Re Cho A108.4

DX100
MAINTENANCE MANUAL
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.
YASKAWA ELECTRIC CORPORATION
MANUAL NO. RE-CHO-A108 4

DX100
MANDATORY
• This manual explains maintenance procedures of the DX100
system. Read this manual carefully and be sure to understand
its contents before handling the DX100.
• General items related to safety are listed in Section 1: Safety of
the DX100 INSTRUCTIONS. To ensure correct and safe
operation, carefully read the DX100 Instructions before reading
this manual.
CAUTION
• Some drawings in this manual are shown with the protective
covers or shields removed for clarity. Be sure all covers and
shields are replaced before operating this product.
• The drawings and photos in this manual are representative

examples and differences may exist between them and the
delivered product.
• YASKAWA may modify this model without notice when

necessary due to product improvements, modifications, or
changes in specifications. If such modification is made, the
manual number will also be revised.
• If your copy of the manual is damaged or lost, contact a

YASKAWA representative to order a new copy. The
representatives are listed on the back cover. Be sure to tell the
representative the manual number listed on the front cover.
• YASKAWA is not responsible for incidents arising from

unauthorized modification of its products. Unauthorized
modification voids your product’s warranty.
ii
DX100
Notes for Safe Operation

Read this manual carefully before maintenance or inspection of the
DX100.
In this manual, the Notes for Safe Operation are classified as “WARNING,”
“CAUTION,” “MANDATORY,” or ”PROHIBITED.”
Indicates a potentially hazardous

WARNING situation which, if not avoided,
could result in death or serious
injury to personnel.
Indicates a potentially hazardous

CAUTION situation which, if not avoided,
could result in minor or moderate
injury to personnel and damage to
equipment. It may also be used to
alert against unsafe practices.
Always be sure to follow explicitly

MANDATORY the items listed under this
heading.
Must never be performed.

PROHIBITED
Even items described as “CAUTION” may result in a serious acci-

dent in some situations. At any rate, be sure to follow these impor-
tant items.
To ensure safe and efficient operation at all times, be sure

NOTE to follow all instructions, even if not designated as “CAU-
TION” and “WARNING.”
iii
DX100
WARNING
• Before operating the manipulator, check that servo power is
turned off when the emergency stop buttons on the front door
of the DX 100 and programing pendant are pressed.
When the servo power is turned off, the SERVO ON LED on the
programing pendant is turned off.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Fig. : Emergency Stop Button
• Once the emergency stop button is released, clear the cell of

all items which could interfere with the operation of the
manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Fig. : Release of EM
TURN
• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Confirm that no person is present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning on the power for the DX100.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the working envelope of the
manipulator during operation. Always press an emergency stop button
immediately if there are problems.
The emergency stop button is located on the right of the front door of
the DX 100 and programing pendant.
iv
DX100
CAUTION
• Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found,
repair them immediately, and be sure that all other necessary
processing has been performed.
-Check for problems in manipulator movement.

-Check for damage to insulation and sheathing of external
wires.
• Always return the programming pendant to the hook on the

DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.
• Read and understand the Explanation of Warning Labels in the

DX100 Instructions before operating the manipulator.
Definition of Terms Used Often in This Manual

The MOTOMAN manipulator is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the controller, the programming
pendant, and supply cables.
In this manual, the equipment is designated as follows.
Equipment Manual Designation
DX100 Controller DX100
DX100 Programming Pendant Programming Pendant
Cable between the manipulator and the Manipulator cable

controller
v
DX100
Descriptions of the programming pendant keys, buttons, and displays are

shown as follows:
Equipment Manual Designation
Programmin Character The keys which have characters

g Pendant Keys printed on them are denoted with [ ].
ex. [ENTER]
Symbol The keys which have a symbol printed

Keys on them are not denoted with [ ] but
depicted with a small picture.
ex. page key GO BACK
PAGE
The cursor key is an exception, and a

picture is not shown.
Axis Keys “Axis Keys” and “Numeric Keys” are

Numeric generic names for the keys for axis
Keys operation and number input.
Keys When two keys are to be pressed

pressed simultaneously, the keys are shown
simultane- with a “+” sign between them, ex.
ously [SHIFT]+[COORD]
Displays The menu displayed in the program-

ming pendant is denoted with { }.
ex. {JOB}
Description of the Operation Procedure

In the explanation of the operation procedure, the expression "Select • • • "
means that the cursor is moved to the object item and the SELECT key is
pressed, or that the item is directly selected by touching the screen.
Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
vi
DX100
Explanation of Warning Labels
WARNING
• The label described below is attached to the manipulator.
Observe the precautions on the warning labels.
Failure to observe this caution may result in injury or damage to
equipment.
Fig. : Warning Labels
WARNING Label A: WARNING Label B:
WARNING WARNING
Moving parts Do not enter
may cause robot
injury work area.
• The following warning labels are attached to DX100.

Observe the precautions on the warning labels.
Failure to observe this warning may result in injury or damage to
equipment.
Fig. : Location of Warning Labels
WARNING
WARNING
High Voltage
May cause
Do not ope the cover. electric shock.
Ground the earth
terminal based on
DX100
TYPE ERDR-
ER
GE N local and national
EM
POWER SUPPLY
Y
3PHASE AC200V 50/60Hz PEAK kVA

AC220V 60Hz AVERAGE kVA
electric code.
INTERRUPT CURRENT kA
SERIAL No.
DATE
S
MADE IN JAPAN NJ2960-1
T O P
ON
ED
IPP
TR
OFF
ET
RES
ORDER NO.
NJ1529
PROGRAMMING PENDANT
X81
WARNING
High Voltage
Do not open the door
with power ON.
Internal Breaker
vii
DX100 Contents
1 Equipment Configuration................................................................................................................. 1-1
1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1
1.1.1 Arrangement ......................................................................................................... 1-1

1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2
1.2 Power Flow...................................................................................................................................... 1-3
1.3 Signal Flow ...................................................................................................................................... 1-4
2 Security System .............................................................................................................................. 2-1
2.1 Protection Through Security Mode Settings ...................................................................... 2-1
2.1.1 Security Mode....................................................................................................... 2-1

2.1.1.1 Changing the Security Mode ................................................................... 2-6
2.1.2 User ID.................................................................................................................. 2-8

2.1.2.1 Changing a User ID ................................................................................. 2-8
3 Inspections ...................................................................................................................................... 3-1
3.1 Regular Inspections ........................................................................................................... 3-1
3.2 DX100 Inspections............................................................................................................. 3-2
3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2
3.2.2 Checking for Gaps or Damage in the Sealed Construction Section ..................... 3-2
3.3 Cooling Fan Inspections ................................................................................................... 3-3
3.4 Emergency Stop Button Inspections.................................................................................. 3-5
3.5 Enable Switch Inspections ................................................................................................. 3-5
3.6 Battery Inspections ............................................................................................................ 3-6
3.7 Power Supply Voltage Confirmation .................................................................................. 3-6
3.8 Open Phase Check............................................................................................................ 3-7
4 Preparation before Replacing Parts ................................................................................................ 4-1
4.1 Creating a Check Program ................................................................................................ 4-3
5 Replacing Parts............................................................................................................................... 5-1
5.1 Replacing DX100 Parts...................................................................................................... 5-1
5.1.1 Replacing Parts of the CPU Unit .......................................................................... 5-2

5.1.1.1 Replacing the Battery .............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)......................... 5-3
5.1.1.3 Replacing the YPS Unit (JZNC-YPS01-E) .............................................. 5-5
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E) ..................... 5-6
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0 -E)................................................. 5-8
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01- ) ........... 5-9
viii
DX100 Contents
5.1.1.7 Replacing the Brake Board (JZRCR-YBK01- E) ................................. 5-10

5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E) ........................ 5-11
5.1.2 Replacing the SERVOPACK .............................................................................. 5-12
5.1.3 Replacing the Converter..................................................................................... 5-15
5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A) ................... 5-19
5.1.5 Checking and Replacing Fuses.......................................................................... 5-20

5.1.5.1 Power Supply Contactor Unit ................................................................ 5-20
5.1.5.2 I/O Unit .................................................................................................. 5-21
5.1.5.3 Machine Safety Unit .............................................................................. 5-22
5.1.5.4 Brake Board .......................................................................................... 5-23
5.1.6 Interior Circulation Fan ....................................................................................... 5-24

5.1.6.1 Replacing the Interior Circulation Fan ................................................... 5-24
5.1.6.2 Replacing the Backside Duct Fan ......................................................... 5-26
5.2 DX100 Parts List.............................................................................................................. 5-27
5.3 Supplied Parts List........................................................................................................... 5-29
5.4 Recommended Spare Parts ............................................................................................ 5-30
6 Operations After Replacing Parts ................................................................................................... 6-1
6.1 Home Position Calibration ................................................................................................. 6-2
6.1.1 Home Position Calibration .................................................................................... 6-2
6.1.2 Calibrating Operation............................................................................................ 6-4

6.1.2.1 Registering All Axes at One Time ........................................................... 6-4
6.1.2.2 Registering Individual Axes ..................................................................... 6-5
6.1.2.3 Changing the Absolute Data ................................................................... 6-7
6.1.2.4 Clearing Absolute Data ........................................................................... 6-7
6.1.3 Manipulator Home Position .................................................................................. 6-9
6.2 Position Deviation Check Using the Check Program....................................................... 6-10
6.3 Checking of the Check Program...................................................................................... 6-11
6.3.1 Motion of the Check Program............................................................................. 6-11
6.3.2 Checking of the Check Program......................................................................... 6-11
6.3.3 Home Position Data Correction .......................................................................... 6-12
6.4 Setting the Second Home Position (Check Point) ........................................................... 6-13
6.4.1 Purpose of Position Check Operation ................................................................ 6-15
6.4.2 Procedure for the Second Home Position Setting (Check Point) ....................... 6-17
6.4.3 Procedure after the Alarm .................................................................................. 6-18
7 System Diagnosis ........................................................................................................................... 7-1
7.1 System Version.................................................................................................................. 7-1
ix
DX100 Contents
7.2 Manipulator Model ............................................................................................................. 7-1
7.3 Input/Output Status ............................................................................................................ 7-2
7.3.1 Universal Input...................................................................................................... 7-2

7.3.1.1 Universal Input Window........................................................................... 7-2
7.3.1.2 Universal Input Simple Window............................................................... 7-2
7.3.2 Universal Output ................................................................................................... 7-3

7.3.2.1 Universal Output Window ........................................................................ 7-3
7.3.2.2 Universal Output Simple Window ............................................................ 7-3
7.3.2.3 Modifying the Output Status .................................................................... 7-4
7.3.3 Specific Input ........................................................................................................ 7-5

7.3.3.1 Specific Input Window ............................................................................. 7-5
7.3.3.2 Specific Input Simple Window ................................................................. 7-5
7.3.4 Specific Output ..................................................................................................... 7-6

7.3.4.1 Specific Output Window .......................................................................... 7-6
7.3.4.2 Specific Output Simple Window .............................................................. 7-6
7.3.5 RIN Input ..............................................................................................................7-7

7.3.5.1 RIN Input Window.................................................................................... 7-7
7.3.6 Signal Number Search.......................................................................................... 7-7

7.3.6.1 Direct Search on the Universal/Specified Input/Output Window ............. 7-8
7.3.6.2 Search from the Menu ............................................................................. 7-9
7.3.7 Relay Number Search ........................................................................................ 7-10

7.3.7.1 Direct Search on the Universal/Specified Input/Output Window ........... 7-10
7.3.7.2 Search from the Menu ........................................................................... 7-11
7.3.8 Modification of the Signal Name ......................................................................... 7-13

7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window.... 7-13
7.3.8.2 Modification from the Menu ................................................................... 7-13
7.4 System Monitoring Time Display ..................................................................................... 7-15
7.4.1 System Monitoring Time Display Window .......................................................... 7-15
7.4.2 Individual Window of the System Monitoring Time Display ................................ 7-16
7.4.3 Clearing the System Monitoring Time Display.................................................... 7-17
7.5 Alarm History ................................................................................................................... 7-18
7.5.1 Alarm History Window ........................................................................................ 7-18
7.5.2 Clearing the Alarm History.................................................................................. 7-19
7.6 I/O Message History ........................................................................................................ 7-20
7.6.1 I/O Message History Window ............................................................................. 7-20

7.6.1.1 Search ................................................................................................... 7-20
7.6.2 Clearing the I/O Message History....................................................................... 7-21
7.7 Position Data When Power is Turned ON/OFF ............................................................... 7-22
7.7.1 Power ON/OFF Position Window ....................................................................... 7-22
x
DX100 Contents
7.8 Current Position ............................................................................................................... 7-23
7.8.1 Current Position Window .................................................................................... 7-23
7.9 Servo Monitoring.............................................................................................................. 7-24
7.9.1 Servo Monitor Window ....................................................................................... 7-24

7.9.1.1 Changing the Monitor Items .................................................................. 7-24
7.9.1.2 Clearing Maximum Torque Data ........................................................... 7-26
8 Alarm............................................................................................................................................... 8-1
8.1 Outline of Alarm ................................................................................................................. 8-1
8.2 Alarm Display..................................................................................................................... 8-2
8.2.1 Displaying and Releasing Alarm........................................................................... 8-2

8.2.1.1 Releasing Alarms .................................................................................... 8-2
8.2.2 Special Alarm Display........................................................................................... 8-3
8.3 Display of Alarm Details..................................................................................................... 8-5
8.3.1 Parameter............................................................................................................. 8-5
8.3.2 Display of Alarm Detail Window .......................................................................... 8-5
8.3.3 Transition of Alarm Detail Window ....................................................................... 8-7
8.4 Alarm Message List ........................................................................................................... 8-8
9 Error ............................................................................................................................................... 9-1
9.1 Error Message ................................................................................................................... 9-1
9.1.1 System and General Operation ............................................................................ 9-2
9.1.2 Editing .................................................................................................................. 9-6
9.1.3 Job Defined Data.................................................................................................. 9-7
9.1.4 External Memory Equipment .............................................................................. 9-11
9.1.5 Concurrent I/O .................................................................................................... 9-16
9.1.6 Maintenance Mode ............................................................................................. 9-18
9.2 Particular Error Message ................................................................................................. 9-20
9.2.1 Message ............................................................................................................. 9-20

9.2.1.1 Fatal Error ............................................................................................. 9-20
9.2.1.2 Application Transaction Error ................................................................ 9-20
9.2.1.3 Other Errors .......................................................................................... 9-21
9.2.2 When the Error is Indicated ................................................................................ 9-22

9.2.2.1 Fatal Error ............................................................................................. 9-22
9.2.2.2 Application Transaction Error ................................................................ 9-22
9.2.2.3 Other Errors .......................................................................................... 9-22
10 LED Indicator on Circuit Board .................................................................................................. 10-1
10.1 LED Indicator on YCP 01 Circuit Board......................................................................... 10-2
xi
DX100 Contents
10.2 LED Indicator on Robot I/F Circuit Board....................................................................... 10-3
10.3 7 SEG-LED Indicator .....................................................................................................10-4

10.3.0.1 7 SEG-LED Indicator Status
(1-digit indication) of Each Unit at Error Occurrence ............................. 10-6
10.3.0.2 7 SEG-LED Indicator Status
(4 digit-indication) of Each Unit at Error Occurrence ............................. 10-8
xii
1 Equipment Configuration
DX100 1.1 Arrangement of Units and Circuit Boards
The DX100 is comprised of individual units and modules (circuit boards).
Malfunctioning components can generally be easily repaired after a failure
by replacing a unit or a module. This section explains the configuration of
the DX100 equipment.
1.1 Arrangement of Units and Circuit Boards
1.1.1 Arrangement
The arrangements of units and circuit boards in small-capacity, medium-
capacity, and large-capacity DX100s are shown.
1.1.1.1 Small-Capacity DX100 Controller

Fig. 1-1: Configuration of Small Capacity DX100 -A Controller (Standard)
Breaker
A Machine safety unit
Interior circulation fan:
4715MS-22T-B50-B00
NF32-SW JZNC-YSU01-1E
PE
(For air inlet)
Emergency stop
button:
B
A
1
CN214
HW1B-V404R
CN207
A
1
Backside duct fan:

CN213
A
1
CN212
CN216
CN601
FRC5-C50S52T-OLS(D20)
CN601
CN206
4715MS-22T-B50-B00 CN610
CN610
CN611
CN611
CN202
1FU 2FU
CN211
2FU 1 FU
10 A 10 A CN607
3FU 4FU CN607
(For air inlet)

3FU 4FU
CN205
5A125V 5A125V
FUSE
CN107
CN210
CN215
CN601
NCM
CN609
Brake board
CN200 CN201
SVMX1
SVMX2
CN209
CN203 CN204
CN606
SVMX1 SVMX2
CN606 CN612
CN208
CN608
CN612
CN608
CN605 CN605
CN604
CN603
CN604
CN603
CN602
CN602
JANCD-YBK01-1E
Power supply
contractor unit I/O Unit
JZRCR-YPU01-1 JZNC-YIU01-E
SERVOPACK:
Refer to the
following table. (MXT)
Regenerative resistor: Robot system
MXT
specified input
EXDSW1- 34 SYSRUN+ 17
GSOUTFB2- 50
SMRK220W12R5K A5979
EXDSW1+ 33 16
GSOUTFB2+ 49
EXHOLD- 32 15
GSOUT2- 48
EXHOLD+ 31 14
GSOUT2+ 47
EXSVON- 30 13
GSOUTFB1- 46
EXSVON+ 29 SAFF2- 12
GSOUTFB1+ 45
SSP- 28 SAFF2+ 11
GSOUT1- 44
SSP+ 27 SAFF1- 10
GSOUT1+ 43
FST2- 26 SAFF1+ 9
024V2 42
terminal block
FST2+ 25 GSIN22- 8
+24V2 41
FST1- 24 GSIN22+ 7
(For HP20D, HP20D-6 Type

024V2 40
FST1+ 23 GSIN21- 6
SOURCE
CN158/159 +24V2 39
EXESP2- 22 GSIN21+ 5 FAN1
(+5V/ALM) 024V2 38
P-ON EXESP2+ 21 GSIN12- 4
+24V2 37
+5V EXESP1- 20 GSIN12+ 3
EXDSW2- 36
+24V EXESP1+ 19 GSIN11- 2
EXDSW2+ 35
FAN
OHT NJ2959-1
SYSRUN- 18 GSIN11+ 1
FAN2 FAN
RDC50N12R5JI800ZZ) CN156/157
(+24V2)
POWER SUPPLY
CPS-520F
NO. C90ADXXXXX
DATE YYYY-MM
Fuji Electric Hi-Tech .
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
CN154/155
(+24V1/V2)
Robot I/Fcircuit board
21 22 23 24 25 26 27 28 29 30
JANCD-YIF01-1E
A B C D E F G H J K
CPS Unit
L M N P Q R S T U V
CN153
(+24V3)
CN151
(AC IN)
INPUT CN152
200-240V AC 1
50/60Hz (REMOTE) R-IN

2
3.4A-2.8A R-INCOM
CN152
JZNC-YPS01-E
R-OUT
4
R-OUTCOM
CPU unit:
A’ JZNC-YRK01-1E
Back View Front View

(without cover) Inside the Controller Inside View of F Door A-A’ Section
Model DX100 SERVOPACK (Converter Integrated)

MH5
ERDR-MH00005-A00 JZRCR-YSV01-11
MH5L
MH6 ERDR-MH00006-A00 JZRCR-YSV02-11
MA1400 ERDR-MA01400-A00 JZRCR-YSV02-11
VA1400 ERDR-VA01400-A00 JZRCR-YSV02-31
MA1900 ERDR-MA01900-A00 JZRCR-YSV03-11
HP20D
ERDR-HP0020D-A00 JZRCR-YSV03-11
HP20D-6
1-1
DX100 1.1 Arrangement of Units and Circuit Boards
1.1.1.2 Medium and Large-Capacity DX100 Controller
Fig. 1-2: Configuration of Medium and Large Capacity DX100 -A Controller

(Standard)
Machine safety unit

A JZNC-YSU01-1E
Breaker
NF32-SW Emergency stop
CN601
button:
B
A
1
CN214
CN610 CN611 JARCR- JANCD-
HW1B-V404R
CN207
B
A
XO I XEW01-
1
CN213
REV.
2FU 1FU REV.
CN607
B
A
1
CN212
4FU 3FU
CN04
CN216
Backside duct fan:
CN206
CN02
F2
NCM
CN202
CN211
F1
SVMX1
SVMX2
CN606
4715MS-22T-
CN612
CN205
Converter
FUSE
CN608
CN210
CN605
CN215
CN604
CN10 CN11
CN03
CN603
Refer to the
CN200 CN201
CN12 CN13
CN209
CN203 CN204
B50-B00 CN602
CN208
A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
following table.
TIFS553YS
CN02
(For air inlet) 23
4 56
23
EF
4 56
7 8 9A
S1
EF 1
S1
7 8 9A
0
A9
BCD
BCD
A6 024VU 024VU 024VU 024VU 024VU 024VU A8

Power supply CN01
4715MS-22T-B50-B00
CN01
A5
Brake board
A4
A3
contactor unit
A2
A1
JANCD-YBK01-1E (For air inlet)
JZRCR-YPU01-1
SERVOPACK: I/O Unit
Refer to the JZNC-YIU01-E
following table.
TIFS553YS
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
3610PS-22T-B30-B00
A5
A4
A3
A2
A1
Regenerative
TIFS553YS
registor (MXT)
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
Robot system
A5
SMVK500W2R0J
A4
A3
A2
A1
specified input
TIFS553YS
A5978
A9
terminal block
MXT
A6 024VU 024VU 024VU 024VU 024VU 024VU A8

EXDSW1- 34 SYSRUN+ 17
GSOUTFB2- 50
EXDSW1+ 33 16
GSOUTFB2+ 49
EXHOLD- 32 15
GSOUT2- 48
EXHOLD+ 31 14
GSOUT2+ 47
EXSVON- 30 13
GSOUTFB1- 46
EXSVON+ 29 SAFF2- 12
GSOUTFB1+ 45
SSP- 28 SAFF2+ 11
GSOUT1- 44
SSP+ 27 SAFF1- 10
GSOUT1+ 43
A5
FST2- 26 SAFF1+ 9
024V2 42
A4
FST2+ 25 GSIN22- 8
+24V2 41
A3
FST1- 24 GSIN22+ 7
024V2 40
A2
FST1+ 23 GSIN21- 6
CN158/159 +24V2 39
FAN1
A1
SOURCE EXESP2- 22 GSIN21+ 5
(+5V/ALM) 024V2 38
P-ON +24V2 37
EXESP2+ 21 GSIN12- 4
+5V EXESP1- 20 GSIN12+ 3

EXDSW2- 36
+24V EXESP1+ 19 GSIN11- 2
FAN
EXDSW2+
NJ2959-1
35
SYSRUN- 18 GSIN11+ 1 FAN2 FAN
OHT
CN156/157
(+24V2)
CN154/155
POWER SUPPLY
CPS-520F (+24V1/V2)
NO. C90ADXXXXX
DATE YYYY-MM
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
Robot I/F circuit board

(+24V3)
CN151
(AC IN)
INPUT CN152
200-240V AC R-IN
1
50/60Hz (REMOTE) R-INCOM

2
3.4A-2.8A
CN152
3
R-OUT
JANCD-YIF01-1E
R-OUTCOM4
CPS Unit
JZNC-YPS01-E
CPU Unit
A JZNC-YRK01-1E
Back View
(without cover) Inside the Controller Front View Inside View of F Door A-A’ Section
Model DX100 SERVOPACK Converter

MH50 ERDR-MH00050-A00 JZRCR--YSV04-11 SRDA-COA30A01A-E
MS80 ERDR-MS00080-A00 JZRCR--YSV05-11 SRDA-COA30A01A-E
VS50 ERDR-VS00050-A00 JZRCR--YSV05-41 SRDA-COA30A01A-E
SIA50D ERDR-SIA050D-A00 JZRCR--YSV05-41 SRDA-COA30A01A-E
ES165D ERDR-ES0165D-A00 JZRCR--YSV06-11 SRDA-COA30A01A-E
ES200D ERDR-ES0200D-A00 JZRCR--YSV06-11 SRDA-COA30A01A-E
1-2
DX100 1.2 Power Flow
1.2 Power Flow
PE
Power contactor (JZRCR-YPU )
QF1
CN601 1KM 2KM CN602
Three phase L1
1 2
AC 220/200V 60Hz L2
AC 200V 50Hz 3 4
L3
5 6
Filter
AC250V
10A
1KM
2KM
CPS Unit 1FU 2FU
(JZNC-YPS01-E) (10A) (10A)
CN151
(AC200V IN) 3FU(2.5A) CN606 Interior circulation fan
CN603 E EV1
4FU(2.5A)
Backside duct fan
(+24V1/ DC24V CN604 EV2
CN154 E
+24V2)
(+24V1/ CN155 DC24V E EV3
+24V2)
DC24V
(+24V3)CN153
Safety unit
(JZNC-YSU01-1E)
CN156 DC24V
(+24V2)CN157
CN200
(+5V) CN158 (+24V1/+24V2)
(+24V2) CN159
CPU Unit CN209 (+24V1)

(JZNC-YRK01-1E) Programming pendant
BACK BOARD (JZRCR-YPP01- )
CN5 X81
DC24V
CPU UNIT
JANCD-YBB01 JANCD-YCP01-E Brake board
(JANCD-YBK01- E)
CN1 CN1A/1B
CN404
(+24VU) DC24V(Brake)
CN403 CN400
(+24V3) (+24V3)
ROBOT I/F BOARD

JANCD-YIF01- E Converter
CN2 CNBUS (SRDA-COA )
CN110 CN554 CN555

Basic axis control board
(SRDA-EAXA01A) CN551
BATTERY
CN509
(24V1/ CN552 CN556
+24V2)
CN510 SERVOPACK Manipulator
I O Unit (+24V1) (SRDA- )
(JZNC-YIU -E) S-axis motor
Power
CN583
CN582AMP1 Brake
CN584
(+24V2/ CN303 L-axis motor
+24VU) CN583 Power
CN582AMP2
CN584 Brake
CN304
CN583 U-axis motor
CN582AMP3
(+24V2) CN305 CN584 Power
Brake
CN583
CN582AMP4 R-axis motor
CN584
Power
CN583 Brake
CN582AMP5
CN584
B-axis motor
CN583 Power
CN582AMP6
CN584 Brake
T-axis motor
Power
Brake
1-3
DX100 1.3 Signal Flow
1.3 Signal Flow
Power contactor unit(JZRCR-YPU )

CN601 CN602
1KM 2KM
CN608
I/O Unit
CN607
(JZNC-YIU -E)
CPS Unit RY1 RY2

(JZNC-YPS01-E)
(Universal I/O)
CN306 I/O=8/8
CN300
CN307 I/O=8/8
Terminal register (I/O I/F)
CN308 I/O=12/12
CN309 I/O=12/12
Safety unit
CN159 (JZNC-YSU01-1E)
CN202 CN203
MXT
Terminal register
(Overrun) (Specified input terminal block)
CN216
CN208(Specified I/O)
(Emergency stop signal)
CPU Unit Emergency stop switch
CN214
(JZNC-YRK01-1E) CN209
(P.P.Emergency stop signal)
BACK BOARD
CN5 CN211
CPU UNIT (External axis overrun) PBESP

JANCD-YBB01 JANCD-YCP01-E CN210 CN212
(Lump)
CN101 2XT
(RS422) (Emergency stop external output)
CN1 CN1A/1B
CN102
Programming pendant
(RS232C) (JZRCR-YPP01- )
CN103
(RS232C) X81
CN104
(LAN:Ethernet)
Break board
CN105 (JANCD-YBK01- E)
(LAN:PP)
ROBOT I/F BOARD CN402

JANCD-YIF01- E
CN2 CNBUS CN114 Manipulator
CN113 CN405
CN110
S-axis
BATTERY motor
Basic axis control board

Converter
(SRDA-EAXA01A) (SRDA-COA )
L-axis
motor
CN507 CN553
U-axis
motor
SERVOPACK
(SRDA- ) R-axis
motor
CN501 CN581
AMP1
B-axis
AMP2 motor
CN513 CN502 CN581
CN511 CN503 CN581

AMP3
T-axis
motor
CN504 CN581
AMP4
CN515
CN516 CN505 CN581
AMP5
5V (OUT)
SGDR-FBA A
CN517 CN506 CN581

AMP6 24V (IN)
SHOCK.LAMP
Terminal register CN518 (Optional)
CN508 OT
CN512
(Shock sensor)
1-4
2 Security System
DX100 2.1 Protection Through Security Mode Settings
2 Security System
2.1 Protection Through Security Mode Settings

The DX100 modes setting are protected by a security system. The system
allows operation and modification of settings according to operator
clearance. Be sure operators have the correct level of training for each
level to which they are granted access.
2.1.1 Security Mode

There are three security modes. Editing mode and management mode
require a user ID. The user ID consists of numbers and letters, and
contains no less than 4 and no more than 8 characters. (Significant
numbers and signs: ”0 to 9”, “-”, “.”.
Table 2-1: Security Mode Descriptions
Security Mode Explanation
Operation Mode This mode allows basic operation of the robot (stopping,
starting, etc.) for people operating the robot work on the
line.
Editing Mode This mode allows the operator to teach and edit jobs and
robot settings.
Management This mode allows those authorized to set up and maintain

Mode robot system: parameters, system time and modifying user
IDs.
2-1
2 Security System
Table 2-2: Menu & Security Mode (Sheet 1 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
JOB JOB Operation Edit
SELECT JOB Operation Operation
1)
CREATE NEW JOB Edit Edit
MASTER JOB Operation Edit
JOB CAPACITY Operation -
1)
RES. START (JOB) Edit Edit
2)
RES. STATUS Operation -
CYCLE Operation Operation
VARIABLE BYTE Operation Edit
INTEGER Operation Edit
DOUBLE Operation Edit
REAL Operation Edit
STRING Operation Edit
POSITION (ROBOT) Operation Edit
POSITION (BASE) Operation Edit
POSITION (ST) Operation Edit
LOCAL VARIABLE Operation -
IN/OUT EXTERNAL INPUT Operation Edit
EXTERNAL OUTPUT Operation Edit
UNIVERSAL INPUT Operation Operation
UNIVERSAL OUTPUT Operation Operation
SPECIFIC INPUT Operation -
SPECIFIC OUTPUT Operation -
RIN Operation -
CPRIN Operation -
REGISTER Operation Management
AUXILIARY RELAY Operation -
CONTROL INPUT Operation -
PSEUDO INPUT SIG Operation Management
NETWORK INPUT Operation -
NETWORK OUTPUT Operation -
ANALOG OUTPUT Operation -
SV POWER STATUS Operation -
LADDER PROGRAM Management Management
I/O ALARM Management Management
I/O MESSAGE Management Management
2-2
2 Security System

DISPLAY EDIT
ROBOT CURRENT POSITION Operation -
COMMAND POSITION Operation -
SERVO MONITOR Management -
WORK HOME POS Operation Edit
SECOND HOME POS Operation Edit
DROP AMOUNT Management Management
POWER ON/OFF POS Operation -
TOOL Edit Edit
INTERFERENCE Management Management
SHOCK SENS LEVEL Operation Edit
USER COORDINATE Edit Edit
HOME POSITION Management Management
MANIPULATOR TYPE Management -
ANALOG MONITOR Management Management
1)
OVERRUN&S-SENSOR Edit Edit
1)
LIMIT RELEASE Edit Edit
ARM CONTROL1) Management Management
SHIFT VALUE Operation -
SYSTEM INFO VERSION Operation -
MONITORING TIME Operation Management
ALARM HISTORY Operation Management
I/O MSG HISTORY Operation Management
SECURITY Operation Operation
FD/CF LOAD Edit -
SAVE Operation -
VERIFY Operation -
DELETE Operation -
DEVICE Operation Operation
FOLDER Edit Management
1)
INITIALIZE Operation -
2-3
2 Security System

DISPLAY EDIT
PARAMETER S1CxG Management Management
S2C Management Management
A1P Management Management
RS Management Management
S1E Management Management
SETUP TEACHING COND. Edit Edit
OPERATE COND. Management Management
OPERATE ENABLE Management Management
FUNCTION ENABLE Management Management
JOG COND. Management Management
PLAYBACK COND. Management Management
FUNCTION COND. Management Management
DATE/TIME Management Management
GRP COMBINATION2) Management Management
RESERVE JOB NAME Edit Edit
USER ID Edit Edit
SET SPEED Management Management
KEY ALLOCATION Management Management
JOG KEY ALLOC. Edit Management
RES. START (CNCT) Management Management
AUTO BACK SET Management Management
WRONG DATA LOG Edit Management
ENERGY SAVING FUNCTION Edit Management
DISPLAY CHANGE FONT Operation Operation
SETUP CHANGE BUTTON Operation Operation
INITIALIZE LAYOUT Operation Operation
CHANGE WINDOW PATTERN Operation Operation
2-4
2 Security System

DISPLAY EDIT
ARC WELDING ARC START COND. Operation Edit
ARC END COND. Operation Edit
ARC AUX COND. Operation Edit
POWER SOURCE COND. Operation Edit
ARC WELD DIAG. Operation Edit
WEAVING Operation Edit
ARC MONITOR Operation Edit
ARC MONITOR (SAMPL) Operation -
HANDLING HANDLING DIAGNOSIS Operation Edit
SPOT WELD DIAGNOSIS Operation Edit
WELDING I/O ALLOCATION Management Management
GUN CONDITION Management Management
SPOT POWER SOURCE Management Management
COND.
APPLICATION CONDITION Management Management
SETTING
SPOT WELD DIAGNOSIS Operation Edit
WELDING GUN PRESSURE Edit Edit
(MOTOR GUN)
PRESSURE Edit Edit
I/O ALLOCATION Management Management
GUN CONDITION Management Management
CLEARANCE SETTING Operation Edit
SPOT POWER SOURCE Management Management
COND.
TIP INSTALLATION Operation Management
APPLICATION SETTING Management Management
GENERAL WEAVING Operation Edit
GENERAL DIAG. Operation Edit
COMMON TO I/O VARIABLE CUSTOMIZE Operation Operation
ALL
APPLICATIONS
1 Displayed in the teach mode only.
2 Displayed in the play mode only.
2-5
2 Security System
2.1.1.1 Changing the Security Mode

1. Select {SYSTEM INFO} under the main menu.
– The sub menu appears.
– Note: Icons for the main menu such as arc welding system differ
depending on the system being used.
2. Select {SECURITY}.
– The selection window of security mode appears.
3. Press [SELECT] and select "SECURITY MODE."
2-6
2 Security System
4. Input the user ID.

– The user ID input window appears.
At the factory, the following below user ID number is preset.

SUPPLE • Editing Mode:[00000000]
-MENT
Management Mode:[99999999]
5. Press [ENTER].
– The input user ID is compared with the user ID of the selected
security mode. When the correct user ID is entered, the security
mode is changed.
2-7
2 Security System
2.1.2 User ID
User ID is requested when Editing Mode or Management Mode is
operated.
User ID must be between 4 characters and 8, and they must be numbers
and symbols. (“0 to 9”,“-” and “.”)
2.1.2.1 Changing a User ID

In order to change the user ID, the DX100 must be in Editing Mode or
Management Mode. Higher security modes can make changes the user
ID of to lower security modes.
1. Select {SETUP} under the main menu.

– The sub menu appears.
2. Select {USER ID}.

– The USER ID window appears.
2-8
2 Security System
3. Select the desired ID.

– The character input line appears, and the message "Input current ID
no. (4 to 8 digits)" is shown.
4. Input current ID and press [ENTER].

– When the correct user ID is entered, a new ID is requested to be
input. "Input new ID no.(4 to 8 digits)" appears.
5. Input new ID and press [ENTER].

– User ID is changed.
2-9
3 Inspections
DX100 3.1 Regular Inspections
3 Inspections
3.1 Regular Inspections
CAUTION
• Do not touch the cooling fan or other equipment while the
power is turned ON.
Failure to observe this caution may result in electric shock or injury.
Carry out the following inspections.
Inspection Inspection Item Inspection Comments

Equipment
Frequency
DX100 Controller Check that the doors Daily

are completely
closed
Check for gaps or Monthly

damage to the
sealed construction
Interior circulation Check operation As required While power ON

fan and backside
duct fan
Emergency stop Check operation As required While servo ON

button
Enable switch Check operation As required In teach mode
Battery Confirm battery As required

alarm or message is
displayed or not
Power Supply Check power supply As required

voltage is normal
Circuit Breaker Check falling out, As required

Lead Cables loosing or breaking
of the lead cables
Check the correlate
voltage
3-1
3 Inspections
DX100 3.2 DX100 Inspections
3.2 DX100 Inspections
3.2.1 Checking if the Doors are Firmly Closed

• The DX100 has a fully sealed construction, designed to keep exter-
nal air containing oil mist out of the DX100.
Be sure to keep the DX100 doors fully closed at all times, even when
the controller is not operating.
• When opening or closing the doors for maintenance, use the screw-
driver after the main power is turned OFF. (CW: Open, CCW: Close)
Make sure to push the door and turn the door-lock with the driver to
open or close the door. When closing the door, turn the door lock
until it clicks.
Fig. 3-1: DX100 Front View
Primary Power
Supply Cable
Main power switch ER

GE N
EM
C
Y
S
T O P
ON
ED
IPP
TR
OFF
Door lock
ET
RES
PROGRAMMING PENDANT
X81
Door lock
3.2.2 Checking for Gaps or Damage in the Sealed Construction Section

• Open the door and check that the seal around the door is undam-
aged.
• Check that the inside of the DX100 is not stained badly. If it is, deter-
mine the cause, take measures and immediately clean it.
• Firmly lock each door and check that no excessive gaps exist around
the edge of the door.
3-2
3 Inspections
DX100 3.3 Cooling Fan Inspections
3.3 Cooling Fan Inspections

Before the Cooling Fan Inspections
In principle, the door must not be opened to prevent electric shock while
power is on. However, it is required to open the door if the cooling fan
must be inspected. Exercise extreme care in this case.
WARNING
• To perform this operation, it is required to open the door of the
control box while power is on.
• A heavy current (AC200V) flows inside the control box. Do not touch
the internal unit.
Failure to observe this warning may result in electric shock.
• Close the door as soon as the maintenance work such as the
inspection and check of cooling fan is completed.
<How to Open and Close the Door>
< Excerpt from information materials of manufacturers >

Door Lock Mechanism
The door of the control box can be opened at the OFF position.
The door of the control box cannot be opened at the ON or trip
position because it is locked at these positions.
However, pressing the release section
in the arrow direction with a tool
(3mm wide, 1.8mm thick)
makes it possible to open the door
locked at the ON or trip position. release section
WARNING
• Close the door as soon as the maintenance work such as the
inspection and check of cooling fan is completed.
3-3
3 Inspections
DX100 3.3 Cooling Fan Inspections
Cooling Fan Inspections

Inspect the cooling fans as required. A defective fan can cause the DX100
to malfunction because of excessive high temperatures inside.
The interior circulation fan and backside duct fan normally operate while
the power is turned ON. Check if the fans are operating correctly by visual
inspection and by feeling air moving into the air inlet and from the outlet.
Interior circulation
fan
Interior circulation fan
TIFS553YS
Air intake
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
Air intake
A5
A4
A3
A2
A1
Backside duct fan
Backside duct fan

TIFS553YS
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
A5
A4
A3
A2
A1
TIFS553YS
Air outlet
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
A5
A4
Air outlet
A3
A2
A1
TIFS553YS
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
A5
A4
A3
A2
FAN1 FAN1
A1
FAN2 FAN FAN2 FAN

1 1
R-IN R-IN
2 2
R-INCOM R-INCOM
CN152
CN152
3 3
R-OUT R-OUT
R-OUTCOM4 R-OUTCOM4
Cooling Fan Construction Cooling Fan Construction

(Small-Capacity DX100) (Medium-, and Large-Capacity DX100)
Cooling Fan Construction (Small-, Medium- and Large-capacity DX100)
When the message of the "Cooling fan in YPS power supply

stopped. Exchange fan" is displayed, it may be caused by
the error occurrence at the cooling fan (JZNC-YZU01-E)
NOTE inside CPU unit (JZNC-YPS01-E).
When the message of the "Cooling fan in YPS unit stopped,
replace cooling fan" is displayed, carry out an inspection
and the replacement of the cooling fan in the YPS unit as
soon as possible.
3-4
3 Inspections
DX100 3.4 Emergency Stop Button Inspections
3.4 Emergency Stop Button Inspections

The emergency stop buttons are located on both the front door of the
DX100 and the programming pendant. Before operating the manipulator,
confirm that the servo power is ONFF by pressing the emergency stop
button on the front door of the DX100 after the servo is ON.
3.5 Enable Switch Inspections

The programing pendant is equipped with a three-position enable switch.
Perform the following operation to confirm the enable switch operates.
1. Set the mode switch with key on the programming pendant to

"TEACH."
Mode switch with key
REMOTE TEACH
PLAY
2. Press [SERVO ON READY] on the programming pendant. The

[SERVO ON] lamp blinks.
SERVO
ON
READY
Blinking SERVO ON
3. When the enable switch is grasped lightly, the servo power is turned
ON.
When the enable switch is grasped firmly or released, the servo power
is turned OFF.
If the [SERVO ON] lamp does not light in previous operation

(2), check the following:
• The emergency stop button on the front door of the DX100
is pressed.
NOTE
• The emergency stop button on the programming pendant
is pressed.
• The emergency stop signal is input from external.
• If a major alarm is occurring.
3-5
3 Inspections
DX100 3.6 Battery Inspections
3.6 Battery Inspections

The DX100 has a battery that backs up the important program files for
user data in the CMOS memory.
A battery alarm indicates when a battery has expired and must be
replaced. The programming pendant display and the message "Memory
battery weak" appears at the bottom of the display.
Please confirm that the above mentioned message is NOT indicated when
inspecting.
The way to replace the battery is described in chapter 5.1.1.1 “Replacing
the Battery” at page 5-3.
3.7 Power Supply Voltage Confirmation

Check the voltage of 1, 3, 5 terminal of the circuit breaker (QF1)
with an electric tester.
Table 3-1: Power Supply Voltage Confirmation
Measuring Items Terminals Correct Value
Correlate voltage Between 1 and 3, 3 200 to 220V (+10%, -15%)

and 5, 1 and 5
Voltage between earth Between 1 and E, 5 200 to 220V (+10%, -15%)

(phase-S ground) and E
Between 3 and E About 0V
Fig. 3-2: Circuit Breaker (QF1)
1 3
5 Breaker
3-6
3 Inspections
DX100 3.8 Open Phase Check
3.8 Open Phase Check
Table 3-2: Open Phase Check List
Check Item Contents
Lead Cable Check Confirm if the lead cable for the power supply is wired as
shown in the following without any falling out, looseness
or breaking from the connecting part.
Input Power Supply Check the open phase voltage of input power supply
Check with an electric tester.
(Normal value: 200-220VAC (+10%, -15%))
Circuit Breaker Turn ON the breaker and check the open phase voltage
(QF1) Check of “2, 4, 6” of the circuit breaker (QF1) with an electric
tester. If abnormal, replace the circuit breaker (QF1).
200/220VAC input
R S T
1 3 5
Breaker
(QF1)
2 4 6 Power supply contactor unit
Converter
Contactor Contactor
(1KM) (2KM)
CN601 CN555
1 1 2 1 2 1 CN602 1
2 3 4 3 4 2 2
3 5 6 5 6 3 3
3-7
4 Preparation before Replacing Parts
DX100
WARNING
• Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be

stopped in case of an emergency.

manipulator:
emergency.
• Confirm that no persons are present in the P-point maximum

before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.Always press the emergency stop button
immediately if there are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.
4-1
DX100
CAUTION
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
– Check for problems in manipulator movement.

– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the

The following flowchart shows the operations for replacing parts.

