” again and need to be re-tighten before next winter.
It’s the owners responsibility to take of snow immediately if not slide off by itself.
READ ALL INSTRUCTIONS BEFORE ASSEMBLY
1. Keep work area clean. Cluttered areas invite injuries. Do not set up near snow drifts, in slippery
places, in high winds, or wet location.
2. Keep children away. All children should be kept away from the work area.
3. Don’t over reach. Keep proper footing and balance at all times.
4. Do not assemble in under the influence of alcohol or drugs. Read warning labels on prescriptions
to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt,
do not assemble.
5. Be aware of possible windy conditions; fasten the bases in concrete if these conditions are likely
to occur. Remove the cover during hurricane.
6. Be careful with power and heat sources. Do not keep heat sources near the tarpaulin. Do not
expose to open flame.
7. Be aware of personal safety during assembly and use. Be careful not to pinch fingers with clips
and tubes when assembling: when using makes sure there is adequate ventilation for exhaust and
other dangerous fumes.

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EQUIPEMNT AND TOOLS FOR INSTALIATION
1. Measuring tape
2. Crane
3. String for alignment
4. Step ladder
5. Welder
6. Sledge hammer
7. Wrench
8. Scissors

INSTALLATION PROCESS
A—BASE PLATES INSTALLATION
Please refer to the diagram (Base Plate Figure 2) to place the base plates.

Base Plate & Stake Peg Figure 2 (Unit: mm)

1. The measure is from center to center of the tubes. Referring to the above diagram and confirm the
place of the base plates. ENSURE THAT THE FOUNDATIONS IS SQUARE.
2.Base plate (No. 7 / 7A / 7B) will be equipped with 4 stake pegs. However, please note that Base
plate (No.8 / 9 / 9A) should be equipped with 2 stake pegs. THUS ALL BASE PLATES ARE SECURED.
Note: The Stake Pegs apply for normal conditions, not suitable to the rock ground, frozen soil and
concrete group. Please use expansion bolts if the building will be assembled on the concrete.

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B—MAIN FRAME INSTALLATION
1.（Part No. 1A*1+No.2A*2+No.3A*2+No.4A*2 + No.5*2）As Figure 3 shown, to find one piece
of top bent tube for front and end wall (No.1A), two pieces of upper roof curving tube for front
and end wall (No. 2A), two pieces of lower roof curving tube for front and end wall (No.3A), two
pieces of shoulder tube for front and end wall (No. 4A) and two piece of standing leg (No.5).
Connect them by using bolt 12*40mm (No. 23), which makes the first group of end arch frame.

Front and Back Door frame Figure 3

2.（Part No. 1*1+No.2*2+No.3*2+No.4*2+No.5*2） As Figure 4 shown, to find one piece of top

bent tube (No.1), two pieces of upper roof curving tube (No. 2), two pieces of lower roof curving
tube (No.3), two pieces of shoulder tube (No. 4) and two pieces of standing leg (No.5). Connect
them by using bolt 12*40mm (No. 23),which makes the second group arch frame. By turns,
install the other groups of arch frame like it.

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 Middle Arch Frame Figure 4

3.As Figure 5 shown,after installing these two groups of arch frame, please connect the purlin
(No.6) between these two groups of arch frame using bolt 10*90mm (No. 24). There are 13
pieces of purlin (No. 6) between each two groups. By turns, after install other groups of arch
frame and purlin, the assembly of the main frame is finished.

Figure 5
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4.Connect the steel wire at side (No.17 )with purlin (No.6) by using iron triangle(No.18A) and bolt
10*90(No.24) . Assemble steel wire between two arches (No.19) and longitudinal steel wire one
the top of each arch (No.19A) by using clip(No.18)(see Figure 5).

Do not tighten down the nuts completely until frame is fully assembled and set in place. the
arches, the front and back panel should be assembled well on the ground before erected into
the base flanges.

