TEST Report - TESTER-AL

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

EU-Notified Body

SRAC CERT SRL


NB 2003
SRAC CERT S.R.L.-Bucharest, ROMANIA .0cdatp.ntu
iNcERc.A,RE
14. Vasile Parvan street, district l. Bucharest
Physical and mechanical testing laboratory for thermoinsulating carpentry
33 Catanoaia street, disfict 3,Bucharest SREN trio]crl 170I:2'CJ
Phone number +4A21,.3 I 3.63.3 s-fax +4021313 .23 .80 offi ce@,srac.ro
CEFfl TICAT DEACREDITARE
oc0l4

TEST REPORT
No.34 I 19.12.2Arc

Client: TESTERAL d.o.o


T.I.N: 107430795
Order no/dste: 38 / 01.09.2016
Sampling Report: 1t22.092016
Product: Casement door with two sash
ProJile system / Material Elvial 4600 lAluminium with thermal break
Overall dimensions L x I (mm): 1400mmx 2100mm

Performances evaluated based on type tests, according to EN 14351-l+A2:2016 :

. Air permeabitity - according to EN 1026:2016 and EN 12207 : 1996

Class 2
. Watertightness - accordingto EN fi27 :20t6andEN 12209 :1999

Class 1A
o Resistance lo wind load - accordingto EN l22ll:2016 and EN I2Zt0 :2016
Class C I
o Loud hearing cupucity of safety devices:- according to EN 14351-l + A2:2016 item 4.g

Requirement fulfilled

Note:

classifi cation remain unchanged.

relevant specifications set out by the applicable product standard stipuiated on EN 14351-l+ M:2016

General Manager Head of Testing Department Operating Testing Offi cer


Mihaelacnr"Wn Georgeta Neagu Floricl BalEnic{
**1 ._ ,r .{,
i
Bucharest I 19.12.2016 A-li:n Y
***\
FL-SRAC-s.1041.1
Editia 2, Revizia I
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

1. Description of test specimen

Product Casement door with two sash


Manufacturer Testeral d.o.o.
Sampling report no. 1 / 22.09.2016
Date of manufacture September 2016
Profile system Elvial 4600
Type of opening / Opening direction Active casement: Tilt and turn, inward opening
Inactive casement : Turn, inward opening
Material Aluminium profiles with thermal break
Overall frame dimensions (WxH) 1400mm x 2100mm
Overall casement dimensions (WxH) Active casement 670mm x 2046mm
Inactive casement: 670mm x 2046mm
Casement weight (Kg) 80
Frame member
Profil number EL 4627
Frame connection Mitre cut and crimped
Material Aluminium profiles with thermal break
Casement member
Profil number EL 4688
Frame connection Mitre cut and crimped
Material Aluminium profiles with thermal break
Others Mitre cut using two corners and sealed with sealant
Additional profile sections
Type Double casement profile
Material Aluminium profiles with thermal break
Profil number EL 4604
Frame connection with additional sealed with elastic sealant
profile
Additional profile sections
Type Weather bar
Material Aluminium
Profil number EL 2007
Frame connection with additional screwed
profile
Rebate design
Rebate drainage 2 slots 6mm x 35mm without cover caps
Rebate seal
External gasket (material, article lip seal, EPDM No EL-LP-46-5500RP-46-E BMP,
number, manufacturer, corner Greece, Bonded with preformed corner pieces
configuration)
Centre gasket ( material, article EPDM, No EL-LK-46-4600-46-E BMP, Greece, four
number, manufacturer, corner sides - Bonded with preformed corner pieces
configuration)
Internal gasket ( material, article lip seal, EPDM No EL-LP-46-5500RP-46-E BMP,
number, manufacturer, corner Greece, Bonded with preformed corner pieces
configuration)
Pagina 2 din 18 FL-SRAC-5.10-01.1
Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Pressure equalisation without