Start
Creating a check program : Chapter 4
Replacing parts : Chapter 5
Home position : Chapter 6

calibration
Position deviation check

using the check program
OK?
No
Yes
End
This chapter describes how to create a check program as a preparation

for replacing parts. The check program is a program to check the position
deviation. If positions are deviated, home position calibration is required.
For the calibration, this program data is used to correct the home position
data. In the following cases particularly, the home position calibration
using the check program is needed. Be sure to create a check program
referring to chapter 4.1 “Creating a Check Program” at page 4-3."
4-2
DX100 4.1 Creating a Check Program
• Change in the combination of the manipulator and DX100

• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of YCP01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.
4.1 Creating a Check Program

To check position deviation whenever necessary, create a program in
which a check point is taught (the job for the check point). In the job for the
check point, teach two points; one as a check point and the other as the
point to approach the check point. This program checks for any deviation
between the tool tip position and the check point.
Fig. 4-1: <Enlarged View>
4-3
5 Replacing Parts
DX100 5.1 Replacing DX100 Parts
5 Replacing Parts
5.1 Replacing DX100 Parts
WARNING
• Turn OFF the power supply before opening the DX100 doors.
• After turning OFF the power supply, wait at least 5 minutes

before replacing a SREVOPACK (including the converter) or
YPS unit. Do not touch any terminals during this period.
CAUTION
• To prevent anyone inadvertently turning ON the power supply
during maintenance, put up a warning sign such as "DO NOT
TURN ON THE POWER" at the primary power supply (knife
switch, wiring circuit breaker, etc.) and at the DX100 and
related controllers and use accepted lockout/tagout
procedures.
• Do not touch the regeneration resistors. They are very hot.
Failure to observe this caution may result in burn injuries.
• After maintenance is completed, carefully check that no tools

are left inside the DX100 and that the doors are securely
closed.
5-1
5 Replacing Parts
5.1.1 Replacing Parts of the CPU Unit

CPU unit (JZNC-YRK01-1E) is comprised of the rack for the various circuit
boards, control circuit board (JANCD-YCP01-E) and robot I/F circuit board
(JANCD-YIF01-1E). YPS unit (JZNC-YPS01-E) is a separated unit and it
is arranged to the left side of CPU unit.
Fig. 5-1: Configuration of CPU rack and YPS unit (JZNC-YRK01, JZNC-
YPS01-E)
Connector 1 for connecting with CPU (CN158)

Connector 2 for connecting with CPU(CN159)
(CN156/CN157) Specified PCI slot for JANCD-YIF01-1E
+24V2 Power supply output connector sensor board X1
(CN114) Control circuit board
IO I/F (communication with YIU) JANCD-YCP01-E
Monitor, alarm display LED LED
(CN107)
Compact flash
CN107
SOURCE CN159
P-ON (ALM)
+5V
+24V
CN158
(CN113)
FAN
(CN154/CN155) OHT (+5V) Drive I/F (communication with EAXA)
+24V1/+24V2 Power supply
(CN106)
outputconnector CN156/157
(+24V2)
USB
(CN105)
POWER SUPPLY
CPS-520F
CN155 CN106 For programming pendant
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM
CN105

MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
CN154
(+24V1/+24V2) (CN104)
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
For LAN
CN104
(+24V3)
(CN103)
(CN151) CN151 Serial Port (RS232C)
(AC IN)
INPUT
AC power supply
CN103
200-240V AC CN152
50/60Hz (REMOTE)
input connector 3.4A-2.8A
Battery
Ground connecting terminal
(CN152) PCI Slot X2
Remote control connector
CPS Unit CPU Unit
5-2
5 Replacing Parts
5.1.1.1 Replacing the Battery

The battery must be replaced as soon as the message "Memory battery
weak" appears at the programming pendant display.
Replace the battery within two hours after the breaker turns OFF.
Replacement Procedure
1. Loosen the screws on the battery connector holder and slide it to the
right.
2. Remove the battery connector (CN110/BAT) on the robot I/F circuit
board (JANCD-YIF01-oE) and loosen the fixing screws below the
battery to remove the battery.
3. Mount a new battery on the robot I/F circuit board and connect the
connector (CN110/BAT).
4. Slide the battery connector holder to the left and fix it with the screws.
5. Please confirm that the above mentioned message is not indicated at
the programming pendant display after battery replacement.
Although the CMOS memory is backed up by super capaci-

tor, the battery must be replaced as soon as the message
"Memory battery weak" appears.
NOTE
The job data and other data may be lost if the message
"Memory battery weak" appears and the breaker is turned
OFF for more than 2 hours.
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)

Turn OFF the power before replacing a circuit board.
1. Disconnect all cables connected to the circuit board.
2. Remove screws fixing the circuit board from upper and lower side.
(one part at each side)
3. Pull out the circuit board from the rack.
4. Remove the Compact Flash from the removed circuit board and insert
the Compact Flash into a new circuit board.
5. Mount the new circuit board to the rack.
6. Tighten upper and lower screws.
7. Connect all disconnected cables.
5-3
5 Replacing Parts
Control circuit board

JANCD-YCP01-E
(CN107)
Compact flash
CN159
CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)
CN156/157
(+24V2)
CN106
POWER SUPPLY
CPS-520F
CN155
DATE YYYY-MM
CN105
MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
21222324252627282930
A B CD E F GH J K
L MN P QR S T U V
CN153
CN104
(+24V3)
CN151
(AC IN)
INPUT
CN103
200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A
5-4
5 Replacing Parts
5.1.1.3 Replacing the YPS Unit (JZNC-YPS01-E)
CAUTION
before replacing a control power supply. Do not touch any
terminals during this period. Confirm all monitor lights are
turned OFF.
1. Disconnect all cables connected to the YPS unit.
2. Loosen upper screws (2 places) fixing the YPS unit to the controller.
3. Hold to remove the YPS unit itself by pulling out from the controller.
4. Insert the lower part flange of the new YPS unit into the fixing jig which
is at the bottom of the controller.
5. Tighten upper screws.
6. Connect all the disconnected cables.
YPS unit
JZNC-YPS01-E
CN159
CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)
CN156/157
(+24V2)
CN106
POWER SUPPLY
CPS-520F
CN155
DATE YYYY-MM
CN105
01 02 03 04 05 06 07 08 09
MADE IN JAPAN
10
CN154
11 12 13 14 15 16 17 18 19 20 (+24V1/+24V2)
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
CN104
(+24V3)
CN151
(AC IN)
INPUT
CN103
200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A
Fixing jig for the flange
5-5
5 Replacing Parts
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E)
• Turn OFF the power before replacing the robot I/F circuit
board.
• Be sure to back up robot data before replacing the
circuit board since the robot I/F circuit board contains
NOTE important data such as robot jobs and parameters.
• There are some versions which require maker mode
operations after replacing the robot I/F circuit board.
Contact your Yaskawa representative for maker mode
operations.
1. Back up the robot data.
Insert a CF card for backup to the programming pendant, and start the
system in maintenance mode.
Select {FD/PC CARD} ⇒ {SAVE} ⇒ "BATCH CMOS " to save the
CMOS data.
Backup all the individual data for safe.
2. Turn OFF the power after making backup.
3. Disconnect all cables on the robot I/F circuit board.
4. Remove two screws fixing the robot I/F circuit board and rack.
5. Pull out the robot I/F circuit board from the rack.
6. Insert new robot I/F circuit board into the slot of the rack.
7. Tighten upper and lower screws of the robot I/F circuit board.
8. Connect all the cables disconnected in the procedure 3.
9. Set the rotary switch as the same value as the original I/F circuit board.
10. Start up the system in maintenance mode and insert the CF card with
the backed up data in procedure 1 to the programming pendant.
Change the mode from security mode to management mode. Select
{FD/PC CARD} ⇒ {LOAD} ⇒ "BATCH CMOS" to start loading the
data. After loading, the state returns to the state as before the
replacement.
5-6
5 Replacing Parts

Rotary switch JANCD-YIF01-1E
CN159
CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)
CN156/157
(+24V2)
CN106
POWER SUPPLY
CPS-520F
CN155
DATE YYYY-MM
CN105
MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
21222324252627282930
A B CD E F GH J K
L MN P QR S T U V
CN153
CN104
(+24V3)
CN151
(AC IN)
INPUT
CN103
200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A
5-7
5 Replacing Parts
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0 -E)
NOTE Turn OFF the power before replacing the unit.
1. Disconnect all the cables connected to the I/O unit.

(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen the screws (four places) fixing I/O unit.
3. Remove I/O unit from the controller by holding up its cover.
4. Mount new I/O unit to the controller.
5. Connect new I/O unit by tightening upper and lower side screws (four
places)
(Connect the ground wirings firmly.)
7. If CN300 has a termination connector (CBL-YRC020), install it at the
right of CN300 in the new I/O unit.
8. Set the rotary switch to the same value as the removed unit’s rotary
switch.
(CN305)
Power supply input connector
(CN309)
Digital I/O connector
(CN304)
Power supply output connector
D1:24V2IN LED
(CN308)
Digital I/O connecto
(CN303)
For switching external
power supply connector
F1,F2
Power supply protective
fuse 3A/250A
(CN307)
(CN302) Digital I/O connector
Universal input connector
(CN306)
(CN301)
Digital I/O connector
Panel IO connecto
D2:FUSE CUT LED
Rotary switch
(CN300)
Communication switch
I/O Unit JZNC-YIU01-E
5-8
5 Replacing Parts
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01- )
1. Disconnect all the cables connected to the power supply contactor

unit.
*The following connectors are not necessarily disconnected since they are to
connected inside the controller.
CN610, CN611, CN612
2. Loosen upper and lower side screws (4 places) fixing the power supply
contactor to the controller.
3. Remove the power supply contactor from the controller by holding up
the upper and lower side cover.
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
4. Hook the new power supply contactor to the screws in the controller (4
places).
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
5. Tighten upper and lower side screws (4 places) firmly to fix the power
supply contactor.
(CN601)
Main power input connectors
CN601
(2FU),(1FU)
AC control power supply fuse CN601
0218010P(10A 250V)
CN610 CN611
2FU 2FU 1FU 1 FU

10 A 10 A CN607
(4FU),(3FU)
4FU 3FU
Fuse for AC cooling fan
GP25(2.5A 250V)
(CN607)
4FU 2.5A
3FU 2.5A
Contactor control input connectors

(CN606)
NCM
CN609
AC cooling fan connectors

SVMX1
SVMX2
CN606
SVMX1 SVMX2
CN606 CN612
(CN605,CN604,CN603)
CN608
CN612
CN608
AC control power supply CN605 CN605

connectors CN604 (CN608)
CN604
CN603 CN603
Brake interlock output connectors
CN602
CN602
(CN602)
Converter output connectors
Configuration of Power Supply Contactor Unit (JZRCR-YPU01-1)
5-9
5 Replacing Parts
5.1.1.7 Replacing the Brake Board (JZRCR-YBK01- E)
1. Disconnect the cable connectors connected to the brake board.

*Do not disconnect jumper wiring connectors at CN404 yet.
(Disconnect the ground wirings screwed to the front side of the board.)
2. Loosen upper and lower side screws (4 places) fixing the brake board
to the controller.
3. Remove the brake board from the controller by holding up upper and
lower side cover.
4. Hook the new brake board to the screws in the controller (4 places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN404 jumper wiring connectors from the removed brake
board and connect them toCN404 on the new brake board.
7. Connect all the disconnected cables in the order of CN400,CN402,
CN403 AND CN405.
(CN405)
Brake command input connector
(CN404) (CN403)
Connector for switching Connector for brake power
the external power supply supply input
(CN402) F1: Fuse

Contactor interlock input connector 3A/250V
(CN400)
Brake output connector
Brake board (JANCD-YBK01- E)
5-10
5 Replacing Parts
5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E)
1. Disconnect all the cables connected to the machine safety unit.
*Do not disconnect the terminating connectors (CBL-YRC020) at
CN202 yet.
2. Loosen upper and lower side screws (4 places) fixing the machine
safety unit to the controller.
3. Remove the machine safety unit from the controller by holding up
upper and lower side cover.
4. Hook the new machine safety unit to the screws in the controller (4
places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN202 terminating connectors from the removed machine
safety unit and connect them to the right side of CN202 on the new
machine safety unit.
*The flat cables connected to CN216 should be connected prior to
connecting to CN214, CN213, CN212 and CN211.
8. Set the rotary switch with the same value as the machine safety unit
before replacement.
(CN207) (CN214)
I/F between machine Contactor control 1
safety units s
B
(CN213)
1
CN214
Contactor control 2
CN207
A
1
(CN206)
CN213
I/F- IN (CN212)
FANALM, FANCTL, LAMP
B
A
1
CN212
CN216
(CN202)
I/F between AXIS board (CN216)

-Communication
CN206
MXT connection
(CN205)
(CN211)
CN202
I/F- OUT
CN211
ONEN, ONEN2, OT2
F1,F2: Fuse (CN210)

CN205
3.15A/250V I/F for main axis control board

FUSE
CN210
(CN201)
CN215
Connector for power

supply output (CN215)
CN200 CN201
CN209
For connector 3 and 4 systems

CN203
(CN200)
CN208
Power supply input (CN209)

connector PP I/F
(CN203)
(CN208)
OT input connector
Emergency stop button for the door
Machine Safety Unit (JZNC-YSU01-1E)
5-11
5 Replacing Parts
5.1.2 Replacing the SERVOPACK
WARNING
before replacing a SERVOPACK. Do not touch any terminals
during this period.
There are two kinds of SERVOPACKs.
Type Manipulator
Integrated Type MH5, MH5L, MH6, MA1400, MA1900,

HP20D, HP20D-6
Separated Type MH50, MS80, VS50, SIA50D, ES165D,

ES200DR
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement Do not touch any terminals during this
period.
2. Verify that the SERVOPACK charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the SERVOPACK.
(1) Converter control signal connector (CN553)
(2) DC Control power supply connector (CN551)
(3) Safety unit I/F connector (CN511)
(4) Brake control signal connector (CN513)
(5) Control power supply input connector (CN509)
(6) SHOCK signal input connector (CN512)
(7) Ground terminal connectors (EAXA base)
(8) Control communication connector (CN515)
(9) I/O communication connector (CN517)
(10) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables from the amplifier to be replaced.
5-12
5 Replacing Parts
9. Remove screws fixing the amplifier.

*03 to 21 amplifier: Remove upper right and lower left screws
(2 places).
*35 to 71 amplifier: Remove IPM fixing screws (2 places) besides t
the four corners screws (4 places).
10. Mount thermal sheet to the new amplifier.
(Refer to Thermal Sheet Mounting Instruction.)
11. Mount the new amplifier.
12. Connect all the disconnected cables to the new amplifier.
13. Tighten two EAXA base fixing screws. (upper side)
14. Tighten two EAXA base fixing screws. (lower side)
15. Connect all the disconnected cables to the servopack.
Refer to the reversed procedures described in step 3.
(CN551)
Connector for DC control
power supply
(CN553) Monitor / Alarm
Connector for converter displaying LED Converter
control signal (CN552A)
(CN554)
Control power supply
Connector for output connector for
grounding detection input 6-axis amplifier (CN552B)
Ground terminal Control power supply output
connector for external axis amplifier
(CN557) (CN556)
Connector for connecting Main circuit power supply output
regenerative resistor connector for 6-axis amplifier
(CN555) (CN558)
Connector for main Main circuit power supply output
circuit power supply input connector for external axis amplifier
Charge lamp
(CN510)
Upper grip
output connector for EAXA base fixing
converter screw (upper)
EAXA base fixing EAXA board
screw (upper)
(CN513)
(CN512) Connector for brake
control signal
SHOCK signal input
connector (CN511)
(CN509) Safety unit I/F connector
Connector for control
power supply input (CN514)
(CN508) Direct-in connector
Connector for encoder (CN507)
signal Connector for converter
(CN518) control signal
Control communication (CN502)
connector AMP2 PWM signal connector
(CN517) (CN501)
I/O communication AMP1 PWM signal connector
connector (CN504)
AMP4 PWM signal connector
(CN516) (CN503)
Control communication AMP3 PWM signal connector
connector (CN506)
(CN515)
Control communication
connector
EAXA base
(CN505)
Ground terminal
EAXA base fixing

screw (bottom)
Lower grip
SERVOPACK
5-13
5 Replacing Parts
AMP1 (CN582)
Control power supply input connectors
(CN584) (CN581)
Output connectors for motor power PWM signal connectors
(CN583) (CN584)
Main circuit power supply input connectors Output connectors for motor power
(CN582) (CN583)
Control power supply input connectors Main circuit power supply input connectors
(CN581) AMP2
PWM signal connectors AMP3 (CN583)
(CN584) Main circuit power supply input connectors
Output connectors for motor power (CN584)
(CN583) Output connectors for motor power
(CN582)
Main circuit power supply input connectors
(CN582) (CN581)
Control power supply input connectors PWM signal connectors
(CN581) AMP4
PWM signal connectors AMP5 (CN583)
Main circuit power supply input connectors
(CN582) (CN584)
Control power supply input connectors Output connectors for motor power
(CN581) (CN582)
PWM signal connectors (CN581)
(CN584)
PWM signal connectors
Output connectors for motor power
(CN583)
Main circuit power supply input connectors AMP6
Lower grip
Inside the EAXA Base
Amplifier fixing screw
Amplifier fixing screw IPM fixing screw

03 to 21 Amplifier 35 and 71 Amplifier
Amplifier/IPM Fixing Screw
5-14
5 Replacing Parts
"Thermal sheet mounting instruction"
Affix the thermal sheet to the bottom of the amplifier along the ditches.
External axis amplifier : SRDA-SDA03A01A-E~SRDA-SDA21A01A-E

Affix the thermal sheet to the bottom of the amplifier along its ditches.
External axis amplifier : SRDA-SDA35A01A-E~SRDA-SDA71A01A-E
True up the edges of the IMP frame and its ditches that are at the bottom
of the amplifier, then affix the thermal sheet along the edge.
SRDA-SDA03A01A-E to SRDA-SDA35A01A-E to
SRDA-SDA21A01A-E SRDA-SDA71A01A-E
Bottom of the amplifier

Dich of the IPM
Ditches
Thermal sheet
Dich of the IPM

Thermal sheet
Bottom of the amplifier Edge of the

thermal sheet
Details of ditch part on IPM
Thermal sheet : 400-007-166-01 Thermal sheet : 400-007-165-01
Thermal Sheet Mounting Instruction
5.1.3 Replacing the Converter
Type Manipulator
Integrated Type MH5, MH5L, MH6, MA1400, MA1900,

HP20D, HP20D-6
Separated Type MH50, MS80, VS50, SIA50D, ES165D,

ES200DR
Replacement Procedure (Integrated Type)

• How to Replace Converter
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect the cables connected externally to the converter in the
following order.
(1) Ground fault detection input connector (CN554)
5-15
5 Replacing Parts
(4) Control power supply output connector for 6-axis amplifier

(CN552A)
(5) Safety unit I/F connector (CN511)
(6) Brake control signal connector (CN513)
(7) Control power supply input connector (CN509)
(8) SHOCK signal input connector (CN512)
(9) Ground terminal connectors (EAXA base)
(10) Control communication connector (CN515)
(11) I/O communication connector (CN517)
(12) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK.
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables connected to the amplifier to be replaced.
(1) Main circuit power supply input connector (CN555)
(2) Regeneration register connecting connector (CN557)
(3) Main circuit power supply output connector for 6-axis amplifier
(CN556)
Disconnect the following connectors when they are connected.
(4) Control power supply connector for external axis amplifier
(CN552B)
(5) Main circuit power supply output connector for external axis
amplifier (CN558)
9. Remove the ground wiring connected to the converter.
10. Remove 4 screws fixing the converter.
11. Hold the top grip and lift it to pull out the converter.
5-16
5 Replacing Parts
12. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(CN551)
Connector for DC
power supply
(CN553)
Connector for converter (CN552A) Converter
control signal Monitor/Alarm
(CN554) displaying LED Control power supply
Connector for output connector for
grounding detection input 6-axis amplifier (CN552B)
Ground terminal Control power supply output
connector for external axis amplifier
(CN557) (CN556)
Connector for connecting Main circuit power supply output
regenerative resistor connector for 6-axis amplifier
(CN555) (CN558)
Connector for main Main circuit power supply output
circuit power supply input connector for external axis amplifier
Charge lamp
EAXA base fixing EAXA base fixing
screw (upper) screw (upper)
(CN512) EAXA Board
SHOCK signal input (CN513)
connector Connector for break
(CN509) control signal
Connector for control (CN511)
power supply input
Safety unit I/F connector
(CN508) (CN514)
Connector for encoder Direct-in connector
signal
(CN507)
(CN518) Connector for converter
I/O communication control signal
connector
(CN517) (CN502)
I/O communication AMP2 PWM Signal connector
connector (CN501)
(CN516) AMP1 PWM Signal connector
Control communication (CN504)
connector AMP4 PWM Signal connector
(CN515) (CN503)
Control communication AMP3 PWM Signal connector
connector
(CN506)
EAXA base AMP6 PWM Signal connector
Grounding terminal (CN505)
AMP5 PWM Signal connector
EAXA base fixing
screw (bottom)
Integrated SERVOPACK
5-17
5 Replacing Parts
Replacement Procedure (Separated Type)

• How to Replace Converter
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the converter.
(1) Ground fault detection input connector (CN554)
(4) Main circuit power supply input connector (CN555)
(5) Regeneration register connecting connector (CN557)
(6) Main circuit power supply output connector for 6-axis amplifier
(CN556)
(7) Control power supply output connector for 6-axis amplifier
(CN552A)
Disconnect the following connectors when they are connected.
(8) Control power supply connector for external axis amplifier
(CN552B)
(9) Main circuit power supply output connector for external axis
amplifier (CN558)
4. Remove the ground wiring connected to the converter.
5. Remove the screws fixing the converter. (4 places)
6. Hold the top grip and lift it to pull out the converter.
7. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(CN553) (CN552A)
Connector for converter Control power supply output
control signal Monitor / Alarm connector for 6-axis amplifier
(CN554) displaying LED Converter
Connector for
grounding detection input
(CN552B)
Ground terminal
output connector for external
(CN557) axis amplifier
Connectorfor connecting
regenerative resistor
Charge lamp
(CN555)
(CN558)
Connector for main
circuit power supply input Main circuit power supply
output connector for external
axis amplifier
(CN551)
(CN556) Connector for DC power
Main circuit power supply output supply
connector for 6-axis amplifier
Separated Type Converter
5-18
5 Replacing Parts
5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A)

Turn OFF the power before replacing the circuit board.
1. Disconnect all the cables connected to the circuit board.
2. Remove A screws. (6 places)
3. Remove the EAXA cover.
4. Remove hexagon threaded spacers (6 places) fixing A screws.
5. Remove B screws (8 places).
6. Remove the control circuit board from the SERVOPACK.
7. Install the new circuit board to the SERVOPACK in the reverse order of
the removing procedure.
8. Set the rotary switch to the same value as the removed circuit board’s
rotary switch.
9. Reinstall the EAXA cover.
10. Connect all the disconnected cables in the step 1.
EAXA Cover
SERVOPACK
A Screw B Screw
EAXA Cover
B Screw
A Screw
A Screw
EAXA Board
B Screw
Basic Axis Control Circuit Board Replacement Procedure
5-19
5 Replacing Parts
5.1.5 Checking and Replacing Fuses
5.1.5.1 Power Supply Contactor Unit
The types of fuses on power supply contactor unit

(JZRCR-YPU01- ) are as follows.
Parts No. Fuse Name Specification
1FU, 2FU AC Control Power Supply 0218010P

Fuse 250V,10A, Time Lag Fuse
(LITTEL)
3FU,4FU AC Cooling Fan Fuse GP25, 2.5A, 250V

(Daito Communication Apparatus
Co., Ltd.)
CN601
(2FU),(1FU)
Fuse for AC control power supply
0218010P(10A 250V) CN601
CN610 CN611
CN611
CN610
2FU 1FU 2FU 1 FU

(4FU),(3FU) 10 A 10 A CN607
Fuse for cooling fan
GP25(2.5A 250V) 3FU 4FU CN607
4FU 2.5A
3FU 2.5A
CN601
SVMX1 SVMX2
CN609
NCM
SVMX1
SVMX2
CN606
SVMX1 SVMX2
CN606 CN612
CN608
CN608
CN612
CN605 CN605
CN604 CN604
CN603 CN603
CN602
CN602
Replacement Fuse of the Power Supply Contactor Unit
If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).
5-20
5 Replacing Parts
5.1.5.2 I/O Unit

The types of fuses on the I/O unit (JZNC-YIU01-E) are as follows.
F1, F2 24VDC Fuse for I/O 02173.15P, 250V,3.15A,

Rapid Cut Fuse
(LITTEL)
F1,F2
DC24V for I/O
Replacement Fuse of I/O Unit (JZNC-YIU01-E)
spare parts).
5-21
5 Replacing Parts
5.1.5.3 Machine Safety Unit

The types of fuses on the machine safety unit (JZNC-YSU01-1E) are as
follows.
F1, F2 24VDC Fuse for I/O 02173.15P, 250V,3.15A,

Rapid Cut Fuse
(LITTEL)
A
1
CN214
CN207
A
1
CN213
A
1
CN212
CN216
CN206
CN202
CN211
F1,F2
DC24V Fuse for I/O
CN205
FUSE
CN210
CN215
CN200 CN201
CN209
CN203
CN208
Replacement Fuse of Machine Safety Unit
spare parts).
5-22
5 Replacing Parts
5.1.5.4 Brake Board

The types of fuses on the brake board (JANCD-YBK01-1E) are as follows.
F1 Brake Power Supply Fuse 02173.15P, 250V,3.15A,

for External Axis Rapid Cut Fuse
(LITTEL)
F1: Brake power supply fuse

for external axis
Replacement Fuse of Brake Board (JANCD-YBK01-1E)
spare parts).
5-23
5 Replacing Parts
5.1.6 Interior Circulation Fan
5.1.6.1 Replacing the Interior Circulation Fan
NOTE Turn OFF the power before replacing the fan.
Replacement Procedures
1. Open the F door.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
8. In a medium or large model, a control box fan is also located below the
I/O unit.
10. The base which fixes the fan is tightened together with the I/O unit.
11. Disconnect all the cables connected to the I/O unit.
13. Uninstall the fan from the fan base.
14. Install the new fan to the fan base.
16. Tighten and fix the fan base together with the I/O unit.
18. Close the F door.
5-24
5 Replacing Parts
Interior circulation fan Interior circulation fan

4715MS-22T-B50-B00 4715MS-22T-B50-B00
(Air inlet) (Air inlet)
CN601
PE
B
A
1
CN214
CN610 CN611 JARCR- JANCD-
CN207
B
A
XO I XEW01-
1
CN213
REV.
2FU 1FU REV.
CN607
B
A
1
CN212
4FU 3FU
CN04
CN216
CN206
CN02
F2
NCM
CN202
CN211
F1
SVMX1
SVMX2
CN606
CN612
CN205
FUSE
CN608
CN210
CN605
CN215
CN604
CN10 CN11
CN03
B
A
CN603
1
CN200 CN201
CN214
CN12 CN13
CN209
CN203 CN204
B
A
CN207
CN602
CN213
CN208
B
A
1
CN212
CN02
CN216
CN601
CN601
CN206
CN610 CN611
CN611 4 56
23
S1
CN610 4 56
7 8 9A
23
EF
EF 1
S1
7 8 9A
0
BCD
CN202
1FU 2FU
CN211
2FU 1 FU BCD
10 A 10 A CN607
3FU 4FU CN607
3FU 4FU
CN01
CN205
CN01
5A125V 5A125V
FUSE
CN107
CN210
CN215
CN601
NCM
CN609
CN200 CN201
SVMX1
SVMX2
CN209
CN203 CN204
CN606
SVMX1 SVMX2
CN606 CN612
CN208
CN608
CN612
CN608
CN605 CN605
CN604
CN603
CN602
MXT EXDSW1- 34 SYSRUN+ 17

MXT EXDSW1- 34 SYSRUN+ 17
GSOUTFB2- 50 GSOUTFB2- 50
EXDSW1+ 33 16 EXDSW1+ 33 16
GSOUTFB2+ 49 GSOUTFB2+ 49
EXHOLD- 32 15 EXHOLD- 32 15
GSOUT2- 48 GSOUT2- 48
EXHOLD+ 31 14 EXHOLD+ 31 14
GSOUT2+ 47 GSOUT2+ 47
EXSVON- 30 13 EXSVON- 30 13
GSOUTFB1- 46 GSOUTFB1- 46
EXSVON+ 29 SAFF2- 12 EXSVON+ 29 SAFF2- 12
GSOUTFB1+ 45 GSOUTFB1+ 45
SSP- 28 SAFF2+ 11 SSP- 28 SAFF2+ 11
GSOUT1- 44 GSOUT1- 44
SSP+ 27 SAFF1- 10 SSP+ 27 SAFF1- 10
GSOUT1+ 43 GSOUT1+ 43
FST2- 26 SAFF1+ 9 FST2- 26 SAFF1+ 9
024V2 42 024V2 42
FST2+ 25 GSIN22- 8 FST2+ 25 GSIN22- 8
+24V2 41 +24V2 41
FST1- 24 GSIN22+ 7 FST1- 24 GSIN22+ 7
024V2 40 024V2 40
FST1+ 23 GSIN21- 6 FST1+ 23 GSIN21- 6
SOURCE
CN158/159 +24V2 39 CN158/159 +24V2 39
EXESP2- 22 GSIN21+ 5 SOURCE EXESP2- 22 GSIN21+ 5
(+5V/ALM) 024V2 38 (+5V/ALM) 024V2 38
P-ON EXESP2+ 21 GSIN12- 4 P-ON EXESP2+ 21 GSIN12- 4
+24V2 37 +24V2 37
+5V EXESP1- 20 GSIN12+ 3 +5V EXESP1- 20 GSIN12+ 3
EXDSW2- 36 EXDSW2- 36
+24V EXESP1+ 19 GSIN11- 2 +24V EXESP1+ 19 GSIN11- 2
EXDSW2+ 35 EXDSW2+ 35
FAN SYSRUN- 18 GSIN11+ 1 FAN SYSRUN- 18 GSIN11+ 1
NJ2959-1 NJ2959-1
OHT OHT
CN156/157 CN156/157
(+24V2) (+24V2)
CN154/155 CN154/155
POWER SUPPLY
CPS-520F (+24V1/V2) POWER SUPPLY
CPS-520F (+24V1/V2)
NO. NO. C90AD XXXXX
DATE YYYY-MM DATE YYYY-MM
Fuji Electric Hi-Tech Corp. Fuji Electric Hi-Tech Corp.
MADE IN JAPAN MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10 01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K A B C D E F G H J K
L M N P Q R S T U V L M N P Q R S T U V
CN153 CN153
(+24V3) (+24V3)
CN151 CN151
(AC IN) (AC IN)
INPUT CN152 INPUT
200-240V AC 200-240V AC CN152
50/60Hz (REMOTE) 50/60Hz (REMOTE)
3.4A-2.8A 3.4A-2.8A

3610PS-22T-B30-B00
(Air : Upper direction)
Inside the Controller Inside the Controller
(Small-Capacity DX100) F Door (Medium-, and Large-Capacity DX100) F Door
Front View Inside View Front View Inside View
Replacement of Interior Circulation Fan
5-25
5 Replacing Parts
5.1.6.2 Replacing the Backside Duct Fan
NOTE Turn OFF the power before replacing the fan.
Replacement Procedures
1. Remove the backboard.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
8. Mount the backboard.
Back board
Backside duct fan

4715MS-22T-B50-B00
(Air inlet)
Back View
(without cover)
Replacement of Backside Duct Fan
5-26
5 Replacing Parts
DX100 5.2 DX100 Parts List
5.2 DX100 Parts List

Table 5-1: DX100 Parts List
No. Name Model Comment
1 SERVOPACK 1)
6 axes type
2 CPU unit JZNC-YRK01-1E
Control Circuit Board JANCD-YCP01-E
3 Robot I/F circuit board JANCD-YIF01-1E
4 YPS Unit JZNC-YPS01-E
5 Power Supply Contactor Unit JZRCR-YPU01-1
6 Machine Safety Unit JZNC-YSU01-1E
7 I/O Unit JZNC-YIU01-E
8 Brake board JANCD-YBK01-1E
9 Interior Circulation Fan 4715MS-22T-B50-B00
3610PS-22T-B30-B00 Only a medium or large

model.
10 Backside duct fan 4715MS-22T-B50-B00
11 Power supply contactor unit fuse 0218010P, 10A,250V Time lag fuse
GP25, 2.5A, 250V Alarm Fuse
I/O Unit Fuse 02173.15P, 3.15A, 250V Rapid cut fuse
Machine Safety Unit Fuse 02173.15P, 3.15A, 250V Rapid cut fuse
Brake board Fuse 02173.15P, 3.15A, 250V Rapid cut fuse
12 Battery ER6VC3N 3.6V
1 The type of the SERVOPACK depends on the manipulator model.

For details, see the table "SERVOPACK List."
5-27
5 Replacing Parts
DX100 5.2 DX100 Parts List
Table 5-2: SERVOPACK List

Component MH5, MH5L MA1400, MH6 VA1400 MA1900, HP20D,
HP20D-6
Model Model Model Model
SERVOPACK JZRCR-YSV01-11 JZRCR-YSV02-11 JZRCR-YSV02-31 JZRCR-YSV03-11
Amplifier S SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA14
A01A-E A01A-E A01A-E A01A-E
L SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA21
U SRDA-SDA06 SRDA-SDA14 SRDA-SDA14 SRDA-SDA14
R SRDA-SDA03 SRDA-SDA06 SRDA-SDA06 SRDA-SDA06
B SRDA-SDA03 SRDA-SDA06 SRDA-SDA06 SRDA-SDA06
T SRDA-SDA03 SRDA-SDA06 SRDA-SDA06 SRDA-SDA06
E SRDA-SDA14
A01A-E
Converter SRDA- SRDA- SRDA- SRDA-
COA12A01A-E COA12A01A-E COA12A01A-E COA12A01A-E
Component MH50 MS80 VS50, SIA50D ES165D, ES200D

Model Model Model Model
SERVOPACK JZRCR-YSV04-11 JZRCR-YSV05-11 JZRCR-YSV05-41 JZRCR-YSV06-11
Amplifier S SRDA-SDA71 SRDA-SDA71 SRDA-SDA71 SRDA-SDA71
L SRDA-SDA71 SRDA-SDA71 SRDA-SDA71 SRDA-SDA71
U SRDA-SDA35 SRDA-SDA71 SRDA-SDA71 SRDA-SDA71
R SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA35
B SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA21
T SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA21
E SRDA-SDA71
A01A-E
Converter SRDA- SRDA- SRDA- SRDA-
COA30A01AU-E COA30A01AU-E COA30A01AU-E COA30A01A-E
5-28
5 Replacing Parts
DX100 5.3 Supplied Parts List
5.3 Supplied Parts List

The supplied parts of DX100 is as follows.
Parts No.1 to 3 are used for fuse for replacement and No.4, 5and 6 are
used as a tool for connecting the I/O.
Table 5-3: Supplied Parts List
No Parts Name Dimensions Pcs Model Application
1 10A 2 0218010P JZRCR-YPU01-
Glass-Tube fuse 10A, 250V (1FU, 2FU)
(LITTEL)
2 3.15A 3 02173.15P JZNC-YSU01-E1(F1, F2)
Glass-Tube fuse 3.15A, 250V JANCD-YBK01- E(F1)
(LITTEL) JZNC-YIU0 -E(F1, F2)
3 2.5A 2 GP25 2.5A JZRCR-YPU01-
Alarm fuse 2.5A, 250V (3FU, 4FU)
(Daito
Communication
Apparatus Co.,
Ltd.)
4 WAGO 2 231-131 JZNC-YPS01-E-CN152
Connector wiring (WAGO Company
tool of Japan, Ltd.)
5 WAGO 1 734-230 JZNC-YIU0 -E-CN303

Connector wiring (WAGO Company JZNC-YSU01-1E-CN211
6 WAGO 1 210-119SB MXT

Terminal block wiring (WAGO Company
5-29
5 Replacing Parts
DX100 5.4 Recommended Spare Parts
5.4 Recommended Spare Parts

It is recommended that the following parts and components be kept in
stock as spare parts for the DX100. The spare parts list for the DX100 is
shown below. Product performance can not be guaranteed when using
spare parts from any company other than Yaskawa. To buy the spare
parts which are ranked B or C, inform the manufacturing number (or order
number) of DX100 to Yaskawa representative. The spare parts are ranked
as follows:
• Rank A: Expendable and frequently replaced parts

• Rank B: Parts for which replacement may be necessary as a result of
frequent operation
• Rank C: Drive unit
NOTE For replacing parts in Rank B or Rank C, contact your

Yaskawa representative.
5-30
5 Replacing Parts
Table 5-4: Recommended Spare Parts List of DX100 for MH5, MH5L
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 YPS Unit JZNC-YZU01-E Yaskawa Electric 1 1
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA12A01A-E Yaskawa Electric 1 1 SERVOPACK:
Corporation JZRCR-
B 9 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 2 2 YSV01-11
1, 2, Corporation
B 10 Servo Amplifier SRDA-SDA06A01A-E Yaskawa Electric 1 1
3 Corporation
4,5,6 Corporation
B 12 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 14 Control Circuit JANCD-YCP01-E Yaskawa Electric 1 1
Board Corporation
B 15 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 16 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
C 17 YPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.
5-31
5 Replacing Parts
Table 5-5: Recommended Spare Parts List of DX100 for MH6, MA1400
No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
Corporation JZRCR-
1, 2, 3 Corporation
4,5,6 Corporation
Board
1)
Corporation
Board Corporation
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-32
5 Replacing Parts
Table 5-6: Recommended Spare Parts List of DX100 for VA1400

No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
Corporation JZRCR-
1, 2, 3, 7 Corporation
4,5,6 Corporation
Board
B 12 External Axis SRDA-EAXB01A Yaskawa Electric 1 1
Board
1)
Corporation
Board Corporation
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-33
5 Replacing Parts
Table 5-7: Recommended Spare Parts List of DX100 for MA1900, HP20D, HP20D-6
No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
Corporation JZRCR-
1, 3 Corporation
2 Corporation

4,5,6 Corporation
Board
1)
Corporation
Board Corporation
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-34
5 Replacing Parts
Table 5-8: Recommended Spare Parts List of DX100 for MH50

No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
A 4 Interior 3610PS-22T-B30-B00 Minebea Co., Ltd 1 1
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
C 9 Converter SRDA-COA30A01AU-E Yaskawa Electric 1 1
Corporation
B 10 Servo Amplifier SRDA-SDA71A01A-E Yaskawa Electric 2 2 SERVOPACK:
1, 2 Corporation JZRCR-
3 Corporation

4,5,6 Corporation
Board
1)
Corporation
Board Corporation
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-35
5 Replacing Parts
Table 5-9: Recommended Spare Parts List of DX100 for MS80

No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
Corporation
1, 2, 3 Corporation JZRCR-
4,5,6 Corporation
Board
1)
Corporation
Board Corporation
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-36
5 Replacing Parts
Table 5-10: Recommended Spare Parts List of DX100 for VS50, SIA50D
No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
Corporation
1, 2, 3, 7 Corporation JZRCR-
4,5,6 Corporation
Board
B 13 External Axis SRDA-EAXB01A Yaskawa Electric 1 1
Board
Corporation
Board Corporation
1)
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-37
5 Replacing Parts
Table 5-11: Recommended Spare Parts List of DX100 for ES165, ES200D
No. per
Unit
BATTERY CO.,
LTD.
Circulation Fan
Circulation Fan
Fan
Power supply
Fuse
Apparatus Co.,
Ltd.
I/O
Brake Power
Supply Fuse for
External Axis
C 9 Converter SRDA-COA30A01A-E Yaskawa Electric 1 1
Corporation
1, 2, 3 Corporation JZRCR-
4 Corporation
5,6 Corporation
Board
1)
Corporation
Board Corporation
board Corporation
Corporation
Corporation
Unit Corporation
Corporation
Pendant Corporation
5-38
6 Operations After Replacing Parts
DX100
WARNING
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.

manipulator:
emergency.
• Confirm that no persons are present in the P-point maximum

before:
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.
• Always press the emergency stop button immediately if there

are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.
6-1
DX100 6.1 Home Position Calibration
CAUTION
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary

– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the

6.1 Home Position Calibration
6.1.1 Home Position Calibration
Teaching and playback are not possible before home posi-

tion calibration is complete.
In a system with two or more manipulators, the home posi-
NOTE tion of all the manipulators must be calibrated before start-
ing teaching or playback.
Set the security mode to the management mode to perform
home position calibration.
Home position calibration is an operation in which the home position and

absolute encoder position coincide. Although this operation is performed
prior to shipment at the factory, the following cases require this operation
to be performed again.
• Change in the combination of the manipulator and DX100

• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NIF01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.
6-2
To calibrate the home position, use the axis keys to calibrate the mark for
the home position on each axis so that the manipulator can take its
posture for the home position. There are two operations for home position
calibration:
• All the axes can be moved at the same time

• Axes can be moved individually
If the absolute data of the home position is already known, set the
absolute data again after completing home position registration.
Home Position
SUPPLE The home position is the position with the pulse value "0" for
-MENT
each axis. See chapter 6.1.3 “Manipulator Home Position”
at page 6-9.
6-3
6.1.2 Calibrating Operation
6.1.2.1 Registering All Axes at One Time

1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– The HOME POSITIONING window appears.
3. Select {DISPLAY} under the menu,

or select "PAGE" to display the selection window for the control group,
GO BACK
or press .
PAGE
– The pull-down menu appears.
6-4
4. Select the desired control group.

5. Select {EDIT} under the menu.
6. Select {SELECT ALL AXES}.

– The confirmation dialog box appears.
7. Select “YES.”
– Displayed position data of all axes are registered as home position.
When “NO” is selected, the registration will be canceled.
6.1.2.2 Registering Individual Axes

– Perform steps 3 and 4 which have been described in "Registering All
Axes at One Time" to select the desired control group.
6-5
4. Select the axis to be registered.
5. Select "YES".
– Displayed position data of the axis are registered as home position.
When “NO” is selected, the registration will be canceled.
6-6
6.1.2.3 Changing the Absolute Data

To change the absolute data of the axis when home position calibration is
completed, perform the following:
– Perform steps 3 and 4 which have been described in "Registering All
Axes at One Time" to select the desired control group
4. Select the absolute data to be registered.
– The number can now be entered.
5. Enter the absolute data using the numeric keys.

6. Press [ENTER].
– Absolute data are modified.
6.1.2.4 Clearing Absolute Data

– Perform steps 2, 3, and 4 which have been described in "Registering
All Axes at One Time" to display the HOME POSITIONING window
and select the desired control group.
6-7
3. Select {DATA} under the menu.

4. Select {CLEAR ALL DATA}.

5. Select "YES".
– The all absolute data are cleared. When "NO" is selected, the
operation will be canceled.
6-8
6.1.3 Manipulator Home Position

With the MOTOMAN-VA1400, the home position is as follows.
B-axis center line angle against

U-axis center line (-0°)
U-axis angle against horizontal

line on the ground (-0°)
L-axis angle against vertical

line to the ground (-0°)
Other manipulator models have different positions. Always

NOTE consult the documentation for the correct manipulator
model.
6-9
DX100 6.2 Position Deviation Check Using the Check Program
6.2 Position Deviation Check Using the Check Program

Use the check program to check if positions are deviated with the
following procedure.
1. Call up the check program in which the check point is taught (the job
for) and operate the manipulator at low speed.
2. Check the tool tip position.