C-DOOR FRAME AND COVER INSTALLATION

1. Install the front and back door frame as Figure 6 shown.
Please find corresponding steel wire and bolts to connect together, and fix the end wall on
the end arch by rope.

Front and Back Door Framework Figure 6

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 Front and Back Door Cover Figure 7

Figure 8

2. Spread the door cover (No. 34) on the ground, and insert the vertical support tube (No. 25)
into the horizontal fabric pouch of the door cover.

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3. Wrap the steel wire on the mechanical wheel (No.26 ). Then put it through the double
pulley to the single pulley. The other end of steel wire through the double pulley directly.

4. Then let the installed steel wire go down through the hole on the vertical support tube
(No.25) separately from top to bottom. Tie a knot in the bottom of vertical support tube, so
it cannot pass back .

5. Erecting the whole door cover and fix it well on the frame by using rope.

6. Thus, the door can be open and close by operating the winch wheel.

D—ROOF COVER INSTALLATION

NOTE: DO NOT install the cover onto the frame of your building in high wind conditions. A slight
breeze is the most advantageous for cover installation. To take advantage of the breeze, pull the
cover up over the arches with the breeze blowing in the cover like a sail filled with air.

Figure 9
1. Spread the roof cover (No. 35) and lay parallel to one side of the frame.
2. Insert the tension tube (No. 22) into one side of roof cover only and cut some pockets which
correspond to the position of ratchet. Then place the plastic plug (No. 27) on each end of
tubes.
3. Attach the ropes and throw over the frame. Then pull the roof cover EVENLY, CAREFULLY AND
SLOWLY.
4. Do not forget to insert PVC tube ( No. 31) into the front and back ends of roof cover, and fix
them by using small ratchet ( No.33). Finally knit them using rope. ( If the whole roof cover is
made up by several pieces of small cover, please also insert PVC tube to two sides of each
small cover and combine them by rope.)

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 Figure 10 (5015023DP have 3 pcs of roof cover)

Figure 11 (5015023DP have 3 pcs of roof cover)

1. Pull the roof cover over the frame EVENLY, CAREFULLY AND SLOWLY. Insert the tension tubes
for roof cover (No.22) and PVC tube (No. 31) into the two edges of roof cover pipe pockets
and cut pockets respond to each inner base plate. Loosely secure the nylon band (No.30) in
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 the ratchet (No.7C).
2. Install the plastic plug (No.27) into all the ends of tubes, then put on the roof cover (No.34)
and knit it using ropes (No.28).
3. DO NOT TIGHTEN. Adjust the cover so that it is square and evenly centered on the frame.
Put on and fix the roof cover together with front cover, as same as the back cover. Insert the
bottom tension tube & PVC tube, fix them by using small ratchet (No.33). Finally knit them
using rope as the figure above.

Note: The end flaps must overhang evenly at both ends.

With the end flaps flipped back and out of the way, use the supplied rope to tighten the roof
cover to the end arches. The rope should be cut as your requirements when using. The
recommended procedure is to use separate pieces of rope and start by first lacing the cover
from the bottom edges up to the top center. Secure the ropes at the top center and tent apply
tension as you lace down both sides. Fasten the rope at the bottom edge. Put the Band (No.30)
onto the tubes where the notches are. Pull the Nylon Band through the reels of winches. Drive
the Ratchet Tie Down forth and back, and then the roof cover is tightened.
NOW THE INSTALLATION IS FINISHED, PLEASE ASJUST THE BASE PLATES EVERY MONTH.

Please check the below installation detailed pictures:

(A) (B)

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 (C) (D)

(E) (F)
NOTE: DO NOT LEAVE THE ROOF COVER UNATTACHED UNDER ANY
CIRCUMSTANCES until the final assembly and tightening has been completed.
The process is quite easy. But some tightening adjustments will be necessary to
produce a flat, tension ed roof cover. Please adjust the roof cover every month.
Please Note:

Please use the tape wrapped around the gap between the steel
skeleton after installing.

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