Infill Insulating glass unit ( IGU) 4 / 16 / 4
Instalation of infills
Glazing seal gasket
External gasket (material, article EPDM, No EL-LT-46-1121-46-E, BMP, Greece, Bonded
number, manufacturer, corner with preformed corner pieces
configuration)
Internal gasket ( material, article Mitre cut with glazing bead EL 2005B, EPDM, No EL-LT-
number, manufacturer, corner 46-1064-46-E, BMP, Greece,
configuration)
Vapore pressure equalisation At the top and at the bottom 2 slots 5mm x 30mm
Hardware
Type Tilt and turn hardware, manufacturer Ni Maco doo Nis
Hinges Active casement :1 tilt mechanism pivot
1 corner pivot
Inactive casement :2 turn mechanism pivot
Manufacturer Fapim SpA, Italy
Number of lockings Active casement: at top 1, on hinge side 2
Lock front : 3
Inactive casement: at bottom 1, at top 1, on hinge side 1
Max. locking distance 1000mm
Position of locking Neutral
2 Sampling
Sampling by: Tester Al d.o.o..
Date: 22.09.2016
Sampling report / SRAC entry number: 1 / 22.09.2016 / 95 / 24.11.2016
3. Test method
EN 1026:2016
Windows and doors. Air permeability. Test method
EN 1027:2016
Windows and doors. Watertightness. Test method
EN 12046:-1:2003
Operating forces. Test method. Part-1: Windows
EN 12211:2016
Windows and doors. Resistance to wind load – Test method
EN 14531-1 + A2 : 2016 pct 4.8
Windows and doors – Load bering capacity of safety devices
Classification / Evaluation
EN 12207:1999
Windows and doors – Air permeability – Classification
EN 12208:1999
Windows and doors – Watertightness – Classification
EN 12210:2016
Windows and doors – Resistance to wind load – Classification
Pagina 3 din 18 FL-SRAC-5.10-01.1
Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Brief description of procedures

Air permeability – EN 1026

This standard defines the convetional method to be used to determine the air permeability of completely
assembled windows and doors of any material, when submitted of a defined series of test positive and
negative pressures and at each test pressure measurement of the air permeability with a suitable device.

If required
Time ( s)

Opening and closing operation


Test pressure sequence for air permeability

Resistance to wind load – EN 12211

This European Standard defines the method of test to determine the resistance to wind load for completely
assembled windows and doors of any materials when submitted of a defined series of positive and negative
test pressures at which measurements and inspections are made to assess relative frontal deflection and
resistance to damage from wind loads.
Positive pressure
50cycles

Time (s)

Negative pressure
Test pressure sequence for resistance to wind load

Pagina 4 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Air permeability – Repeat test – EN 1026

Subsequent to the test of resistance to wind load by application of test pressures p1 and p2, the upper
limit of the achieved air permeability class must not be exceeded by more than 20% as set out by EN
12207.
Watertightness - EN 1027

This standard defines the conventional method to be used to determine the watertightness of completely
assembled windows and doors of any materials and consist to spraying of a specified quantity of water onto
external surface of the test specimen while increments of positive test pressure are applied at regular
intervals during wich details are recorded of test pressure and location of water penetration.

Time (min)

Test sequence for watertightness

Resistance to wind load – Safety test according to EN 12211


After the safety test, the test specimen must to remains closed and recorded all damage and breakdowns that
occur, such as handling difficulties.
Positive pressure

Time (s)

Negative pressure

Test sequence for safety test

Pagina 5 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Load bearing capacity of safety devices according to EN 14351-1 item 4.8.

Safety devices if provided and engaged in accordance with the manufacturer’s published instructions, shall
be able to hold the leaf, casement or sash in place for 60s when 350 N are applied to the leaf, casement or
sash in the most unfavourable way. This threshold strength shall be demonstrated by means of tests carried
out as described in EN 14351-1+A2:2016 item 4.8.

4. Protocol

Specimen Casement door with two sash


Project No. 38 / 01.09.2016
Client Tester Al d.o.o. Size of window frame 1400 x 2100 mm
System Elvial 4600 Size of active casement 670 x 2046 mm
Frame material Aluminium with thermal break Size of inactive casement 670 2046 mm
Date of test 08.12.2016 Area of test specimen 2,9 m²
Tester Bălănică Florică Length of opening joints 8,8 m
Specimen No. 95 / 24.11.2016 Casement weight 80,0 kg
Date of delivery 24.11.016 Temperature 15 °C
Date of manufacture September 2016 Air humidity 46 %
Attended by: No Air pressure 1024 hPa

Key
hinges/bearings
M1
locking cam
mushroom cam
maximum
locking distance
measurement points
M3
M2 deflection

M3

Figure 1 View of specimen

1 Operating forces - Test according to EN 12046

Table: Measurement of operating forces


Individual measured 1 2 3 Average value
in Nm 4,51 4,74 4,62 4,62

Pagina 6 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

2 Air permeability - Test according to EN 1026

Table: Air permeability at positive wind pressure


Measured results at Pressure differential in Pa 50 100 150 200 250 300 450 600
positive wind pressure Flow rate (volume) m³/h 22,72 33,23 42,26 52,78 57,60 70,46 101,84 158,62
Joint length-related m³/hm 2,58 3,77 4,80 5,99 6,54 8,00 11,56 18,00
Overall area-related m³/hm² 7,73 11,30 14,37 17,95 19,59 23,97 34,64 53,95

Table: Air permeability at negative wind pressure


Measured results at Pressure differential in Pa 50 100 150 200 250 300 450 600
negative wind pressure Flow rate (volume) m³/h 16,74 23,90 31,22 35,90 38,00 42,12 50,61 57,80
Joint length-related m³/hm 1,90 2,71 3,54 4,07 4,31 4,78 5,74 6,56
Overall area-related m³/hm² 5,69 8,13 10,62 12,21 12,93 14,33 17,21 19,66