– If it points the check point exactly as shown in the following figure,
there is no deviation from the positions. Proceed to chapter 6.4
“Setting the Second Home Position (Check Point)” at page 6-13.
– If not, there is a deviation. When the motor or encoder, etc. was
replaced, move the corresponding axis only, when the stored
memory was cleared or the manipulator was hit against a
workpiece, move all axes, to the check point by joint motion. Then,
proceed to chapter 6.3.3 “Home Position Data Correction” at
page 6-12.
6-10
DX100 6.3 Checking of the Check Program
6.3 Checking of the Check Program
6.3.1 Motion of the Check Program

Call up the check program in which the check point is taught (the job for
avoiding the position deviation) and operate the manipulator at low speed.
6.3.2 Checking of the Check Program

Check the deviation in to the check point. If the tool tip position is
deviated, there is a deviation.
When the motor or encoder, etc. was replaced, move the corresponding
axis only, when the stored memory was cleared or the manipulator was hit
against a workpiece, move all axes, to the check point by joint motion.
6-11
DX100 6.3 Checking of the Check Program
6.3.3 Home Position Data Correction

When there is a deviation from the positions, correct the home position
data with the following procedure.
1. Check the values of the following pulses.
– If there is no deviation, the following two values coincide. Then,
proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” at page 6-13.
– If there is a deviation, execute the following procedures to correct it.
(1) Command position pulse of the check point which was taught
in advance
Displaying the Command Position Pulse
I) Select {ROBOT} under the main menu.
II) Select {COMMAND POSITION}.
(2) Current position pulse where the manipulator (tool tip) was
moved to the check point after performing the check program
Displaying the Current Position Pulse
I) Select {ROBOT} under the main menu.
II) Select {CURRENT POSITION}.
2. Calculate the difference between the command position pulse and the
current position pulse.
The difference pulse = Command position pulse − Current position
pulse
3. On the HOME POSITIONING window, add the difference pulse value
to the absolute data of the axis whose motor or encoder, etc. was
replaced.
4. Modify the home position data by following the procedures described
in chapter 6.1.2.3 “Changing the Absolute Data” at page 6-7 in
chapter 6.1.2.
5. Confirm that the command position pulse and the current position
pulse coincide.
– The home position data have been corrected.
– Proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” at page 6-13".
6-12
DX100 6.4 Setting the Second Home Position (Check Point)
6.4 Setting the Second Home Position (Check Point)
WARNING
• Be aware of safety hazards when performing the position
confirmation of the second home position (check point).
Abnormality of the PG system may be a cause for alarm. The
manipulator may operate in an unexpected manner, and there is a risk
of damage to equipment or injury to personnel.

lamp goes out when the emergency stop buttons on the front
door of DX100 and the programming pendant are pressed.

manipulator:
emergency.
• Prior to performing the following operations, be sure that no

one is in the P-point maximum envelope of the manipulator,
and be sure that you are in a safe place when:
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result from contact with the manipulator if persons enter the
P-point maximum envelope of the manipulator.
• Always press the emergency stop button immediately if there

are problems.
Emergency stop buttons are attached on the right of the front door of
the DX100 and the programming pendant.
6-13
CAUTION
• Perform the following inspection procedures prior to teaching
the manipulator. If problems are found, correct them
immediately, and be sure that all other necessary tasks have
been performed.
– Check for damage to the insulation and sheathing of external
wires.
– Always return the programming pendant to its hook on the
If the programming pendant is inadvertently left on the manipulator, a
fixture, or on the floor, the manipulator or a tool could collide with it
during manipulator movement, possibly causing injury or equipment
damage.
6-14
6.4.1 Purpose of Position Check Operation

If the absolute number of rotation detected at power supply ON does not
match the data stored in the absolute encoder the last time the power
supply was turned off, an alarm is issued when the controller power is
turned ON.
There are two possible causes of this alarm:
• Error in the PG system

• The manipulator was moved after the power supply was turned OFF.
If there is an error with the PG system, the manipulator may stall when
playback is started. If the absolute data allowable range error alarm has
occurred, playback and test runs will not function and the position must be
checked.
"OUT OF RANGE (ABSO DATA)" alarm occurs
Reset alarm
Turn ON servo power
Procedure After Alarm Occurs
1, Position confirmation
operation
2,
Compare second home NG
position (check point)*
pulses with current
position pulses Alarm occurs again
OK
3, Correct defective axis
Replace PG system
Home position calibration
Position checking point
Playback possible
6-15
1, Position Check
After the "OUT OF RANGE (ABSO DATA)" alarm occurs, move to the
second home position using the axis keys and perform the position
confirmation. Playback, test runs, and FWD operation will not function
unless "CONFIRM POSITION" is performed.
2, Pulse Difference Check
The pulse number at the second home position is compared with that at
the current position. If the difference is within the allowable range,
playback is enabled. If not, the alarm occurs again.
• The allowable range pulse is the number of pulses per rotation of the
motor (PPR data).
• The initial value of the second home position is the home position
(where all axes are at pulse 0). The second home position can be
changed. For details, refer to chapter 6.4.2 “Procedure for the Sec-
ond Home Position Setting (Check Point)” at page 6-17 .
3, Alarm Occurrence
If the alarm occurs again, there may be an error in the PG system. Check
the system. After adjusting the erroneous axis, calibrate the home position
of the axis, then check the position again.
• Home position calibration of all the axes at the same

time enables playback operations without having to
check the position.
• Sometimes in a system with a manipulator that has no

brake, it is possible to enable playback without position
checking after the alarm occurs. However, as a
rule, always perform "CONFIRM POSITION".
Under the above special conditions, the manipulator
NOTE moves as follows:
After starting, the manipulator moves at low speed (1/10 of

the maximum speed) to the step indicated by the cursor.
If it is stopped and restarted during this motion, the low
speed setting is retained until the step at cursor is reached.
Regardless of cycle setting, the manipulator stops after the
cursor step is reached.
Starting the manipulator again then moves it at the
programmed speed and cycle of the job.
6-16
6.4.2 Procedure for the Second Home Position Setting (Check Point)
Apart from the "home position" of the manipulator, the second home
position can be set up as a check point for absolute data. Use the
following steps to set the specified point.
If two or more manipulators or stations are controlled by one controller, the
second home position must be set for each manipulator or station.

2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
The message “Available to move to and modify specified point” is
shown.
GO BACK
3. Press the page key PAGE

,
or select "PAGE" to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.
4. Press the axis keys.

– Move the manipulator to the new second home position.
5. Press [MODIFY] and [ENTER].

– The second home position is changed.
6-17
6.4.3 Procedure after the Alarm
WARNING
• Be aware of safety hazards when performing the position
confirmation of the specified point.
Abnormality of the PG system may be cause for alarm. The

manipulator may operate in an unexpected manner, and there is
a risk of damage to equipment or injury to personnel.
If the "OUT OF RANGE (ABSO DATA)" alarm occurs, perform the

followings
• Reset the alarm
• Turn Servo power ON
and confirm the second home position. After the confirmation, if the PG
system is found to be the cause of the alarm, perform the necessary
operation, such as replacing the PG, etc.
The robot current position data when turning main power supply OFF and
ON can be confirmed in “POWER ON/OFF POS" window.
Refer tochapter 7.7 “Position Data When Power is

SUPPLE
-MENT
Turned ON/OFF” at page 7-22 for details on the
“POWER ON/OFF POS" window.

2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
6-18
GO BACK
3. Press the page key PAGE

.
or select "PAGE" to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.
4. Press [FWD].
– TCP moves to the second home position. The robot moving speed is
set as selected manual speed.

6. Select {CONFIRM POSITION}.
– The message “Home position checked” is shown.
Pulse data of the second home position and current pulse data are
compared. If the compared error is in allowed range, playback
operation can be done.
If the error is beyond the allowed range, the alarm occurs again.
6-19
7 System Diagnosis
DX100 7.1 System Version
7 System Diagnosis
7.1 System Version

It is possible to check the system CPU version information as follows.
2. Select {VERSION}.
– The VERSION window appears.
7.2 Manipulator Model

2. Select {MANIPULATOR TYPE}.
– The ROBOT AXIS CONFIG window appears.
7-1
7 System Diagnosis
DX100 7.3 Input/Output Status
7.3 Input/Output Status
7.3.1 Universal Input

The status of input signal which is referred to by input instruction of a job
can be confirmed.
7.3.1.1 Universal Input Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
7.3.1.2 Universal Input Simple Window

2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL INPUT simple window appears.
7-2
7 System Diagnosis
7.3.2 Universal Output

The status of the output signal set by the output instruction can be
confirmed and modified.
7.3.2.1 Universal Output Window

2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
7.3.2.2 Universal Output Simple Window

2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
– The UNIVERSAL OUTPUT simple window appears.
7-3
7 System Diagnosis
7.3.2.3 Modifying the Output Status

The status of universal output signal can be changed by the operation
below.
1. Select the desired output signal number.
– Select the status of the desired output signal, “ ” or “ ” in the
UNIVERSAL OUTPUT window.
2. Press [INTER LOCK] + [SELECT].
– The status is changed. ( : ON status, : OFF status)
NOTE The status of universal output signal can be changed only

when the mode is set to the teach mode.
7-4
7 System Diagnosis
7.3.3 Specific Input
7.3.3.1 Specific Input Window

2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
7.3.3.2 Specific Input Simple Window

2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
– The SPECIFIED INPUT simple window appears.
7-5
7 System Diagnosis
7.3.4 Specific Output
7.3.4.1 Specific Output Window

2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
7.3.4.2 Specific Output Simple Window

2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
– The SPECIFIED OUTPUT simple window appears.
7-6
7 System Diagnosis
7.3.5 RIN Input
7.3.5.1 RIN Input Window

2. Select {RIN}.
– The RIN window appears.
7.3.6 Signal Number Search

A search can be made for a signal number of a universal input, universal
output, specific input, and specific output.
Signal
number
A search for the signal number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT win-
dow
• Search from the menu
7-7
7 System Diagnosis
7.3.6.1 Direct Search on the Universal/Specified Input/Output Window

1. Move the cursor to a signal number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.
2. Enter the signal number to be searched.

– Type the signal number in the number input line.
3. Press [ENTER] to start the search.
– The page where the signal number exists appears.
7-8
7 System Diagnosis
7.3.6.2 Search from the Menu

1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
2. Select {SEARCH SIGNAL NO.}.

3. Enter the signal number to be searched.

– Type the signal number in the number input line.

– The page where the signal number exists appears.
7-9
7 System Diagnosis
7.3.7 Relay Number Search

A search can be made for a relay number of a universal input, universal
output, specific input, and specific output.
Relay number
A search for the relay number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT win-
dow
• Search from the menu
7.3.7.1 Direct Search on the Universal/Specified Input/Output Window

1. Move the cursor to a relay number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
2. Enter the relay number to be searched.

– Type the relay number in the number input line.
7-10
7 System Diagnosis

– The page where the relay number exists appears.
7.3.7.2 Search from the Menu

1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
2. Select {SEARCH RELAY SIGNAL NO.}.

7-11
7 System Diagnosis
3. Enter the relay number to be searched.

– Type the relay number in the number input line.

– The page where the relay number exists appears.
7-12
7 System Diagnosis
7.3.8 Modification of the Signal Name

The name of the universal input or output signal can be modified.
Signal name
The name can be modified in the following two ways.

• Direct modification on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window.
• Modification from the menu
7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window
1. Move the cursor to the signal name to be modified in the UNIVERSAL/

SPECIFIED INPUT/OUTPUT window, and press [SELECT].
– The window for character input appears.
2. Enter the signal name.
3. Press [ENTER].
– New signal name is registered.
7.3.8.2 Modification from the Menu
1. Move the cursor to the signal name to be modified in the UNIVERSAL/

SPECIFIED INPUT/OUTPUT window.
7-13
7 System Diagnosis
3. Select {RENAME}.
– The window for character input appears.
4. Enter the signal name.
5. Press [ENTER].
– New signal name is registered.
7-14
7 System Diagnosis
DX100 7.4 System Monitoring Time Display
7.4 System Monitoring Time Display
7.4.1 System Monitoring Time Display Window

The status of system operation, e.g. power ON time, can be checked.
1. Select {SYSTEM INFO}.
2. Select {MONITORING TIME}.
– The SYS MONITORING TIME window appears.
1
2
1, CONTROL POWER TIME

Displays the cumulative time that the main power supply has been
ON.
2, SERVO POWER TIME
Displays the cumulative time that the servo power supply has
been ON.
3, PLAYBACK TIME
Displays the cumulative time during which playback was exe-
cuted.
4, MOVING TIME
Displays the cumulative time that the manipulator was in motion.
5, OPERATING TIME
Displays the cumulative time spent in operation. For example, if
the manipulator is used for spot welding, it displays the amount of
time spent in spot welding; if the manipulator is used for handling,
it displays the time spent in handling.
7-15
7 System Diagnosis
7.4.2 Individual Window of the System Monitoring Time Display

GO BACK
If the page key PAGE is pressed, or "PAGE" is selected to display the

selection window for the system monitoring time display, the servo power
time, playback time, moving time, and each-application operating time by
each control group are individually displayed.
The total time of each control group here is not always the
NOTE same as the time in the SYS MONITORING TIME window
because these windows show time as seen from the individ-
ual control group.
7-16
7 System Diagnosis
7.4.3 Clearing the System Monitoring Time Display

The moving time and operating time can be cleared and set back to 0 by
following procedure. These operations can be performed in the SYS
MONITORING TIME window, or in the individual windows.
1. Select the time to be cleared.

– The cumulative time value at the cursor line is reset to 0, and a new
time measurement begins.
7-17
7 System Diagnosis
DX100 7.5 Alarm History
7.5 Alarm History
7.5.1 Alarm History Window

The alarm history can be confirmed in the alarm history window. There
are five types of alarm history windows: the "MAJOR ALARM" window, the
"MINOR ALARM" window, the "USER ALARM (SYSTEM)" window, the
"USER ALARM (USER)" window, and the "OFF-LINE ALARM" window.
Each window shows the alarm code and the date and time.

2. Select {ALARM HISTORY}.
– The alarm history window appears.
GO BACK
3. Press the page key to change the window, or select "PAGE" to

PAGE
display the selection window for the alarm windows.

GO BACK
– Each time the page key is pressed, the window changes

PAGE
"MAJOR ALARM" "MINOR ALARM" "USER

ALARM(SYSTEM)” "USER ALARM(USER)" "OFF-LINE
ALARM."
7-18
7 System Diagnosis
DX100 7.5 Alarm History
7.5.2 Clearing the Alarm History

The history of the minor alarms and the user alarms (system and user)
can be cleared.
1. Display the alarm history window to be cleared.

– The pull-down menu "CLEAR HISTORY" appears.
3. Select {CLEAR HISTORY}.

– The alarm history displayed is reset.
7-19
7 System Diagnosis
DX100 7.6 I/O Message History
7.6 I/O Message History
7.6.1 I/O Message History Window

The I/O message history can be confirmed in the I/O MESSAGE
HISTORY window.
The I/O MESSAGE HISTORY window shows the date and time, job
name, line number, and step number of the I/O message that appeared on
the window.

2. Select {I/O MSG HISTORY}
– The I/O MESSAGE HISTORY window appears.
Press [SELECT], and numeric values can now be entered. Input the
history number, and press [ENTER]. The search for the input history
number begins, and the I/O message that appeared on the window is
displayed.
7.6.1.1 Search
Use the following operation to search for the I/O message history.
2. Select {SEARCH}.
– The character input line appears.
3. Enter the history No.
4. Press [ENTER].
– The search for the input history number begins, and the I/O
message is displayed.
7-20
7 System Diagnosis
DX100 7.6 I/O Message History
7.6.2 Clearing the I/O Message History

Use the following operation to clear the I/O message history.
2. Select {CLEAR HISTORY}.
– The displayed I/O message history is cleared.
7-21
7 System Diagnosis
DX100 7.7 Position Data When Power is Turned ON/OFF
7.7 Position Data When Power is Turned ON/OFF
7.7.1 Power ON/OFF Position Window

The Power ON/OFF position window shows the position of the
manipulator when power was turned OFF the last time, the current
position of the manipulator when power was later turned ON, and the
amount of difference between the two positions. When alarm 4107, "OUT
OF RANGE (ABSO DATA)" occurs, the error value of the faulty axes can
be verified in this window.

2. Select {POWER ON/OFF POS}.
– The POWER ON/OFF POSITION window appears.
7-22
7 System Diagnosis
DX100 7.8 Current Position
7.8 Current Position
7.8.1 Current Position Window

2. Select {CURRENT POSITION} under the sub menu.
– The CURRENT POSITION window appears.
3. Select the types of coordinates to be displayed.

4. Select the desired coordinate system.

– The type of coordinates being displayed is changed.
7-23
7 System Diagnosis
DX100 7.9 Servo Monitoring
7.9 Servo Monitoring
7.9.1 Servo Monitor Window

The servo monitor window shows the servo-related data of each axis.
Monitor Items Description
FEEDBACK PULSE Feedback position (actual position) of each

axis
“0” at the home position
ERROR PULSE Difference between the command position

and the feedback position of each axis
SPEED DEVIATION Difference between the command speed and

the feedback speed of each axis
SPEED INST Speed reference of each axis
FEEDBACK SPEED Feedback speed (actual speed) of each axis
TORQUE SPEC Torque reference of each axis
MAX. TORQUE Keeps the maximum value of the torque

reference of each axis.
“0” when the maximum torque is cleared or
the control power supply is turned ON or OFF
ENCODER ROTATE SUM Accumulated number of encoder rotation

when the control power supply of each axis is
turned ON
IN 1 TURN POSITION Position after one rotation of the encoder

when the control power supply of each axis is
turned ON
MOTOR ABSOLUTE Absolute value of the motor is calculated by

adding the position in one rotation to the sum
of the accumulated rotations when the control
power supply of each axis is turned ON.
7.9.1.1 Changing the Monitor Items
1. Set the security mode to the management mode.

7-24
7 System Diagnosis
3. Select {SERVO MONITOR}.

– The SERVO MONITOR window appears.
4. Select {DISPLAY} under the menu.

MONITOR ITEM 1 is the data on the left, and MONITOR ITEM 2 is
the data on the right
5. Select MONITOR ITEM 1 or 2, and view the sub-menu choices by the

cursor key.
– The sub-menu choices appear.
7-25
7 System Diagnosis
6. Select a menu.
– The type of monitor-related information is changed.
7.9.1.2 Clearing Maximum Torque Data

The data for the maximum torque can be cleared when the maximum
torque-related information is being displayed.
– The clear max torque window appears
2. Select {MAX. TORQUE}.

– The maximum torque data is cleared.
7-26
8 Alarm
DX100 8.1 Outline of Alarm
8 Alarm
8.1 Outline of Alarm

When an alarm of level 0 to 3 (major alarm) occurs, the servo power
supply is turned OFF.
Table 8-1: Alarm Code Classification
Alarm
Alarm Level Alarm Reset Method
Code
Level 0 (Major alarm) It is not possible to reset by

(Off line alarm: Initial "RESET" under the ALARM win-
diagnosis/ Hardware dow or the system input signal
diagnosis alarm) (Alarm reset). Turn OFF the
0
main power supply and correct
the cause of the alarm. Then
turn ON the main power supply
again.
Level 1 to 3 (Major It is not possible to reset by

alarm) "RESET" under the ALARM win-
dow or the system input signal
1
(Alarm reset). Turn OFF the
to
main power supply and correct
3
the cause of the alarm. Then
turn ON the main power supply
again.
Level 4 to 8 (Minor After correcting the cause, it is

4 alarm) possible to reset by "RESET"
to under the ALARM window or the
8 system input signal (Alarm
reset).
Level 9 (Minor alarm) After correcting the cause for

(I/O alarm) which the system input signal
for the system or user alarm
9 request turns ON, it is possible
to reset by "RESET" under the
ALARM window or the system
input signal (Alarm reset).
8-1
8 Alarm
DX100 8.2 Alarm Display
8.2 Alarm Display
8.2.1 Displaying and Releasing Alarm

If an alarm occurs during operation, the manipulator stops immediately
and the ALARM window appears on the programming pendant indicating
that the machine was stopped by an alarm.
JOB
Alarm
Alarm number
Alarm 4100 [1] Sub data
OVERRUN ( ROBOT)
Alarm 4321 [SLURBT]
Alarm message OVERLOAD (MOMENT)
Alarm 4315 [SLURBT]
COLLISION DETECT
OCCUR TIMES: 1
RESET
If more than one alarm occurs simultaneously, all the alarms are
displayed.
Scroll the viewing area with the cursor key to view the alarm that is not
currently displayed on the viewing area.
The following operations are available in the alarm status: window
change, mode change, alarm reset, and emergency stop. If the window is
changed to another window during alarm occurrence, the ALARM window
can be shown again by selecting {SYSTEM INFO} under the main menu
and then selecting {ALARM}.
8.2.1.1 Releasing Alarms

Alarms are classified by minor and major alarms.
• Minor Alarms
Select "RESET" on the ALARM window to release alarms.
Or, turn ON the specific signal "ALARM RESET" when using an
external input signal (specific input).
• Major Alarms
If a severe alarm such as hardware failure occurs, servo power is
automatically shut OFF and the manipulator stops. Turn OFF the
main power supply, remove the cause of the alarm, and then turn ON
the power supply again.
8-2
8 Alarm
8.2.2 Special Alarm Display

(1) Sub Data
Sub data such as data for the axis where the alarm occurred, may
also be displayed for some alarms.
• Decimal data
Without signs: 0 to 65535
With signs: -32768 to 32767
• Binary data
The alarm occurrence data becomes “1.”
With 8 bits: 0000_0001
With 16 bits: 00000001_00000001
• Axis data
The axis where the alarm occurred is highlighted.
With robot axis: Robots 1 to 8 [ S L U R B T ]
With base axis: Base 1 to 8 [ 1 2 3 ]
With station axis: Stations 1 to 24 [ 1 2 3 ]
• XYZ coordinate data

The coordinates where the alarm occurred are highlighted.
[XYZ]
[ X Y Z Tx Ty Tz ]
• 123 data
The data for which the alarm occurred is highlighted.
[123]
• Control group data

The control group where the alarm occurred is highlighted.
[ R1 R2 S1 S2 S3 ]
(2) Multiple SERVOPACK System

In a system using more than one SERVOPACK, the number of the
SERVOPACK where the alarm occurred is also displayed. The S1
switch of the EAXA01 circuit board shows the SERVOPACK number.
SV#1: SERVOPACK 1 (EAXA01 circuit board S1 switch: 0)
8-3
8 Alarm
(3) Independent Control Function (Optional)

In the independent control function (multi-task job), the tasks that were
being done when the alarm occurred are also displayed.
TASK#0: Master-task job
TASK#1: Sub-task1 job (SUB1)
8-4
8 Alarm
DX100 8.3 Display of Alarm Details
8.3 Display of Alarm Details

Alarm details displaying function indicates the alarm contents breakdown
on the alarm window.
Press [Select] key after moving the cursor to the subject alarm on the
alarm window to display its “content”, “cause” and “measure”.
Skip displaying the alarm window to directly display this breakdown
window is possible by specifying the parameter when an alarm occurs.
8.3.1 Parameter
S2C406 Alarm Details Direct Display 0: Invalid / 1: Valid
8.3.2 Display of Alarm Detail Window
Page
Alarm No. Alarm explanation
Alarm title
Same as alarm
window data.
(Ordinary window)
Alarm content
[Right/Left] button
Cause
Measure
[Return] button [Retset] button [Page] button
Page
Displays
the page number of the alarm whose detail window is currently displayed
/ the total alarm number occurred coincidentally.
Alarm No.
Displays the alarm number with decimal 4 digit.
Sub data
Displays the sub code number defined to each alarm.
Alarm content
Displays the content of the alarm.
8-5
8 Alarm
[Right/Left] button
This button appears when there can be several “cause”s and “measure”s
to one alarm. Press this to right/left ward to alternate the “cause” and the
“measure”.
Cause
Displays the cause of an alarm.
Measure
Displays the recovery method from the alarming state.
[Reset] button
Press this button to reset the alarm.
[Page] button
Press this button to display the page number inputting area.
This area appears when several alarms occur at a time.
8-6
8 Alarm
8.3.3 Transition of Alarm Detail Window
Alarm ALARM DETAIL window

Direct display setting is set
Standard
(S2C406=1)
Move the cursor key (up and down)

to the alarm number on the window
to display each ALARM DETAIL
window .
[Select] Key
[SHIFT] [PAGE] key [PAGE] key

[RETURN] button or [CANCEL] key
It will not return to this window
as above when direct display
setting is set.
[PAGE] button
Press [Left] button xPress [Right] button

x on the window on the window
Move cursor key xMove cursor key
x to the left to the right
[RESET] button [RESET] button
Window before alarm occurs

Alarm window (or detailed window)
appears when an alarm which cannot
be reset occurred.
8-7
8 Alarm
DX100 8.4 Alarm Message List
8.4 Alarm Message List
CAUTION
• Before handling the system control circuit board “JANCD-YIF∗∗−∗”
for any remedies, consult YASKAWA representative. To handle the
JANCD-YIF∗∗−∗, personnel must be appropriately skilled in
maintenance mode operation.
• JANCD-YIF∗∗−∗ backs up very important file data for the user
program with a battery. Careless operation may delete
registered data.
8-8
DX100
Alarm Alarm Name Sub Meaning Cause Remedy
Number Code
0020 CPU 1 No response was sent from the Software operation (1)Turn the power OFF then back ON.
COMMUNICATION YCP01 board when the control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode,
ERROR power turned ON. and then contact your Yaskawa representative about occurrence status
(operating procedure).
Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
8.4
8
following connectors.
· The PCI connector of YCP01 board
· The PCI connector of the YIF01 board
Alarm
Alarm Message List
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove
8-9
the CF from the failure YCP01 board to insert it into the new YCP01 board.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
20 No response was sent from the Setting error (1)Check the following settings.
optional board #1 when the control · Optional board setting in maintenance mode
power turned ON.
following connector.
· The PCI connector of YCP02 board
DX100
Number Code
Board failure (1)Turn the power OFF then back ON
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
remove the CF from the failure YCP01 board to insert it into the new YCP01
8
8.4
board.
Alarm Message List

Alarm
8-10
optional board #2 when the control · The optional board setting in maintenance mode
power turned ON.
· The PCI connector of the YCP02 board
Board failure (1)Turn the power OFF then back ON.

· YCP02 board
DX100
Number Code
board.
8.4
8
Alarm
Alarm Message List
servo board #1 when the control · Control group settings in maintenance mode
power turned ON. · The EAXA board rotary switch setting (0) of the corresponding node
At this time, the DX100 may judge number (SV#1)
8-11
it as signal input such as external

hold wrong. However, it is caused
by the communication error with
servo board #1. Therefore,
execute the following measures
first of all.
following cables and connectors.
· CN509 cable of EAXA board
· The cable of EAXA board connector CN515/516
· The cable of YIF board connector CN113
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
DX100
Number Code
8
8.4
number (SV#2)
Alarm Message List

Alarm
· The cable of EAXA board CN509
8-12
YPS02 unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YPS02 board. Save the CMOS.BIN
before replace the unit to be safe.
DX100
Number Code
number (SV#3)
8.4
8
Alarm
Alarm Message List
8-13
number (SV#4)
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-14
number (SV#5)
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-15
number (SV#6)
DX100
Number Code
servo board #7. · Control group settings in maintenance mode
· The EAXA board rotary switch setting (6) of the corresponding node
8
8.4
number (SV#7)
Alarm Message List

Alarm
8-16
DX100
Number Code
number (SV#8)
8.4
8
Alarm
Alarm Message List
8-17
0021 COMMUNICATION 50 The communications CPU for the Setting error (1)Check the following settings.
ERROR(SERVO) servo board #1 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-18
51 The communications CPU for the Setting error (1)Check the following settings.
servo board #2 detected an error · Control group settings in maintenance mode
number (SV#2)
DX100
Number Code
8.4
8
Alarm
Alarm Message List
number (SV#3)
8-19

DX100
Number Code
8
8.4
number (SV#4)
Alarm Message List

Alarm
8-20
DX100
Number Code
number (SV#5)
8.4
8
Alarm
Alarm Message List
8-21
number (SV#6)
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-22
number (SV#7)
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-23
number (SV#8)
DX100
Number Code
0022 COMMUNICATION The YCP01 system program is Software operation (1)Turn the power OFF then back ON.
ERROR (M-Link) damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
0030 ROM ERROR 1 The YCP01 system program is Software operation (1)Turn the power OFF then back ON.
damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-24
10 The system program of optional Software operation (1)Turn the power OFF then back ON.
board #1 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

· YCP02 board
20 The system program of optional Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
· YCP02 board
50 The system program of servo Software operation (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
8-25

DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-26
DX100
Number Code
8.4
8
Alarm
Alarm Message List
0060 COMMUNICATION 0 The IO module board connected Software operation (1)Turn the power OFF then back ON.
ERROR with 0th serial bus exists. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(I/O MODULE) then contact your Yaskawa representative about occurrence status
8-27
1 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 1st · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
DX100
Number Code
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.4
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
Alarm Message List

Alarm
8-28

module board connected with 2nd · I/O module settings in maintenance mode
turned ON.
number
DX100
Number Code
8.4
8
Alarm
Alarm Message List
module board connected with 3rd · I/O module settings in maintenance mode
turned ON.
8-29
number

DX100
Number Code
module board connected with 4th · I/O module settings in maintenance mode
turned ON.
8
8.4
number
Alarm Message List

Alarm

8-30

turned ON.
DX100
Number Code
number
8.4
8
Alarm
Alarm Message List
8-31

turned ON.
number
DX100
Number Code
8
8.4
Alarm Message List

Alarm
turned ON.
8-32
number

DX100
Number Code
turned ON.
8.4
8
number
Alarm
Alarm Message List

8-33

turned ON.
DX100
Number Code
number
8
8.4
Alarm Message List

Alarm
8-34

turned ON.
number
DX100
Number Code
8.4
8
Alarm
Alarm Message List
turned ON.
8-35
number

DX100
Number Code
turned ON.
8
8.4
number
Alarm Message List

Alarm

8-36

turned ON.
DX100
Number Code
number
8.4
8
Alarm
Alarm Message List
8-37

communications with the YIU unit · The rotary switch setting which specifies slot numbers of each I/O module
when the control power was turned · I/O module settings in maintenance mode
ON.
At this time, the DX100 may judge
it as signal input such as external
hold wrong. However, it is caused
by the communication error with
YIU.Therefore, execute the
following measures first of all.
DX100
Number Code
· MII communications cable (CN114) of the YIF board
· MII communications cable (CN300) of the YIU unit
· 24V power of the YIU unit
8
8.4
Alarm Message List
Alarm
YIU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
· YIU unit
8-38

turned ON.
number
DX100
Number Code
8.4
8
Alarm
Alarm Message List
communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with 1st · I/O module settings in maintenance mode
PCI connector when the control
power turned ON.
8-39
· The PCI connector of the corresponding I/O module

· The corresponding I/O module (PCI board)
DX100
Number Code
module board connected with 2nd · I/O module settings in maintenance mode
PCI when the control power turned
ON.
8
8.4
Alarm Message List
Alarm
8-40

module board connected with 3rd · I/O module settings in maintenance mode
ON.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
ON.
8-41


DX100
Number Code
0100 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#1) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (0) of the corresponding node
Counter value received from EAXA number (SV#1)
board is invalid.
8
8.4
Alarm Message List

Alarm
8-42
2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
communications. · The EAXA board rotary switch setting (0) of the corresponding node
board is off by one cycle.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-43
board is invalid.
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-44
DX100
Number Code
8.4
8
board is invalid.
Alarm
Alarm Message List
8-45

DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-46
board is invalid.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-47
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-48
board is invalid.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-49

DX100
Number Code
board is invalid.
8
8.4
Alarm Message List

Alarm
8-50
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-51
board is invalid.
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-52
DX100
Number Code
8.4
8
board is invalid.
Alarm
Alarm Message List
8-53

DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-54
0200 MEMORY ERROR 0 The RC parameter is damaged. Data error (1)Turn the power OFF then back ON.
(PARAMETER (2)If the alarm occurs again, initialize the appropriate data in maintenance
FILE) mode, and then load the data saved in the external memory device.
DX100
Number Code
1 The RO parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8.4
8
Alarm
Alarm Message List
8-55
2 The SV parameter is damaged. Data error (1)Turn the power OFF then back ON.
3 The SVM parameter is damaged. Data error (1)Turn the power OFF then back ON.
DX100
Number Code
4 The SC parameter is damaged. Data error (1)Turn the power OFF then back ON.
8
8.4
Alarm Message List
Alarm
8-56
5 The SD parameter is damaged. Data error (1)Turn the power OFF then back ON.
6 The CIO parameter is damaged. Data error (1)Turn the power OFF then back ON.
DX100
Number Code
7 The FD parameter is damaged. Data error (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
8-57
8 The AP parameter is damaged. Data error (1)Turn the power OFF then back ON.
9 The RS parameter is damaged. Data error (1)Turn the power OFF then back ON.
DX100
Number Code
10 The SE parameter is damaged. Data error (1)Turn the power OFF then back ON.
8
8.4
Alarm Message List
Alarm
8-58
11 The SVC parameter is damaged. Data error (1)Turn the power OFF then back ON.
12 The AMC parameter is damaged. Data error (1)Turn the power OFF then back ON.
DX100
Number Code
13 The SVP parameter is damaged. Data error (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
8-59
14 The MF parameter is damaged. Data error (1)Turn the power OFF then back ON.
15 The SVS parameter is damaged. Data error (1)Turn the power OFF then back ON.
DX100
Number Code
0210 MEMORY ERROR The system configuration YCP01 board failure (1)Turn the power OFF then back ON.
(SYSTEM information data are damaged. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
CONFIG-DATA) before replace the board to be safe. Replace the YCP01 board, and then
8
8.4
board.
Alarm Message List

Alarm
8-60
0220 MEMORY ERROR 0 The management data of job files Data error (1)Turn the power OFF then back ON.
(JOB MNG DATA) are damaged. (2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.
board.
DX100
Number Code
1 The job files are damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and
8.4
8
board.
Alarm
Alarm Message List
8-61
2 The management data of position Data error (1)Turn the power OFF then back ON.
data files are damaged. (2)If the alarm occurs again, initialize the job file in maintenance mode, and
board.
DX100
Number Code
3 Memory and play back file is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8
8.4
board.
Alarm Message List

Alarm
8-62
0230 MEMORY ERROR The CIO ladder file is damaged. Data error (1)Turn the power OFF then back ON.
(LADDER PRG (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
DX100
Number Code
0240 MEMORY ERROR 0 The DeviceNet allocation file 1 is Setting error (1)Check the following settings.
(DEVICENET damaged. [XFB01 board]
ALLOC FL) · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in maintenance
mode
· The DeviceNet allocation of the I/O module in maintenance mode
8.4
8
Alarm
Alarm Message List
board.
8-63
1 The DeviceNet allocation file 2 is Setting error (1)Check the following settings.
damaged. [XFB01 board]
· The settings of the objective DeviceNet allocation file
mode
board.
DX100
Number Code
0270 MEMORY ERROR The system software version is Software operation (1)Turn the power OFF then back ON.
(CF BACKUP FILE) inconsistent with the version when error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the internal storage data is set or then contact your Yaskawa representative about occurrence status
8
8.4
the CompactFlash on the YCP01 (operating procedure).
board is damaged.
Alarm Message List

Alarm
8-64
0290 MEMORY ERROR The network setting file is Data error (1)Turn the power OFF then back ON.
(NETWORK damaged. (2)If the alarm occurs again, initialize the appropriate data in maintenance
SETUP) mode, and then set the network again.
0300 VERIFY ERROR 2 CIO parameter error. Setting error (1)Check the following settings.
(SYSTEM · I/O module settings in maintenance mode
CONFIG-DATA)
DX100
Number Code
board.
8.4
8
Alarm
Alarm Message List
4 Axis-related parameter error. Setting error (1)Check the following settings.
· Control group settings in maintenance mode
8-65
board.
5 Sensor-use parameter error. Setting error (1)Check the following settings.

· The optional board setting in maintenance mode
board.
DX100
Number Code
7 The set optional functions are Setting error (1)Check the following settings.
different from those of the · The optional board setting in maintenance mode
mounted optional board.
8
8.4
Alarm Message List

Alarm
board.
8-66
8 IO type error (combination Setting error (1)Check the following settings.

impossible to coexist). · I/O module settings in maintenance mode
board.
DX100
Number Code
11 Ex. AXIS INDIVIDUAL CONTROL Setting error (1)Check the following settings.
Parameter Setting error (EX.TU# ·[Option function] - [Ex. AXIS INDIVIDUAL CONTROL(SDA) ] settings in
out of a range ). maintenance mode
8.4
8
Alarm
Alarm Message List
8-67
12 Ex. AXIS INDIVIDUAL CONTROL Setting error (1)Check the following settings.
Parameter Setting error ·[Option function] - [Ex. AXIS INDIVIDUAL CONTROL(SDA) ] settings in
(Difference in an Ex. AXIS maintenance mode
INDIVIDUAL CONTROL
Parameter and Physics TU#
parameter).
DX100
Number Code
0301 VERIFY ERROR Sub Code: Control group Setting error (1)Check the following settings.
(OVERRUN INPUT ·Connection settings (OT) in maintenance mode
SET) Parameter specification and OT
signal information are wrong
0310 VERIFY ERROR The CMOS memory capacity is YCP01 board failure (1)Turn the power OFF then back ON.
(CMOS MEMORY different from its initial setting. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
SIZE) before replace the board to be safe. Replace the YCP01 board, and then
8
8.4
board.
Alarm Message List

Alarm
8-68
0320 VERIFY ERROR 1 The I/O module connected to the Setting error (1)Check the following settings.
(I/O MODULE) serial bus #1 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

number

DX100
Number Code
2 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #2 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
8.4
8
Alarm
Alarm Message List
number
8-69

DX100
Number Code
number
8
8.4
Alarm Message List

Alarm
8-70

number
DX100
Number Code
8.4
8
Alarm
Alarm Message List

8-71

number

DX100
Number Code

number
8
8.4
Alarm Message List

Alarm
8-72
DX100
Number Code
number
8.4
8
Alarm
Alarm Message List
8-73

number
DX100
Number Code
8
8.4
Alarm Message List

Alarm

8-74

number

DX100
Number Code

number
8.4
8
Alarm
Alarm Message List
8-75
DX100
Number Code
number
8
8.4
Alarm Message List

Alarm
8-76

number
DX100
Number Code
8.4
8
Alarm
Alarm Message List

8-77

number

DX100
Number Code

· MII communications cable (CN114) of the YIF board
· MII communications cable (CN300) of the YIU unit
8
8.4
· 24V power of the YIU unit
Alarm Message List

Alarm
YIU unit failure (1)Turn the power OFF then back ON.
8-78

· YIU unit
DX100
Number Code
number
8.4
8
Alarm
Alarm Message List
8-79
1st PCI bus is different from the · PCI slot number in which each PCI board is mounted


DX100
Number Code
2nd PCI bus is different from the · PCI slot number in which each PCI board is mounted
8
8.4
Alarm Message List

Alarm
8-80

3rd PCI bus is different from the · PCI slot number in which each PCI board is mounted
DX100
Number Code

8.4
8
Alarm
Alarm Message List
8-81
4th PCI bus is different from the · PCI slot number in which each PCI board is mounted


DX100
Number Code
0330 VERIFY ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(APPLICATION) (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8
8.4
board.
Alarm Message List

Alarm
8-82
0350 VERIFY ERROR 0 The station No. specified by the Setting error (1)Check the following settings.
(DEVICENET DeviceNet allocation file1 is [XFB01 board]
ALLOC FL) incorrect (the station No. is out of · The settings of the objective DeviceNet allocation file
the allowable range, or the · The I/O module settings of the objective DeviceNet board in maintenance
specified station board is not the mode
DeviceNet master). · The DeviceNet allocation of the I/O module in maintenance mode
board.
DX100
Number Code
1 The MAC_ID specified by the Setting error (1)Check the following settings.
DeviceNet allocation file1 is not [XFB01 board]
consistent with the MAC_ID of the · The settings of the objective DeviceNet allocation file
8.4
8
specified station board. · The I/O module settings of the objective DeviceNet board in maintenance
mode
Alarm
Alarm Message List
8-83
board.
2 Inconsistency was detected in the Setting error (1)Check the following settings.
scan list of the DeviceNet [XFB01 board]
allocation file1. · The settings of the objective DeviceNet allocation file
mode
DX100
Number Code
board.
8
8.4
Alarm Message List

Alarm
10 The station No. specified by the Setting error (1)Check the following settings.
DeviceNet allocation file2 is [XFB01 board]
incorrect (the station No. is out of · The settings of the objective DeviceNet allocation file
the allowable range, or the · The I/O module settings of the objective DeviceNet board in maintenance
8-84
specified station board is not the mode

DeviceNet master). · The DeviceNet allocation of the I/O module in maintenance mode
board.
DX100
Number Code
11 The MAC_ID specified by the Setting error (1)Check the following settings.
DeviceNet allocation file2 is not [XFB01 board]
consistent with the MAC_ID of the · The settings of the objective DeviceNet allocation file
specified station board. · The I/O module settings of the objective DeviceNet board in maintenance
mode
8.4
8
Alarm
Alarm Message List
board.
8-85
12 Inconsistency was detected in the Setting error (1)Check the following settings.
scan list of the DeviceNet [XFB01 board]
allocation file2. · The settings of the objective DeviceNet allocation file
mode
board.
DX100
Number Code
0370 VERIFY ERROR The designation in the parameter Setting error (1)Check the following settings.
(SPOT WELDER I/ is different from the connected · The welding timer designation
F) welding timer.
8
8.4
VERIFY ERROR
(SPOT WELDER I/
Alarm Message List

Alarm
F)
8-86
board.
0390 VERIFY ERROR Illegal instruction cycle is set. Setting error (1)Check the following settings.
(SEGMENT · Instruction execution cycle
CLOCK)
board.
DX100
Number Code
0400 PARAMETER 50 An error occurred during the Setting error (1)Check the following settings.
TRANSMISSION parameter/file transfer to the 1st · Control group settings in maintenance mode
ERROR servo board. · The EAXA board rotary switch setting (0) of the corresponding node
8.4
8
number (SV#1)
Alarm
Alarm Message List
8-87
51 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 2nd · Control group settings in maintenance mode
servo board. · The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-88
parameter/file transfer to the 3rd · Control group settings in maintenance mode
number (SV#3)
DX100
Number Code
parameter/file transfer to the 4th · Control group settings in maintenance mode
8.4
8
number (SV#4)
Alarm
Alarm Message List
8-89
number (SV#5)
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-90
number (SV#6)
DX100
Number Code
8.4
8
number (SV#7)
Alarm
Alarm Message List
8-91
number (SV#8)
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-92
0410 MODE CHANGE 50 An error occurred during startup Setting error (1)Check the following settings.
ERROR sequence processing with the · Control group settings in maintenance mode
servo CPU of 1st servo board, and · The EAXA board rotary switch setting (0) of the corresponding node
the system did not startup number (SV#1)
normally.
DX100
Number Code
51 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
servo CPU of 2nd servo board, · The EAXA board rotary switch setting (1) of the corresponding node
8.4
8
and the system did not startup number (SV#2)
normally.
Alarm
Alarm Message List
8-93

servo CPU of 3rd servo board, and · The EAXA board rotary switch setting (2) of the corresponding node
normally.
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-94
servo CPU of 4th servo board, and · The EAXA board rotary switch setting (3) of the corresponding node
normally.
DX100
Number Code
8.4
8
normally.
Alarm
Alarm Message List
8-95

normally.
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-96
normally.
DX100
Number Code
8.4
8
normally.
Alarm
Alarm Message List
8-97

DX100
Number Code
0420 DEVICENET 1 The DeviceNet allocation file1 Setting error (1)Check the following settings.
ALLOC FL could not be transmitted to the [XFB01 board]
TRANSMIT ERR specified station. · The settings of the objective DeviceNet allocation file
mode
8
8.4
(XFB01B) (2)If the alarm occurs again, replace the following board. Save the
Alarm Message List

Alarm
· XFB01B board
8-98
board.
2 The DeviceNet allocation file2 Setting error (1)Check the following settings.
could not be transmitted to the [XFB01 board]
specified station. · The settings of the objective DeviceNet allocation file
mode
DX100
Number Code
(XFB01B) (2)If the alarm occurs again, replace the following board. Save the
· XFB01B board
8.4
8
board.
Alarm
Alarm Message List
8-99
0500 SEGMENT PROC Setting error (1)Check the following settings.

NOT READY · Instruction execution cycle
board.
DX100
Number Code
0510 SOFTWARE 50 1st servo board's interface version YCP01 board failure (1)Turn the power OFF then back ON.
VERSION is not corresponding to YCP01. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
UNMATCH before replace the board to be safe. Replace the YCP01 board, and then
board.
8
8.4
Alarm Message List

Alarm
51 2nd servo board's interface YCP01 board failure (1)Turn the power OFF then back ON.
version is not corresponding to (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
YCP01. before replace the board to be safe. Replace the YCP01 board, and then
8-100
board.
52 3rd servo board's interface version YCP01 board failure (1)Turn the power OFF then back ON.
is not corresponding to YCP01. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.
53 4th servo board's interface version YCP01 board failure (1)Turn the power OFF then back ON.
board.
DX100
Number Code
board.
8.4
8
Alarm
Alarm Message List
8-101
board.
board.
DX100
Number Code
board.
8
8.4
0520 AXIS LIMIT OVER 0 Setting error (1)Check the following settings.
· Control group settings in maintenance mode
Alarm Message List

Alarm
board.
8-102
0600 MEDAR STATUS MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0601 MEDAR MADER timer error Refer to the instruction manual for the MEDAR function.
DIAGNOSIS
ERROR
0602 MEDAR VERSION MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0603 MEDAR REVISION MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0604 MEDAR MODE MADER timer error Refer to the instruction manual for the MEDAR function.
CHANGE ERROR
DX100
Number Code
SCHEDULE
TRANSMIT
ERROR
0606 MEDAR ERROR 1 MADER timer error Refer to the instruction manual for the MEDAR function.
0607 MEDAR ERROR 2 MADER timer error Refer to the instruction manual for the MEDAR function.
8.4
8
0608 MEDAR WELDER MADER timer error Refer to the instruction manual for the MEDAR function.
TYPE MISMATCH
Alarm
Alarm Message List
PARAMETER
ERROR
0610 MEDAR STEPPER MADER timer error Refer to the instruction manual for the MEDAR function.
TRANSMIT
8-103
ERROR
0710 LADDER Data error (1)Turn the power OFF then back ON.
INITIALIZE (2)If the alarm occurs again, initialize the appropriate data in maintenance
ERROR mode, and then load the data saved in the external memory device.
board.
DX100
Number Code
0720 LADDER 1 An error was found in the relay No. Data error (1)Turn the power OFF then back ON.
PROGRAM specification. (2)If the alarm occurs again, initialize the appropriate data in maintenance
ERROR mode, and then load the data saved in the external memory device.
8
8.4
board.
Alarm Message List

Alarm
8-104
2 An error was found in the register Data error (1)Turn the power OFF then back ON.
No. specification. (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
DX100
Number Code
3 An incorrect instruction was set. Data error (1)Turn the power OFF then back ON.
8.4
8
board.
Alarm
Alarm Message List
8-105
4 Output register is used Data error (1)Turn the power OFF then back ON.
redundantly. (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
DX100
Number Code
5 Output relay is used redundantly. Data error (1)Turn the power OFF then back ON.
8
8.4
board.
Alarm Message List

Alarm
8-106
6 Unconnected relay exists. Data error (1)Turn the power OFF then back ON.
board.
DX100
Number Code
7 The STR instructions are Data error (1)Turn the power OFF then back ON.
overused. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8.4
8
board.
Alarm
Alarm Message List
8-107
8 The AND-STR instructions are Data error (1)Turn the power OFF then back ON.
overused. (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
DX100
Number Code
9 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
CNT instruction. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8
8.4
board.
Alarm Message List

Alarm
8-108
10 The head of the block starts with Data error (1)Turn the power OFF then back ON.
an instruction other than the STR (2)If the alarm occurs again, initialize the appropriate data in maintenance
instruction. mode, and then load the data saved in the external memory device.
board.
DX100
Number Code
11 Excessive machine codes Data error (1)Turn the power OFF then back ON.
8.4
8
board.
Alarm
Alarm Message List
8-109
12 The last instruction is not the END Data error (1)Turn the power OFF then back ON.
instruction. (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
DX100
Number Code
13 An error was found in the PART Data error (1)Turn the power OFF then back ON.
8
8.4
board.
Alarm Message List

Alarm
8-110
14 An error was found in the GOUT Data error (1)Turn the power OFF then back ON.
board.
DX100
Number Code
15 The No. of operand is incorrect. Data error (1)Turn the power OFF then back ON.
8.4
8
board.
Alarm
Alarm Message List
8-111
16 The constant value is incorrect. Data error (1)Turn the power OFF then back ON.
board.
DX100
Number Code
17 The step capacity exceeds the Data error (1)Turn the power OFF then back ON.
memory capacity. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8
8.4
board.
Alarm Message List

Alarm
8-112
18 The number of operation Data error (1)Turn the power OFF then back ON.
instructions exceed the (2)If the alarm occurs again, initialize the appropriate data in maintenance
permissible value. mode, and then load the data saved in the external memory device.
board.
DX100
Number Code
CNT instruction or TMR (2)If the alarm occurs again, initialize the appropriate data in maintenance
instruction. mode, and then load the data saved in the external memory device.
8.4
8
board.
Alarm
Alarm Message List
8-113
JMP-LABEL instructions. (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
DX100
Number Code
21 The label of JMP destination does Data error (1)Turn the power OFF then back ON.
not exist. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8
8.4
board.
Alarm Message List

Alarm
8-114
0730 COMMUNICATION 0 Welder power serial I/F task YCP01 board failure (1)Turn the power OFF then back ON.
ERROR cannot be created. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(SKS-SERIAL) before replace the board to be safe. Replace the YCP01 board, and then
board.
1 Incorrect values are set for the Setting error (1)Check the following setting.
communication frame number with ·The number of communication frames for Welder power serial
the welder power. communication (RS262)
board.
DX100
Number Code
number of the sending bytes per ·The number of the sending bytes for Welder power serial communication
frame with the welder power. (RS262)
8.4
8
board.
Alarm
Alarm Message List
number of the receiving bytes per ·The number of the receiving bytes for Welder power serial communication
frame with the welder power. (RS262)
8-115
board.
10 The binary semaphore to start up YCP01 board failure (1)Turn the power OFF then back ON.
event for Welder power serial I/F (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
task cannot be created. before replace the board to be safe. Replace the YCP01 board, and then
board.
DX100
Number Code
11 The event resource for Welder YCP01 board failure (1)Turn the power OFF then back ON.
power serial I/F task cannot be (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
created before replace the board to be safe. Replace the YCP01 board, and then
board.
12 The completion notification mail of YCP01 board failure (1)Turn the power OFF then back ON.
Welder power serial I/F task (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
cannot be created. before replace the board to be safe. Replace the YCP01 board, and then
8
8.4
board.
Alarm Message List

Alarm
13 Welder power serial I/F task YCP01 board failure (1)Turn the power OFF then back ON.
cannot be created. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8-116
board.
0750 The YCP01 system program is Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-117
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-118
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-119
0800 FILE BACKUP The management area (FAT) of YCP01 board failure (1)Turn the power OFF then back ON.
ERROR Compact Flash in YCP01 board is (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(YCP01 CF) damaged. before replace the board to be safe. Replace the YCP01 board, and then
board.
DX100
Number Code
0801 FILE LOAD YCP01 board failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(YCP01 CF) before replace the board to be safe. Replace the YCP01 board, and then
8
8.4
board.
Alarm Message List

Alarm
8-120
0802 FILE I/O ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01 CF) (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.
DX100
Number Code
0803 FILE ERROR An error occurred during the YCP01 board failure (1)Turn the power OFF then back ON.
parameter of Manipulator Model (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(mecha.rom) loading. before replace the board to be safe. Replace the YCP01 board, and then
board.
8.4
8
Alarm
Alarm Message List
0810 TOYOPUC ALLOC 1 An error was found in the input/ Setting error (1)Check the following settings.
DEF ERROR output direction data of allocation · Allocation configuration for the TOYOPUC
configuration.
8-121

· The PCI connector of the TOYOPUC board
3 In the output side setting of Setting error (1)Check the following settings.
allocation configuration data, the · Allocation configuration for the TOYOPUC
specified
R-register start No. for the
TOYOPUC exceeds the R-register
limit.
DX100
Number Code
set number to use the input side R-
register of the TOYOPUC exceeds
the R-register limit.
8
8.4
Alarm Message List

Alarm
set number to use the M-register of
concurrent I/O exceeds the M-
register limit.
8-122

8 An error was found in the type set Setting error (1)Check the following settings.
for output direction of allocation · Allocation configuration for the TOYOPUC
configuration data.
9 An error was found in the type set Setting error (1)Check the following settings.
for input direction of allocation · Allocation configuration for the TOYOPUC
configuration data.
DX100
Number Code
10 An error was found in the type Setting error (1)Check the following settings.
specified for system data of · Allocation configuration for the TOYOPUC
allocation configuration data.
8.4
8
Alarm
Alarm Message List
12 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
8-123
used by the system data

"CURR.POS. (PULSE)" of
allocation configuration.
"CURR.POS. (XYZ)" of allocation
configuration.
DX100
Number Code
"WELDING INFO." of allocation
configuration.
8
8.4
Alarm Message List

Alarm
used by the system data "TASK
INFO." of allocation configuration.
8-124
"EXECUTE PROGRAM INFO." of
allocation configuration.
used by the system data "INST.
MESSAGE" of allocation
configuration.
DX100
Number Code
number of registers for "Alarm/ · Allocation configuration for the TOYOPUC
Error/Message" in the system data
of Allocation setting information.
8.4
8
Alarm
Alarm Message List
8-125
30 In the input side setting of Setting error (1)Check the following settings.
specified R-register start No. for
the TOYOPUC exceeds the R-
register limit.
set number to use the input side R-
register of the TOYOPUC exceeds
the R-register limit.
DX100
Number Code
set number to use the M-register of
concurrent I/O exceeds the M-
register limit.
8
8.4
Alarm Message List

Alarm
used by the system data "standard
time setting data" of allocation
configuration.
8-126

allocation configuration data, some · Allocation configuration for the TOYOPUC
of the TOYOPUC’s R-registers are
specified redundantly.
of the M-registers of concurrent I/O
are specified redundantly.
DX100
Number Code
of the TOYOPUC’s R-registers are
specified redundantly.
8.4
8
Alarm
Alarm Message List
8-127

of the M-registers of concurrent I/O
are specified redundantly.
0900 WATCHDOG A Watchdog timeout was detected YCP01 board failure (1)Turn the power OFF then back ON.
TIMER ERROR in the YIF board. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(YIF BOARD) before replace the board to be safe. Replace the YCP01 board, and then
board.
DX100
Number Code
0901 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER ERROR in the YCP02 #1 board. · Optional board in maintenance mode
(YCP02#1)
· YCP02 board
8
8.4
(YCP02#2)
Alarm Message List

Alarm
· YCP02 board
8-128
(YCP02#3)
· YCP02 board
(YCP02#4)
· YCP02 board
DX100
Number Code
(YCP02#5)
· YCP02 board
8.4
8
(YCP02#6)
Alarm
Alarm Message List
· YCP02 board
8-129
(YCP02#7)
· YCP02 board
(YCP02#8)
· YCP02 board
DX100
Number Code
0910 CPU ERROR 1 An error was detected in the CPU. YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01) (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.
8
8.4
Alarm Message List

Alarm
0911 CPU ERROR An error was detected in the CPU. Setting error (1)Check the following settings.
(YCP02#1) · Optional board in maintenance mode
8-130
· YCP02 board
· YCP02 board
· YCP02 board
DX100
Number Code
· YCP02 board
8.4
8
Alarm
Alarm Message List
· YCP02 board
8-131

· YCP02 board
· YCP02 board
DX100
Number Code
· YCP02 board
0920 BUS ERROR 1 The JL chip does not operate YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01) normally. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8
8.4
board.
Alarm Message List

Alarm
8-132
0950 CPU ERROR An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
(EAXA#1) of servo board #1. (2)If the alarm occurs again, check the connection and insertion of the
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-133
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-134
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-135
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-136
DX100
Number Code
1000 ROM ERROR Software operation (1)Turn the power OFF then back ON.
(YCP01) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
1001 ROM ERROR 10 A checksum error occurred in the EAXA board failure (1)Turn the power OFF then back ON.
(EAXA01) board or the EEPROM.(***: axis (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
No.) before replace the board to be safe.
8-137
20 The SRDY signal did not turn ON EAXA board failure (1)Turn the power OFF then back ON.
after the WRITE ENABLE (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
command was written. (EEPROM before replace the board to be safe.
WRITE ENABLE error)
after the WRITE PROTECT (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
command was written. (EEPROM before replace the board to be safe.
WRITE PROTECT error)
after the ERASE command was (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
written. (EEPROM ERASE error) before replace the board to be safe.
DX100
Number Code
after the CLEAR command was (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
written. (EEPROM CLEAR error) before replace the board to be safe.
after data were written. (EEPROM (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
writing error) before replace the board to be safe.
8
8.4
Alarm Message List
Alarm
after data were read. (EEPROM (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
reading error) before replace the board to be safe.
8-138
26 The written data were rejected at EAXA board failure (1)Turn the power OFF then back ON.
verification. (EEPROM verify error) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
1003 ROM ERROR

(YCP02)
1030 MEMORY ERROR 0 RCD, RCxG parameter error Data error (1)Turn the power OFF then back ON.
(PARAMETER (2)If the alarm occurs again, initialize the appropriate data in maintenance
DX100
Number Code
board.
1 ROxG parameter error Data error (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
board.
8-139
2 SVD, SVxG parameter error Data error (1)Turn the power OFF then back ON.
board.
3 SVMxG parameter error Data error (1)Turn the power OFF then back ON.
DX100
Number Code
board.
4 S1CxG, S2C, S3C, S4C parameter Data error (1)Turn the power OFF then back ON.
error (2)If the alarm occurs again, initialize the appropriate data in maintenance
8
8.4
Alarm Message List
Alarm
board.
8-140
5 S1D, S2D, S3D, S4D parameter Data error (1)Turn the power OFF then back ON.
error (2)If the alarm occurs again, initialize the appropriate data in maintenance
board.
6 CIO parameter error Data error (1)Turn the power OFF then back ON.
DX100
Number Code
board.
7 FD parameter error Data error (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
board.
8-141
8 A1P parameter error Data error (1)Turn the power OFF then back ON.
board.
9 RS parameter error Data error (1)Turn the power OFF then back ON.
DX100
Number Code
board.
10 S1E parameter error Data error (1)Turn the power OFF then back ON.
8
8.4
Alarm Message List
Alarm
board.
8-142
11 SVxB parameter error Data error (1)Turn the power OFF then back ON.
board.
12 AMCxG parameter error Data error (1)Turn the power OFF then back ON.
DX100
Number Code
board.
13 SVPxG parameter error Data error (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
board.
8-143
14 MFxG parameter error Data error (1)Turn the power OFF then back ON.
board.
15 SVxS parameter error Data error (1)Turn the power OFF then back ON.
DX100
Number Code
board.
1031 MEMORY ERROR 0 "GET FILE" instruction, "SET Data error (1)Turn the power OFF then back ON.
(MOTION1) FILE" instruction execution target (2)If the alarm occurs again, initialize the appropriate data in maintenance
file mode, and then load the data saved in the external memory device.
8
8.4
Alarm Message List
Alarm
1 Home position calibration file Data error (1)Turn the power OFF then back ON.
8-144
2 Tool file Data error (1)Turn the power OFF then back ON.
3 User coordinates file Data error (1)Turn the power OFF then back ON.
4 Robot calibration file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
5 Tool calibration file Data error (1)Turn the power OFF then back ON.
6 Weaving amplitude condition file Data error (1)Turn the power OFF then back ON.
8.4
8
7 Home position correction data file Data error (1)Turn the power OFF then back ON.
Alarm
Alarm Message List
8-145
8 Conveyor calibration file Data error (1)Turn the power OFF then back ON.
9 Arm and tool interference Data error (1)Turn the power OFF then back ON.
prevention file (2)If the alarm occurs again, initialize the appropriate data in maintenance
20 Weaving file Data error (1)Turn the power OFF then back ON.
21 Power Source condition data file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
22 Welding condition auxiliary file Data error (1)Turn the power OFF then back ON.
23 Arc start condition file Data error (1)Turn the power OFF then back ON.
8
8.4
24 Arc end condition file Data error (1)Turn the power OFF then back ON.
Alarm Message List

Alarm
8-146
25 COMARC condition file Data error (1)Turn the power OFF then back ON.
26 COMARC data file Data error (1)Turn the power OFF then back ON.
27 Path correction condition file Data error (1)Turn the power OFF then back ON.
28 Painting characteristics file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
29 Painting condition file Data error (1)Turn the power OFF then back ON.
30 Multi-layer index file Data error (1)Turn the power OFF then back ON.
8.4
8
31 Multi-layer condition file Data error (1)Turn the power OFF then back ON.
Alarm
Alarm Message List
8-147
32 Sensor monitoring condition file Data error (1)Turn the power OFF then back ON.
34 Conveyor condition file Data error (1)Turn the power OFF then back ON.
35 Press characteristics file Data error (1)Turn the power OFF then back ON.
36 Servo float condition file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
37 Spot welding Power Source Data error (1)Turn the power OFF then back ON.
condition data file (2)If the alarm occurs again, initialize the appropriate data in maintenance
38 Air-gun condition file Data error (1)Turn the power OFF then back ON.
8
8.4
39 Motor-gun condition file Data error (1)Turn the power OFF then back ON.
Alarm Message List

Alarm
8-148
40 Gun pressure file Data error (1)Turn the power OFF then back ON.
41 Gun pressure file Data error (1)Turn the power OFF then back ON.
42 Anticipation OT# output file Data error (1)Turn the power OFF then back ON.
43 Anticipation OG# output file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
44 Handling condition file Data error (1)Turn the power OFF then back ON.
45 Form cut file Data error (1)Turn the power OFF then back ON.
8.4
8
46 Spot (user) I/O allocation file Data error (1)Turn the power OFF then back ON.
Alarm
Alarm Message List
8-149
47 Linear servo float condition file Data error (1)Turn the power OFF then back ON.
48 Macro definition file Data error (1)Turn the power OFF then back ON.
49 Seal amount correction condition Data error (1)Turn the power OFF then back ON.
file (spray) (2)If the alarm occurs again, initialize the appropriate data in maintenance
50 Seal amount correction condition Data error (1)Turn the power OFF then back ON.
file (undercoat) (2)If the alarm occurs again, initialize the appropriate data in maintenance
DX100
Number Code
51 Arc monitor file Data error (1)Turn the power OFF then back ON.
53 Job registration table Data error (1)Turn the power OFF then back ON.
8
8.4
54 Painting device condition file Data error (1)Turn the power OFF then back ON.
Alarm Message List

Alarm
8-150
55 Painting system file Data error (1)Turn the power OFF then back ON.
56 Painting condition file Data error (1)Turn the power OFF then back ON.
57 Paint characteristics file Data error (1)Turn the power OFF then back ON.
58 EVB gun file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
59 Paint filling file Data error (1)Turn the power OFF then back ON.
60 Welding pulse condition file Data error (1)Turn the power OFF then back ON.
8.4
8
61 Clearance file Data error (1)Turn the power OFF then back ON.
Alarm
Alarm Message List
8-151
62 Linear scale condition file Data error (1)Turn the power OFF then back ON.
63 Gauging sensor condition file Data error (1)Turn the power OFF then back ON.
64 Conveyor condition auxiliary file Data error (1)Turn the power OFF then back ON.
65 Laser welding start condition file Data error (1)Turn the power OFF then back ON.
DX100
Number Code
66 Laser welding end condition file Data error (1)Turn the power OFF then back ON.
67 Palletizing condition file Data error (1)Turn the power OFF then back ON.
8
8.4
68 Air-gun pressure file Data error (1)Turn the power OFF then back ON.
Alarm Message List

Alarm
8-152
69 Mastering registration position Data error (1)Turn the power OFF then back ON.
1050 SET-UP PROCESS 1 Motion instruction setup YCP01 board failure (1)Turn the power OFF then back ON.
ERROR(SYSCON) incomplete. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.
Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
2 Online error YCP01 board failure (1)Turn the power OFF then back ON.
board.

8.4
8
Alarm
Alarm Message List
3 SPOT management file setup YCP01 board failure (1)Turn the power OFF then back ON.
incomplete. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.
8-153

1051 SET-UP PROCESS 1 Unable to properly activate the EAXA board failure (1)Turn the power OFF then back ON.
ERROR(MOTION) servo control (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

DX100
Number Code
2 The position data of when the EAXA board failure (1)Turn the power OFF then back ON.
power supply was turned OFF (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
cannot be transmitted to the servo before replace the board to be safe.
control section

8
8.4
3 The servo control section cannot EAXA board failure (1)Turn the power OFF then back ON.
Alarm Message List

Alarm
receive the position data of when (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
the power supply was turned OFF before replace the board to be safe.
8-154

5 Unable to send a request to turn EAXA board failure (1)Turn the power OFF then back ON.
ON the PG power supply for the (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
mounted (PICK) axis before replace the board to be safe.

6 Unable to turn ON the PG power EAXA board failure (1)Turn the power OFF then back ON.
supply for the mounted (PICK) axis (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
DX100
Number Code
7 Unable to send a request to EAXA board failure (1)Turn the power OFF then back ON.
prepare a feedback pulse (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.4
8
Alarm
Alarm Message List
8-155
8 Unable to prepare a feedback EAXA board failure (1)Turn the power OFF then back ON.
pulse (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

9 Unable to send a request to YCP01 board failure (1)Turn the power OFF then back ON.
initialize the arithmetic section (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(ARITH) before replace the board to be safe. Replace the YCP01 board, and then
board.
DX100
Number Code
10 Unable to initialize ARITH YCP01 board failure (1)Turn the power OFF then back ON.
8
8.4
board.
Alarm Message List

Alarm
8-156
11 Unable to send a request to YCP01 board failure (1)Turn the power OFF then back ON.
prepare the current position (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.

12 Unable to prepare the current YCP01 board failure (1)Turn the power OFF then back ON.
position (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
board.
DX100
Number Code
1053 SYSTEM ERROR Sub Code Software operation (1)Turn the power OFF then back ON.
(EVENT) 1 to 8: Signifies the internal error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
software error at event process. then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
(MAN-MACHINE 1 to 6: Internal control error in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MECHA) software then contact your Yaskawa representative about occurrence status
8-157
(MAN-MACHINE 1 to 526: Internal control error in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
APPLI) software then contact your Yaskawa representative about occurrence status
1103 SYSTEM ERROR Software operation (1)Turn the power OFF then back ON.
(EVENT) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1104 SYSTEM ERROR Sub Code Connection failure (1)Turn the power OFF then back ON.
(CIO) 1000_0000: I/O module setting (2)If the alarm occurs again, check the connection and inserting state of the
error following cables and connectors.
·CN300 communications connector of YIU unit
·CN304 power supply connector
·Cable of the YIU unit and the expanded I/O board
DX100
Number Code
Setting error (1)Turn the power OFF then back ON.
(2)If the error occurs again, set the I/O module again in maintenance mode.
(3)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.4
Alarm Message List

Alarm
board.
1105 SYSTEM ERROR 0 No processing corresponds to the Software operation (1)Turn the power OFF then back ON.
8-158
(SERVO) command code sent from error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MOTION section. then contact your Yaskawa representative about occurrence status
board.
DX100
Number Code
the CMOS.BIN.
15 An error occurred in the encoder Software operation (1)Turn the power OFF then back ON.
power supply control process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
8-159
21 A task request was sent to an axis Software operation (1)Turn the power OFF then back ON.
in the alarm status. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
23 A task request was sent to the Software operation (1)Turn the power OFF then back ON.
general SERVOPACKs. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List
Alarm
30 The linear servo float does not Software operation (1)Turn the power OFF then back ON.
support the manipulator type error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
specified in the RC parameter at then contact your Yaskawa representative about occurrence status
calculation for servo-float-related (operating procedure).
8-160
parameters.
37 The manipulator (B-axis) passed Setting error (1)Check the following settings.
the singular point while the linear Correct the job so that the manipulator (B-axis) does not pass the singular
servo float was ON. point while the linear servo float is ON.
47 The alarm number is illegal. Software operation (1)Turn the power OFF then back ON.
52 An error occurred when gun Software operation (1)Turn the power OFF then back ON.
control command is executed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
60 The axis endless function is set Setting error (1)Check the following settings.
enabled for motor guns. Disable the corresponding axis endless function.
8.4
8
100 The sequence was untimely Software operation (1)Turn the power OFF then back ON.
executed in the general-purpose error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
10ms process although it was not then contact your Yaskawa representative about occurrence status
Alarm
Alarm Message List
the execution timing. (operating procedure).
8-161
101 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the segment_G error occurred ON.)
process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution timing. then contact your Yaskawa representative about occurrence status
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
DX100
Number Code
executed in the general-purpose error occurred ON.)
2ms process although it was not (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the execution timing. then contact your Yaskawa representative about occurrence status
ON.)
8
8.4
Alarm Message List

Alarm
executed in the dynamics error occurred ON.)
calculation process although it was (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not the execution timing. then contact your Yaskawa representative about occurrence status
8-162
ON.)
executed in the dynamics error occurred ON.)
compensation process although it (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
was not the execution timing. then contact your Yaskawa representative about occurrence status
DX100
Number Code
ON.)
executed in the servo error occurred ON.)
communications CERF sending (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
process although it was not the then contact your Yaskawa representative about occurrence status
execution timing. (operating procedure).
Alarm
Alarm Message List
ON.)
8-163
executed in the servo error occurred ON.)
communications CERF receiving (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ON.)
DX100
Number Code
executed in the segment_R error occurred ON.)
process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution timing. then contact your Yaskawa representative about occurrence status
ON.)
8
8.4
Alarm Message List

Alarm
110 The universal three clock process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executing sequence error process error occurred ON.)
was executed according to (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
unexpected timing. then contact your Yaskawa representative about occurrence status
8-164
ON.)
executed in the segment_OPT1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
executed in the segment_OPT2 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
8-165
120 A general-purpose 10ms process Software operation (1)Turn the power OFF then back ON.
did not complete within the time error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
set on the scheduling table. then contact your Yaskawa representative about occurrence status
DX100
Number Code
121 The segment_G process did not Software operation (1)Turn the power OFF then back ON.
complete within the time set on the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
scheduling table. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List
Alarm
123 The general-purpose 2ms process Software operation (1)Turn the power OFF then back ON.
8-166
125 The dynamics calculation process Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
126 The dynamics compensation Software operation (1)Turn the power OFF then back ON.
process did not complete within error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the time set on the scheduling then contact your Yaskawa representative about occurrence status
8.4
8
table. (operating procedure).
Alarm
Alarm Message List
8-167
127 The CERF transmission process Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
128 The dynamics calculation process Software operation (1)Turn the power OFF then back ON.
8
8.4
Alarm Message List
Alarm
129 The CERF receiving process did Software operation (1)Turn the power OFF then back ON.
not complete within the time set on error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the scheduling table. then contact your Yaskawa representative about occurrence status
8-168
130 The segment_R process did not Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
131 The segment_E process did not Software operation (1)Turn the power OFF then back ON.
8.4
8
Alarm
Alarm Message List
8-169
132 The segment_OPT1 process did Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
133 The segment_OPT3 process did Software operation (1)Turn the power OFF then back ON.
8
8.4
Alarm Message List
Alarm
151 The averaging time is not an even Software operation (1)Turn the power OFF then back ON.
number. (times) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-170
303 The difference between the base Software operation (1)Turn the power OFF then back ON.
torque and the target torque error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
exceeded the threshold in the jig then contact your Yaskawa representative about occurrence status
robot bending correction. (operating procedure).
500 Inconsistency of FP register. EAXA board failure (1)Turn the power OFF then back ON.
DX100
Number Code
1000 The check item number of SVD Software operation (1)Turn the power OFF then back ON.
parameter is unmatched. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
1001 The check item number of SV Software operation (1)Turn the power OFF then back ON.
8-171
1002 The check item number of SVM Software operation (1)Turn the power OFF then back ON.
1003 The check item number of SVP Software operation (1)Turn the power OFF then back ON.
DX100
Number Code
1004 The check item number of AMC Software operation (1)Turn the power OFF then back ON.
1005 The check item number of MFG Software operation (1)Turn the power OFF then back ON.
8
8.4
Alarm Message List

Alarm
1006 The check item number of MFA Software operation (1)Turn the power OFF then back ON.
8-172
1007 The check item number of SVC Software operation (1)Turn the power OFF then back ON.
2100 The motioning software is not used Software operation (1)Turn the power OFF then back ON.
with circuit board as target. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
3000 The parameter number of the Software operation (1)Turn the power OFF then back ON.
universal SERVOPACK is not error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
valid. then contact your Yaskawa representative about occurrence status
4000 Execution of motion command did Software operation (1)Turn the power OFF then back ON.
not complete within a certain time error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
period. then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
7100 The override ratio is invalid. Software operation (1)Turn the power OFF then back ON.
8-173
7200 Interpolation cycle is shorter than Software operation (1)Turn the power OFF then back ON.
the set value. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
7400 Buffer-related area for category 1 Software operation (1)Turn the power OFF then back ON.
has not completed initialization. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
3280 An error occurred in the first Connection failure (1)Turn the power OFF then back ON.
7 encoder communications. (2)If the alarm occurs again, check the connection and insertion of the
·EAXA01-CN508
1109 SYSTEM ERROR

(CONVEYOR)
8
8.4
1200 HIGH The temperature Turn the power OFF then back ON after cooling the controller.
TEMPERATURE rises in the controller
Alarm Message List

Alarm
(IN CNTL BOX)
(2)If the alarm occurs again, check the connection of the following cable.
·CN159 power supply cable of the cooling fan in the YPS unit
8-174
YPS unit failure (1)Turn the power OFF then back ON.
· YPS unit
1204 COMMUNICATION ****_ The communication error slot Connection failure Check the insertion and connection of the followings.
ERROR ****_ (Serial-bus-connected I/O module · The MII communications cable which I/O module of the corresponding sub
(I/O MODULE) ****_ communication station No.) is code
**** displayed by the bit. · (In case of MII communications last station) Terminator
0: correct / 1: incorrect · 24V power of the corresponding I/O module
IO module failure Replace the I/O module of the corresponding station number.
Power supply Replace the 24V power supply supplied to the I/O module of the
broken corresponding station number.
DX100
Number Code
YIF01board broken Save the CMOS.BIN file.
Replace the YIF board, and then load the saved CMOS.BIN file.
1209 EXTERNAL WDT Sub Code Circuit board broken Replace the YIF01 board, and initialize the DX100 system configuration.
BROKEN(YIF01) 0000_0001: Error detected in PLD
circuit 1
0000_0010: Error detected in PLD
circuit 2
8.4
8
circuits 1 and 2
Circuit board failure Replace the YIF01 board, and initialize the DX100 system configuration.
Alarm
Alarm Message List
1213 SAFETY CIRCUIT Sub Code Setting error Check the one of PPESP, PBESP, EXESP, and SAF signals.
WDT ERROR 0000_0001: Error detected in PLD
(YIF01) circuit 1
8-175
circuit 2
circuits 1 and 2
1219 ANOTHER PLD Sub Code Connection failure Check the insertion and connection of the followings.
EXT WDT ERROR 0000_0001: Error detected in PLD · The wiring of the unmatched signal
(YIF01) circuit 1 · YIF board
circuit 2
circuits 1 and 2
1220 LAN 1 Incorrect setting of the IP address Setting error (1)Check the following settings.
COMMUNICATION which is used in the Ethernet · IP address setting of network in maintenance mode
PARAMETER function.
ERROR
DX100
Number Code
2 Incorrect setting of the subnet Setting error (1)Check the following settings.
mask which is used in the Ethernet · Subnet mask of network in maintenance mode
function.
3 Incorrect setting of the default Setting error (1)Check the following settings.
gateway which is used in the · Default gateway of network in maintenance mode
Ethernet function.
4 Incorrect setting of the host Setting error (1)Check the following settings.
address which is used in the · Server (host) of network in maintenance mode
8
8.4
Ethernet function.
30 Incorrect setting of the parameter Setting error (1)Check the following settings.
which is used for the SNTP of the · SNTP setting of network in maintenance mode
Alarm Message List

Alarm
Ethernet function.
31 Incorrect setting of the IP address Setting error (1)Check the following settings.
of the SNTP server which is used · SNTP setting of network in maintenance mode
in the Ethernet function of the
8-176
SNTP.
of the SNTP server which is used · SNTP setting of network in maintenance mode
in the Ethernet function of the
SNTP.
33 Incorrect setting of the DHCP Setting error (1)Check the following settings.
parameter which is used in the ·SNTP setting of network in maintenance mode
Ethernet function of the SNTP.
70 Incorrect setting of the host name Setting error (1)Check the following settings.
which is used in the Ethernet · Host name of network in maintenance mode
function.
of the DNS server which is used in · DNS setting of network in maintenance mode
the Ethernet function of the DNS.
parameter which is used in the · · DNS setting of network in maintenance mode
Ethernet function of the DNS.
DX100
Number Code
parameter which is used in the · DNS setting of network in maintenance mode
Ethernet function of the DNS.
75 Incorrect setting of the domain Setting error (1)Check the following settings.
which is used in the Ethernet · Domain name of network in maintenance mode
function.
1221 ETHERNET 1 An error occurred in the device Software operation (1)Turn the power OFF then back ON.
INITIAL PROCESS initialization process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
ERROR Ethernet function. then contact your Yaskawa representative about occurrence status
Alarm
Alarm Message List
board.
8-177
2 An error occurred in the IP address Setting error (1)Check the following settings.
setting process of the Ethernet ·IP address setting of network in maintenance mode
function.
board.
3 An error occurred in the subnet Setting error (1)Check the following settings.
mask setting process of the ·Subnet mask of network in maintenance mode
Ethernet function.
DX100
Number Code
board.
4 An error occurred in the default Setting error (1)Check the following settings.
gateway setting process of the · Default gateway of network in maintenance mode
Ethernet function.
8
8.4
Alarm Message List
Alarm
board.
8-178
5 An error occurred in the host name Setting error (1)Check the following settings.
setting process of the Ethernet · Server (host) of network in maintenance mode
function.
board.
6 An error occurred in the MAC Software operation (1)Turn the power OFF then back ON.
address getting process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
20 An error occurred in the Web Software operation (1)Turn the power OFF then back ON.
server task creating process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
board.
8-179
21 An error occurred in the FTP Software operation (1)Turn the power OFF then back ON.
server task creating process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
22 An error occurred in the FTP client Software operation (1)Turn the power OFF then back ON.
task creating process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
30 An error occurred in the Software operation (1)Turn the power OFF then back ON.
semaphore generation process for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
access exclusion of the Ethernet then contact your Yaskawa representative about occurrence status
8
8.4
function. (operating procedure).
Alarm Message List

Alarm
board.
8-180
server task management ID error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
getting process of the Ethernet then contact your Yaskawa representative about occurrence status
board.
server task management ID error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
getting process of the Ethernet then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
59 An error occurred in the DHCP Software operation (1)Turn the power OFF then back ON.
acquisition item setting process of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the Ethernet function. then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
board.
8-181
initialization process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
interface of the Ethernet function. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
62 The data acquisition process from Setting error (1)Check the following settings.
the server did not complete within ·The DHCP server operation
regulated time. · The network status
8
8.4
Alarm Message List

Alarm
board.
8-182
63 The data acquired from the server Setting error (1)Check the following settings.
were found illegal in the DHCP of · The DHCP server operation
the Ethernet function. · The network status
board.
64 An error occurred in the subnet Setting error (1)Check the following settings.
mask acquisition process in the · The DHCP server operation
DHCP of the Ethernet function. · The network status
board.
DX100
Number Code
65 An error occurred in the DNS Setting error (1)Check the following settings.
server address acquisition process · The DHCP server operation
in the DHCP of the Ethernet · The network status
function.
board.
8.4
8
66 An error occurred in the Ethernet Setting error (1)Check the following settings.
Alarm
Alarm Message List
function DNS domain getting · The DHCP server operation
process in the DHCP of the · The network status
Ethernet function.
8-183
board.
67 An error occurred in the SNTP Setting error (1)Check the following settings.
server address acquisition process · The DHCP server operation
in the DHCP of the Ethernet · The network status
function.
board.
68 An error occurred in the IP address Setting error (1)Check the following settings.
acquisition process in the DHCP of · The DHCP server operation
the Ethernet function. · The network status
DX100
Number Code
board.
69 An error occurred in the DHCP Setting error (1)Check the following settings.
interface structure object mapping · The DHCP server operation
process of the Ethernet function. · The network status
8
8.4
Alarm Message List

Alarm
board.
8-184
resolver initialization process of · The domain name
the Ethernet function. · The DNS related settings
· The DHCP server operation
· The network status
board.
resolver setting of the Ethernet ·The domain name
function. · The DNS related settings
DX100
Number Code
board.
72 The parameter setting error Setting error (1)Check the following settings.
occurred in the DNS resolver · The domain name
setting of the Ethernet function. · The DNS related settings
8.4
8
Alarm
Alarm Message List
board.
8-185
73 The mode error occurred in the Setting error (1)Check the following settings.
DNS resolver setting of the · The domain name
Ethernet function. · The DNS related settings
board.
80 An error occurred in the basic Software operation (1)Turn the power OFF then back ON.
library initialization process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
initialization process other than error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
basic library of the Ethernet then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
board.
8-186
100 An error occurred in the IP address Software operation (1)Turn the power OFF then back ON.
acquisition process in the DHCP of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
240 An error occurred in the start Software operation (1)Turn the power OFF then back ON.
process of the Ethernet function error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Telnet (for onboard). then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
241 An error occurred in the start Software operation (1)Turn the power OFF then back ON.
process of the Ethernet function error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Telnet (for expand). then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
board.
8-187
1222 IP ADDRESS SET IP address could not be obtained Setting error (1)Check the following settings.
FAIL(DHCP) at DHCP. · The DHCP server operation
board.
DX100
Number Code
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8
8.4
Alarm Message List
Alarm
1300 SERVO CPU 0 Connection failure (1)Turn the power OFF then back ON.
SYNCHRONIZING (2)If the alarm occurs again, check the connection and insertion of the
ERROR following cables and connectors.
· EAXA01-CN515
· YIF01-CN113
8-188
1301 COMMUNICATION 0 Communication status error Connection failure (1)Turn the power OFF then back ON.
ERROR(SERVO) (2)If the alarm occurs again, check the connection and insertion of the
·EAXA01-CN515
·YIF01-CN113
DX100
Number Code
8.4
8
the CMOS.BIN.
Alarm
Alarm Message List
1 Watchdog timer error Connection failure (1)Turn the power OFF then back ON.
·EAXA01-CN515
8-189
·YIF01-CN113
the CMOS.BIN.
DX100
Number Code
2 JL0101 alarm Connection failure (1)Turn the power OFF then back ON.
·EAXA01-CN515
·YIF01-CN113
8
8.4
Alarm Message List

Alarm
8-190
the CMOS.BIN.
3 Communication status error Connection failure (1)Turn the power OFF then back ON.
·EAXA01-CN515
·YIF01-CN113
DX100
Number Code
the CMOS.BIN.
4 Data consistency error Connection failure (1)Turn the power OFF then back ON.
8.4
8
·EAXA01-CN515
·YIF01-CN113
Alarm
Alarm Message List
8-191
the CMOS.BIN.

DX100
Number Code
1302 COMMUNICATION 1 No interrupt from servo I/O Connection failure (1)Turn the power OFF then back ON.
ERROR communications (JL098) occurred. (2)If the alarm occurs again, check the connection and insertion of the
(SERVO I/O) (Communication loop back) following cables and connectors.
·EAXA01-CN517
·YSU01-CN202
8
8.4
Alarm Message List

Alarm
YIF01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace theYIF01 board. Save the CMOS.BIN
8-192
2 The servo I/O communications Connection failure (1)Turn the power OFF then back ON.
(JL098) received status is (2)If the alarm occurs again, check the connection and insertion of the
incorrect. (No interrupt) following cables and connectors.
·EAXA01-CN517
·YSU01-CN202
DX100
Number Code
(JL098) buffer switch status is (2)If the alarm occurs again, check the connection and insertion of the
incorrect. (Watchdog timer error) following cables and connectors.
8.4
8
·EAXA01-CN517
·YSU01-CN202
Alarm
Alarm Message List
8-193
(JL098) receiving status is (2)If the alarm occurs again, check the connection and insertion of the
incorrect. (Command timeout) following cables and connectors.
·EAXA01-CN517
·YSU01-CN202
DX100
Number Code
8
8.4
Alarm Message List
Alarm
0010 The communications loop back Connection failure (1)Turn the power OFF then back ON.
value of servo I/O communications (2)If the alarm occurs again, check the connection and insertion of the
(JL098) is incorrect. following cables and connectors.
(Communication loop back) (First ·EAXA01-CN517
8-194
two digits show the station number ·YSU01-CN202

of the connected unit)
the CMOS.BIN.
DX100
Number Code
0011 The received address of JL098 is Connection failure (1)Turn the power OFF then back ON.
unmatched with the sent address. (2)If the alarm occurs again, check the connection and insertion of the
(First two digits show the station following cables and connectors.
number of the connected unit) ·EAXA01-CN517
·YSU01-CN202
8.4
8
Alarm
Alarm Message List
8-195
the CMOS.BIN.
0012 The received buffer of JL098 is Connection failure (1)Turn the power OFF then back ON.
incorrect. (First two digits show the (2)If the alarm occurs again, check the connection and insertion of the
station number of the connected following cables and connectors.
unit) ·EAXA01-CN517
·YSU01-CN202
DX100
Number Code
the CMOS.BIN.
1303 ARITHMETIC The data [X____] indicates the Tool file setting error (1)Check the following settings.
ERROR(SERVO) generation process. Reexamine the tool file setting.
10000: Observer control (Check the units of mass and center of gravity, positive/negative signs.)
8
8.4
20000: High-precision path control
30000: Dynamics
Alarm Message List

Alarm
40000: Disturbance observer
control
The data [_YYY_] indicates the
alarm contents.
The data [____Z] indicates the
8-196
physical axis number.
Motor load error (1)Check the followings.

Overload is applied to the manipulator. Correct the tools, the work pieces,
and the drive condition.
1304 EX-AXIS BOARD Setting error (1)Check the following settings.

NOT INSTALLED Check the parameter setting of external axis selection.

· EAXA01-CN517
· YSU01-CN202
DX100
Number Code
1306 AMPLIFIER TYPE Sub Code: Signifies the axis in Setting error (1)Check the following settings.
MISMATCH which the alarm occurred · Check the current capacity of the amplifier before/after replacement by the
model described in board.
8.4
8
· When the external axis is mounted, check if there is no difference between
the amplifier selected at configuration and the amplifier that is actually
Alarm
Alarm Message List
mounted.
Reference parameter: after SVPxG232
8-197

·EAXA01-CN517
·YSU01-CN202
Module (1)Turn the power OFF then back ON.

failure(amplifier) (2)If the alarm occurs again, replace the amplifier.
DX100
Number Code
1307 ENCODER TYPE Sub Code: Signifies the axis in Setting error (1)Check the following settings.
MISMATCH which the alarm occurred ·Check the motor type before and after the replacement.
the motor selected at configuration and the motor that is actually mounted.
Module failure (1)Turn the power OFF then back ON.
8
8.4
(encoder) (2)If the alarm occurs again, replace the amplifier.
Alarm Message List

Alarm
error occurred (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8-198
1308 CONVERTER Sub Code: Signifies the converter Setting error (1)Check the following settings.
TYPE MISMATCH in which the alarm occurred · Check the current capacity of the amplifier before/after replacement by the
model described in board.
the converter selected at configuration and the converter that is actually
mounted.
Reference parameter: after SVCxB040

(converter) (2)If the alarm occurs again, check the connection and insertion of the
· The MII communications cable which I/O module of the corresponding sub
code
· (In case of MIIcommunications last station) Terminator
DX100
Number Code
1309 HARDWARE Module failure (1)Turn the power OFF then back ON.
ERROR (converter) (2)If the alarm occurs again, replace the SERVOPACK.
(CONVERTER)
8.4
8
1310 CHARGE ERROR Module failure (1)Turn the power OFF then back ON.
Alarm
Alarm Message List
(CONVERTER) (converter) (2)If the alarm occurs again, replace the SERVOPACK.
Primary power Check if the primary power supply voltage does not drop with a tester, etc..
8-199
failure
1311 A/D DETECTION Module failure (1)Turn the power OFF then back ON.
ERROR (converter) (2)If the alarm occurs again, replace the SERVOPACK.
(CONVERTER)
1312 ID ERROR Sub Code: Signifies the converter Module failure (1)Turn the power OFF then back ON.
(CONVERTER) in which the alarm occurred (converter) (2)If the alarm occurs again, replace the SERVOPACK.
1313 COMMAND Software operation (1)Turn the power OFF then back ON.
ERROR(SERVO) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1314 VERIFY ERROR Software operation (1)Turn the power OFF then back ON.
(PARAMETER) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SERVO) then contact your Yaskawa representative about occurrence status
DX100
Number Code
1315 SERVOPACK Module failure (1)Turn the power OFF then back ON.
ERROR(SERVO) (converter) (2)If the alarm occurs again, replace the SERVOPACK.
1316 COMMUNICATION Connection failure (1)Turn the power OFF then back ON.
WDT ERROR (2)If the alarm occurs again, check the connection and insertion of the
(SERVO) following cables and connectors.
· EAXA01-CN515
· YIF01-CN113
8
8.4
Alarm Message List
Alarm
8-200
YIF board failure (1)Reset the alarm.

board.
1317 COMMAND Software operation (1)Turn the power OFF then back ON.
TIMEOUT(SERVO) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1318 CANNOT Software operation (1)Turn the power OFF then back ON.
EXECUTE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
COMMAND then contact your Yaskawa representative about occurrence status
(SERVO) (operating procedure).
DX100
Number Code
1319 SERIAL Module failure (1)Turn the power OFF then back ON.
ENCODER (encoder) (2)If the alarm occurs again, replace the encoder.
MODULE ERROR
1320 SERIAL Module failure (1)Turn the power OFF then back ON.
ENCODER (encoder) (2)If the alarm occurs again, replace the encoder.
SENSOR ERROR
1321 BRAKE BOARD Connection failure Check the connection of wiring around the brake circuit board.
ERROR
8.4
8
1322 BRAKE BOARD YBK board failure Check the cutout relay for the brake board main circuit.
STICKING
Alarm
Alarm Message List
1325 COMMUNICATION Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ERROR which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
(ENCODER) following cables and connectors.
[Robot axis]
8-201
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536

(encoder) (2)If the alarm occurs again, replace the encoder.
DX100
Number Code
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8
8.4
1326 DEFECTIVE Sub Code: Signifies the axis in Module failure (1)Check the following settings.
ENCODER which the alarm occurred (encoder) Replace the defective motor (encoder).
Alarm Message List

Alarm
ABSOLUTE DATA · Check the position after the alarm.
8-202
External (1)Check the following settings.

environment · Check the grounding condition of Manipulator.
· Check whether it is installed into the strong magnetic field.
· Check the position after the alarm.
1327 ENCODER OVER Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SPEED which the alarm occurred ON.)
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
Encoder failure Replace the defective motor (encoder).