Table: Air permeability from average values from positive and negative wind pressures
Average value from Pressure differential in Pa 50 100 150 200 250 300 450 600
positive and negative Flow rate (volume) m³/h 19,73 28,57 36,74 44,34 47,80 56,29 76,23 108,21
wind pressures Joint length-related m³/hm 2,24 3,24 4,17 5,03 5,43 6,39 8,65 12,28
Overall area-related m³/hm² 6,71 9,72 12,50 15,08 16,26 19,15 25,93 36,81

2 C lass 1
m m
h
/3
/h
3 C lass 2
m
m
in ,00 Cla ss 1 in
10
tyi tyli 10,00
il ib Class 3
b
a Class 2 a
e e
m m
r
r e C lass 4
e
p p
ir
Class 3 ira
a1 ,00 t 1,00
te e
t
t C lass 4 la
la
e e
r-
r- a
th re
g a
n
e ll
tl0 ,10 a
r
in e
vo 0,10
jo

0 ,01
0,01
10 100 1000
Pressure differential in Pa 10 1 00
P ressure differential in Pa 1 000

Diagram: Joint length-related air permeability Diagram: Overall area-related air permeability
(positive and negative wind pressures) (positive and negative wind pressures)

Pagina 7 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

2
m m
/h h
/3
3
m m
n
i
in 10 ,00 yit 10,00
tyli li
i b
b
a a
e
e
rm
y = 0,469x0,659
m
r y = 0,156x0,659 e
e
p p
ri ri
a 1 ,00 a
te
t ta 1,00
e
t le
a
l r-
e
r- a
h
tg e
r
a
n l
le a
re
tn 0 ,10
i vo
o
j 0,10

0 ,01
10 100 10 00 0,01

Press ure diff erential in Pa 10 100


Press ure diff erential in Pa 1000

Diagram: Joint length-related air permeability Diagram: Overall area-related air permeability
(average value from positive and negative wind (average value from positive and negative wind
pressures) pressures)

Gradient calculation
Q 100 joint length-related Q 100 overall area-related

Value of x Exponent Value of x Exponent


1,56E-01 0,66 4,69E-01 0,659
Q100 = 3,24 Q100 = 9,75

Table: Measured results


Reference air permeability related to joint length Q100 = 3,24 m³/hm
Reference air permeability related to overall area Q100 = 9,75 m³/hm²

Pagina 8 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

3 Resistance to wind load - Test according to EN 12211


3.1 Deflection under wind load

Maximum test pressure: ± 400 Pa 3 pressure pulses of 440 Pa

Deflection was not measured because due to the perimeter locking and the existing locking distance
no deformation of the frame members > l/300 is likely to occur at the specified wind loads.
The test specimen was exposed to a load ± 400 Pa as specified by EN 12211.

Table: Maximum deflection for classification at effective span l = 2046 mm


Class maximum permissible relative deflection in mm
A (l/150) 13,6
B (l/200) 10,2
C (l/300) 6,8

Table: Measured results of frontal deflection in mm at negative / positive wind pressures


Positive wind pressure Negative wind pressure
p1 in Pa 400 800 1200 1600 2000 -400 -800 -1200 -1600 -2000
Measured results of M1 in mm 0,8 -1,1
frontal deflection in M2 in mm 1,9 -2,5
mm M3 in mm 0,8 -1,4
f rel in mm 1,07 0,0 0,0 0,0 0,0 -1,22 0,0 0,0 0,0 0,0
l/frel 1912 #### #### #### #### -1684 ##### ##### #DIV/0! #DIV/0!

Table: Remaining deformation measured after 60 s at 0 Pa


Positive pressure Negative pressure
M1 in mm 0,03 -0,02
Remaining M2 in mm 0,00 -0,05
deformation M3 in mm 0,03 -0,02
f rel in mm 0,0 0,0

Key
p1 Te st pressure
M1, M2, M3,… frontal disl odgement at measurement p oints M1, M2, M3,…
f frontal defle ction

3.2 Dynamic wind loads (negative / positive pressures)

Table: Pressure steps


p2 Pa 200 400 600 800 1000
passed 
50 cycles at p2 ± 200 Pa
No malfunctions were detected.