DX100
Number Code
Module (1)Check the following settings.
failure(brake) Check whether to find error in the brake slip and the brake control relay.
1328 DEFECTIVE Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ENCODER which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
[Robot axis]
· EAXA-CN508
8.4
8
[External axis]
Alarm
Alarm Message List
· EAXB-CN0534,535,536

8-203
1329 DEFECTIVE Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
SERIAL which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
ENCODER following cables and connectors.
COMMAND [Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
DX100
Number Code
8
8.4
1330 MICRO PROGRAM Sub Code: Signifies the axis in EAXA board failure (1)Turn the power OFF then back ON.
TRANSMIT which the alarm occurred (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
Alarm Message List

Alarm
ERROR before replace the board to be safe.
8-204
1331 CONVERTER Module failure (1)Turn the power OFF then back ON.
CHARGE ERR (converter) (2)If the alarm occurs again, replace the SERVOPACK.
(CONVERTER)
Primary power Check if the primary power supply voltage does not drop.
failure
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
1332 POSITION ERROR EAXA board failure (1)Turn the power OFF then back ON.
· Check the position after the alarm.
DX100
Number Code
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8.4
8
Alarm
Alarm Message List
Noise interference Check the following settings.
· Check the grounding condition of Manipulator.
· Install a ferrite core to the motor power line.
1333 POSITION ERROR EAXA board failure (1)Turn the power OFF then back ON.
8-205
(SERIAL (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
ENCODER) before replace the board to be safe.

[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
Noise interference Check the following settings.

· Check the grounding condition of Manipulator.
· Install a ferrite core to the motor power line.
DX100
Number Code
1335 ENCODER NOT Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
RESET which the alarm occurred ON.)
[Robot axis]
· EAXA-CN508
[External axis]
8
8.4
· EAXB-CN0534,535,536
Alarm Message List

Alarm
Battery failure [Robot axis]
Replace the battery inside the manipulator.
[External axis]
Check the voltage of external axis battery.
8-206

[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536

DX100
Number Code
1339 OVER SPEED Setting error Check the JOB.

LIMIT
8.4
8
1341 SERVO OVERRUN Motion range error Check if the overrun limit switch is activated by the manipulator.
ERROR
Alarm
Alarm Message List
Connection failure Check the overrun line.
1343 COMMUNICATION 001 Communication status error (The Connection failure (1)Turn the power OFF then back ON.
ERROR first digit shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
(CONVERTER) following cables and connectors.
· EAXA01-CN507,510
8-207
· EAXB01-CN08

(converter) (2)If the alarm occurs again, replace the SERVOPACK.
DX100
Number Code
002 Command timeout (The first digit Connection failure (1)Turn the power OFF then back ON.
shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
· EAXA01-CN507,510
· EAXB01-CN08
8
8.4
Alarm Message List

Alarm
8-208

003 Sent buffer FULL (The first digit Connection failure (1)Turn the power OFF then back ON.
shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
· EAXA01-CN507,510
· EAXB01-CN08
DX100
Number Code
Converter failure Replace the converter.
8.4
8
Alarm
Alarm Message List
004 CRC-16 error (The first digit shows Connection failure (1)Turn the power OFF then back ON.
the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
8-209

· EAXA01-CN507,510
· EAXB01-CN08

DX100
Number Code
005 Error code received (The first digit Connection failure (1)Turn the power OFF then back ON.
shows the converter No) (2)If the alarm occurs again, check the connection and insertion of the
8
8.4
· EAXA01-CN507,510
· EAXB01-CN08
Alarm Message List

Alarm
8-210

Software operation (1)Reset the alarm.

DX100
Number Code
006 Received command error (The first Connection failure (1)Turn the power OFF then back ON.
digit shows the converter No.) (2)If the alarm occurs again, check the connection and insertion of the
· EAXA01-CN507,510
· EAXB01-CN08
8.4
8
Alarm
Alarm Message List
8-211

DX100
Number Code
1345 SAFE CIRCUIT Sub Code: XYY (Signifies the power- Connection failure Check if the unmatched two double-checked signals are in agreement.
SIGNAL NOT ON unit No. and unmatched signal No.)
SAME(SV) X: Power-ON unit
0: Power-ON unit1 (TU#1)
8
8.4
YY: Unmatched signal
01: KMMA signal unmatched error
02: SVMAIN signal unmatched error
Alarm Message List

Alarm
03: SVMAIN1/2 signal unmatched error
04: IORDY signal unmatched error
05: ONEN signal unmatched error
06: FUCUT signal unmatched error
07: SHOCK1 signal unmatched error
8-212
08: EXOT signal unmatched error

09: OT signal unmatched error
10: TUSONER signal unmatched error
11: SVCMPER signal unmatched error
12: TCER signal unmatched error
13: SON_OUT signal unmatched error
14: BRRVER signal unmatched error
60: Error due to unmatched output
signal for servo board failure
61: Error due to unmatched signal for
the main contactor state (closed
contact)
62: Error due to unmatched signal for
the main contactor state (open contact)
63: Error due to unmatched input
signal for the main contractor control
relay
64: Error due to unmatched input
signal for the OT recovery
DX100
Number Code
1345 SAFE SIRCUIT 65: Error due to unmatched input Connection faillure Check if the unmatched two double-checked signals are ub agreement.
(continu SIGNAL NOT signal for the external WDT
ed from SAME(SV) 66: Error due to unmatched 1FB input
page signal: the brake release control signal
195) E.g.)
Sub Code: 208
EXOT signal of the Power-ON unit2
(TU#2) is unmatched.
8.4
8
1349 POWER LOST Instant power failure Check if the primary power supply voltage is dropping.
DETECTION(EAXA
Alarm
Alarm Message List
01/02)
1350 POWER ON UNIT
TYPE MISMATCH
1352 SERIAL Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
ENCODER which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
8-213
CORRECTION following cables and connectors.

ERROR [Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
DX100
Number Code
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8
8.4
Alarm Message List
Alarm
EAXA board failure

8-214
(1)Turn the power OFF then back ON.

1353 BOARD EAXB02 board (1) Check whether

MISMATCH mismatch · The EAXB02 board is installed or not.
(EAXB02) · The board other than EAXB02 is installed or not.

· EAXA01-CN517
· EAXB02 board
DX100
Number Code
EAXB02 board (1)Turn the power OFF then back ON.
failure (2)If the alarm occurs again, replace the EAXB02 board. Save the
1355 SERIAL ENC Sub Code: Signifies the axis in Connection failure (1)Turn the power OFF then back ON.
MULTITURN LIMIT which the alarm occurred (2)If the alarm occurs again, check the connection and insertion of the
ERR following cables and connectors.
8.4
8
[Robot axis]
Alarm
Alarm Message List
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8-215

[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536

DX100
Number Code
1356 SPECIFIED AXIS Setting error Check the job setting.

ERROR
8
8.4
1357 PRESS ERROR Setting error Check the job setting.
1360 PA NOT Connection failure Check the inserting and connection of prealigner.
Alarm Message List

Alarm
INSTALLED
1400 ENCODER
ERROR
(CONVEYOR)
1401 CANNOT CHANGE
8-216
CONVEYOR
MODE
1402 WORK IN/NOT
DATA CNT. LMT.
OVER
1403 WORK IN/NOT
SHIFT DATA POS
LMT.
1404 WORK ID. DATA
CNT. LMT. OVER
1405 WORK ID. SHIFT
DATA POS LMT.
1406 START SHIFT
DATA CNT. LMT.
OVER
1407 START SHIFT
DATA POS LMT.
DX100
Number Code
1420 SYSTEM ERROR
(BENDING)
1421 ENCODER
ERROR
(LNR SCALE)
1422 CANNOT CHANGE
ENCODER INPUT
1430 PRESS ENCODER
8.4
8
ERROR
1431 PRESS DATA
Alarm
Alarm Message List
RECEIVING
ERROR
1432 PRESS ENCODER
DATA ERROR
1500 SAFETY CIRCUIT Circuit board (1)Reset the alarm.
8-217
FAULT(SERVO I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
1501 SVMX RELAY Circuit board (1)Reset the alarm.

STICKING failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.
1502 CONTACTOR Circuit board (1)Reset the alarm.


IN FAULT(SV I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
1504 TUSON RELAY Circuit board (1)Reset the alarm.

STICKING (SERVO failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
I/O) before replace the board to be safe.
DX100
Number Code
1506 BROKEN Circuit board (1)Reset the alarm.
CONTACTOR failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
FUSE(SERVO I/O) before replace the board to be safe.
1507 BROKEN S_ON Circuit board (1)Reset the alarm.

FUSE(SERVO I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
8
8.4
WDT ERROR failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SV I/O) before replace the board to be safe.
Alarm Message List

Alarm
1509 EXTERNAL WDT Circuit board (1)Reset the alarm.
OVER(SERVO I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
8-218
1510 EXTERNAL WDT Circuit board (1)Reset the alarm.

BROKEN failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
1511 COMMUNICATION Circuit board (1)Reset the alarm.

ERR failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(PLDs) before replace the board to be safe.
(SERVO I/O)
1512 POWER SUPPLY Connection failure Check the power supply cable of the cooling fan in the YPS power unit.
FAN ERROR
(SERVO)
YPS module failure Check the cooling fan in the YPS power unit is working.
Replace the YPS power unit.
Install failure Check that the air inlet or outlet is not blocked.
1513 POWER SUPPLY The temperature Turn the power OFF then back ON after cooling the controller.
OVERHEAT rises in the controller
(SERVO)
DX100
Number Code
Connection failure Check the power supply cable of the cooling fan in the YPS power unit.
YPS module failure Replace the YPS power unit.

1514 OVERHEAT The temperature of Turn the power OFF then back ON after cooling the amplifier.
(AMPLIFIER) amplifier rose.
1515 SON_OUT RELAY Circuit board (1)Reset the alarm.
8.4
8
1516 BRRCER RELAY Circuit board (1)Turn the power OFF then back ON.
Alarm
Alarm Message List
STICKING failure(YPU unit) (2)If the alarm occurs again, replace the SERVOPACK
(SERVO I/O)
1530 ABSOLUTE DATA Circuit board failure (1)Turn the power OFF then back ON.
ERROR (YPU unit) (2)If the alarm occurs again, replace the SERVOPACK
8-219
(SERVO2)

(motor) (2)If the alarm occurs again, replace the motor.

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1531 GATE ARRAY 1 Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK
1532 GATE ARRAY 2 Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK
DX100
Number Code
1533 ABSOLUTE Connection failure (1)Turn the power OFF then back ON.
ENCODER (2)If the alarm occurs again, check the connection and insertion of the
ERROR (SERVO2) following cables and connectors.
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8
8.4
Alarm Message List
Alarm
Noise interference Check the noise source and take countermeasures to reduce the noise.
8-220

(SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK
1534 GROUND FAULT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
(SERVO2) power line, or short circuit has not occurred between these phases.


1535 WATCHDOG Module failure (1)Turn the power OFF then back ON.
DETECTOR (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR
(SERVO2)
DX100
Number Code
1536 CURRENT FB Connection failure Check the connection of motor power line.
ERROR
(U PHASE)(SV2)
1537 CURRENT FB Connection failure Check the connection of motor power line.
8.4
8
ERROR
(V PHASE)(SV2)
Alarm
Alarm Message List
1538 INCR ENCODER Connection failure (1)Turn the power OFF then back ON.
8-221
INIT PULSE (2)If the alarm occurs again, check the connection and insertion of the
ERR(SV2) following cables and connectors.
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536


DX100
Number Code
1539 SERVO ON Setting error Replace the SERVOPACK.
COMMAND
INVALID (SERVO2)
1540 VIBRATION Setting error Check the settings for manipulator motion condition (influence by external
DETECT force, load condition).
(SERVO2)
8
8.4
Alarm Message List

Alarm
1541 FC SERIAL Module failure Replace the serial conversion unit.
ENCODER SUM (serial conversion
ERROR(SV2) unit)
8-222



ENCODER DATA (serial conversion
ERR(SV2) unit)

DX100
Number Code
1543 MODULE ERROR Module failure (1)Turn the power OFF then back ON.
(SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.

ENCODE SCALE (serial conversion
ERR(SV2) unit)
8.4
8
(encoder) (2)If the alarm occurs again, replace the SERVOPACK.
Alarm
Alarm Message List
1545 FC SERIAL Connection failure Check the insertion and connection of the followings.
CONVERT COMM · Serial conversion unit
ERR(SV2) · Cable between SERVOPACKs.
8-223
Module failure Replace the serial conversion unit.

(serial conversion
unit)
1546 COMMUNICATION The transmission cycle setting of Setting error Check the transmission cycle setting of MECHATROLINK communication.
SET ERR MECHATROLINK communication
(ML2)(SV2) is incorrect.
1547 CURRENT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
FEEDBACK power line, or short circuit has not occurred between these phases.
ERROR

DX100
Number Code
1550 MEMORY ERROR Module failure (1)Turn the power OFF then back ON.
(PARAMETER) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1551 PRIMARY Module failure (1)Turn the power OFF then back ON.
8
8.4
CIRCUIT DETECT (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERR (SV2)
Alarm Message List

Alarm
1552 PARAMETER Setting error Check the parameter settings.
ERROR (SERVO2)
8-224
1553 COMBINATION Setting error Compare the rated current of the SERVOPACK and the motor referring to
ERROR (SERVO2) each model, and check whether it is possible to apply by specifications.

1554 OVERCURRENT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
(SERVO2) power line, or short circuit has not occurred between these phases.
The temperature Turn the power OFF then back ON after cooling the controller.
rises in the controller
Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).
DX100
Number Code

1555 ENCODER BACK- Voltage failure Check the voltage of the encoder backup battery.
8.4
8
UP ERROR
(SERVO2)
Connection failure Check the insertion and connection of the followings.
Alarm
Alarm Message List
· Encoder backup battery
· Between encoders

8-225

1556 DEFECTIVE Module failure (1)Turn the power OFF then back ON.
ENCODER IN- (encoder) (2)If the alarm occurs again, replace the encoder.
DATA(SV2)
DX100
Number Code
1557 DEFECTIVE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER ABSO ON.)
DATA(SV2) (2)If the alarm occurs again, check the connection and insertion of the
[Robot axis]
· EAXA-CN508
[External axis]
8
8.4
· EAXB-CN0534,535,536
Alarm Message List

Alarm

8-226
1558 ENCODER OVER Module failure (1)Turn the power OFF then back ON.
SPEED (SERVO2) (encoder) (2)If the alarm occurs again, replace the encoder.

1559 GATE ARRAY Module failure (1)Turn the power OFF then back ON.
ERROR (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
1560 SYSTEM ERROR Module failure (1)Turn the power OFF then back ON.
DX100
Number Code
1561 BROKEN PG LINE Connection failure (1)Turn the power OFF then back ON.
(A/B PHASE)(SV2) (2)If the alarm occurs again, check the connection and insertion of the
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
8.4
8
Alarm
Alarm Message List

8-227

1562 BROKEN PG LINE Connection failure (1)Turn the power OFF then back ON.
(C PHASE)(SV2) (2)If the alarm occurs again, check the connection and insertion of the
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536
DX100
Number Code

1563 MULTITURN LIMIT Module failure (1)Turn the power OFF then back ON.
8
8.4
SET ERROR(SV2) (motor) (2)If the alarm occurs again, replace the motor.
Alarm Message List

Alarm
1564 COMMUNICATION Connection failure (1)Turn the power OFF then back ON.
8-228
ERR (2)If the alarm occurs again, check the connection and insertion of the
(ENCODER)(SV2) following cables and connectors.
[Robot axis]
· EAXA-CN508
[External axis]
· EAXB-CN0534,535,536


DX100
Number Code
1565 PARAMETER Module failure (1)Turn the power OFF then back ON.
ERROR (motor) (2)If the alarm occurs again, replace the motor.
(ENCODER)
(SERVO2)
8.4
8
1566 ECHOBACK Connection failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, check the connection and insertion of the
(ENCODER) following cables and connectors.
Alarm
Alarm Message List
(SERVO2) [Robot axis]
· EAXA-CN508
[External axis]
8-229
· EAXB-CN0534,535,536


1567 MULTITURN LIMIT Module failure (1)Turn the power OFF then back ON.
NOT SAME (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
DX100
Number Code
1568 OPTION NOT Module failure (1)Turn the power OFF then back ON.
SPECIFIED (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1569 OPTION TIMEOUT Module failure (1)Turn the power OFF then back ON.
8
8.4
1570 OPTION WDC
ERROR (SERVO2)
1571 COMMUNICATION Module failure (1)Turn the power OFF then back ON.
Alarm Message List

Alarm
WDT ERROR (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1572 COMMUNICATION Connection failure Check the connection of MECHATROLINK communication cable.
8-230
ERROR (SERVO2)

1573 SERVOPACK Module failure (1)Turn the power OFF then back ON.
BROKEN (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1574 INITIAL ACCESS Module failure (1)Turn the power OFF then back ON.
1575 SERVOPACK WDC Module failure (1)Turn the power OFF then back ON.
EROOR (SERVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
DX100
Number Code
1576 COMMAND NOT Module failure (1)Turn the power OFF then back ON.
EXECUTE (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1577 MAIN CIRCUIT Module failure (1)Turn the power OFF then back ON.
ANSWER (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR(SV2)
8.4
8
1578 SERVO MOTOR Connection failure Check the connection of motor power line.
DISCONNECTION
(SV2)
Alarm
Alarm Message List

8-231
1579 SERVO MOTOR Connection failure Check the connection of motor power line.
DISCONNECTION
2(SV2)

1580 OPTION I/F Module failure (1)Turn the power OFF then back ON.
DX100
Number Code
1581 NS600 ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
1582 CURRENT Connection failure Check the connection of motor power line.
DETECTION
ERROR (SERVO2)
8
8.4
Alarm Message List

Alarm
1583 PHASE Connection failure Check the connection of Cable between encoders.
8-232
DETECTION
ERROR (SERVO2)


1584 POLE DETECTION Module failure (1)Turn the power OFF then back ON.
1585 MOTOR LOAD Connection failure Check the connection of mechanical combination.
POSITION ERROR
(SV2)
DX100
Number Code
1586 EXCEEDED Module failure (1)Turn the power OFF then back ON.
POSITION DATA ( SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
1587 SCALE PITCH Module failure (1)Turn the power OFF then back ON.
SETTING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR(SV2)
8.4
8
1588 DIVIDING RATIO Module failure (1)Turn the power OFF then back ON.
SETTING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR(SV2)
Alarm
Alarm Message List
1589 ENCODER Module failure Check the parameter setting, and then if it is normal, replace the encoder.
MODEL UNMATCH (encoder)
(SERVO2)
8-233
1590 MC POWER Connection failure Check the connection of power supply of AC/DC.
SUPPLY WIRING
ERR(SV2)
Regenerative Replace the regenerative resistor.
resistor failure
1591 LINEAR MOTOR Module failure (1)Turn the power OFF then back ON.
MAX SPEED (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
SET(SV2)
1592 MONITOR PLD Circuit board (1)Reset the alarm.

ERROR 1 failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
DX100
Number Code

8
8.4
1650 FILE TRANSFER 1 An error occurred when the last Software operation (1)Turn the power OFF then back ON.
DATA ERROR (SV) data was not received during the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
first data communication at then contact your Yaskawa representative about occurrence status
Alarm Message List

Alarm
execution of motion command. (operating procedure).
8-234
(2)If the error occurs again, save the CMOS.BIN in maintenance mode,
replace the following board.
· EAXA board
If the error occurs again, save the CMOS.BIN in maintenance mode, and
then replace the YCP01 board. In this case, use the original CF card of the
YCP01 board.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode,
replace the YIF board. and then load the CMOS.BIN previously saved in
maintenance mode.
DX100
Number Code
2 An error occurred when the first EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
data was not received during on ON.)
the way data communication at (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
execution of motion command. before replace the board to be safe.
3 An error occurred when the first EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
data was not received during the ON.)
last data communication at (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.4
8
execution of motion command. before replace the board to be safe.
Alarm
Alarm Message List
1651 FILE TRANSFER 1 The data size for the file transfer EAXA board failure (1)Turn the power OFF then back ON.
DATA SIZE ERR does not agree with the received (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
(SV) buffer size. before replace the board to be safe.
8-235
2 Buffer size over EAXA board failure (1)Turn the power OFF then back ON.
1652 DB ON ERROR EAXA board failure (1)Turn the power OFF then back ON.
(SERVO) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
DX100
Number Code
1653 BASE BLOCK EAXA board failure (1)Turn the power OFF then back ON.
SIGNAL (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
ERROR(SERVO) before replace the board to be safe.
8
8.4
Alarm Message List
Alarm
8-236

1654 PG POWER ON Setting error Check if the PICK instruction was executed again for the axis where
MULTIPLE REQ executed the PICK instruction in the gun change system.
(SV)
1655 CONVERTER Module failure (1)Turn the power OFF then back ON.
COMMAND (converter) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR (SV)
1656 AXIS ENDLESS Setting error Check the JOB.

INFO NOT (1)Turn the power OFF then back ON.
GENERATED(SV) (2)If the error occurs again, contact your Yaskawa representative.
DX100
Number Code
1657 AXIS ENDLESS 1 The home position detecting Setting error Disable either the axis endless function or the home position detection
SPECIFIC. function was used for the axis for function of corresponding axis.
ERR(SV) which the axis endless function
was enabled.
The home position detecting
function cannot be used for the
axis which the axis endless
function was enabled.
8.4
8
2 The servo float function was used Setting error Disable either the axis endless function or the servo float function of
for the axis for which the axis corresponding axis.
endless function was enabled.
Alarm
Alarm Message List
The servo float function cannot be
used for the axis which the axis
3 The encoders manufactured by Setting error Disable the corresponding axis endless function.
8-237
Tamagawa Seiki Co., Ltd. was

used for the axis for which the axis
The encoders manufactured by
Tamagawa Seiki Co., Ltd. cannot
be used for the axis which the axis
4 The general servo function was Setting error Disable the corresponding axis endless function.
used for the axis for which the axis
The general servo function cannot
be used for the axis which the axis
DX100
Number Code
1658 REDUCTION 1 The servo float function was used Setting error Check the JOB.
STOP SPECIFIC. for the axis for which the
ERR(SV) deceleration stop function was
enabled.
The servo float function cannot be
used for the axis which the
deceleration stop function was
enabled.
8
8.4
2 The specified axis speed control Setting error Check the JOB.
function was executed for the axis
which the deceleration stop
Alarm Message List

Alarm
Specified axis speed control
function cannot be used for the
axis which the deceleration stop
8-238
1659 MOTOR GUN Setting error Check if the PICK instruction was executed again for the axis where
CHANGE PG PWR executed the PICK instruction in the gun change system.
ON ERR(SV)
1660 MOTOR GUN Setting error Check if the PICK instruction was executed again for the axis where
CHANGE SV ON executed the PICK instruction in the gun change system.
ERR(SV)
1661 MOTOR GUN Setting error Check the JOB.
COND. FILE NO.
ERR(SV)
File setting error Check the gun condition file.
1662 MOTOR GUN Setting error Check the JOB.
PRESS FILE NO.
ERR(SV)
1663 WRONG MOTOR Setting error Check the JOB.
GUN PRESS AXIS
(SV)
DX100
Number Code
1664 MICRO PRG EAXA board failure (1)Turn the power OFF then back ON.
EXECUTE TIME (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
OVER(SV) before replace the board to be safe.
1665 MICRO PROGRAM EAXA board failure (1)Turn the power OFF then back ON.
SYNC. ERROR (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
(SV) before replace the board to be safe.
8.4
8
Alarm
Alarm Message List
1666 FILE RECEIVE EAXA board failure (1)Turn the power OFF then back ON.
INCOMPLETE (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
(SERVO) before replace the board to be safe.
8-239
1667 RESOLUTION EAXA board failure (1)Turn the power OFF then back ON.
CONVERSE (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
CONST ERR(SV) before replace the board to be safe.
1668 CANNOT EAXA board failure (1)Turn the power OFF then back ON.
GENERATE (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
GENERAL CMD before replace the board to be safe.
(SV)
DX100
Number Code
1669 GENERAL SERVO EAXA board failure (1)Turn the power OFF then back ON.
CMD CODE ERR (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
1670 GENERAL SERVO EAXA board failure (1)Turn the power OFF then back ON.
SETTING ERROR (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8
8.4
Alarm Message List
Alarm
1671 GENERAL SV EAXA board failure (1)Turn the power OFF then back ON.
ALARM CODE (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
ERROR (SV) before replace the board to be safe.
8-240
1672 GRP CHANGE PG Sub Code: Signifies the axis in Setting error Check the JOB.
POWER ON ERR which the alarm occurred
(SV)
1673 GRP CHANGE Sub Code: Signifies the axis in Setting error Check the JOB.
SERVO ON which the alarm occurred
ERROR (SV)
1674 CTRL LAW EAXA board failure (1)Turn the power OFF then back ON.
SWITCHING (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
ORDER ERR (SV) before replace the board to be safe.
DX100
Number Code
READ SIGNAL (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
ERR (SV) before replace the board to be safe.
WRITE SIGNAL (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
ERR (SV) before replace the board to be safe.
8.4
8
Alarm
Alarm Message List
1677 U.PROG. BB READ EAXA board failure (1)Turn the power OFF then back ON.
SIG (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
INCONSIST(SV) before replace the board to be safe.
8-241
1678 MOTOR CMD EAXA board failure (1)Turn the power OFF then back ON.
POSITION ERROR (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
1679 EXTERNAL YBK board failure Replace the YBK01 fuse.

BRAKE FUSE
BROWN(SV)
1680 GENERAL I/O EAXA board failure (1)Turn the power OFF then back ON.
FUSE BROWN(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
DX100
Number Code
1681 BRAKE POWER YBK board failure Check the power source of YBK01, and then if no fault is found, replace the
ERROR(SV) brake unit.
1682 EXTERNAL YBK board failure Check the external axis brake of YBK01 in the power source, and then if no
BRAKE POWER fault is found, replace the brake unit.
ERROR(SV)
1684 INSTANT POWER The instant power failure occurred Voltage failure Check if the primary power supply voltage is dropping.
FAILURE and then the torque was saturated.
(TRQ)(SV)
8
8.4
Power failure Check if the instant power failure has occurred.
1685 INSTANT POWER The instant power failure occurred Voltage failure Check if the primary power supply voltage is dropping.
Alarm Message List

Alarm
FAILURE for longer than the certain time
(TIME)(SV) period.
Power failure Check if the instant power failure has occurred.
1686 POS.DEVITATION Setting error Check the settings for manipulator motion condition (influence by external
SATURATING force, load condition).
8-242
ERR(SV)
Interference error Remove interference of the manipulator.
Connection failure Check the connection of motor power line.

(amplifier) (2)If the alarm occurs again, replace the amplifier.

(motor) (2)If the alarm occurs again, replace the amplifier.
DX100
Number Code
1800 M-SAFETY 13 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
SYSTEM ERROR EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
(CPU1) the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
YSU unit.
14 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
YSU unit in coordinated control
system.
8.4
8
1801 SV M-SAFETY 0 The communication between the Connection failure (1)Turn the power OFF then back ON.
BROKEN EAXA board and the YSU unit are (2)If the alarm occurs again, check the connection of the following
Alarm
Alarm Message List
LINE(CPU1) disconnected. communication cables.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
8-243

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
1802 M-SAFETY 0 Failed to initialize the CPU1 when YSU unit failure (1)Turn the power OFF then back ON.
INITIALIZE the control power turned ON. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU1) before replace the YSU unit to be safe.
1803 M-SAFETY CPU 0 Watch dog time out occurred in the YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU1) CPU1 of the YSU unit. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
DX100
Number Code
2 Watch dog time out occurred in the YSU unit failure (1)Turn the power OFF then back ON.
CPU1 in mutual monitoring of the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
CPU1 and the CPU2. before replace the YSU unit to be safe.
1804 M-SAFETY SELF 0 When the controller power turned YSU unit failure (1)Turn the power OFF then back ON.
CHECK ERROR ON, CPU1 detected an error in the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
(CPU1) watchdog detection circuit. before replace the YSU unit to be safe.
8
8.4
1805 SV M-SAFETY NO 1 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
COMMUNICATE back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
(CPU1) board of rotary switch was set to communication cables.
Alarm Message List

Alarm
"0". · The communication cable between EAXA board (CN518 connector) and
8-244
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
DX100
Number Code
2 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
8.4
8
Alarm
Alarm Message List
8-245
board to be safe.
DX100
Number Code
8
8.4
Alarm Message List
Alarm
8-246
board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-247
board to be safe.
DX100
Number Code
8
8.4
Alarm Message List
Alarm
8-248
board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-249
board to be safe.
DX100
Number Code
8
8.4
Alarm Message List
Alarm
8-250
board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-251
board to be safe.
11 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.
DX100
Number Code
14 The communication control IC of YSU unit failure (1)Turn the power OFF then back ON.
YSU unit detected the error. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
1806 SV M-SAFETY 0 Connection failure (1)Turn the power OFF then back ON.
CRC (2)If the alarm occurs again, check the connection of the following
ERROR(CPU1) communication cables.
·The communication cable between EAXA board (CN518 connector) and
8
8.4
Alarm Message List

Alarm
8-252
board to be safe.
DX100
Number Code
1807 M-SAFETY SLAVE 1 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
TIME OUT(CPU1) display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector) and
8.4
8
Alarm
Alarm Message List
8-253
board to be safe.
DX100
Number Code
2 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
display of the 7 segment (2)If the alarm occurs again, check the connection of the following
8
8.4
Alarm Message List
Alarm
8-254
board to be safe.
1808 M-SAFETY SLAVE 0 Setting error Correct the set value in maintenance mode.
UNDEFINED
(CPU1)
1809 M-SAFETY 0000 CPU1 detected the 3.3V over Blown fuse (1)Turn the power OFF then back ON.
POWER VOLT _ voltage in the CPU2. (2)If the alarm occurs again, check the followings.
ERROR(CPU2) 1100 7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
DX100
Number Code
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
0000 CPU1 detected the 3.3V low YSU unit failure (1)Turn the power OFF then back ON.
_ voltage in the CPU2. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
1010 before replace the YSU unit to be safe.
8.4
8
0000 CPU1 detected 24V power supply Connection failure (1)Turn the power OFF then back ON.
_ voltage error in the CPU2. (2)If the alarm occurs again, check the connection of the following cables.
Alarm
Alarm Message List
0110 · Cable of the YSU unit(CN200 connector)
· Cable of the YPS unit(CN154 connector)
Loose fuse (1)Turn the power OFF then back ON.

8-255
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse
is located on the front of the YSU unit.
Blown fuse (1)Turn the power OFF then back ON.

(2)If the alarm occurred again after confirmation of the fuse removal, replace
the fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.
Ground fault or a (1)Turn the power OFF then back ON.

short circuit (2)If the alarm occurs again after replacement the fuse, check the following
content.
· Check whether neither the short circuit nor the ground fault have occurred
in the I/O cables from the external device when other alarms that show 24V
power supply error occurred at the same time.
DX100
Number Code
1810 M-SAFETY UNIT 1 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
LINK units was detected. (2)If the alarm occurs again, check the followings.
ERROR(CPU1) ·Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
2 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
8
8.4
units was detected. (2)If the alarm occurs again, check the followings.
· Check the connection of cable connected with other YSU unit.
Alarm Message List

Alarm
1811 M-SAFETY 13 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
8-256
SYSTEM ERROR EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
(CPU2) the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
YSU unit.
14 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
YSU unit in coordinated control
system.
DX100
Number Code
1812 SV M-SAFETY 0 The communication between the Connection failure (1)Turn the power OFF then back ON.
BROKEN EAXA board and the YSU unit are (2)If the alarm occurs again, check the connection of the following
LINE(CPU2) disconnected. communication cables.
8.4
8
Alarm
Alarm Message List
8-257
1813 M-SAFETY Failed to initialize the CPU2 when YSU unit failure (1)Turn the power OFF then back ON.
INITIALIZE the control power turned ON. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU2) before replace the YSU unit to be safe.
1814 M-SAFETY CPU 0 Watch dog time out occurred in the YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU2) CPU2 of the YSU unit. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
2 An error occurred in the CPU2 in YSU unit failure (1)Turn the power OFF then back ON.
mutual monitoring of the CPU1 (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
and the CPU2. before replace the YSU unit to be safe.
1815 M-SAFETY SELF 0 When the controller power turned YSU unit failure (1)Turn the power OFF then back ON.
CHECK ON, CPU2 detected an error in the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU2) watchdog detection circuit. before replace the YSU unit to be safe.
DX100
Number Code
1816 SV M-SAFETY NO 1 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
COMMUNICATE back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
(CPU2) board of rotary switch was set to communication cables.
8
8.4
Alarm Message List
Alarm
8-258

board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-259

board to be safe.
DX100
Number Code
8
8.4
Alarm Message List
Alarm
8-260

board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-261

board to be safe.
DX100
Number Code
8
8.4
Alarm Message List
Alarm
8-262

board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-263

board to be safe.
DX100
Number Code
8
8.4
Alarm Message List
Alarm
8-264

board to be safe.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-265

board to be safe.
DX100
Number Code
14 The communication control IC of YSU unit failure (1)Turn the power OFF then back ON.
YSU unit detected the error. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8
8.4
1817 SV M-SAFETY 0 Connection failure (1)Turn the power OFF then back ON.
CRC (2)If the alarm occurs again, check the connection of the following
ERROR(CPU2) communication cables.
Alarm Message List

Alarm
·The communication cable between EAXA board (CN518 connector) and
8-266
board to be safe.
DX100
Number Code
1818 M-SAFETY SLAVE 1 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
TIME OUT(CPU2) display of the 7 segment (2)If the alarm occurs again, check the connection of the following
"d" (on-line process). ·The communication cable between EAXA board (CN518 connector) and
8.4
8
Alarm
Alarm Message List
8-267
board to be safe.
DX100
Number Code
2 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
display of the 7 segment (2)If the alarm occurs again, check the connection of the following
8
8.4
Alarm Message List
Alarm
8-268
board to be safe.
1819 M-SAFETY SLAVE 0 Setting error Correct the set value in maintenance mode.
UNDEFINED
(CPU2)
1820 M-SAFETY 0000 CPU2 detected the 3.3V over Blown fuse (1)Turn the power OFF then back ON.
POWER VOLT _ voltage in the CPU1. (2)If the alarm occurs again, check the followings.
ERROR(CPU1) 1101 7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
DX100
Number Code
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
0000 CPU2 detected the 3.3V low YSU unit failure (1)Turn the power OFF then back ON.
_ voltage in the CPU1. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
1011 before replace the YSU unit to be safe.
8.4
8
0000 CPU2 detected 24V power supply Connection failure (1)Turn the power OFF then back ON.
_ voltage error in the CPU1. (2)If the alarm occurs again, check the connection of the following cables.
Alarm
Alarm Message List
0111 · Cable of the YSU unit(CN200 connector)
· Cable of the YPS unit(CN154 connector)
Loose fuse (1)Turn the power OFF then back ON.

8-269
(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse
is located on the front of the YSU unit.
Blown fuse (1)Turn the power OFF then back ON.

(2)If the alarm occurred again after confirmation of the fuse removal, replace
the fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.
Ground fault or a (1)Turn the power OFF then back ON.

short circuit (2)If the alarm occurs again after replacement the fuse, check the following
content.
· Check whether neither the short circuit nor the ground fault have happened
because of the I/O cables from the external device when other alarms that
show 24V power supply error occurred at the same time.
DX100
Number Code
0000 CPU2 detected the 5V low voltage YSU unit failure (1)Turn the power OFF then back ON.
_ in the CPU1. (2)After replacement the fuse, and then if the alarm occurred again, replace
1110 the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.
1821 M-SAFETY UNIT 1 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
LINK ERROR units was detected. (2)If the alarm occurs again, check the followings.
(CPU2) ·Check the connection of cable connected with other YSU unit.
8
8.4
Alarm Message List

Alarm
2 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
units was detected. (2)If the alarm occurs again, check the followings.
·Check the connection of cable connected with other YSU unit.
8-270
1900 SYSTEM Sub Code Software operation (1)Turn the power OFF then back ON.
ERROR(RSC1) Internal control error in software error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1901 RSC1 INITIALIZE Sub Code Software operation (1)Turn the power OFF then back ON.
ERROR 1 to 7: Internal control error in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
software then contact your Yaskawa representative about occurrence status
(2)If the alarm occurs again, check the followings.
· Connected state of Ethernet cable
· Connected state of USB cable
alarm occurred again, replace the communication cable.
DX100
Number Code
Setting error Confirm the setting of parameter.
ERROR(RSC#1) 8 to 9: Internal control error in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
8-271
DX100
Number Code
8
8.4
Alarm Message List

Alarm
8-272

DX100
Number Code
8.4
8
Alarm
Alarm Message List
8-273
DX100
Number Code
1910 RSC1 UNIT Sub Code Software operation (1)Turn the power OFF then back ON.
NUMBER The number of units the controller error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
UNMATCH detected. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
1911 ROBOT NO. Sub Code Software operation (1)Turn the power OFF then back ON.
ERROR The RSC1 unit number where error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
error occurred. then contact your Yaskawa representative about occurrence status
8-274
1912 AXIS NUMBER The RSC1 unit number where Software operation (1)Turn the power OFF then back ON.
ERROR error occurred. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1913 FIRST DATA SEND The RSC1 unit number where Software operation (1)Turn the power OFF then back ON.
ERROR(USB) error occurred. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
1914 COMMUNICATION The RSC1 unit number where Software operation (1)Turn the power OFF then back ON.
ERROR(USB) error occurred. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
4000 MEMORY ERROR Sub Code: Tool number Data error (1)Reset the alarm.
(TOOL FILE) (2)If the alarm occurs again, initialize the tool file in maintenance mode, and
8-275
then load the tool file saved in the external memory device.
YCP01 board failure (1)Reset the alarm.

insert the CF card which inserted original YCP01 board into the new YCP01
board.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
4001 MEMORY ERROR Sub Code: User coordinate Data error (1)Reset the alarm.
(USER COORD number (2)If the alarm occurs again, initialize the user coordinates file in
FILE) maintenance mode, and then load the user coordinates file saved in the
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
4002 MEMORY ERROR Data error (1)Reset the alarm.
(SV MON SIGNAL (2)If the alarm occurs again, initialize the servo monitor signal file in
FILE) maintenance mode, and then load the servo monitor signal file saved in the
8-276

board.

4003 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(WEAVING FILE) (2)If the alarm occurs again, initialize the weaving condition file in
maintenance mode, and then load the weaving condition file saved in the
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(HOME POS FILE) (2)If the alarm occurs again, initialize the home positioning file in
maintenance mode, and then load the home positioning file saved in the
8-277

board.


(SECOND HOME (2)If the alarm occurs again, initialize the second home positioning file in
POS) maintenance mode, and then load the second home positioning file saved in
the external memory device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(POWER SOURCE (2)If the alarm occurs again, initialize the arc welding Power Source condition
COND) file in maintenance mode, and then load the arc welding Power Source
condition file saved in the external memory device.
8-278

board.

4007 MEMORY ERR Sub Code: Page number Data error (1)Reset the alarm.
(ARC START (2)If the alarm occurs again, initialize the arc start condition file in
COND FILE) maintenance mode, and then load the arc start condition file saved in the
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(ARC END COND (2)If the alarm occurs again, initialize the arc end condition file in
FILE) maintenance mode, and then load the arc end condition file saved in the
8-279

board.

(ARC AUX COND (2)If the alarm occurs again, initialize the arc auxiliary condition file in
FILE) maintenance mode, and then load the arc auxiliary condition file saved in the
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(COM-ARC3 (2)If the alarm occurs again, initialize the COM-ARC condition file in
COND FILE) maintenance mode, and then load the COM-ARC condition file saved in the
8-280

board.

4012 MEMORY ERROR Sub Code: Condition file number Data error (1)Reset the alarm.
(LINK (2)If the alarm occurs again, initialize the link servo float condition file in
SERVOFLOAT) maintenance mode, and then load the link servo float condition file saved in
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
4013 MEMORY ERROR Sub Code: Condition file number Data error (1)Reset the alarm.
(LINEAR (2)If the alarm occurs again, initialize the linear servo float condition file in
SERVOFLOAT) maintenance mode, and then load the linear servo float condition file saved
in the external memory device.
8-281

board.

(ROBOT CALIB (2)If the alarm occurs again, initialize the file for calibration between
FILE) manipulators in maintenance mode, and then load the file for calibration
between manipulators saved in the external memory device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(POWER SRC (2)If the alarm occurs again, initialize the Power Source user definition file in
USER-DEF) maintenance mode, and then load the Power Source user definition file
saved in the external memory device.
8-282

board.

4018 MEMORY Data error (1)Reset the alarm.

ERR(LADDER (2)If the alarm occurs again, initialize the ladder program file in maintenance
PRG FILE) mode, and then load the ladder program file saved in the external memory
device.
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(CUTTING COND (2)If the alarm occurs again, initialize the cutting condition file in maintenance
FILE) mode, and then load the cutting condition file saved in the external memory
device.
8-283

board.


(OPERATION (2)If the alarm occurs again, initialize the work home position file in
ORIGIN) maintenance mode, and then load the work home position file saved in the
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(CONVEYOR (2)If the alarm occurs again, initialize the conveyor condition file in
COND FILE) maintenance mode, and then load the conveyor condition file saved in the
8-284

board.

(PAINT SPECIAL (2)If the alarm occurs again, initialize the paint special file in maintenance
FILE) mode, and then load the paint special file saved in the external memory
device.
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(PAINT COND (2)If the alarm occurs again, initialize the paint condition file in maintenance
FILE) mode, and then load the paint condition file saved in the external memory
device.
8-285

board.

4024 MEMORY 1 Data error (1)Reset the alarm.

ERR(WRIST WEAV (2)If the alarm occurs again, initialize the wrist weaving amplitude file in
AMP FILE) maintenance mode, and then load the wrist weaving amplitude file saved in
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(INTERRUPT JOB (2)If the alarm occurs again, initialize the interrupt job file in maintenance
FILE) mode, and then load the interrupt job file saved in the external memory
device.
8-286

board.


ERR(SENSOR (2)If the alarm occurs again, initialize the sensor monitoring condition file in
MON COND FILE) maintenance mode, and then load the sensor monitoring condition file saved
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
4030 MEMORY Sub Code: File number Data error (1)Reset the alarm.
ERR(PRESS (2)If the alarm occurs again, initialize the press condition file in maintenance
COND DATA FILE) mode, and then load the press condition file saved in the external memory
device.
8-287

board.

4031 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SPOT GUN COND (2)If the alarm occurs again, initialize the gun condition file in maintenance
FILE) mode, and then load the gun condition file saved in the external memory
device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(SPOT WELDER (2)If the alarm occurs again, initialize the spot welding gun condition file in
COND) maintenance mode, and then load the spot welding gun condition file saved
8-288

board.

(GUN PRESSURE (2)If the alarm occurs again, initialize the gun pressure file in maintenance
FILE) mode, and then load the gun pressure file saved in the external memory
device.
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
ERR(ANTICIPATIO (2)If the alarm occurs again, initialize the anticipation outputs file in
N OT FILE) maintenance mode, and then load the anticipation outputs file saved in the
8-289

board.


ERR(ANTICIPATIO (2)If the alarm occurs again, initialize the anticipation outputs file in
N OG FILE) maintenance mode, and then load the anticipation outputs file saved in the
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(WEARING FILE) (2)If the alarm occurs again, initialize the wear amount file in maintenance
mode, and then load the wear amount file saved in the external memory
device.
8-290

board.

(STROKE (2)If the alarm occurs again, initialize the FULL/SHORT OPEN position
POSITION) setting file in maintenance mode, and then load the FULL/SHORT OPEN
position setting file saved in the external memory device.
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(PRESSURE FILE) (2)If the alarm occurs again, initialize the dry-spotting pressure file in
maintenance mode, and then load the dry-spotting pressure file saved in the
8-291

board.

(FORM CUT FILE) (2)If the alarm occurs again, initialize the form cut file in maintenance mode,
and then load the form cut file saved in the external memory device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(SHOCK LEVEL (2)If the alarm occurs again, initialize the shock level file in maintenance
FILE) mode, and then load the shock level file saved in the external memory
device.
8-292

board.

(SPOT IO (2)If the alarm occurs again, initialize the spot I/O allocation file in
ALLOCTE FL) maintenance mode, and then load the spot I/O allocation file saved in the
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(VISION FILE) (2)If the alarm occurs again, initialize the vision condition file in maintenance
mode, and then load the vision condition file saved in the external memory
device.
8-293

board.

(VISION (2)If the alarm occurs again, initialize the vision calibration file in
CALIBRATION) maintenance mode, and then load the vision calibration file saved in the
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(WELD PULSE (2)If the alarm occurs again, initialize the welding pulse condition file in
COND) maintenance mode, and then load the welding pulse condition file saved in
8-294

board.


(WELD PULSE (2)If the alarm occurs again, initialize the welding pulse selection file in
SELECT) maintenance mode, and then load the welding pulse selection file saved in
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
ERR(CONVEYOR (2)If the alarm occurs again, initialize the conveyor calibration file in
CALIB FILE) maintenance mode, and then load the conveyor calibration file saved in the
8-295

board.


(SERVO S-GUN (2)If the alarm occurs again, initialize the sealer gun characteristics file in
FILE) maintenance mode, and then load the sealer gun characteristics file saved in
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(PASTE (2)If the alarm occurs again, initialize the painting amount correction file in
QUAN.COMP FL) maintenance mode, and then load the painting amount correction file saved
8-296

board.


ERR(AXIS I/O (2)If the alarm occurs again, initialize the axis motion I/O allocation file in
ALLOC FILE) maintenance mode, and then load the axis motion I/O allocation file saved in
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
ERR(GUN COND. (2)If the alarm occurs again, initialize the gun characteristics auxiliary file in
AUX. FILE) maintenance mode, and then load the gun characteristics auxiliary file saved
8-297

board.

(TOOL (2)If the alarm occurs again, initialize the tool interference file in maintenance
INTERFERENCE) mode, and then load the tool interference file saved in the external memory
device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(PAINT SYS (2)If the alarm occurs again, initialize the painting system setting file in
CONFIG.) maintenance mode, and then load the painting system setting file saved in
8-298

board.

(PAINTING (2)If the alarm occurs again, initialize the painting device characteristics file
SPECIAL) in maintenance mode, and then load the painting device characteristics file
saved in the external memory device.
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(CCV-PAINT (2)If the alarm occurs again, initialize the painting CCV file in maintenance
TABLE) mode, and then load the painting CCV file saved in the external memory
device.
8-299

board.

(PLUG VOLUME (2)If the alarm occurs again, initialize the painting filling file in maintenance
FILE) mode, and then load the painting filling file saved in the external memory
device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(EVB GUN COND) (2)If the alarm occurs again, initialize the EVB gun condition file in
maintenance mode, and then load the EVB gun condition file saved in the
8-300

board.

(EVB TURBIN (2)If the alarm occurs again, initialize the EVB turbine condition file in
COND) maintenance mode, and then load the EVB turbine condition file saved in the
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(EVB PAINT (2)If the alarm occurs again, initialize the EVB paint condition file in
COND) maintenance mode, and then load the EVB paint condition file saved in the
8-301

board.

(CLEARANCE (2)If the alarm occurs again, initialize the clearance file in maintenance
FILE) mode, and then load the clearance file saved in the external memory device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(GAUGE SENSOR (2)If the alarm occurs again, initialize the gauging sensor condition file in
FILE) maintenance mode, and then load the gauging sensor condition file saved in
8-302

board.

(LNR SCALE FILE) (2)If the alarm occurs again, initialize the linear scale condition file in
maintenance mode, and then load the linear scale condition file saved in the
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
4063 MEMORY ERR Sub Code: File number Data error (1)Reset the alarm.
(CONVEYOR (2)If the alarm occurs again, initialize the conveyor condition auxiliary file in
COND SUPP.) maintenance mode, and then load the conveyor condition auxiliary file saved
8-303

board.

4064 MEMORY ERR Data error (1)Reset the alarm.

(WEAV SYNC (2)If the alarm occurs again, initialize the weaving synchronizing welding
WELD FILE) condition file in maintenance mode, and then load the weaving synchronizing
welding condition file saved in the external memory device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(I/F PANEL FILE) (2)If the alarm occurs again, initialize the I/F panel file in maintenance mode,
and then load the I/F panel file saved in the external memory device.
8-304

board.


ERR(PALLETIZE (2)If the alarm occurs again, initialize the palletize condition file in
COND FILE) maintenance mode, and then load the palletize condition file saved in the
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(LASER (2)If the alarm occurs again, initialize the laser tracking welding start file in
TRACKING START maintenance mode, and then load the laser tracking welding start file saved
FILE) in the external memory device.
8-305

board.


(LASER (2)If the alarm occurs again, initialize the laser tracking welding end file in
TRACKING END maintenance mode, and then load the laser tracking welding end file saved
FILE) in the external memory device.
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(LASER (2)If the alarm occurs again, initialize the laser tracking track start file in
TRACKING maintenance mode, and then load the laser tracking track start file saved in
TRACK START the external memory device.
FILE)
8-306

board.


(LASER (2)If the alarm occurs again, initialize the laser tracking welding set file in
TRACKING SET maintenance mode, and then load the laser tracking welding set file saved in
FILE) the external memory device.
DX100
Number Code
board.

8.4
8
Alarm
Alarm Message List
(LASER (2)If the alarm occurs again, initialize the laser tracking track set file in
TRACKING maintenance mode, and then load the laser tracking track set file saved in
TRACK SET FILE) the external memory device.
8-307

board.


(CONDITION FILE (2)If the alarm occurs again, initialize the condition file of corresponding to
OF laser tracking gap in maintenance mode, and then load the condition file of
CORRESPONDIN corresponding to laser tracking gap saved in the external memory device.
G TO LASER
TRACKING GAP)
DX100
Number Code
board.

8
8.4
Alarm Message List

Alarm
(MEMORY PLAY (2)If the alarm occurs again, initialize the memory play file for laser tracking
FILE FOR LASER DC in maintenance mode, and then load the memory play file for laser
TRACKING DC) tracking DC saved in the external memory device.
8-308

board.

4099 DC 24V POWER YPS power supply Replace the YPS unit.
SUPPLY failure
FAILURE(YPS)
DX100
Number Code
4100 OVERRUN IN 1 Sub Code Connection failure (1)Reset the alarm
ROBOT AXIS 0001:OT (Robot) (2) If the alarm occurs again, check the followings.
·Select "OVERRUN & S-SENSOR" from "ROBOT" menu to display the
OVERRUN & S-SENSOR screen. The alarm can be released on this screen.
(3)After above operation implementation, if the alarm occurs again, check the
connection and inserting state of the following cables and connectors.
·YPU unit CN203
·EAXA board CN512
YSU unit board (1)Reset the alarm.
8.4
8
failure (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Alarm
Alarm Message List
Overrun limit switch Overrun limit switch has been activated. Select "OVERRUN & S-SENSOR"
released from "ROBOT" menu to display the OVERRUN & S-SENSOR screen. The
alarm can be released on this screen.
8-309
ON.)
4101 OVERRUN IN Sub Code Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
EXTERNAL AXIS 0010:OT2 (External axis) ON.)
0100:OT3 (External axis) (2)If the alarm occurs again, check the connection and inserting state of the
1000:OT4 (External axis) following cables and connectors.
·YPU unit
·EAXA board CN512
YSU unit board (1)Reset the alarm.

DX100
Number Code
Overrun limit switch Overrun limit switch has been activated. Select "OVERRUN & S-SENSOR"
released from "ROBOT" menu to display the OVERRUN & S-SENSOR screen. The
alarm can be released on this screen.
EAXA board failure (1)Reset the alarm.

8
8.4
Alarm Message List
Alarm
4102 SYSTEM DATA System data (1)Reset the alarm.
HAS BEEN changed (2)Turn the power OFF then back ON before turning ON the servo power
CHANGED supply.
4103 PARALLEL START 1 Sub task being executed: Setting error (1)Check the following settings.
8-310
INSTRUCTION Although a job is being executed ·The subtask is completed by the PWAIT instruction.
ERROR by instructed sub task, an attempt
was made to execute another job
by the sub task.
2 Group axis being used: Setting error (1)Check the following settings.
The job operated by another sub ·The job to be started
task uses the same group axis. ·The execution timing for start command
3 Multiple start of same job: Setting error (1)Check the following settings.
The job that was tried to be started ·The same job is not used in the another task
was executed by another sub task.
4 Unregistered master job: Setting error (1)Check the following settings.
Although the master job was not ·The master job of the subtask is registered
registered, an attempt was made
to execute PSTART SUB (job
name omitted).
DX100
Number Code
5 Synchronization instruction error: Setting error (1)Check the following settings.
When restarted by PSTART, ·The job to be started
synchronization instruction status ·The execution timing for start command
of the sub task under interruption
was different from the status to
restart.
6 Stopped by an alarm: Setting error (1)Check the following settings.
An attempt was made to start the ·Alarm occurrence status
sub task which is stopped by an
8.4
8
alarm.
7 Synchronization task specification Setting error (1)Check the following settings.
Alarm
Alarm Message List
of SYNC instruction omit error ·Synchronization task specification of SYNC instruction
8 The task is specified by Setting error (1)Check the following settings.

synchronization task of SYNC ·Synchronization task specification of SYNC instruction
instruction.
8-311
9 I/O jog being executed Setting error (1)Check the following settings.
·I/O jog executing status
Complete the I/O jog executing status, and then restart.
10 Separate group axis being used Setting error (1)Check the following settings.
·Usage status of separation use axis
Complete the use of separation use axis, and then restart.
11 The servo power supply is OFF. Setting error (1)Check the following settings.
·Servo power
Turn ON servo power.
12 Twin synchronous task ID error Setting error (1)Check the following settings.
·Twin synchronous task specification of SYNC instruction
16 PSTART instruction is the old Setting error (1)Check the following settings.
specification. ·The specifications of PSTART instruction
Register the PSTART instruction as new specification.
DX100
Number Code
17 PWAIT instruction is the old Setting error (1)Check the following settings.
specification. ·The specifications of PWAIT instruction
Register the PWAIT instruction as new specification.
4104 WRONG Sub Code1 to 245: Signifies the Setting error * Refer to the instruction manual for Data Transmission Function for details.
EXECUTION OF data transmission error.
LOAD INST
8
8.4
SAVE INST
Alarm Message List

Alarm
DELETE INST
4107 OUT OF RANGE Setting error (1)Check the following settings.
(ABSO DATA) ·Move the manipulator or station to the zero position by the axis operation
8-312
and check the home position alignment marks (the arrow).
4109 DC 24V POWER 0000_0001: Detector circuit error. Connection failure (1)Reset the alarm.
SUPPLY 0000_0010: Fuse blown (YIU unit) (2)If the alarm occurs again, check the connection and inserting state of the
FAILURE(I/O) 0000_0011: External 24V power following cables and connectors.
supply error. Check the insertion and connection of the followings.
·Fuse (blown) of YIU unit
·The communications cable for the I/O module
Voltage error (1)Reset the alarm.

(2)If the alarm occurs again, Check the 24V external power supply. If
abnormal, replace the 24V external power supply.
Overrun limit switch Check that the overrun limit switch is not activating. If overrun limit switch is
released activating, return to a normal position.
DX100
Number Code
4110 SHOCK SENSOR Connection failure (1)Reset the alarm
ACTION (2)If the alarm occurs again, check the connection and inserting state of the
·EAXA board CN512
YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.4
8
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
Alarm
Alarm Message List
EAXA board failure (1)Reset the alarm
8-313
4112 DATA SENDING 1 Retry over of NAK Communication (1)Reset the alarm.
ERROR error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
2 Retry over for timeout in timer A Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the communication setting and
3 Retry over for mutual response Communication (1)Reset the alarm.

error error (2)If the alarm occurs again, check the communication setting and
4113 DATA RECEIVING 1 Reception timeout (timer A) Communication (1)Reset the alarm.
ERROR error (2)If the alarm occurs again, check the communication setting and
DX100
Number Code
2 Reception timeout (timer B) Communication (1)Reset the alarm.
3 Heading length is too short. Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
8
8.4
4 Heading length is too long. Communication (1)Reset the alarm.
Alarm Message List

Alarm
5 The header No. error Communication (1)Reset the alarm.
8-314
6 The text length exceeded 256 Communication (1)Reset the alarm.

characters. error (2)If the alarm occurs again, check the setting of communication or
4114 TRANSMISSION 1 Overrun error Communication (1)Reset the alarm.

HARDWARE error (2)If the alarm occurs again, check the communication setting and
ERROR communication wiring is correct.
2 Parity error Communication (1)Reset the alarm.

3 Framing error Communication (1)Reset the alarm.

DX100
Number Code
4 Transmission timeout (timer A) Communication (1)Reset the alarm.
5 Transmission timeout (timer B) Communication (1)Reset the alarm.

8.4
8
4115 TRANSMISSION 1 Received EOT while waiting ACK. Communication (1)Reset the alarm.
SYSTEM BLOCK error (2)If the alarm occurs again, check the setting of communication or
Alarm
Alarm Message List
2 Received EOT while waiting ENQ. Communication (1)Reset the alarm.
8-315
3 Received EOT before last block Communication (1)Reset the alarm.

reception. error (2)If the alarm occurs again, check the setting of communication or
4 Received codes other than EOT Communication (1)Reset the alarm.

after last block reception. error (2)If the alarm occurs again, check the setting of communication or
4116 TRANSMISSION Sub Code Communication (1)Reset the alarm.

SYSTEM ERROR 1: Sending data contents error error (2)If the alarm occurs again, check the setting of communication or
100: Trans error or protocol error transmission side data is correctly set.
4118 FAN CIRCUIT Sub Code: Signifies the YSU unit Connection failure Check if there is a ground fault or short circuit in the fan power line.
PROTECTOR No. in which the alarm occurred
TRIPPED
Setting error (1)Check the following settings.
·(After cancellation of the short-circuit and ground fault) Turn ON the circuit
protector.
DX100
Number Code
4121 COOLING FAN1 Sub Code: Signifies the YSU unit Cooling fan failure Replace the cooling fan of manipulator.
ERROR No. in which the alarm occurred Check the wiring from a manipulator to a servo board.
* Move the manipulator to the safe position in the teach mode.
8
8.4
4124 WRONG 1 The specified file number is Setting error (1)Check the following settings.
EXECUTION OF incorrect. ·File No.
Alarm Message List

Alarm
VISION INST Specify the correct file number.
2 The specified file set value is Setting error (1)Check the following settings.
incorrect. ·File set value
Specify the set value.
8-316
3 Calibration could not be executed. Setting error (1)Check the following settings.
·The robot coordinate data or the pixel coordinate data used for the
calibration
·The user variable number in the calibration file
Set the robot coordinate data and the pixel coordinate data used for the
calibration to the user variable.
Correctly set the user variable number in the calibration file.
4 The communication port for the Setting error (1)Check the following settings.
vision system could not be ·The Parameter for communication port
initialized.
5 Time-out occurred during data Setting error (1)Check the following settings.
transmission. ·The communication setting of vision system
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
·Cable between vision system and DX100 system
DX100
Number Code
6 Time-out occurred during data Setting error (1)Check the following settings.
reception. ·The communication setting of vision system
7 The data received from the vision Setting error (1)Check the following settings.
system is incorrect. ·The communication setting of vision system
8.4
8
·The detection setting of vision system
Alarm
Alarm Message List
8 The pixel coordinates value was Setting error (1)Check the following settings.
not able to be converted into the ·The communication setting of vision system
8-317
robot coordinates. ·Calibration file for use

9 Failed to read or write the position Setting error (1)Check the following settings.
type variable (P variable). Usage status of the specified position type variable
Don't use the specified positional type variable at the same time in other
jobs.
10 Use memory is lacking and the Software operation (1)Reset the alarm, and then try again.
area could not be obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
11 The setting value of measurement Correct the setting value of a measurement item.
item (FT) is incorrect.
12 The data for the vision execution Software operation (1)Reset the alarm, and then try again.
command is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
48 Software operation (1)Reset the alarm, and then try again.
error occurred (2)Check the command sent by Vision sensor
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4125 TRANS ERROR 1 File access error Communication (1)Reset the alarm.
(WELD PULSE error (2)If the alarm occurs again, check the communication setting and
COND) communication wiring is correct.
8
8.4
2 File data error Communication (1)Reset the alarm.
error (2)If the alarm occurs again, check the setting of communication or file data
Alarm Message List

Alarm
is correctly set.
3 Calibration execution error Communication (1)Reset the alarm.
8-318
4 YCP01 port initialize error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or YCP01
port is correctly set.
5 Time-out occurred during data Communication (1)Reset the alarm.
transmission. error (2)If the alarm occurs again, check the communication setting and
6 Time-out occurred during data Communication (1)Reset the alarm.

reception. error (2)If the alarm occurs again, check the communication setting and
7 Receive data error Communication (1)Reset the alarm.

8 Coordinate conversion error Communication (1)Reset the alarm.

DX100
Number Code
9 Position type variable access error Communication (1)Reset the alarm.
10 Failed to store the area. Software operation (1)Reset the alarm, and then try again.
8.4
8
11 Measurement item setting error Communication (1)Reset the alarm.
Alarm
Alarm Message List
12 Tag setting error Communication (1)Reset the alarm.

8-319
48 Wait status table FULL Communication (1)Reset the alarm.

4126 CANNOT 1 System error Software operation (1)Reset the alarm, and then try again.
EXECUTE AUTO error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PMT then contact your Yaskawa representative about occurrence status
2 PBOX cannot be edited. Setting error (1)Check the following settings.

·I/O status of the edit prohibit signal
The edit prohibit signal cannot input.
3 The source job cannot be edited. Setting error (1)Check the following settings.
·The prohibit status of source job
If the source job is protected from editing, it cannot be edited.
DX100
Number Code
4 The converted job cannot be Setting error (1)Check the following settings.
edited. ·The prohibit status of converted job
If the converted job is protected from editing, it cannot be edited.
5 The memory area for job area is Software operation (1)Reset the alarm.
insufficient. error occurred (2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file. In that case, delete the unused jobs.
8
8.4
Alarm Message List

Alarm
8-320
6 The source job is not exist. Setting error (1)Check the following settings.
·Presence of the specified source job
The job which does not exist cannot be set to the source job.
7 The memory area for position data Software operation (1)Reset the alarm.
of the job is insufficient. error occurred (2)when the error occurs again, if there is an unnecessary teaching position,
delete it.
DX100
Number Code
8 The job under execution is Setting error (1)Check the following settings.
specified as the conversion job. ·Execution status of the source job
·Execution status of the converted job
The job under execution is specified for the source / converted job. Execute
conversion operation after ending the job execution.
4128 ARC MONITOR 1 Monitor ON was executed in Setting error (1)Check the following settings.
ERROR Monitor ON. ·Arc monitor ON status
Arc monitor ON cannot be executed during arc monitor ON.
8.4
8
10 Analog CH specification or register Setting error (1)Check the following settings.
Alarm
Alarm Message List
specification is not exist. ·Analog CH specification
·Register specification
Analog CH specification or register specification is required.
8-321
11 The number of samplings exceeds Setting error (1)Check the following settings.
the set value. ·The number of samplings
The number of sampling is too much. Confirm the monitor ON/OFF status.
4129 TWIN DRIVE OUT Sub Code: Corresponding master- Setting error (1)Check the following settings.
OF RANGE axes and slave-axes are displayed ·Pulse error of the master-axes and the slave-axes
(START) by the bit. Switch to independent movement mode so that the pulse error of the master-
axes and the slave-axes is settled within allowable range.
4130 NETWORK 1 An error occurred when the Software operation (1)Turn the power OFF then back ON.
APPLICATION notification of the APP task re- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PROCESS ERROR initialization was processed in the then contact your Yaskawa representative about occurrence status
Ethernet function. (operating procedure).
DX100
Number Code
board.
2 An error occurred when the re- Software operation (1)Turn the power OFF then back ON.
initialization response was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
received in the Ethernet function. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
board.
8-322
3 The incomplete task of re- Software operation (1)Turn the power OFF then back ON.
initialization was unsuccessfully error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
completed in the Ethernet function. then contact your Yaskawa representative about occurrence status
board.
4 An error occurred when the Software operation (1)Turn the power OFF then back ON.
semaphore for re-initialization was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
5 An error occurred when the re- Software operation (1)Turn the power OFF then back ON.
initialization mail was sent in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
board.
8-323
6 An error occurred in the exclusive Software operation (1)Turn the power OFF then back ON.
process of the storage area control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
table of the Ethernet function. then contact your Yaskawa representative about occurrence status
board.
7 Time-out occurred in the re- Software operation (1)Turn the power OFF then back ON.
initialization response receiving error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
8 An error occurred in the re- Software operation (1)Turn the power OFF then back ON.
initialization response receiving error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
board.
8-324
9 Receiving data size error occurred Software operation (1)Turn the power OFF then back ON.
in the re-initialization response error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
receiving process of the Ethernet then contact your Yaskawa representative about occurrence status
board.
server task mail receiving process error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of the Ethernet function. then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
server task mail receiving process error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
board.
8-325
32 An error occurred in the FTP client Software operation (1)Turn the power OFF then back ON.
task mail receiving process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
40 Illegal e-mail data were received in Software operation (1)Turn the power OFF then back ON.
the Web server task of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
the FTP server task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
board.
8-326
the FTP client task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
50 An error occurred in the data size Software operation (1)Turn the power OFF then back ON.
written to PCI of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
51 An error occurred when the Software operation (1)Turn the power OFF then back ON.
request to write PCI data was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
board.
8-327
52 The request of the undefined Software operation (1)Turn the power OFF then back ON.
transmission was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
transmission request of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
54 The transmission request without Software operation (1)Turn the power OFF then back ON.
data was received in the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
board.
8-328
55 The transmission request of illegal Software operation (1)Turn the power OFF then back ON.
data length was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
60 Illegal mail data ware received in Software operation (1)Turn the power OFF then back ON.
the DNS task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
61 Illegal mail data was transmitted in Software operation (1)Turn the power OFF then back ON.
the DNS task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
board.
8-329
100 An error occurred in storing Software operation (1)Turn the power OFF then back ON.
process of memory which is used error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
in the Ethernet function. then contact your Yaskawa representative about occurrence status
board.
101 An error occurred in the buffer for Software operation (1)Turn the power OFF then back ON.
request to write PCI getting error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
200 The socket of the Ethernet function Software operation (1)Turn the power OFF then back ON.
was full and was not able to create error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
a socket. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
board.
8-330
semaphore of socket control table error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
4131 UDP PROCESS 1 An error occurred in the creation of Software operation (1)Turn the power OFF then back ON.
ERROR receiving socket during the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
2 An error occurred in the creation of Software operation (1)Turn the power OFF then back ON.
transmission socket during the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
UDP process of the Ethernet then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
board.
8-331
3 Illegal data were received in the Software operation (1)Turn the power OFF then back ON.
UDP process of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
4 Transmission error occurred in the Software operation (1)Turn the power OFF then back ON.
UDP process of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
board.
5 The SELECT operation was not Software operation (1)Turn the power OFF then back ON.
successfully completed in the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
board.
8-332
100 The re-initialization notification of Software operation (1)Turn the power OFF then back ON.
illegal data length was received in error occurred (2)If the alarm occurs again, check the connection and insertion of the
the UDP process of the Ethernet following cables and connectors.
function. · The MII communications cable which I/O module of the corresponding sub
code
board.
DX100
Number Code
101 The re-initialization notification of Software operation (1)Turn the power OFF then back ON.
illegal data was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
board.
Alarm
Alarm Message List
102 The PCI write process was not Software operation (1)Turn the power OFF then back ON.
successfully completed in the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-333
board.
data length was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
DX100
Number Code
data was received in the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
board.
Alarm Message List

Alarm
4132 TCP PROCESS 1 The socket table was not Software operation (1)Turn the power OFF then back ON.
ERROR successfully created in the TCP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-334
board.
2 An error occurred in the process of Software operation (1)Turn the power OFF then back ON.
the TCP server initialization of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
DX100
Number Code
3 An error occurred in connection Software operation (1)Turn the power OFF then back ON.
detecting process of TCP server of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
board.
Alarm
Alarm Message List
connection detection checking error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of TCP server of the then contact your Yaskawa representative about occurrence status
Ethernet function. (operating procedure).
8-335
board.
4135 TOYOPUC RUN 0 Setting error (1)Check the following settings.

STOP ·Use the PCwin, etc. to run the TOYOPUC.
4136 TOYOPUC MAJOR 0 The PCI bus state of the Setting error (1)Check the following settings.
ERROR TOYOPUC turns to "ER". · OFF/ON status of the remote
·OFF/ON status of the power supply
Turn OFF and back ON the remote or power supply.
4137 WRONG 1 Alarm code specification error Setting error (1)Check the following settings.
EXECUTION OF ·Alarm code
SETUALM INST Specify the alarm in the range 8000 to 8999.
DX100
Number Code
2 Task specification error Setting error (1)Check the following settings.
·Task specification
Specify the task in the range 0 to 4 (7 at expansion).
3 Motion mode specification error Setting error (1)Check the following settings.
·Motion mode specification
Set the motion mode to 0 or 1.
4138 WRONG Connection failure (1)Check the following settings.
8
8.4
EXECUTION OF ·Short-circuit the external servo ON (EXSVON) of MXT terminal block.
SVON INST
Setting error (1)Check the following settings.
Alarm Message List

Alarm
·The concurrent I/O signal #80031 (servo ON condition1) ON
·The concurrent I/O signal #80033 (servo ON condition2) ON
8-336
4139 WRONG Setting error (1)Check the following settings.

EXECUTION OF ·The setting of the PRINT output conversion spec (character string
PRINT INST specification)
If there is no problem in the setting, delete the corresponding PRINT
instruction and register again.
4140 WRONG 1 DIALOG instruction control error Setting error (1)Check the following settings.
EXECUTION OF ·The tag setting of DIALOG instruction
DIALOG INST If no fault is found, delete corresponding DIALOG instruction, and then
register again.
2 Messages and buttons are not Setting error (1)Check the following settings.
registered. ·The information of DIALOG instruction message and button
3 Buttons are not registered. Setting error (1)Check the following settings.
·The information of DIALOG instruction button
DX100
Number Code
4141 SNTP ERROR 1 The error on setting of time Software operation (1)Turn the power OFF then back ON.
difference value occurred in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
SNTP process of the Ethernet then contact your Yaskawa representative about occurrence status
8.4
8
board.
Alarm
Alarm Message List
2 The error on setting of time-out Software operation (1)Turn the power OFF then back ON.
value occurred in the SNTP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-337
board.
3 The error on setting of reference Software operation (1)Turn the power OFF then back ON.
interval value occurred in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
SNTP process of the Ethernet then contact your Yaskawa representative about occurrence status
board.
DX100
Number Code
4 The IP address error occurred in Setting error (1)Check the following settings.
the SNTP process of the Ethernet ·The IP address of the SNTP server
function. ·The DHCP server operation (If the DHCP is used)
·The network status (If the DHCP is used)
8
8.4
board.
Alarm Message List

Alarm
5 Time-out occurred in the SNTP Setting error (1)Check the following settings.
process ·The SNTP server operation
of the Ethernet function. ·The network status
8-338
board.
6 The server time is not Setting error (1)Check the following settings.
synchronized in the SNTP process ·The SNTP server operation
of the Ethernet function. ·The network status
board.
7 The SNTP process of the Ethernet Setting error Use the server compliant with the SNTP version 3.
function is not compliant with the
version that the server sent.
DX100
Number Code
board.
8 Illegal parameters were found in Setting error (1)Check the following settings.
the SNTP process of the Ethernet ·SNTP setting
function.
8.4
8
Alarm
Alarm Message List
board.
8-339
9 The SNTP process of the Ethernet Setting error (1)Check the following settings.
function was not successfully ·SNTP setting
completed.
board.
10 The name resolution error Setting error (1)Check the following settings.
occurred in the SNTP process of ·The IP address of the SNTP server
the Ethernet function. ·The DHCP server operation**If the DHCP is used
·The network status*If the DHCP is used
board.
DX100
Number Code
11 The error on getting of server Setting error (1)Check the following settings.
address occurred in the SNTP ·The DHCP server operation
process of the Ethernet function. ·The network status
board.
8
8.4
12 The server setting is incorrect in Setting error (1)Check the following settings.
the SNTP process of the Ethernet ·SNTP setting
Alarm Message List

Alarm
function (for future use).
8-340
board.
4150 OVERRUN The overrun limit switch of the Overrun limit switch Overrun limit switch is released. Select "OVERRUN&SHOCK SENSOR"
DETECT control group that corresponds to released under sub menu "ROBOT" to reset the limit switch.
the indicated sub code was
released.
(2)If the alarm occurs again, check the connection and inserting state of the
·EAXA board?CN512
4151 OVERRUN The overrun limit switch of the Overrun limit switch Overrun limit switch is released. Select "OVERRUN&SHOCK SENSOR"
DETECT control group that corresponds to released under sub menu "ROBOT" to reset the limit switch.
(YSU UNIT) the indicated sub code was
released.
DX100
Number Code
·OT1:YSU unit CN203
Unit failure(YSU01) (1)Reset the alarm.
(2)If the alarm occurs again, replace the YSU01 unit. Save the CMOS.BIN
8.4
8
4152 TIMING BELT Machine safety unit (JZNC- Manipulator timing Move the manipulator in teach mode to the position where there is no torque
Alarm
Alarm Message List
BLOWN YSU01) No. in which the error is belt is blown. on the driving belt.
detected (1) Check the timing belt tension.
(2) Check the wiring between manipulator and the CN212 of the machine
safety unit (JZNC-YSU01-1E).
4200 SYSTEM ERROR Sub code 01 to 50: Signifies the Data error (1)Reset the alarm.
8-341
(FILE DATA) internal software error (2)If the alarm occurs again, initialize the appropriate data in maintenance
4201 SYSTEM ERROR -1 An error occurred during the Software operation (1)Reset the alarm, and then try again.
(JOB) access to a job in parameter error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
specifications. then contact your Yaskawa representative about occurrence status
YIF board failure (1)Reset the alarm, and then try again.
DX100
Number Code
YCP01 board failure (1)Reset the alarm, and then try again.
board.
-2 Access time exceeded the limit Software operation (1)Reset the alarm, and then try again.
during the access to a job. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
8-342
board.
-3 The access to a job could not be Software operation (1)Reset the alarm, and then try again.
performed with the specified job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
name. then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
-4 Unavailable characters are used Software operation (1)Reset the alarm, and then try again.
for a job name. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
8-343
board.
-5 A job was newly created with the Software operation (1)Reset the alarm, and then try again.
same name of the job already error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
specified in the memory. then contact your Yaskawa representative about occurrence status
DX100
Number Code
board.
-6 The allowable job registration area Setting error (1)Check the following settings.
(memory) was exceeded. ·Delete unused jobs.
8
8.4
-7 A job that did not exist in the Software operation (1)Reset the alarm, and then try again.
memory was specified. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm Message List

Alarm
8-344
board.
-8 An attempt was made to change Setting error (1)Check the following settings.
the contents for the job prohibited ·Release the prohibition.
from being edited.
-9 An error occurred during the Software operation (1)Reset the alarm, and then try again.
access to a job in handle value. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
8.4
8
board.
Alarm
Alarm Message List
-10 An error occurred in job data Software operation (1)Reset the alarm, and then try again.
control system. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-345
board.
-11 An error occurred in sequence Software operation (1)Reset the alarm, and then try again.
number of the accessed job. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
-12 An error occurred in step number Software operation (1)Reset the alarm, and then try again.
of the accessed job. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-346
board.
-13 A job specified at job search did Software operation (1)Reset the alarm, and then try again.
not exist in the memory. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
8.4
8
board.
Alarm
Alarm Message List
-14 There was an instruction that did Software operation (1)Reset the alarm, and then try again.
not exist in a job because of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
inconsistency of the system then contact your Yaskawa representative about occurrence status
software. (operating procedure).
8-347
board.
-16 Unused handles were lacking Software operation (1)Reset the alarm, and then try again.
when an attempt was made to error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
open a job. then contact your Yaskawa representative about occurrence status
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
-18 The number of instructions added Setting error (1)Check the following settings.
to a job exceeded 9999. ·Delete unnecessary instructions and add new instructions again.
8-348
-19 The number of steps added to a Setting error (1)Check the following settings.
job exceeded 999. Delete unnecessary steps and add new steps again.
-22 Job information was not able to be Software operation (1)Reset the alarm, and then try again.
expanded. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
DX100
Number Code
-23 Job information was not able to be Software operation (1)Reset the alarm, and then try again.
acquired. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
board.
8-349
-24 An error occurred in cluster Software operation (1)Reset the alarm, and then try again.
control. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board.
DX100
Number Code
-25 Failed to read the cluster Software operation (1)Reset the alarm, and then try again.
information. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List
Alarm
board.
8-350
-26 Heap area could not be obtained. Software operation (1)Reset the alarm, and then try again.
board.
DX100
Number Code
-90 The configuration data is Software operation (1)Reset the alarm, and then try again.
8.4
8
Alarm
Alarm Message List
board.
8-351
-91 The FAT area is damaged. Software operation (1)Reset the alarm, and then try again.
board.
DX100
Number Code
-92 A job data in the memory was Software operation (1)Reset the alarm, and then try again.
destroyed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List
Alarm
board.
8-352
4202 SYSTEM ERROR 1 An error occurred in parameter Software operation (1)Reset the alarm.
(JOB) specifications for the access to a error occurred (2)If the error occurs again, delete the job where the alarm occurred.
job . (3)If the error occurs again after the previous measures were executed,
file.
DX100
Number Code
2 Access time exceeded the limit Software operation (1)Reset the alarm.
during the access to a job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
3 The access to a job could not be Software operation (1)Reset the alarm.
performed with the specified job error occurred (2)If the error occurs again, delete the job where the alarm occurred.
name. (3)If the error occurs again after the previous measures were executed,
8-353
file.
DX100
Number Code
4 Unavailable characters are used Software operation (1)Reset the alarm.
for a job name error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8
8.4
Alarm Message List
Alarm
5 A job was newly created with the Software operation (1)Reset the alarm.
same name of the job already error occurred (2)If the error occurs again, delete the job where the alarm occurred.
specified in the memory. (3)If the error occurs again after the previous measures were executed,
8-354
file.
6 The allowable job registration area Software operation (1)Reset the alarm.
(memory) was exceeded. error occurred (2)If the error occurs again, delete unused jobs.
DX100
Number Code
7 A job that did not exist in the Software operation (1)Reset the alarm.
memory was specified. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
8 An attempt was made to change Setting error (1)Check the following settings.
the contents for the job prohibited ·Setting of EDIT LOCK in JOB header screen
from being edited. If the job is protected from editing, release the prohibition.
8-355

error occurred (2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
file.
the contents for the job prohibited ·Setting of EDIT LOCK in JOB header screen
from being edited. If the job is protected from editing, release the prohibition.
DX100
Number Code
An error occurred in parameter Software operation (1)Reset the alarm.
specifications for the access to a error occurred (2)If you edit this job, release the prohibition.
job . (3)If the error occurs again, delete the job where the alarm occurred.
file.
8
8.4
Alarm Message List
Alarm
10 An error occurred in job data Software operation (1)Reset the alarm.
control system. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
8-356
file.
DX100
Number Code
11 An error occurred in sequence Software operation (1)Reset the alarm.
number of the accessed job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
12 An error occurred in step number Software operation (1)Reset the alarm.
of the accessed job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
8-357
file.
DX100
Number Code
13 A job specified at job search did Software operation (1)Reset the alarm.
not exist in the memory. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8
8.4
Alarm Message List
Alarm
14 There was an instruction that did Software operation (1)Reset the alarm.
not exist in a job because of error occurred (2)If the error occurs again, delete the job where the alarm occurred.
inconsistency of the system (3)If the error occurs again after the previous measures were executed,
software. initialize the job file in the maintenance mode, and then load the saved job
8-358
file.
16 Unused handles were lacking Setting error (1)Check the following settings.
when an attempt was made to ·The number of call job stacks
open a job. Set the job configuration that decreases the number of call job stacks.
DX100
Number Code
error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
18 The number of instructions added Setting error (1)Check the following settings.
to a job exceeded 9999. ·The number of steps in job
Delete unnecessary instructions in job and add new instructions.
8-359

file.
19 The number of steps added to a Setting error (1)Check the following settings.
job exceeded 9999. ·The number of steps in job
Delete unnecessary steps in job and add new steps.
DX100
Number Code
file.
8
8.4
Alarm Message List
Alarm
20 A job was newly created with the Software operation (1)Reset the alarm.
same name of the undefined job error occurred (2)If the error occurs again, delete the job where the alarm occurred.
already specified in the memory. (3)If the error occurs again after the previous measures were executed,
8-360
file.
DX100
Number Code
22 Failed to expand job information Software operation (1)Reset the alarm.
during the access to a job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
23 The accessed job was not opened. Software operation (1)Reset the alarm.
8-361
file.
DX100
Number Code
24 An error occurred in the cluster Software operation (1)Reset the alarm.
control process of the accessed error occurred (2)If the error occurs again, delete the job where the alarm occurred.
job. (3)If the error occurs again after the previous measures were executed,
file.
8
8.4
Alarm Message List
Alarm
25 An error occurred when reading Software operation (1)Reset the alarm.
the cluster information of the error occurred (2)If the error occurs again, delete the job where the alarm occurred.
accessed job. (3)If the error occurs again after the previous measures were executed,
8-362
file.
DX100
Number Code
26 Failed to acquire the necessary Software operation (1)Reset the alarm.
memory area during the access to error occurred (2)If the error occurs again, delete the job where the alarm occurred.
a job. (3)If the error occurs again after the previous measures were executed,
file.
8.4
8
Alarm
Alarm Message List
90 The configuration information for Software operation (1)Reset the alarm.
job data control is damaged. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
8-363
file.
DX100
Number Code
91 The FAT information for job data is Software operation (1)Reset the alarm.
damaged. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8
8.4
Alarm Message List
Alarm
92 A job data was destroyed. Software operation (1)Reset the alarm.
8-364
file.
DX100
Number Code
99 A job data in the memory was Software operation (1)Reset the alarm.
destroyed. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
4203 SYSTEM ERROR -1 The memory area for position data Software operation (1)Reset the alarm, and then try again.
(POSITION DATA) is lacking at the initialization of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
position data control process. then contact your Yaskawa representative about occurrence status
8-365
board.
-2 The number of axes for all the Software operation (1)Reset the alarm, and then try again.
control groups is zero at the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
initialization of the position data then contact your Yaskawa representative about occurrence status
control process. (operating procedure).
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
-3 The number of axes for position Software operation (1)Reset the alarm, and then try again.
data is zero. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-366
board.
-4 The number of stored position data Software operation (1)Reset the alarm, and then try again.
exceeded the maximum stored error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data at the initialization of the then contact your Yaskawa representative about occurrence status
position data control process. (operating procedure).
DX100
Number Code
8.4
8
board.
Alarm
Alarm Message List
-5 The memory size of the position Software operation (1)Reset the alarm, and then try again.
data exceeded the maximum error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
memory size at the initialization of then contact your Yaskawa representative about occurrence status
the position data control process. (operating procedure).
8-367
board.
-6 Unused position data file is Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
-7 Unused position data file does not Software operation (1)Reset the alarm, and then try again.
exist. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-368
board.
-8 Position data file is destroyed. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
8.4
8
board.
Alarm
Alarm Message List
-9 Position data control information is Software operation (1)Reset the alarm, and then try again.
8-369
board.
-10 An error occurred in specified Software operation (1)Reset the alarm, and then try again.
position data number. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
-11 Position data is not registered. Software operation (1)Reset the alarm, and then try again.
8-370
board.
-12 An attempt was made to access Software operation (1)Reset the alarm, and then try again.
the undefined position data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
8.4
8
board.
Alarm
Alarm Message List
-13 An attempt was made to access Software operation (1)Reset the alarm, and then try again.
the position data for the undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control group. then contact your Yaskawa representative about occurrence status
8-371
board.
-14 Position data control is not Software operation (1)Reset the alarm, and then try again.
initialized. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
-15 The number of axes for the control Software operation (1)Reset the alarm, and then try again.
groups exceeded the limit. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-372
board.
-16 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
control during the position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control process. then contact your Yaskawa representative about occurrence status
DX100
Number Code
8.4
8
board.
Alarm
Alarm Message List
-17 An error occurred in exceptional Software operation (1)Reset the alarm, and then try again.
control during the position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control process. then contact your Yaskawa representative about occurrence status
8-373
board.
-20 Inconsistency of data. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
8
8.4
board.
Alarm Message List

Alarm
4204 SYSTEM ERROR 1 The number of axes for all the Software operation (1)Reset the alarm.
(POSITION DATA) control groups is zero at the error occurred (2)If the error occurs again, delete the job where the alarm occurred.
initialization of the position data (3)If the error occurs again after the previous measures were executed,
control process initialize the job file in the maintenance mode, and then load the saved job
8-374
file.
DX100
Number Code
2 The number of axes for all the Software operation (1)Reset the alarm.
control groups is zero at the error occurred (2)If the error occurs again, delete the job where the alarm occurred.
initialization of the position data (3)If the error occurs again after the previous measures were executed,
control process initialize the job file in the maintenance mode, and then load the saved job
file.
8.4
8
Alarm
Alarm Message List
3 The number of axes for position Software operation (1)Reset the alarm.
data is zero. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
8-375
file.
DX100
Number Code
4 The number of stored position data Software operation (1)Reset the alarm.
exceeded the maximum stored error occurred (2)If the error occurs again, delete the job where the alarm occurred.
data at the initialization of the (3)If the error occurs again after the previous measures were executed,
position data control process. initialize the job file in the maintenance mode, and then load the saved job
file.
8
8.4
Alarm Message List
Alarm
5 The memory size of the position Software operation (1)Reset the alarm.
data exceeded the maximum error occurred (2)If the error occurs again, delete the job where the alarm occurred.
memory size at the initialization of (3)If the error occurs again after the previous measures were executed,
the position data control process. initialize the job file in the maintenance mode, and then load the saved job
8-376
file.
DX100
Number Code
6 Unused position data file is Software operation (1)Reset the alarm.
file.
8.4
8
Alarm
Alarm Message List
7 Unused position data file does not Setting error (1)Check the following settings.
exist. ·The number of steps in job (position data)
Delete unnecessary position data in job and add new position data.
8-377

file.
DX100
Number Code
8 Position data file is destroyed. Software operation (1)Reset the alarm.
file.
8
8.4
Alarm Message List
Alarm
9 Position data control information is Software operation (1)Reset the alarm.
8-378
file.
DX100
Number Code
10 An error occurred in specified Software operation (1)Reset the alarm.
position data number. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
11 Position data is not registered. Setting error (1)Check the following settings.
·Teaching of alarm occurred point
Teaching the point where alarm occurred.
8-379

file.
DX100
Number Code
12 An attempt was made to access Software operation (1)Reset the alarm.
the undefined position data. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8
8.4
Alarm Message List
Alarm
13 An attempt was made to access Software operation (1)Reset the alarm.
the position data for the undefined error occurred (2)If the error occurs again, delete the job where the alarm occurred.
control group. (3)If the error occurs again after the previous measures were executed,
8-380
file.
DX100
Number Code
14 Position data control is not Software operation (1)Reset the alarm.
initialized. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
file.
8.4
8
Alarm
Alarm Message List
15 The number of axes for the control Software operation (1)Reset the alarm.
groups exceeded the limit. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
8-381
file.
DX100
Number Code
16 An error occurred in exclusive Software operation (1)Reset the alarm.
control during the position data error occurred (2)If the error occurs again, delete the job where the alarm occurred.
control process. (3)If the error occurs again after the previous measures were executed,
file.
8
8.4
Alarm Message List
Alarm
17 An error occurred in exceptional Software operation (1)Reset the alarm.
control during the position data error occurred (2)If the error occurs again, delete the job where the alarm occurred.
control process. (3)If the error occurs again after the previous measures were executed,
8-382
file.
DX100
Number Code
20 Undefined position exists. Software operation (1)Reset the alarm.
file.
8.4
8
Alarm
Alarm Message List
4206 SYSTEM ERROR Sub Code 1 to 4: Signifies the Software operation (1)Turn the power OFF then back ON.
(TRANSMISSION) internal software error during data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
transmission. then contact your Yaskawa representative about occurrence status
8-383
4207 SYSTEM ERROR 1 An interrupt undefined in the main Software operation (1)Reset the alarm, and then try again.
(MOTION) command from the system control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
section occurred. then contact your Yaskawa representative about occurrence status
2 An interrupt undefined in the sub Software operation (1)Reset the alarm, and then try again.
command from the system control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
section occurred. then contact your Yaskawa representative about occurrence status
3 The interrupt command that was Software operation (1)Reset the alarm, and then try again.
sent previously from the system error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control section is being processed. then contact your Yaskawa representative about occurrence status
DX100
Number Code
4 An error was detected in the Software operation (1)Reset the alarm, and then try again.
interrupt command data from the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system control section. then contact your Yaskawa representative about occurrence status
5 An undefined command was Software operation (1)Reset the alarm, and then try again.
detected in the sub segment task error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of MOTION section. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
detected in the servo-related error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
processing of MOTION section. then contact your Yaskawa representative about occurrence status
8-384
detected in the offline processing error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
task of MOTION section. then contact your Yaskawa representative about occurrence status
detected in the utility task of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MOTION section. then contact your Yaskawa representative about occurrence status
10 Task Token is not generated. Software operation (1)Reset the alarm, and then try again.
11 Mail-box Token is not generated. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
12 Semaphore Token is not Software operation (1)Reset the alarm, and then try again.
generated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
14 RMS receiving data error Software operation (1)Reset the alarm, and then try again.
8.4
8
15 RMS sending data error Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-385
16 RMS receiving unit error Software operation (1)Reset the alarm, and then try again.
18 Task generation error Software operation (1)Reset the alarm, and then try again.
19 Mail-box generation error Software operation (1)Reset the alarm, and then try again.
20 Semaphore generation error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
22 TCB area overflow Software operation (1)Reset the alarm, and then try again.
23 Stack area overflow Software operation (1)Reset the alarm, and then try again.
8
8.4
24 Mail-box area overflow Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-386
25 Semaphore area overflow Software operation (1)Reset the alarm, and then try again.
30 Interrupt main command error Software operation (1)Reset the alarm, and then try again.
33 Incorrect control group designation Software operation (1)Reset the alarm, and then try again.
34 Offline bank semaphore reception Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
35 m_gen_area semaphore reception Software operation (1)Reset the alarm, and then try again.
36 Offline HA processing timeout Software operation (1)Reset the alarm, and then try again.
8.4
8
37 DM_BANK flag error (DM_BANK Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
conversion processing) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-387
38 S -> M offline processing Software operation (1)Reset the alarm, and then try again.
command type error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
39 Function specification error in the Software operation (1)Reset the alarm, and then try again.
data transmission to the sensor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board then contact your Yaskawa representative about occurrence status
40 Error in designation of application Software operation (1)Reset the alarm, and then try again.
in the request of general-purpose error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data preset for each application. then contact your Yaskawa representative about occurrence status
45 Mail-box of sequence task is not Software operation (1)Reset the alarm, and then try again.
ready. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
46 Control-group usage undefined Software operation (1)Reset the alarm, and then try again.
47 Segment task polling command Software operation (1)Reset the alarm, and then try again.
8
8.4
48 Physical axis number error Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-388
49 The control group impossible to Software operation (1)Reset the alarm, and then try again.
release the brake error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
50 Sub-segment request FULL Software operation (1)Reset the alarm, and then try again.
51 Sub-segment process timeout Software operation (1)Reset the alarm, and then try again.
52 Data latch request FULL Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
53 Data latch process timeout Software operation (1)Reset the alarm, and then try again.
54 AXIS command request FULL Software operation (1)Reset the alarm, and then try again.
8.4
8
55 AXIS command process timeout Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-389
56 Positioning monitor request FULL Software operation (1)Reset the alarm, and then try again.
57 Positioning monitor process Software operation (1)Reset the alarm, and then try again.
timeout error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
58 Failed AXIS servo OFF command Software operation (1)Reset the alarm, and then try again.
request during category1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
emergency stop then contact your Yaskawa representative about occurrence status
59 AXIS servo OFF command Software operation (1)Reset the alarm, and then try again.
execution system not set during error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
category1 emergency stop then contact your Yaskawa representative about occurrence status
DX100
Number Code
61 Conversion primary expression for Software operation (1)Reset the alarm, and then try again.
Power Source command <-> EW error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
command not prepared then contact your Yaskawa representative about occurrence status
62 Duplicated request error during Software operation (1)Reset the alarm, and then try again.
master control-group tracking error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
63 GVM shared resource semaphore Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-390
64 Job queue DEQUE error Software operation (1)Reset the alarm, and then try again.
65 Conversion primary expression for Software operation (1)Reset the alarm, and then try again.
painting device command <-> EW error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
command not prepared then contact your Yaskawa representative about occurrence status
66 Execution system decision table Software operation (1)Reset the alarm, and then try again.
not set error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
67 Unknown mode data (Without Software operation (1)Reset the alarm, and then try again.
TEACH/PLAY mode data) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
68 Shift-value output timeout of the Software operation (1)Reset the alarm, and then try again.
general-purpose sensor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
69 Interrupt main status set Software operation (1)Reset the alarm, and then try again.
8.4
8
71 System number error at the master Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
side in twin synchronous system error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-391
72 No data link added to the Software operation (1)Reset the alarm, and then try again.
command error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
73 Setting status error of the user Software operation (1)Reset the alarm, and then try again.
coordinates file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
75 Previous path data reference error Software operation (1)Reset the alarm, and then try again.
76 Target position preparation error in Software operation (1)Reset the alarm, and then try again.
arc-retry shift motion mode error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
79 Inner track zone status error Software operation (1)Reset the alarm, and then try again.
80 Instruction queue and instruction Software operation (1)Reset the alarm, and then try again.
system data area overflow error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
81 Offline answer bank flag error Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-392
82 Path and trace queue ENQUE Software operation (1)Reset the alarm, and then try again.
BANK error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
83 Pending and block end request Software operation (1)Reset the alarm, and then try again.
FULL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
84 Base axis file type error Software operation (1)Reset the alarm, and then try again.
85 Output buffer SYSCON for Software operation (1)Reset the alarm, and then try again.
automatic test data in use error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
86 Conversion completion status for Software operation (1)Reset the alarm, and then try again.
AXIS section feedback latch data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not established then contact your Yaskawa representative about occurrence status
88 File C1 through C3 for calibration Software operation (1)Reset the alarm, and then try again.
between manipulators not set error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
89 File C1 through C3 for conveyor Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
calibration not set error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-393
90 HA function error Setting error (1)Check the following settings.