Pagina 9 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

4 Repeat test of air permeability - Test according to EN 1026


3 pressure pulses at 660 Pa

Measured results at Pressure differential in Pa 50 100 150 200 250 300 450 600
positive wind pressure Flow rate (volume) m³/h 26,00 41,82 50,51 59,46 63,94 72,48 110,00 167,47
Joint length-related m³/hm 2,95 4,75 5,73 6,75 7,26 8,23 12,49 19,01
Overall area-related m³/hm² 8,84 14,22 17,18 20,22 21,75 24,65 37,41 56,96
1st meas urement 22, 72 33,23 42,26 52,78 57,60 70,46 101,84 158, 62

3 suction pulses at 660 Pa


Measured results at Pressure differential in Pa 50 100 150 200 250 300 450 600
negative wind pressure Flow rate (volume) m³/h 20,43 28,26 34,22 38,61 42,54 46,12 54,44 62,50
Joint length-related m³/hm 2,32 3,21 3,88 4,38 4,83 5,23 6,18 7,09
Overall area-related m³/hm² 6,95 9,61 11,64 13,13 14,47 15,69 18,52 21,26
1st meas urement 16, 74 23,90 31,22 35,90 38,00 42,12 50,61 57,80

Average value from Pressure differential in Pa 50 100 150 200 250 300 450 600
positive and negative Flow rate (volume) m³/h 23,22 35,04 42,37 49,04 53,24 59,30 82,22 114,99
wind pressures Joint length-related m³/hm 2,64 3,98 4,81 5,57 6,04 6,73 9,33 13,05
Overall area-related m³/hm² 7,90 11,92 14,41 16,68 18,11 20,17 27,97 39,11

2
m m
/h h
/3
3
m m
in n
i
yti yit
li li
b b KK
10,00 a KK a 10 ,00
e e
rm m
r
e e
p p
ri ri
a
d a
e
t t
e
t
la
1,00 la 1 ,00
re
- e
r-
th
g
a
e
n r
le a
ll
tn a
i r
o
j e
v 0 ,10
0,10
o

0 ,01
0,01
10 100 1000
10 100 1000
Pressure diff erential in Pa Pressure differential in Pa

Diagram: Joint length-related air permeability Diagram: Overall area-related air permeability
(average value from positive and negative wind (average value from positive and negative wind
pressures) pressures)

Max. tolerable increase = 20% above the achieved class (coloured line)
Subsequent to the test of resistance to wind load by application of test pressures p1 and p 2, the upper limit
of the achieved air permeability class must not be exceeded by more than 20% as set out by EN 12207
(Clause 2 of this test record).
The requirements were fulfilled

Pagina 10 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

5 Watertightness - Test according to EN 1027

Number of spray nozzles 4 Lower nozzle line


Water amount 480 l/h Water amount l/h
0,48 m³/h m³/h

T able: Test
Pressure/Pa Comment
0 no water penetration
50 water penetration at 100 seconds at glazing

Comment

water penetration by glazing bead at top

No water penetration at up to 0 Pa detected.

3.3 Resistance to wind load - Test according to EN 12211 - Safety test

positive win d pressure negative wind p ressure


p2 Pa 600 1200 1800 2400 3000 -600 -1200 -1800 -2400 -3000
passed  
Safety test passed at up to p3 ± 600 Pa passed.

6 Load-bearing capacity of safety devices

T he testing of the safety device is carried out with a load of 350N for 60s.
No malfunctions were detected at the test specimen.

SRAC CERT S.R.L.


08.12.2016

Pagina 11 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

5. Drawings
5.1 Drawing of test specimen

Pagina 12 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

5.2 Vertical section

Pagina 13 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

5.2 Horizontal section

6. Pictures

Picture 1 View of test specimen on window Picture 2 View of test specimen on window
test rig Window closed test rig Window open

Pagina 14 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Picture 3 Test setup measurement of Picture 4 Rebate drainage


deflection

Picture 5 External rebate seal, corner Picture 6 Centre seal, corner configuration
configuration

Picture 7 Internal rebate seal, corner


configuration
Pagina 15 din 18 FL-SRAC-5.10-01.1
Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Picture 8 End caps of double casement Picture 9 End caps of double casement
profile, at top profile, at bottom

Picture 10 External glazing seal, corner Picture 11 Internal glazing seal, corner
configuration configuration

Picture 12 View of horizontal glazing rebate Picture 13 Vapour pressure equalisation

Pagina 16 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Picture 14 Tilt mechanism pivot, internal Picture 15 Tilt mechanism pivot, rebate view
view

Picture 16 Corner pivot, internal view Picture 17 Corner pivot, rebate view

Picture 18 Locking situation, frame member / Picture 19 Locking situation, frame member /
casement member 1 casement member 2

Pagina 17 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1
Annex to the Test Report no. 34 / 19.12.2016
Client: Tester Al d.o.o.

Picture 20 Locking situation, frame member / Picture 21 Locking situation, frame member /
casement member 3 casement member 4

Picture 22 Rocker bearing Picture 23 Water penetration

Pagina 18 din 18 FL-SRAC-5.10-01.1


Editia 2, Revizia 1

You might also like