(conv_pos_data()) ·Correct the job so that the target position data is within the motion range.
91 HA function error Setting error (1)Check the following settings.

(conv_shift_data()) ·Correct the job so that the target position data is within the motion range.
94 HA function error Software operation (1)Reset the alarm, and then try again.
(conv_pulse_to_angle()) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
95 HA function error Software operation (1)Reset the alarm, and then try again.
(pr_atinf_pos_make()) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
100 Control-group axis configuration Software operation (1)Reset the alarm, and then try again.
information parameter error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
101 Error in the parameter for the table Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
for physical axes error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-394
102 Error in the parameter for the table Software operation (1)Reset the alarm, and then try again.
for physical TU error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
103 Excessive number of control group Software operation (1)Reset the alarm, and then try again.
axes in use error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
104 JOG and PLAY maximum speed Software operation (1)Reset the alarm, and then try again.
setting parameter error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
121 Job argument stack overflow Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
122 Job argument stack underflow Software operation (1)Reset the alarm, and then try again.
123 Designation error of the fetched Software operation (1)Reset the alarm, and then try again.
feedback pulse area at preparation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of current value then contact your Yaskawa representative about occurrence status
8.4
8
128 Timeout for waiting permission to Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
modify the number of averaging error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
times then contact your Yaskawa representative about occurrence status
8-395
129 Object undefined for CLEAR Software operation (1)Reset the alarm, and then try again.
instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
130 No space in RT_BANK setting Software operation (1)Reset the alarm, and then try again.
area for correction-amount data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
131 Queue operation error for variable Software operation (1)Reset the alarm, and then try again.
write-in history at prereading (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ENQUE) then contact your Yaskawa representative about occurrence status
write-in history at prereading (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DEQUE) then contact your Yaskawa representative about occurrence status
DX100
Number Code
write-in history at prereading error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(undefined operation) then contact your Yaskawa representative about occurrence status
write-in history at prereading (data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
length too long) then contact your Yaskawa representative about occurrence status
8
8.4
135 Queue operation error for score- Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
board setting history (at ENQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-396
board setting history (at DEQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board setting history (undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation) then contact your Yaskawa representative about occurrence status
board setting history (data length error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
too long) then contact your Yaskawa representative about occurrence status
139 Queue operation error for Software operation (1)Reset the alarm, and then try again.
instruction execution (at ENQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
instruction execution (at DEQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction execution (undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation) then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
instruction execution (data length error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
too long) then contact your Yaskawa representative about occurrence status
8-397
143 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
ID conveyor (at ENQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ID conveyor (at DEQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ID conveyor (undefined operation) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ID conveyor (data length too long) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
IN/OUT checking conveyor (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ENQUE) then contact your Yaskawa representative about occurrence status
IN/OUT checking conveyor (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DEQUE) then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
IN/OUT checking conveyor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(undefined operation) then contact your Yaskawa representative about occurrence status
8-398
IN/OUT checking conveyor (data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
length too long) then contact your Yaskawa representative about occurrence status
151 Queue operation error for waiting Software operation (1)Reset the alarm, and then try again.
for semaphore for LOCK error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction (at ENQUE) then contact your Yaskawa representative about occurrence status
instruction (at DEQUE) then contact your Yaskawa representative about occurrence status
instruction (undefined operation) then contact your Yaskawa representative about occurrence status
DX100
Number Code
instruction (data length too long) then contact your Yaskawa representative about occurrence status
221 Transfer data overflow in offline Software operation (1)Reset the alarm, and then try again.
data bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
222 Impossible to execute system Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
exclusive for system job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-399
223 Event queue number range Software operation (1)Reset the alarm, and then try again.
exceeded error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
224 No motor-gun control group for Software operation (1)Reset the alarm, and then try again.
ESRCH instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
225 The number of WORK ID data and Software operation (1)Reset the alarm, and then try again.
the MAX. WORK FIND COUNT error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
unmatched (MOTION ≠ CV) then contact your Yaskawa representative about occurrence status
226 The number of WORK IN/OUT Software operation (1)Reset the alarm, and then try again.
data and the MAX. WORK FIND error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
COUNT unmatched (MOTION ≠ then contact your Yaskawa representative about occurrence status
CV) (operating procedure).
DX100
Number Code
227 Excessive number of scheduling Software operation (1)Reset the alarm, and then try again.
for execution of instructions error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
228 Instruction execution scheduling Software operation (1)Reset the alarm, and then try again.
impossible error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
229 Illegal 1st-line move instruction at Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
execution of +SMOV instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-400
230 Impossible to execute the slave Software operation (1)Reset the alarm, and then try again.
circular interpolation and the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
master circular interpolation at the then contact your Yaskawa representative about occurrence status
same time (operating procedure).
231 Impossible to execute the slave Software operation (1)Reset the alarm, and then try again.
spline interpolation and the master error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
spline interpolation at the same then contact your Yaskawa representative about occurrence status
time (operating procedure).
232 Illegal index value for a +MOVx Software operation (1)Reset the alarm, and then try again.
instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
233 No xth-line move instruction exists Software operation (1)Reset the alarm, and then try again.
where the master control group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
belongs. then contact your Yaskawa representative about occurrence status
DX100
Number Code
234 Marking error for WORK ID Software operation (1)Reset the alarm, and then try again.
conveyor queue (empty queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
235 Marking error for WORK IN/OUT Software operation (1)Reset the alarm, and then try again.
conveyor queue (empty queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
236 Data error 1 at restarting after an Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
emergency stop (actual status and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the data status unmatched) then contact your Yaskawa representative about occurrence status
8-401
239 Timeout for receiving segment Software operation (1)Reset the alarm, and then try again.
data output request error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
240 The number which designates the Software operation (1)Reset the alarm, and then try again.
setting area of correction amount error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
in RT_BANK exceeded the limit then contact your Yaskawa representative about occurrence status
value. (operating procedure).
DX100
Number Code
241 Task error of the function calling Software operation (1)Reset the alarm, and then try again.
source (cv_sync_intr ( )) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
242 No control group for motor gun for Software operation (1)Reset the alarm, and then try again.
clearance move instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
243 Motor gun condition file number Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
error (including gun pressure file) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-402
244 GETTOOLW manipulator Software operation (1)Reset the alarm, and then try again.
designation error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
245 Overflow of entry number for Software operation (1)Reset the alarm, and then try again.
instruction execution error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
246 Data latch processing (function Software operation (1)Reset the alarm, and then try again.
number overflow) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
247 Data latch processing (real-time Software operation (1)Reset the alarm, and then try again.
status number overflow) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
248 Failed to set a timer unit. (No Software operation (1)Reset the alarm, and then try again.
allocation space for timer unit error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
setting) then contact your Yaskawa representative about occurrence status
249 Segment data missing (seg_t_req Software operation (1)Reset the alarm, and then try again.
was not received in time.) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
250 GETS instruction internal error Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-403
251 SETFILE undefined file Software operation (1)Reset the alarm, and then try again.
252 GETFILE undefined file Software operation (1)Reset the alarm, and then try again.
253 The parameter was destroyed Software operation (1)Reset the alarm, and then try again.
when a GETPRM instruction was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
executed. then contact your Yaskawa representative about occurrence status
254 Null pointer assignment detected Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
255 Function or other processing Software operation (1)Reset the alarm, and then try again.
parameter error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
260 Arithmetic answer is not set at Software operation (1)Reset the alarm, and then try again.
prereading (ADV_HA_ANS.flag == error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
OFF) then contact your Yaskawa representative about occurrence status
8
8.4
261 Heap area obtainment failure Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
(A_BANK) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-404
(C_BANK) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(Instruction queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(Path/trace queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
279 Specified MSS system instance is Software operation (1)Reset the alarm, and then try again.
not generated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
280 API Software operation (1)Reset the alarm, and then try again.
error(HDAS_get_alias_name()) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
500 SL undefined interrupt command Software operation (1)Reset the alarm, and then try again.
(main command) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
501 SL undefined interrupt command Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
(sub command) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-405
502 Previous SL interrupt command Software operation (1)Reset the alarm, and then try again.
processing error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
503 SL interrupt command data error Software operation (1)Reset the alarm, and then try again.
999 Arithmetic section error Software operation (1)Reset the alarm, and then try again.
(segment data all zero timeout) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1000 System clock (RTC) setting error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
1001 System task priority arrangement Software operation (1)Reset the alarm, and then try again.
1002 VxWorks primitive error Software operation (1)Reset the alarm, and then try again.
(msgQCreate) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
(msgQSend) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-406
(semBCreate) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1007 VxWorks primitive error (semTake) Software operation (1)Reset the alarm, and then try again.
1100 Failed system job environment Software operation (1)Reset the alarm, and then try again.
configuration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
2000 Failed system job environment Software operation (1)Reset the alarm, and then try again.
configuration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
4208 SYSTEM ERROR 1 Prereading task is not completed. Software operation (1)Reset the alarm, and then try again.
(ARITH) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
5 The averaging buffer in the Software operation (1)Reset the alarm, and then try again.
arithmetic section is destroyed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
6 No previous bank exists. Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-407
7 The answer bank flag is ON. Software operation (1)Reset the alarm, and then try again.
8 An error occurred in preparation of Software operation (1)Reset the alarm, and then try again.
current position. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
9 Mails could not correctly be Software operation (1)Reset the alarm, and then try again.
received in the current task. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
10 Spline-curve path designation Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
11 The previous bank's prereading Software operation (1)Reset the alarm, and then try again.
conversion could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
completed. then contact your Yaskawa representative about occurrence status
12 A manipulator designation error Software operation (1)Reset the alarm, and then try again.
occurred at JOG operation using error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the external reference point. then contact your Yaskawa representative about occurrence status
8
8.4
13 Designation error of cubic Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
interference coordinates error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-408
14 Path control position data error of Software operation (1)Reset the alarm, and then try again.
prereading bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
16 Station/base axis motion Software operation (1)Reset the alarm, and then try again.
command error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
18 User coordinates number error Software operation (1)Reset the alarm, and then try again.
19 Processing error in re-preparation Software operation (1)Reset the alarm, and then try again.
of segment control data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
20 Prereading task not completed at Software operation (1)Reset the alarm, and then try again.
master in twin synchronous error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system then contact your Yaskawa representative about occurrence status
23 Dynamic model arithmetic error Software operation (1)Reset the alarm, and then try again.
8.4
8
24 Speed limit control error Setting error (1)Check the following settings.
Alarm
Alarm Message List
(excessive moment of gravity) ·The allowable breaking torque was exceeded only by the gravity moment.
Set the gravity value of the tool within payload of the manipulator.
·Teach the manipulator orientation that does not become the overload for
each-axes of the manipulator.
8-409

25 Square root of a negative number Software operation (1)Reset the alarm, and then try again.
26 The system number is not set at Software operation (1)Reset the alarm, and then try again.
master in twin synchronous error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system. then contact your Yaskawa representative about occurrence status
DX100
Number Code
29 FORMCUT internal control error Software operation (1)Reset the alarm, and then try again.
30 Arm interference check error Software operation (1)Reset the alarm, and then try again.
(radius data referencing mistake) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
(miscalculation using direct error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
kinematics) then contact your Yaskawa representative about occurrence status
8-410
32 Arm interference check error (L- Software operation (1)Reset the alarm, and then try again.
axis expansion flag setting error) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(check-point re-setting error) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
34 Impossible to edit the averaging Software operation (1)Reset the alarm, and then try again.
buffer (zero division) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
35 No master-group is designated at Software operation (1)Reset the alarm, and then try again.
preparation of master-tool user error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
coordinates. then contact your Yaskawa representative about occurrence status
DX100
Number Code
37 Gauging function error (command Software operation (1)Reset the alarm, and then try again.
designation error) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
38 A coordinated motion was Setting error (1)Check the following settings.

attempted using the Following ·Change the setting so that only the manipulator moves.
function. **The coordinated motion cannot be performed by the Following function.
8.4
8
39 Zero or a negative value is set for Setting error (1)Check the following settings.
Alarm
Alarm Message List
the bending speed of the Following ·Set a positive value for the bending speed.
function.
40 Zero or a negative value is set for Setting error (1)Check the following settings.
the bending stroke of the Following ·Set a positive value for the bending stroke.
8-411
function.
41 Pulse linked JOG function error Software operation (1)Reset the alarm, and then try again.
42 Special JOG operation error Software operation (1)Reset the alarm, and then try again.
44 Segment overless: Segment Setting error (1)Check the following settings.

excessive error ·The teaching position cannot hold down the speed by the segment overless
function. Reduce the teaching speed of the job.
45 Segment overless: Path Software operation (1)Reset the alarm, and then try again.
calculation repeat error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
47 Play path control: initialization Software operation (1)Reset the alarm, and then try again.
48 Play path control: continue Software operation (1)Reset the alarm, and then try again.
process error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
49 Play path control: Step continuous Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
initialization error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-412
50 Play path control: step continuous Software operation (1)Reset the alarm, and then try again.
motion execution process error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
54 Approximation model internal Software operation (1)Reset the alarm, and then try again.
control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
55 Pair coordinate system position Software operation (1)Reset the alarm, and then try again.
calculation function error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
56 OPT higher acceleration and Setting error (1)Check the following settings.
deceleration control is not allowed ·OPT higher acceleration and deceleration control is used.
when Function acceleration and ·Don't use the ??? higher acceleration and deceleration control.
deceleration control is enabled.
DX100
Number Code
57 Arithmetic error occurred when Software operation (1)Reset the alarm, and then try again.
calculating the acceleration and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
deceleration time (Function then contact your Yaskawa representative about occurrence status
acceleration and deceleration (operating procedure).
control)
8.4
8
control)
Alarm
Alarm Message List
control)
8-413
calculating Function acceleration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
and deceleration dry run. then contact your Yaskawa representative about occurrence status
calculating current path of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
continuous motion stop operation then contact your Yaskawa representative about occurrence status
calculating next path of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
continuous motion stop operation then contact your Yaskawa representative about occurrence status
calculating acceleration time when error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
continuous motion in the then contact your Yaskawa representative about occurrence status
prereading processing (operating procedure).
DX100
Number Code
calculating acceleration time when error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calculating acceleration and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
deceleration time when teaching. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
deceleration time for plucking in then contact your Yaskawa representative about occurrence status
prereading processing 1 (operating procedure).
8-414
deceleration for PL control then contact your Yaskawa representative about occurrence status
plucking in prereading processing (operating procedure).
1
DX100
Number Code
deceleration for PL control then contact your Yaskawa representative about occurrence status
plucking in prereading processing (operating procedure).
2
deceleration for plucking then contact your Yaskawa representative about occurrence status
8.4
8
Alarm
Alarm Message List
deceleration for PL control in then contact your Yaskawa representative about occurrence status
8-415
DX100
Number Code
6553 For HA debug use Software operation (1)Reset the alarm, and then try again.
5 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4209 OFFLINE SYSTEM 100 Arithmetic error occurred when Software operation (1)Reset the alarm, and then try again.
ERROR (ARITH) calculating acceleration time when error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
101 Data setting error in offline answer Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-416
102 OFF_USER_POS occupation Software operation (1)Reset the alarm, and then try again.
103 OFF_USER_POS valid control Software operation (1)Reset the alarm, and then try again.
104 Mail-receiving error of offline task Software operation (1)Reset the alarm, and then try again.
105 Offline occupation control error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
107 OFF_USER_ROT_POS Software operation (1)Reset the alarm, and then try again.
occupation control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
108 OFF_USER_ROT_POS valid Software operation (1)Reset the alarm, and then try again.
8.4
8
109 OFF_CV_CALIB_POS occupation Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-417
110 OFF_CV_CALIB_POS valid Software operation (1)Reset the alarm, and then try again.
111 Incorrect teaching for offline Software operation (1)Reset the alarm, and then try again.
conveyor tracking turntable error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function then contact your Yaskawa representative about occurrence status
112 No manipulator is designated for Software operation (1)Reset the alarm, and then try again.
offline conveyor tracking turntable error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4210 SYSTEM ERROR -1 Local variable is not used. Software operation (1)Reset the alarm, and then try again.
(LOCAL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
VARIABLE) then contact your Yaskawa representative about occurrence status
DX100
Number Code
-2 Memory area for local variable Software operation (1)Reset the alarm, and then try again.
could not be obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-3 No unused handle value exists Software operation (1)Reset the alarm, and then try again.
when local variable area is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
created. then contact your Yaskawa representative about occurrence status
8
8.4
Alarm Message List

Alarm
8-418
-5 Handle value is invalid for Software operation (1)Reset the alarm, and then try again.
specified local variable. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-6 Handle value is incorrect for Software operation (1)Reset the alarm, and then try again.
specified local variable. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-7 An error occurred when memory Software operation (1)Reset the alarm, and then try again.
area for local variable was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
released. then contact your Yaskawa representative about occurrence status
-8 An error occurred when memory Software operation (1)Reset the alarm, and then try again.
area for local variable was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
registered. then contact your Yaskawa representative about occurrence status
DX100
Number Code
-9 Local variable control process is Software operation (1)Reset the alarm, and then try again.
not initialized. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-10 Local variable area shared heap Software operation (1)Reset the alarm, and then try again.
area. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
8-419
control when control of the local error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
variable was processed. then contact your Yaskawa representative about occurrence status
4220 SERVO POWER Sub Code: Control group Setting error (1)Check the following settings.
OFF FOR JOB ·Turn OFF the servo power supply, and then turn ON the servo power supply
for the group axis to be operated.
4221 SERVO POWER Sub Code: Control group The servo power is ·Turn OFF the servo power supply, and then turn ON the servo power supply
OFF FOR JOB not supplied. for the group axis to be operated.
4224 MEMOPLAY FILE -1 An error occurred in control Software operation (1)Reset the alarm, and then try again.
ERROR process for memory play file. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
-2 The arrangement address Software operation (1)Reset the alarm, and then try again.
information is destroyed for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
memory play file system. then contact your Yaskawa representative about occurrence status
-3 The fixed control information is Software operation (1)Reset the alarm, and then try again.
destroyed for memory play file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
-4 The fixed control information is Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
destroyed for memory play file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-420
-5 An attempt was made to newly Software operation (1)Reset the alarm, and then try again.
register the memory play file under error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
use. then contact your Yaskawa representative about occurrence status
-6 An error occurred in checking Software operation (1)Reset the alarm, and then try again.
written sampling data when the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data was written to CMOS. then contact your Yaskawa representative about occurrence status
-7 An attempt was made to access an Software operation (1)Reset the alarm, and then try again.
unused memory play file data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-8 The memory play file is destroyed. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
-9 The memory area for sampling Software operation (1)Reset the alarm, and then try again.
data is full. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-10 The sampling data is destroyed. Software operation (1)Reset the alarm, and then try again.
8.4
8
-11 Data in control process for Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
memory play file is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-421
-12 The sampling data is scanned only Software operation (1)Reset the alarm, and then try again.
at top or end position. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-13 The memory play file system is not Software operation (1)Reset the alarm, and then try again.
initialized. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-14 The offset value is out of range at Software operation (1)Reset the alarm, and then try again.
sampling data scanning. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4225 OVER SPEED Signifies the control axis number Setting error (1)Check the following settings.
(YCP01) which detected an error ·The gun electrode hits the welded target distance of motor gun
·manipulator motion (external force, gravity)
DX100
Number Code
·The motor power line
·The encoder line
Unit failure (1)Reset the alarm.

·The motor
8
8.4
Alarm Message List

Alarm
board.
8-422
4226 COMMUNICATION 1 The communication channel could Setting error (1)Check the following settings.
SERVICE ERROR not be opened/closed at OPEN/ ·Setting of the RS (transmission) parameter
CLOSE instruction execution.
100 The communication port is already Setting error (1)Check the following settings.
opened. The serial port setting
101 The communication port is not Setting error (1)Check the following settings.
opened. The serial port setting
102 No space was found in data sent Setting error (1)Check the following settings.
buffer. The serial port setting
103 The setting value for the event Setting error (1)Check the following settings.
queue designation parameter is ·RS157····Set to 1 to 4
incorrect.
105 The type of output data is Setting error (1)Check the following settings.
incorrect. The serial port setting
DX100
Number Code
4228 WRONG DATA Software operation (1)Reset the alarm, and then execute following operation.
error occurred ·Execute "RESTORE" by selecting "UTILITY" from the pull-down menu.
*Occurance date changes to restoration date after it is restored.
·Turn the power OFF and then ON to check the factor of the inconsistency 1,
and 2, on the data inconsistency screen in maintenance mode .
The factor 1: Check the position of the corresponding file
The factor 2: Register the position of the corresponding file again
*The factor 3:Just turn the power OFF and then ON again.
8.4
8
Alarm
Alarm Message List
Data error (1) If different axes configuration data is loaded, the system data becomes
incorrect status, which causes this alarm. In this case, execute the following
operations.
·Select "UTILITY" from the pull-down menu to execute "RESTORE".
·Load correct axes configuration data
8-423
(2)If it would not restore, select "RE CHECK" from the pull-down menu, and
then load correct axes configuration data.
Data failure (1) If the data including different axes configuration is loaded, the system
data will become abnormal status, causing WRONG DATA alarm. In this
case, execute the following operations.
·Execute "RESTORE" by selecting "UTILITY" from the pull-down menu.
·Load the data of correct axes configuration.
(2)If it would not restore, select "RE CHECK" from the pull-down menu, and
then load the data of correct axes configuration.
4229 ETHERNET 1 An error occurred in the acquisition Setting error (1)Check the following settings.
PROCESS ERROR process of the IP address during ··The DHCP server operation (If the DHCP is used)
the IP address monitoring process ·The network status (If the DHCP is used)
of the Ethernet function.
DX100
Number Code
board.
2 An error occurred in the acquisition Setting error (1)Check the following settings.
process of subnet mask during the ·The DHCP server operation (If the DHCP is used)
network service data creation ·The network status (If the DHCP is used)
8
8.4
process of the Ethernet function.
Alarm Message List

Alarm
board.
8-424
process of gateway during the ·The DHCP server operation (If the DHCP is used)
board.
4 An error occurred in the Setting error (1)Check the following settings.

conversion process of gateway ·The DHCP server operation (If the DHCP is used)
address during the network service ·The network status (If the DHCP is used)
data creation process of the
Ethernet function.
DX100
Number Code
board.
5 An error occurred in the Setting error (1)Check the following settings.

conversion process of DNS server ·The DHCP server operation (If the DHCP is used)
address during the network service ·The network status (If the DHCP is used)
8.4
8
data creation process of the
Ethernet function.
Alarm
Alarm Message List
board.
8-425
process of domain during the ·The DHCP server operation (If the DHCP is used)
board.
process of SNTP server during the ·The DHCP server operation (If the DHCP is used)
DX100
Number Code
board.
process of host name during the ·The DHCP server operation (If the DHCP is used)
8
8.4
Alarm Message List

Alarm
board.
8-426
9 An error occurred in the newest Setting error (1)Check the following settings.
DNS information getting process ·The DHCP server operation (If the DHCP is used)
from DHCP server in the DNS ·The network status (If the DHCP is used)
board.
10 An error occurred in the setting Setting error (1)Check the following settings.
process to update DNS ·The DHCP server operation (If the DHCP is used)
information in the DNS process of ·The network status (If the DHCP is used)
the Ethernet function.
DX100
Number Code
board.
11 An error occurred in the setting Setting error (1)Check the following settings.
clearing process to update DNS ·The DHCP server operation (If the DHCP is used)
information in the DNS process of ·The network status (If the DHCP is used)
8.4
8
the Ethernet function.
Alarm
Alarm Message List
board.
8-427
20 The subnet mask was not able to Setting error (1)Check the following settings.
be acquired in the DHCP ·The DHCP server operation (If the DHCP is used)
information update process of the ·The network status (If the DHCP is used)
Ethernet function.
board.
21 Subnet mask update error Setting error (1)Check the following settings.
occurred in the DHCP information ·The DHCP server operation (If the DHCP is used)
update process of the Ethernet ·The network status (If the DHCP is used)
function.
DX100
Number Code
board.
25 Gateway update error occurred in Setting error (1)Check the following settings.
the DHCP information update ·The DHCP server operation (If the DHCP is used)
process of the Ethernet function. ·The network status (If the DHCP is used)
8
8.4
Alarm Message List

Alarm
board.
8-428
26 Gateway clear error occurred in Setting error (1)Check the following settings.
the DHCP information update ·The DHCP server operation (If the DHCP is used)
process of the Ethernet function. ·The network status (If the DHCP is used)
board.
4240 TPS:ERROR Sub Code: Welding power source Error occurred in the Confirm the following content.
number. Fronius power Step1: Check what kind of the error code is expressed on the front panel of
source. Fronius power source.
Step2: Check according with the Fronius's manual.
4241 MOTOWELD Sub Code: Welding power source System software on When finish system reset, Shut down the welding power source.
SYSTEM RESET number. the welding power
source is resetting
now.
DX100
Number Code
4242 MOTOWELD Sub Code: Welding power source Overcurrent flows in (1)Check if the output cable is short-circuited or grounded.
INPUT OVER- number. the primary control (2) The power circuit may be broken . Contact your Yaskawa representative.
CURRENT circuit.
4243 MOTOWELD Sub Code: Welding power source Overcurrent flows in Confirm the following content.
OUTPUT OVER- number. the secondary (1) Check that the torch cable or power cable is not grounded?
CURRENT control circuit. (2)Check that the contact tip does not contact the welding work piece?
(3)Check that the encoder cable is not damaged?
(4)Check if the screws of the connector terminal block are securely fastened.
If the encoder cable is disconnected or the screws are loosened, the wire
8.4
8
feeding speed becomes excessively fast and an error occurs in the wire
feeding amount. Replace the encoder cable or fasten the screws of the
Alarm
Alarm Message List
connector terminal block.
4244 MOTOWELD Sub Code: Welding power source Primary input Confirm the input voltage.
INPUT OVER- number. voltage exceeding
VOLTAGE 550V is applied
continuously for two
8-429
seconds.
4245 MOTOWELD Sub Code: Welding power source The temperature in (1)Check the ambient temperature (40 degrees centigrade or less) and
EXCESSIVE number. the primary or operational ratio (60%).
TEMPERATURE secondary control (2) Check if there are dust, dirt, and clogging on the dust protective filter.
circuit exceeds the Clean or replace the dust protective filter if necessary.
specified value of
the welding source.
4246 MOTOWELD Sub Code: Welding power source Primary input Confirm the input voltage.
INPUT UNDER- number. voltage is lower than
VOLTAGE 390V continuously fir
two seconds.
4247 MOTOWELD Sub Code: Welding power source Hydraulic pressure (1)Fill up the cooling water.
WATER UNDER- number. is drop. (2)Check the circuit of cooling water.
FLOW
DX100
Number Code
4248 MOTOWELD Sub Code: Welding power source The communication Confirm the following content.
DIGITAL I/F number. between the welding (1) The LAN cable has not damaged.
WDG.ERROR power source and (2) The Ethernet protocol address setting is correct. (Check that C
the robot controller parameter of the welding power source and RS parameter of the robot
was suspended. controller.)
(3) Welding power source is turn on.
4249 MOTOWELD Sub Code: Welding power source In CAN-interface for Check the Node of the each welder power sources and robot controller.
DIGITAL I/F NODE number. welder power
ERROR source, the Node
8
8.4
setting is duplicated.
4250 MOTOWELD Sub Code: Welding power source Welder power Confirm the following content.
Alarm Message List

Alarm
DIGITAL I/F number. source receive the (1) LAN cable is not damaged.
ERROR unknown message. (2) Protocol type of the VEW01 is correct. (is MOTOWELD type?)
4251 MOTOWELD Sub Code: Welding power source The user file number Set the user file number 1...16.
DIGITAL I/F FILE# number. is out of range.
ERROR
8-430
4252 MOTOWELD Sub Code: Welding power source Network interface Replace the main board {Pr(MB) -024}. Contact your Yaskawa
DIGITAL I/F CHIP number. chip is broke down. representative.
ERROR
4253 MOTOWELD Sub Code: Welding power source Nonconformity in the The setting of hardware or software may be not performed correctly. Contact
MACHINE number. model setting of your YASKAWA representative.
TYP.ERROR1 hardware and
software.
software.
software.
software.
DX100
Number Code
4257 MOTOWELD Sub Code: Welding power source The DIP switch of (1) Check the DIP switch setting of PR(CR) -002R1 board.
PANEL SW number. PR(CR) -002R1 (2) PR(CR) -002R1 board may be broken. Contact your YASKAWA
SETTING ERROR board is not correctly representative.
set.
4258 MOTOWELD Sub Code: Welding power source The welding wire Confirm the following content.
FEEDER ERROR number. was not fed as (1)The encoder cable be not damaged?
instructed by the (2)Isn't there loosening of the screw of the encoder cable connection terminal
feeding amount block?
command value. When there are a disconnection of the encoder cable or loosening of the
8.4
8
There is a certain screw, the wire feeding speed quickens abnormally, and it becomes an
difference between abnormal amount of feeding. Replace the encoder cable or fasten the screw
Alarm
Alarm Message List
the feeding amount of the terminal block.
command value and (3)Check if the wire load becomes heavy. Make sure that the torch cable and
the feedback from conduit cable are not bent excessively.
the encoder.
4259 MOTOWELD Sub Code: Welding power source Overcurrent above Check if the wire load becomes heavy. Make sure that the torch cable and
8-431
MOTOR OVER- number. the rated current coduit cable are not bent excessively.
CURRENT flows in the motor
circuit.
4260 MOTOWELD CPU Sub Code: Welding power source A communication The board may be broken. Contact your Yaskawa representative.
ERROR1 number. error between CPU1
and CPU2 occurs.
4261 MOTOWELD CPU Sub Code: Welding power source A communication The board may be broken. Contact your Yaskawa representative.
ERROR2 number. error between CPU1
and CPU2 occurs.
4262 MOTOWELD Sub Code: Welding power source An error occurs in The data may not have been correctly saved when the welding conditions
MEMORY number. the data in the are recorded because of a power failure, etc. Reset the system after saving
ERROR1 welding power the changed parameters. (See the manual of MOTOWELD "4.2.10 System
source internal Reset")
memory. If the error occurs again, the board may be broken. Contact your Yaskawa
representative.
DX100
Number Code
representative.
8
8.4
Alarm Message List

Alarm
representative.
8-432
representative.
representative.
representative.
representative.
DX100
Number Code
4269 MOTOWELD Sub Code: Welding power source Arc starting signal is Check again the operation timing or signal cable connections. The same
STARTING number. input before the error may occur at momentary power failure.
SIGNAL ERROR welding power
source's main power
supply starts up.
4270 MOTOWELD NO Sub Code: Welding power source Execution arc start Select a correct welding process in the using the welding user file.
WELDING TYPE number. without welding
process.
8.4
8
4271 MOTOWELD Sub Code: Welding power source The welding voltage (1)Check if the voltage detection wire is connected. Heck if the voltage
VOLT.DETECT number. is not detected. detection line or the short-circuit cap is connected to the CON7 of the
WIRE ERROR MOTOWELD.
Alarm
Alarm Message List
(2)Check that the contact tip does not contact the work piece to be welded.
Set the contact tip so as not to contact the work piece.
(3)Temporary power failure may have occurred.
4272 MOTOWELD Sub Code: Welding power source Safety circuit Contact your Yaskawa representative.
SAFTY-CIRCUIT number. broken.
8-433
ERROR
4273 MOTOWELD IGBT Sub Code: Welding power source The IGBT device of Replace the IGBT device (Part code AJ0EL3870). Contact your Yaskawa
SHORT CIRCUIT number. power circuit broken. representative.
4274 MOTOWELD Sub Code: Welding power source The welding voltage Contact your Yaskawa representative.
VOLTAGE number. is not able to be
DETECTOR detected.
ERROR
4275 MOTOWELD AUX. Sub Code: Welding power source Overcurrent flows in The board may be broken. Contact your Yaskawa representative.
CIRCUIT OV. number. the auxiliary circuit.
CURRENT
4276 MOTOWELD DSP Sub Code: Welding power source The main board Contact your Yaskawa representative.
ADC ERROR number. broken.
DX100
Number Code
4277 MOTOWELD Sub Code: Welding power source The actual welding (1)Check if the selection of motor is correct, or confirm the settings of C
OUTSIDE OF number. current becomes far parameter C09.
CURR.SETTING removed from the (2)Check that the welding wire does not slip, or the wire is fed as instructed
(H) welding current by the feeding command.
command value. (3)Check that the wire stick out is not excessively short or long.
(4)Check that the range set in C parameter C29 is not too narrow.
(5)Check if the wire, shielding, etc. are correctly set.
4278 MOTOWELD Sub Code: Welding power source The actual welding (1)Check if the selection of motor is correct, or confirm the settings of C
OUTSIDE OF number. current becomes far parameter C09.
8
8.4
CURR.SETTING removed from the (2)Check that the welding wire does not slip, or the wire is fed as instructed
(L) welding current by the feeding command.
Alarm Message List

Alarm
command value. (3)Check that the wire stick out is not excessively short or long.
(4)Check that the range set in C parameter C29 is not too narrow.
(5)Check if the wire, shielding, etc. are correctly set.
4279 MOTOWELD Sub Code: Welding power source Overcurrent flows in (1)Check that short-circuit or the earth grounded of the output cable.
MOMENTARY number. the secondary (2)May be power circuit broken. Contact your Yaskawa representative.
8-434
OVER-CURR control circuit

momentarily.
4280 MOTOWELD Sub Code: Welding power source Overcurrent flows in Contact your Yaskawa representative.
OVER-VOLTAGE number. the output side
circuit.
4281 MOTOWELD +15V Sub Code: Welding power source The switching power Replace the switching power supply unit. (Service parts code:AJ0E35055)
POWER SUPPLY number. supply unit broken.
ERROR
4282 MOTOWELD Sub Code: Welding power source The switching power Replace the switching power supply unit. (Service parts code:AJ0E35055)
POWER SUPPLY number. supply unit broken.
ERROR
4283 MOTOWELD Sub Code: Welding power source A wrong welding Confirm the welding process setting in the welding user file.
ILLEGAL WELD number. process is set in the
TYPE welding user file.
4284 MOTOWELD Sub Code: Welding power source Sub Code: Welding Contact your Yaskawa representative.
reserved1 number. power source
number.
DX100
Number Code
number.
number.
8.4
8
number.
Alarm
Alarm Message List
number.
number.
8-435
number.
4300 VERIFY ERROR Setting error Check whether the setting is within the allowable range.
(SERVO
PARAMETER)
DX100
Number Code
4301 CONTACTOR Sub Code: Signifies the physical Module failure Check if the contactors (1KM and 2KM) are open, and not damaged by
ERROR No. of contactor in which the alarm (contactor) melting or sticking.
occurred Check the insertion and connection of the followings.
·YSU-CN214
Before performing a connection ·YPU-CN607,CN-611
check of the wiring, turn OFF the
controller power. Make sure that all
the LEDs of SERVOPACK and
converter are OFF, then verify that
8
8.4
no electricity is charged using
equipment such as a tester. This
process may take a few minutes
Alarm Message List

Alarm
after shutting off the power.

8-436
4302 BRAKE CIRCUIT Software operation (1)Reset the alarm

ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

DX100
Number Code
4303 CONVERTER Sub Code: Signifies the physical Connection failure (1)Reset the alarm
READY SIGNAL No. of converter in which the alarm (2)If the alarm occurs again, check the connection and inserting state of the
ERROR occurred following cables and connectors.
·YPU unit
·EAXA board CN507
Module failure Check if the contactors (1KM and 2KM) are open, and not damaged by
8.4
8
(contactor) melting or sticking.
Alarm
Alarm Message List
8-437
Module failure (1)Reset the alarm

4304 CONVERTER Sub Code: Signifies the physical Module failure Check if the contactors 1KM and 2KM are not damaged by melting or
INPUT POWER No. of converter in which the alarm (contactor) sticking.
ERROR occurred
YPU unit board (1)Reset the alarm
DX100
Number Code
Connection failure (1)Reset the alarm
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
8
8.4
Alarm Message List

Alarm
4305 CONVERTER Sub Code: Signifies the physical Module failure (1)Reset the alarm
CIRCUIT CHARGE No. of converter in which the alarm (converter) (2)If the alarm occurs again, replace the SERVOPACK.
ERROR occurred
8-438
Module failure Check if there is no ground fault in the regeneration resistors.

(Regenerative
resistor)
4306 AMPLIFIER Sub Code: Signifies the axis in Connection failure (1)Reset the alarm
READY SIGNAL which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state of the
ERROR following cables and connectors.
·EAXA-CN501?506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B
Power supply failure Replace the power supply.

Module (1)Reset the alarm
DX100
Number Code
4307 SERVO ON Sub Code: Signifies the axis in Movement of axis Turn ON the servo power after 5 or more seconds from the alarm
DEFECTIVE which the alarm occurred when the SERVO occurrence.
SPEED ON process
8.4
8
Alarm
Alarm Message List
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
8-439

Mechanical failure Check that the manipulator is not moving when the servo turned ON.

YBK board failure Check that the brake has not been released because the brake relay is
broken.
DX100
Number Code
4308 VOLTAGE DROP Sub Code: Signifies the physical Connection failure (1)Reset the alarm
(CONVERTER) No. of converter in which the alarm (2)If the alarm occurs again, check the connection and inserting state of the
occurred following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
8
8.4
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm Message List

Alarm
8-440
Voltage failure Check if the primary power supply voltage is dropping.
4309 DEFECTIVE Sub Code: Signifies the axis in Module failure (1)Reset the alarm
ENCODER which the alarm occurred (encoder) (2)If the alarm occurs again, replace the encoder.
INTERNAL DATA
Software operation (1)Reset the alarm
4310 ENCODER Sub Code: Signifies the axis in Overheated encoder Turn OFF the NX100 power for approx. 10 minutes, then turn it ON again.
OVERHEAT which the alarm occurred
High ambient Adjust the ambient temperature to 40C° or less.
temperature
DX100
Number Code

8.4
8
4311 ENCODER Sub Code: Signifies the axis in Module failure {AL-4314 occurred}
BACK-UP ERROR which the alarm occurred (encoder battery) Replace the battery of the axis in which the error occurred.
Alarm
Alarm Message List
[Robot axis]
8-441
·Cable between encoders

·EAXA-CN508
[External axis]
·EAXB-CN0534,535,536


·Manipulator cable
4312 ENCODER Module failure Replace the battery.

BATTERY ERROR (encoder battery)
DX100
Number Code
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
··Manipulator cable
4315 COLLISION Sub Code: Signifies the axis in Setting error Check the following settings.
DETECT which the alarm occurred ·The tool information
·The selection tap of the transfer
8
8.4
·The collision detection level
·JOB
Alarm Message List

Alarm
·Work
·The speed of JOB
·The acceleration/deceleration speed of ACC and DEC
·Length of the power cables
·Diameter of the power cables
8-442
Interference error Remove the following interferences.

·The interferences to the jigs of Robot.
·The interferences to the jigs of workpieces.
Module (1)Reset the alarm


(motor) (2)If the alarm occurs again, replace the amplifier.
DX100
Number Code
Maintenance failure Measure the density of grease iron powder in the speed reducer and do the
maintenance.
Defective speed Replace the speed reducer or the grease of it.
reducer
Module Check the brake voltage.
failure(brake) Check that the brake is not locked by malfunction of contactor.
4316 PRESSURE DATA Sub Code: Signifies the axis in Setting error Check the following settings.
8.4
8
LIMIT which the alarm occurred ·The gun pressure file
·The dry spotting pressure file
*Reset the pressure value in the gun pressure file below the maximum
Alarm
Alarm Message List
pressure value
4317 PRELOAD ERROR Sub Code: Signifies the axis in Effect of external Adjust the gun opening.
which the alarm occurred force
4318 SERIAL Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.
8-443
ENCODER which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state of the
CORRECTION following cables and connectors.
LIMIT [Robot axis]
·EAXA-CN508
[External axis]
·EAXB-CN0534,535,536
Module failure (1)Reset the alarm.

ON.)
DX100
Number Code
4319 PRELOAD ERROR Sub Code: Signifies the axis in Efect of external Move the gun axis to another position by manual operation and then turn the
2 which the alarm occurred force servo power on again.
4320 OVERLOAD Sub Code: Signifies the axis in Setting error Check the following settings.
(CONTINUE) which the alarm occurred ·The tools or the mass of the workpieces
·Reduction in the moments
·Reduction in the motion speed
8
8.4
(2)If the alarm occurs again, replace the motor.
Alarm Message List

Alarm
8-444

YPU unit board (1)Reset the alarm.

Interference error Remove interference with the workpiece and peripheral device.
Setting error Correct the job whether load late does not exceed 100%.

DX100
Number Code
4321 OVERLOAD Sub Code: Signifies the axis in Setting error Check the following settings.
(MOMENT) which the alarm occurred ·The tools or the mass of the workpieces
·Reduction in the moments
(2)If the alarm occurs again, replace the following cables.
·The wire harness in the robot.
8.4
8
Alarm
Alarm Message List
8-445


4322 AMPLIFIER Sub Code: Signifies the axis in Setting error Check the following settings.
OVERLOAD which the alarm occurred ·The tools or the mass of the workpieces
(CONTINUE) ·Reduction in the moments
DX100
Number Code

8
8.4
Alarm Message List

Alarm
8-446

4323 AMPLIFIER Sub Code: Signifies the axis in Setting error Check the following settings.
OVERLOAD which the alarm occurred ·The tools or the mass of the workpieces
(MOMENT) ·Reduction in the moments
DX100
Number Code

8.4
8
Alarm
Alarm Message List
8-447

4324 CONVERTER Setting error Check the following settings.

OVERLOAD ·The manipulator operating condition
·Teaching speed
4326 OVER SPEED Sub Code: Signifies the axis in Setting error Check the following settings.
which the alarm occurred ·Reduction in the motion speed
DX100
Number Code
Motor gun Setting ·Short-open the strike of the motor gun in which the alarm occurred
error
8
8.4
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
Alarm Message List

Alarm
correct.
4327 WRONG MOTOR Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.
ROTATION which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state of the
8-448

·The encoder line
4328 SERVO Sub Code: Signifies the axis in Interference error Remove the interference of robot.
TRACKING which the alarm occurred
ERROR
DX100
Number Code
Module (1)Reset the alarm.

8.4
8
Alarm
Alarm Message List
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.
8-449

4329 POSITION ERROR Noise error Eliminate the noise or take a countermeasure against the noise.

[Robot axis]
·EAXA-CN508
[External axis]
·EAXB-CN0534,535,536
DX100
Number Code
XEI01 board failure 1)Turn the power OFF then back ON.
·XEI01 board
COV03 board failure 1)Turn the power OFF then back ON.
·COV03 board
8
8.4
Alarm Message List

Alarm
8-450

·Cable between the EAXB01 board and XEI01 board
4330 BROKEN SPEED Connection failure (1)Reset the alarm.

MONITOR LINE (2)If the alarm occurs again, check the connection and inserting state of the
·Speed monitor unit
4331 SPEED MONITOR EAXA board failure (1)Reset the alarm.

LEVEL ERROR (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
DX100
Number Code
4332 POSITION ERROR Noise error Eliminate the noise or take a countermeasure against the noise.
(SERIAL
ENCODER)
[Robot axis]
·EAXA-CN508
8.4
8
[External axis]
Alarm
Alarm Message List
·EAXB-CN0534,535,536

8-451
4334 OVERVOLTAGE Sub Code: Signifies the physical Connection failure (1)Reset the alarm.
·EAXA01-CN507,510
·EAXB01-CN08
Setting error Check the following settings.

·The load mounted on the manipulator
Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
DX100
Number Code
Module Replace the regenerative resistor.
failure(Regenerative
resistor)
8
8.4
Alarm Message List

Alarm
Overloading Check that the load does not exceed the allowable limit.
8-452
4335 GROUND FAULT Sub Code: Signifies the physical Connection failure (1)Reset the alarm.
No. of converter in which the alarm (2)If the alarm occurs again, check the connection and inserting state of the
·EAXA01-CN507,510
·EAXB01-CN08

Check the axis in which earth fault occurs in the alarm history screen.
If both robot axes and external axes use the same type converter, the earth
fault may occur on the external axis not the robot axis. (There is also a
possibility that it is stained by water)
(1) External axis cables (Power wire)

(2) Traveling axis cable (Power wire)
(3) Power supply cable (Robot axis, external axis) (Power wire)
(4) Internal cables (Robot axis, external axis) (Power wire)
DX100
Number Code

8.4
8
(contactor) (2)If the alarm occurs again, replace the contactor.
Alarm
Alarm Message List
Module failure Check if there is no ground fault in the regeneration resistors.
(Regenerative
resistor)
8-453
GND wiring failure (1)Turn the power OFF then back ON.
(2) If the alarm repeats, check the voltage of the primary power and GND. If
the voltage amount on each RST varies more than 100V, review the GND
setting.
4336 OPEN PHASE Sub Code: Signifies the physical Connection failure (1)Reset the alarm.
·EAXA01-CN507,510
·EAXB01-CN08
15%).
DX100
Number Code

8
8.4
4337 OVERCURRENT Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.
Alarm Message List

Alarm
(AMP) which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state of the
·EAXA-CN501?506,CN510
·EAXB-CN531,532,533
8-454

·Manipulator cable
·Supply cable
Module (1)Reset the alarm.


DX100
Number Code
4338 REGENERATIVE Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.
TROUBLE which the alarm occurred (2)If the alarm occurs again, check the connection and inserting state of the
(CONVERTER) following cables and connectors.
8.4
8
·EAXA01 board
·EAXB01 board
Alarm
Alarm Message List
·Converter-CN557
·Cable between the regenerative resistors
8-455
Module failure Replace the regenerative resistor.

(Regenerative
resistor)

4339 INPUT POWER Sub Code: Signifies the physical Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
OVER VOLTAGE No. of converter in which the alarm 15%).
(CONV) occurred
DX100
Number Code
·EAXA01-CN507,510
·EAXB01-CN08
8
8.4
Alarm Message List

Alarm
8-456
4340 TEMPERATURE Sub Code: Signifies the physical Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
ERROR No. of converter in which the alarm 15%).
(CONVERTER) occurred
·EAXA01-CN507,510
·EAXB01-CN08

DX100
Number Code
High ambient Adjust the ambient temperature to 40C°C° or less.

temperature
8.4
8
Install failure Check that the air inlet or outlet is not blocked.
4344 LINEAR Setting error Check the settings for jobs.
Alarm
Alarm Message List
SERVOFLOAT
TRACKING
ERROR
4345 LNK Setting error Check the settings for jobs.
SERVOFLOAT
8-457
EXECUTE ERROR
4346 LNK Setting error Check the limit torque of the link servo float condition file.
SERVOFLOAT
TRQ LIMIT ERROR
4347 LNR Setting error Check the limit torque of the link servo float condition file.
SERVOFLOAT
TRQ LIMIT ERROR
4348 LNR Setting error Check the setting file of the job and the linear servo float.
SERVOFLOAT
COORD TYPE
ERROR
4349 LNR Setting error Check the setting file of the job and the linear servo float.
SERVOFLOAT
TOOL POSE
ERROR
4350 LNR Setting error Check the settings for jobs.
SERVOFLOAT
EXECUTE ERROR
DX100
Number Code
4351 DRIVE BELT SNAP Sub Code: Signifies the axis in Connection failure Check that the driving belt is not broken.
DETECT which the alarm occurred
Driving belt failure Check the driving belt.
4352 TWIN DRIVE Setting error Check the load settings.
OVER DEVIATION
4353 DEFECTIVE Sub Code: Signifies the axis in Setting error Check the following settings.
TAUGHT which the alarm occurred ·Setting of the command soft (JOB)
POINT(ENDLESS) ·MRESET instruction to corresponding axis
8
8.4
Alarm Message List

Alarm
4354 FILE NO. ERROR Sub Code: File number Setting error Do not use the collision detection file for exclusive use for the SVSPOT with
8-458
(SHOCK LEVEL) the SHCKSET instruction.
4355 EXTERNAL PRES Setting error Check the settings for jobs.
DETECT
(SERVOFLOAT)
4356 ARM CTRL Setting error Check the settings for jobs.
PARAMETER
ERR(OBSERVER)
4357 IMPOSSIBLE Setting error Check the settings for jobs.
SRCH (EQUALIZE
TEACH)
4358 DUPLICATED Setting error End the current pressuring operation, and then execute the pressuring
PRESS ERROR instruction.
DX100
Number Code
4359 CONVERTER Sub Code: Signifies the physical Connection failure (1)Reset the alarm.
ERROR No. of converter in which the alarm (2)If the alarm occurs again, check the connection and inserting state of the
·EAXA01-CN507,510
·EAXB01-CN08
8.4
8
Alarm
Alarm Message List
8-459
4360 WAFER Connection failure Check the connection of prealigner.

ALIGNMENT
ERROR(SERVO)
4362 POWER SUPPLY Connection failure (1)Reset the alarm.
READY ERROR (2)If the alarm occurs again, check the connection and inserting state of the
(SERVO) following cables and connectors.
·EAXA-CN501?506,CN510
·EAXB-CN531,532,533
DX100
Number Code
ON.)

8
8.4
Alarm Message List

Alarm
4363 BASE BLOCK Connection failure (1)Reset the alarm.
SIGNAL (2)If the alarm occurs again, check the connection and inserting state of the
ERROR(SERVO) following cables and connectors.
·EAXA-CN501?506,CN510
8-460
·EAXB-CN531,532,533


DX100
Number Code
4364 GUN SOFTLIMIT Sub Code: Signifies the axis in Setting error Check the following settings.
which the alarm occurred ·Home position of gun axis
[Released side]
Reset the software limit of released side gun.
(Parameter S1CxG200 or 208)
[Closed side]
Reset the software limit at the gun closed side.
8.4
8
Add the moving amount of electrode wear.
(Parameter S1CxG200 or 208)
Alarm
Alarm Message List
4365 TOUCH DETECT Setting error Check the following settings.
DATA OVER ·Home position of gun axis
·"The motion limit for which the fixed (movable) gun electrode hits the welded
target" in the gun condition file
·"The pulse-stroke converter" in the gun condition file.
8-461
4366 GUN BEND Sub Code: Signifies the group in Setting error Check if this model is supported.
COMPENSATION which the alarm occurred
SET ERROR
4367 ROBOT POSE Setting error Check the settings for jobs.
ERROR
4371 SYSTEM ERROR Setting error Check if the brake unit supports independent brake control.
(SERVO)
4372 SERVO ON Connection failure Check the connections between TU board and EAXA board.
SIGNAL ERROR Replace the TU board.
4373 MAGNETIC POLE Module failure (1)Reset the alarm.

DETECTING (motor) (2)If the alarm occurs again, replace the linear encoder.
ERROR
DX100
Number Code
4374 PHASE DATA Module failure (1)Reset the alarm.
UNMATCH (motor) (2)If the alarm occurs again, replace the linear encoder.
4380 M-SAFETY YSU unit failure (1)Reset the alarm.

PROCESS (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU1) before replacing the YSU unit to be safe.
8
8.4
4381 M-SAFETY 1 Inconsistency of enable signal was Enable signal (1)Reset the alarm.
ENABLE SW detected for a certain time period unmatched error (2)Check the followings.
ERROR(CPU1) in the programming pendant. ·There are two point of contact enable switch, and only one might be turned
Alarm Message List

Alarm
on by how to squeeze. Moreover, only one might be turned on when putting it
on the place where it is not a plane on the knee etc. Check how to squeeze
or put the programming pendant on flat.
8-462

·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of programming pendant
·Replacement of YSU unit
4382 M-SAFETY YSU unit failure (1)Reset the alarm.

PROCESS (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU2) before replacing the YSU unit to be safe.
DX100
Number Code
4383 M-SAFETY 1 Inconsistency of enable signal was Enable signal (1)Reset the alarm.
ENABLE SW detected for a certain time period unmatched error (2)Check the followings.
ERROR(CPU2) in the programming pendant. ·There are two point of contact enable switch, and only one might be turned
on by how to squeeze. Moreover, only one might be turned on when putting it
on the place where it is not a plane on the knee etc. Check how to squeeze
or put the programming pendant on flat.
8.4
8
·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
Alarm
Alarm Message List

8-463
safe.
4384 M-SAFETY 0 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
SIGNAL of emergency stop signal in the (2)If the alarm occurs again, check the followings.
ERROR(CPU1) programming pendant. ·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
DX100
Number Code
safe.
·Replacement of the emergency stop button on the programming pendant
and the cable that connects to the YSU unit
8
8.4
Alarm Message List
Alarm
2 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of emergency stop signal in robot (2)If the alarm occurs again, check the followings.
controller. ·Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
(CN208 connector) and emergency stop SW of robot controller
8-464

safe.
·Replacement of the emergency stop button on the robot controller
·Replacement of the emergency stop button on the robot controller and the
cable that connects to the YSU unit

of external emergency stop signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 19, 20,
21, and 22 of MXT terminal block
DX100
Number Code
of external enable switch signal. (2)If the alarm occurs again, check the followings.

of safeguarding signal. (2)If the alarm occurs again, check the followings.
8.4
8
Alarm
Alarm Message List
of full speed test signal. (2)If the alarm occurs again, check the followings.
8-465

of overrun 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
connector)
of universal input zero signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 1, 2, 3,
and 4 of MXT terminal block

of universal input 1 signal. (2)If the alarm occurs again, check the followings.

of mode zero signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers B6 of YSU unit (CN209
connector) and programming pendant
DX100
Number Code
safe.
8
8.4
of mode 1 signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers A6 of YSU unit (CN209
Alarm Message List

Alarm

8-466
safe.
16 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.

of servo ON 1 signal (SFRDY1). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

of contactor 1 signal (KMMB1). (2)If the alarm occurs again, check the followings.
·Connected confirmation of wiring for pin numbers A5, A6, B5, and B6 of
YSU unit (CN214 connector) and contactor 1
Contactor failure (1)Reset the alarm.

following contents.
·Replacement the connected contactor or relay that drives contactor
DX100
Number Code
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of connection cable
8.4
8
Alarm
Alarm Message List
·Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit (CN213
connector)
8-467

following contents.


DX100
Number Code
connector)
following contents.
8
8.4
Alarm Message List

Alarm
8-468


connector)
following contents.
DX100
Number Code
8.4
8
of contactor 1 enable signal. (2)If the alarm occurs again, check the followings.
Alarm
Alarm Message List
connector)
connector)
8-469

of external overrun 2 signal. (2)If the alarm occurs again, check the followings.
connector)
connector)
connector)
connector)
DX100
Number Code
connector)
of fun alarm 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
8
8.4
Alarm Message List

Alarm
connector)
connector)
8-470

of link signal between YSU unit. (2)If the alarm occurs again, check the followings.
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.

of link feedback signal between (2)If the alarm occurs again, check the followings.
YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
DX100
Number Code
8.4
8
of enable switch signal between (2)If the alarm occurs again, check the followings.
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
Alarm
Alarm Message List
connector)

8-471


of enable switch feedback signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector)

DX100
Number Code
of speed mode zero signal (2)If the alarm occurs again, execute the following contents.
connector)
8
8.4
Alarm Message List

Alarm

8-472
of speed mode zero feedback (2)If the alarm occurs again, execute the following contents.
signal between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector)


of speed mode 1 signal between (2)If the alarm occurs again, execute the following contents.
connector)
DX100
Number Code
8.4
8
of speed mode 1 feedback signal (2)If the alarm occurs again, execute the following contents.
Alarm
Alarm Message List
connector)

8-473

of error signal between YSU unit. (2)If the alarm occurs again, check the followings.
·Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit and
YSU unit
connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
DX100
Number Code
of error feedback ready signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of YSU
unit (CN207 connector) and YSU unit

safe.
8
8.4
Replacement of YSU unit
Replacement of connection cable
Alarm Message List

Alarm
of speed mode zero feedback (2)If the alarm occurs again, check the followings.
signal between YSU unit. ·Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of YSU
unit (CN207 connector) and function safety unit
8-474

safe.

of speed mode zero feedback (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ready signal between function before replacing the YSU unit to be safe.
safety unit.
of speed mode 1 feedback signal (2)If the alarm occurs again, check the followings.
between function safety unit. ·Connected confirmation of wiring for pin numbers 12, 13, 25, and 26 of YSU
DX100
Number Code
safe.
8.4
8
of speed mode 1 feedback ready (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
signal between function safety before replacing the YSU unit to be safe.
unit.
Alarm
Alarm Message List
of universal output ready signal. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8-475

of universal output feedback (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 45, 46,

of brake release signal in the (2)If the alarm occurs again, check the followings.
EAXA board. ·Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit (CN210
connector)
Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute the
safe.
·Replacement of EAXA board
DX100
Number Code
4385 M-SAFETY INPUT 0 CPU1 detected an error in the YSU unit failure (1)Reset the alarm.
CHECK programming pendant by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU1) diagnostic check. before replacing the YSU unit to be safe.
1 CPU1 detected an error of enable YSU unit failure (1)Reset the alarm.
switch signal in the programming (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
pendant by the self-diagnostic before replacing the YSU unit to be safe.
check.
8
8.4
2 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
emergency stop signal in robot (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
controller by the self-diagnostic before replacing the YSU unit to be safe.
Alarm Message List

Alarm
check.
3 CPU1 detected an error of external YSU unit failure (1)Reset the alarm.
emergency stop signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
8-476
enable switch signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN

safeguarding signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
6 CPU1 detected an error of full YSU unit failure (1)Reset the alarm.
speed test signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8 CPU1 detected an error of overrun YSU unit failure (1)Reset the alarm.
1 signal by the self-diagnostic (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
check. before replacing the YSU unit to be safe.
DX100
Number Code
universal input zero signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

universal input 1 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8.4
8
contactor 1 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
Alarm
Alarm Message List
8-477


DX100
Number Code
48 CPU1 detected an error of link YSU unit failure (1)Reset the alarm.
signal between YSU unit by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8
8.4
switch signal between YSU unit by (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the self-diagnostic check. before replacing the YSU unit to be safe.
Alarm Message List

Alarm
52 CPU1 detected an error of speed YSU unit failure (1)Reset the alarm.
mode zero signal between YSU (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
unit by the self-diagnostic check. before replacing the YSU unit to be safe.
8-478
mode 1 signal between YSU unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
by the self-diagnostic check. before replacing the YSU unit to be safe.
58 CPU1 detected an error of error YSU unit failure (1)Reset the alarm.
signal between function safety unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
mode zero feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
between function safety unit by the before replacing the YSU unit to be safe.
self-diagnostic check.
mode 1 feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
DX100
Number Code
4386 M-SAFETY 49 CPU1 detected no change of the Connection failure (1)Reset the alarm.
OUTPUT CHECK feedback signal within a certain (2)If the alarm occurs again, check the followings.
ERROR CPU1 time period in link signal between ·Connector connection confirmation of YSU unit (CN205/CN206)
YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".
8.4
8
YSU unit failure (1)Reset the alarm.
Alarm
Alarm Message List
(2)If the alarm occurs again after confirming the rotary switch(S1), replace
the YSU unit. Save the CMOS.BIN before replacing the YSU unit to be safe.
8-479
51 CPU1 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in enable switch signal ·Connector connection confirmation of YSU unit (CN205/CN206)
between YSU units.
following contents.

(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.

time period in speed mode zero ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.
DX100
Number Code
following contents.

(2If the alarm occurs again after confirming the confirming the rotary switch,
8
8.4
be safe.
Alarm Message List

Alarm
time period in speed mode 1 signal ·Connector connection confirmation of YSU unit (CN205/CN206)
between YSU units.
8-480

following contents.

be safe.

time period in category 1 stop ·Connector connection confirmation of YSU unit (CN205/CN206)
DX100
Number Code
following contents.

8.4
8
be safe.
Alarm
Alarm Message List
66 CPU01 detected signal error. Connection failure (1)Reset the alarm.
Concerning the brake release (2) If the alarm occurs again, check the followings.
signal ·Wiring confirmation of pin numbers A2, A3, B2, and B3 of YSU unit (CN210
between YSU unit and EAXA connector)
board, there is no change of the
8-481
feedback signal within a specified

time.
YSU unit failure or (1)Reset the alarm.
Connection cable (2) )If the alarm occurs again, check the followings.Save the CMOS.BIN
failure before replacing the YSU unit to be safe.
4387 M-SAFETY 1 CPU1 detected feedback value Connection failure (1)Reset the alarm.
CONTACTOR (KMMB) did not turn ON/OFF (2)If the alarm occurs again, execute the following contents.
STICK(CPU1)(2) within a certain time period from ·Connection confirmation between YSU unit (CN214 connector) and the
contactor 1 SERVO ON/OFF, or contactor
CPU1 detected poor connection
between YSU unit and contactor.
following contents.
DX100
Number Code
(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
2 CPU1 detected feedback value Connection failure (1)Reset the alarm.

(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN213 connector) and contactor
contactor 2 SERVO ON/OFF, or
8
8.4
Alarm Message List

Alarm
following contents.
8-482


following contents.
DX100
Number Code

8.4
8
Alarm
Alarm Message List
following contents.
8-483

4388 M-SAFETY SERVO 1 CPU1 detected feedback value YSU unit failure (1)Reset the alarm.
ON ERROR(CPU1) (SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 1 SERVO ON/OFF.
2 CPU1 detected feedback value YSU unit failure (1)Reset the alarm.
(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
DX100
Number Code
4389 M-SAFETY 0 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
SIGNAL of emergency stop signal in the (2)If the alarm occurs again, check the followings.
ERR(CPU2) programming pendant. ·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
8
8.4
Alarm Message List

Alarm
safe.
8-484
·Replacement of the emergency stop button on the programming pendant

and the cable that connects to the YSU unit

of emergency stop signal in robot (2)If the alarm occurs again, check the followings.
controller. ·Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
(CN208 connector) and emergency stop SW of robot controller
DX100
Number Code
safe.
·Replacement of the emergency stop button on the robot controller
·Replacement of the emergency stop button on the robot controller and the
cable that connects to the YSU unit
8.4
8
Alarm
Alarm Message List
of external emergency stop signal. (2)If the alarm occurs again, check the followings.
8-485

of external enable switch signal. (2)If the alarm occurs again, check the followings.

of safeguarding signal. (2)If the alarm occurs again, check the followings.

of full speed test signal. (2)If the alarm occurs again, check the followings.

connector)
DX100
Number Code
of universal input zero signal. (2)If the alarm occurs again, check the followings.

of universal input 1 signal. (2)If the alarm occurs again, check the followings.
8
8.4
Alarm Message List

Alarm
of mode zero signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers B6 of YSU unit (CN209
8-486

safe.

of mode 1 signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers A6 of YSU unit (CN209
DX100
Number Code
YSU unit or (1)Reset the alarm.
safe.
8.4
8
Alarm
Alarm Message List
·Connected confirmation of wiring for pin numbers A5, A6, B5, and B6 of
YSU unit (CN214 connector) and contactor 1
8-487

following contents.


DX100
Number Code
·Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit (CN213
connector)
following contents.
8
8.4
Alarm Message List

Alarm
8-488


connector)
following contents.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
connector)
8-489

following contents.


connector)
DX100
Number Code
connector)
connector)
8
8.4
Alarm Message List

Alarm
connector)
connector)
8-490

connector)
connector)
connector)
connector)
DX100
Number Code
connector)
of link signal between YSU unit. (2)If the alarm occurs again, check the followings.
8.4
8
Alarm
Alarm Message List
8-491

of link feedback signal between (2)If the alarm occurs again, check the followings.

DX100
Number Code
of enable switch signal between (2)If the alarm occurs again, check the followings.
connector)

8
8.4
Alarm Message List

Alarm
of enable switch feedback signal (2)If the alarm occurs again, check the followings.
8-492
connector)


of speed mode zero signal (2)If the alarm occurs again, check the followings.
connector)
DX100
Number Code
8.4
8
signal between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
Alarm
Alarm Message List
connector)

8-493


of speed mode 1 signal between (2)If the alarm occurs again, execute the following contents.
connector)

DX100
Number Code
connector)

8
8.4
Alarm Message List

Alarm
of error signal between YSU unit. (2)If the alarm occurs again, check the followings.
·Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit and
8-494
YSU unit
safe.
replacement of connection cable

of error feedback ready signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of YSU
unit (CN207 connector) and YSU unit
DX100
Number Code
safe.
8.4
8
signal between YSU unit. ·Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of YSU
Alarm
Alarm Message List
safe.
8-495


of speed mode zero feedback (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ready signal between YSU unit. before replacing the YSU unit to be safe.

between function safety unit. ·Connected confirmation of wiring for pin numbers 12, 13, 25, and 26 of YSU

safe.
DX100
Number Code
of speed mode 1 feedback ready (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
signal between function safety before replacing the YSU unit to be safe.
unit.
of universal output ready signal. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8
8.4
of universal output feedback (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 45, 46,
Alarm Message List

Alarm

of brake release signal in the (2)If the alarm occurs again, check the followings.
EAXA board. ·Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit (CN210
8-496
connector)
Unit or connection (1)Reset the alarm.
cable failure (2)If the alarm occurs again after confirming the connection, execute the
safe.
4392 M-SAFETY INPUT 0 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
CHECK emergency stop signal in the (2)If the alarm occurs again after confirming the confirming the rotary switch,
ERROR(CPU2) programming pendant by the self- replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
diagnostic check. be safe.
switch signal in the programming (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
pendant by the self-diagnostic before replacing the YSU unit to be safe.
check.
DX100
Number Code
emergency stop signal in robot (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
controller by the self-diagnostic before replacing the YSU unit to be safe.
check.
emergency stop signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8.4
8
enable switch signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
Alarm
Alarm Message List
safeguarding signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8-497
6 CPU2 detected an error of full YSU unit failure (1)Reset the alarm.
speed test signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN

universal input zero signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN

universal input 1 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
DX100
Number Code

8
8.4
Alarm Message List

Alarm
8-498

48 CPU2 detected an error of link YSU unit failure (1)Reset the alarm.
signal between YSU unit by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
DX100
Number Code
switch signal between YSU unit by (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the self-diagnostic check. before replacing the YSU unit to be safe.
mode zero signal between YSU (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
unit by the self-diagnostic check. before replacing the YSU unit to be safe.
8.4
8
mode 1 signal between YSU unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
Alarm
Alarm Message List
58 CPU2 detected an error of error YSU unit failure (1)Reset the alarm.
signal between function safety unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8-499
mode zero feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
mode 1 feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
4393 M-SAFETY 49 CPU2 detected no change of the Connection failure (1)Reset the alarm.
OUTPUT CHECK feedback signal within a certain (2)If the alarm occurs again, check the followings.
ERROR CPU2 time period in link signal between ·Connector connection confirmation of YSU unit (CN205/CN206)
YSU units.
following contents.
DX100
Number Code
be safe.

time period in enable switch signal ·Connector connection confirmation of YSU unit (CN205/CN206)
between YSU units.
8
8.4
Alarm Message List

Alarm
following contents.
8-500

be safe.

time period in speed mode zero ·Connector connection confirmation of YSU unit (CN205/CN206)
following contents.

be safe.
DX100
Number Code
time period in speed mode 1 signal ·Connector connection confirmation of YSU unit (CN205/CN206)
between YSU units.
following contents.
8.4
8
Alarm
Alarm Message List
be safe.
8-501

time period in category 1 stop ·Connector connection confirmation of YSU unit (CN205/CN206)
following contents.

be safe.
DX100
Number Code
66 CPU02 detected signal error. Connection failure (1)Reset the alarm.
Concerning the brake release (2) If the alarm occurs again, check the followings.
signal ·Wiring confirmation of pin numbers A4, A5, B4, and B5 of YSU unit (CN210
between YSU unit and EAXA connector)
board, there is no change of the
feedback signal within a specified
time.
YSU unit failure or (1) Reset the alarm.
Connection cable (2) If the alarm occurs again, check the followings.Save the CMOS.BIN
8
8.4
failure before replacing the YSU unit to be safe.
Alarm Message List

Alarm
4394 M-SAFETY 1 CPU2 detected feedback value Connection failure (1)Reset the alarm.
CONTACTOR (KMMB) did not turn ON/OFF (2)If the alarm occurs again, execute the following contents.
STICK(CPU2) within a certain time period from ·Connection confirmation between YSU unit (CN214 connector) and the
8-502
contactor 1 SERVO ON/OFF, or contactor

following contents.


DX100
Number Code
following contents.

8.4
8
Alarm
Alarm Message List
8-503

following contents.


DX100
Number Code
following contents.

8
8.4
4395 M-SAFETY SERVO 1 CPU2 detected feedback value YSU unit failure (1)Reset the alarm.
Alarm Message List

Alarm
ON ERROR(CPU2) (SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8-504
4400 NOT READY 1 The arithmetic process for motion Software operation (1)Reset the alarm, and then try again.
(ARITH) control did not complete within error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
regulated time. No motion then contact your Yaskawa representative about occurrence status
command was prepared. (operating procedure).
DX100
Number Code
2 The arithmetic processing section Software operation (1)Reset the alarm, and then try again.
is not ready for JOG operation. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
is not ready for the playback error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation. then contact your Yaskawa representative about occurrence status
8.4
8
4 The prereading processing in the Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
arithmetic processing section has error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not completed. then contact your Yaskawa representative about occurrence status
8-505
is not ready for the timer follow-up error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of the conveyor tracking function. then contact your Yaskawa representative about occurrence status
6 The prereading processing in the Software operation (1)Reset the alarm, and then try again.
arithmetic processing section has error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not completed when specifying the then contact your Yaskawa representative about occurrence status
target position. (operating procedure).
4401 SEQUENCE TASK 1 Unused A_BANK does not exist in Software operation (1)Reset the alarm, and then try again.
CONTR ERROR the prereading processing of move error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction. then contact your Yaskawa representative about occurrence status
2 Unused bank priority does not Software operation (1)Reset the alarm, and then try again.
exist in the prereading processing error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of move instruction. then contact your Yaskawa representative about occurrence status
DX100
Number Code
5 A_BANK pointer is not set. Software operation (1)Reset the alarm, and then try again.
6 A_BANK conversion could not be Software operation (1)Reset the alarm, and then try again.
performed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
7 The specified A_BANK number Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
does not exist. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-506
20 An error occurred when system Software operation (1)Reset the alarm, and then try again.
number (MSS) was obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
21 An error occurred in RMS960 Software operation (1)Reset the alarm, and then try again.
system call. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
22 Undefined interrupt command was Software operation (1)Reset the alarm, and then try again.
received. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
23 Job start condition is not defined. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
24 An error occurred in instruction Software operation (1)Reset the alarm, and then try again.
prefetch queue operation. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
26 Intermediate code is not defined. Software operation (1)Reset the alarm, and then try again.
8.4
8
29 Instruction prereading processing Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
has not been completed normally. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-507
30 An error occurred in job data Software operation (1)Reset the alarm, and then try again.
change. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
31 The specified sequence number at Software operation (1)Reset the alarm, and then try again.
job execution start is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
32 The added area for interruption Software operation (1)Reset the alarm, and then try again.
command is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
33 System number (MSS) for Software operation (1)Reset the alarm, and then try again.
interruption command is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
38 An error occurred at start of twin Software operation (1)Reset the alarm, and then try again.
synchronous operation. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
39 An error occurred when SYNC Software operation (1)Reset the alarm, and then try again.
specification was reset. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
41 An error occurred in occupation Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
control group setting in MOTION error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
section. then contact your Yaskawa representative about occurrence status
8-508
45 An error occurred in path/trace Software operation (1)Reset the alarm, and then try again.
47 An error occurred when waiting for Software operation (1)Reset the alarm, and then try again.
a completion of main system task error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(job) in SYNC specification. then contact your Yaskawa representative about occurrence status
48 An attempt was made to execute Software operation (1)Reset the alarm, and then try again.
an instruction that could not be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
executed at line sequence then contact your Yaskawa representative about occurrence status
execution. (operating procedure).
Software operation (1)Reset the alarm, and then try again.

DX100
Number Code
80 An exceptional error occurred in Software operation (1)Reset the alarm, and then try again.
job execution process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
100 Main processing command is Software operation (1)Reset the alarm, and then try again.
incorrect in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
101 Subprocessing command is Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
incorrect in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-509
102 Prereading processing has not Software operation (1)Reset the alarm, and then try again.
been completed at job execution. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
103 A_BANK conversion has not been Software operation (1)Reset the alarm, and then try again.
completed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
104 System number (MSS) is incorrect Software operation (1)Reset the alarm, and then try again.
in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
105 An error occurred in instruction Software operation (1)Reset the alarm, and then try again.
prefetch queue operation in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
prereading processing. then contact your Yaskawa representative about occurrence status
DX100
Number Code
106 An error occurred at IES switching Software operation (1)Reset the alarm, and then try again.
in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4402 UNDEFINED Software operation (1)Reset the alarm, and then try again.
COMMAND error occurred (2)Check the following settings.
(ARITH) ·The base-axis position must be registered for the system with base-axis
MOVL P00001 BP00001
8
8.4
Alarm Message List

Alarm
4404 ARITHMETIC 8 Interpolation such as linear and Setting error (1)Check the following settings.
ERROR circular interpolation cannot be ·Change the step (move instruction), where the alarm occurred, to MOVJ.
performed with this manipulator.
10 The setting of the form data for Setting error (1)Check the following settings.
8-510
Flip/No Flip is not "B-axis Angle. " ·Set "1" to "S2C658: Type data detail settings".
11 An attempt was made to pass the Setting error (1)Check the following settings.
B-axis zero degree position ·Check the teaching position of the job so that the manipulator does not pass
(singular area). the B-axis zero degree position (singular area).
4406 GROUP AXIS 1 Designation error for master and Software operation (1)Reset the alarm, and then try again.
CONTROL ERROR slave error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
2 Slave designation error Software operation (1)Reset the alarm, and then try again.
3 Slave interpolation error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
4 No designation of master axis Software operation (1)Reset the alarm, and then try again.
6 Master-axis designation error for Software operation (1)Reset the alarm, and then try again.
JOG motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
7 Slave-axis designation error for Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
JOG motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-511
8 Occupation control error Software operation (1)Reset the alarm, and then try again.
9 Designation error of occupation Software operation (1)Reset the alarm, and then try again.
control for JOG motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control for Bank position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control group for tracking motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
12 No master and slave designated Software operation (1)Reset the alarm, and then try again.
for tracking motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4407 TWO STEPS Setting error (1)Check the following settings.

SAME POSITION ·Check the settings for teaching position of circular interpolation steps so that
(CIRC) each point is different.
8
8.4
SAME POSITION ·Check the settings for teaching position of spline interpolation step so that
Alarm Message List

Alarm
(SPLINE) each point is different.

SAME POSITION ·Check the settings for three taught points to create an user coordinate
(3 STEPS) system so that each point is different.
8-512

SAME POSITION ·Check the settings for taught points (start, end, and reference points) so that
(WEAV) each point is different.
4411 TEACH ERROR Setting error (1)Check the following settings.

(SPLINE) ·Check the settings for the teaching position of spline interpolation section so
that the distance between the teaching points is even.
4412 IMPOSSIBLE Setting error (1)Check the following settings.

LINEAR ·Perform the teaching again to make the form of L- and U-axes same at start
MOTION(L/U) point and end point.
·Use a MOVJ instruction again.
4413 IMPOSSIBLE Setting error (1)Check the following settings.

LINEAR ·Perform the teaching position again to make the form of S- and L-axes same
MOTION(S/L) at start point and end point.
Use a MOVJ instruction again.
DX100
Number Code
4414 EXCESSIVE Sub Code: Control group and axis Setting error (1)Reduce the speed in the step where the alarm occurred.
SEGMENT (2)Change the move instruction to joint interpolation (MOVJ).
(LOW/HIGH) * Be careful to the peripheral interference since its movement changes.
4416 PULSE LIMIT Sub Code: Control group and axis Setting error (1)Check the following settings.
(MIN./MAX.) ·Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
8.4
8
4418 CUBE LIMIT Sub Code: Control group and XYZ Setting error (1)Check the following settings.
Alarm
Alarm Message List
(MIN./MAX.) ·Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
4420 SPECIAL Sub Code: Control group and axis Setting error (1)Check the following settings.
8-513
SOFTLIMIT ·Perform the teaching again to correct positions for manipulators so that the
(MIN./MAX.) step where the alarm occurred is within the motion range.
4422 MECHANICAL Sub Code: Control group and axis Setting error (1)Check the following settings.
INTERFERENCE ·Perform the teaching again to correct positions for manipulators so that the
(MIN./MAX.) step where the alarm occurred is within the motion range.
4424 SPECIAL Sub Code: Control group and axis Setting error (1)Check the following settings.
MECHANICAL ·Perform the teaching again to correct positions for manipulators so that the
INTRF (MIN./MAX.) step where the alarm occurred is within the motion range.
4426 PULSE Sub Code: Control group and axis Setting error (1)Check the following settings.
MECHANICAL ·Perform the teaching again to correct positions for manipulators so that the
LIMIT(MIN./MAX.) step where the alarm occurred is within the motion range.
4428 SEGMENT 1 RT-buffer control command error Software operation (1)Reset the alarm, and then try again.
CONTROL ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
2 Segment-receiving control Software operation (1)Reset the alarm, and then try again.
command error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
3 No bank priority Software operation (1)Reset the alarm, and then try again.
8
8.4
4 Answer error at MOVE simulating Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-514
5 The value of bank_refresh_flag(x) Software operation (1)Reset the alarm, and then try again.
exceeded its limit. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8 RT-buffer tracking option error Software operation (1)Reset the alarm, and then try again.
9 The segment was received Software operation (1)Reset the alarm, and then try again.
although the previous segment error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
had not been sent. then contact your Yaskawa representative about occurrence status
4429 WRONG 1 Control group not designated Software operation (1)Reset the alarm, and then try again.
SPECIFIED error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
CONTROL then contact your Yaskawa representative about occurrence status
GROUP (operating procedure).
DX100
Number Code
2 Slave control-group error Software operation (1)Reset the alarm, and then try again.
3 Master control-group error Software operation (1)Reset the alarm, and then try again.
8.4
8
4 Master and Slave control-group Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-515
5 Control-group error for a job file Software operation (1)Reset the alarm, and then try again.
6 Control-group error for a user Software operation (1)Reset the alarm, and then try again.
coordinate file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
7 Control-group error for a Software operation (1)Reset the alarm, and then try again.
calibration file between error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulators then contact your Yaskawa representative about occurrence status
8 Control-group error for a tool Software operation (1)Reset the alarm, and then try again.
calibration file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
10 Control-group error for prereading- Software operation (1)Reset the alarm, and then try again.
calculation start point (for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
adv_st_pos) then contact your Yaskawa representative about occurrence status
11 Control-group error for the current- Software operation (1)Reset the alarm, and then try again.
value preset position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
12 Control-group error for the Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
conveyor prereading-calculation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
start point then contact your Yaskawa representative about occurrence status
8-516
13 Occupation control-group error Software operation (1)Reset the alarm, and then try again.
15 Control-group error for servo hand Software operation (1)Reset the alarm, and then try again.
18 Control-group error for the Software operation (1)Reset the alarm, and then try again.
prereading-calculation start point error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(for dm_st_pos) then contact your Yaskawa representative about occurrence status
19 Control-group error for prereading- Software operation (1)Reset the alarm, and then try again.
calculation start point (for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
dm_st_pos) then contact your Yaskawa representative about occurrence status
DX100
Number Code
4430 CPU 1 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
COMMUNICATION MOTION section and system error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR control section then contact your Yaskawa representative about occurrence status
2 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and SL#1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
8-517
MOTION section and CV#1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MOTION section and CV#2 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
MOTION section and PS#1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MOTION section and PS#2 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
4431 JHM ERROR 1 An error occurred in JMS system Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
call when an attempt was made to error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
open a job. then contact your Yaskawa representative about occurrence status
8-518
2 No space was found in job handle Software operation (1)Reset the alarm, and then try again.
value storage area when an error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
attempt was made to open a job. then contact your Yaskawa representative about occurrence status
3 No job handle was found. Software operation (1)Reset the alarm, and then try again.
4 Job control proprietary is incorrect. Software operation (1)Reset the alarm, and then try again.
5 Job control proprietary could not Software operation (1)Reset the alarm, and then try again.
be changed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
6 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
4432 INSTRUCTION 1 The intermediate code of the Software operation (1)Reset the alarm, and then try again.
INTERPRETER instruction that is to be executed is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR incorrect. then contact your Yaskawa representative about occurrence status
8.4
8
3 Destination (variable) tag Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
arrangement is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-519
4 Tag data type is incorrect. Software operation (1)Reset the alarm, and then try again.
5 Box number is incorrect. Software operation (1)Reset the alarm, and then try again.
6 An error occurred in block Software operation (1)Reset the alarm, and then try again.
separation processing of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
intermediate code. then contact your Yaskawa representative about occurrence status
8 Box number definition is Software operation (1)Reset the alarm, and then try again.
duplicated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
9 Undefined instruction was found at Software operation (1)Reset the alarm, and then try again.
block separation of intermediate error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
code. then contact your Yaskawa representative about occurrence status
10 IPRM is not set. Software operation (1)Reset the alarm, and then try again.
8
8.4
11 An error occurred in tag data Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
search process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-520
12 An error occurred move instruction Software operation (1)Reset the alarm, and then try again.
search process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
14 Variable information does not Software operation (1)Reset the alarm, and then try again.
exist. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
16 An error occurred at position file Software operation (1)Reset the alarm, and then try again.
data reading. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
17 Variable data type is not defined. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
18 An instruction is included with Software operation (1)Reset the alarm, and then try again.
incorrect intermediate code in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
expression instruction. then contact your Yaskawa representative about occurrence status
19 The syntax in expression Software operation (1)Reset the alarm, and then try again.
instruction is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
20 The tag data length is zero when Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
tag data is read. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-521
21 The necessary tag data is not set. Software operation (1)Reset the alarm, and then try again.
22 The object to be processed was Software operation (1)Reset the alarm, and then try again.
secret variable in position file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control process, so it could not be then contact your Yaskawa representative about occurrence status
processed. (operating procedure).
23 The object to be processed was Software operation (1)Reset the alarm, and then try again.
position type variable in position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
file control process, so it could not then contact your Yaskawa representative about occurrence status
be processed. (operating procedure).
24 Job argument settings do not Software operation (1)Reset the alarm, and then try again.
match when a variable is given error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
and/or taken between jobs. then contact your Yaskawa representative about occurrence status
DX100
Number Code
25 An attempt was made to perform Software operation (1)Reset the alarm, and then try again.
undefined operation at four-rule error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation instruction. then contact your Yaskawa representative about occurrence status
26 Arithmetic stack used for Software operation (1)Reset the alarm, and then try again.
expression operation exceeded. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
27 Arithmetic stack used for Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
expression operation is empty. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-522
28 Operation items are lacking in Software operation (1)Reset the alarm, and then try again.
expression operation and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation processing cannot be then contact your Yaskawa representative about occurrence status
performed. (operating procedure).
254 Access mechanism for old Software operation (1)Reset the alarm, and then try again.
parameters is used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
255 An exceptional error occurred. Software operation (1)Reset the alarm, and then try again.
4433 UNDEFINED 0 The set data for byte type variable Software operation (1)Reset the alarm, and then try again.
GLOBAL area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
VARIABLE then contact your Yaskawa representative about occurrence status
DX100
Number Code
1 The set data for integer type Software operation (1)Reset the alarm, and then try again.
variable area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
2 The set data for double-precision Software operation (1)Reset the alarm, and then try again.
integer-type variable area is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
incorrect. then contact your Yaskawa representative about occurrence status
8.4
8
3 The set data for real type variable Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-523
4 The set data for character-string Software operation (1)Reset the alarm, and then try again.
type variable area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
5 The set data for robot-axis Software operation (1)Reset the alarm, and then try again.
position-type variable area is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
incorrect. then contact your Yaskawa representative about occurrence status
6 The set data for base-axis Software operation (1)Reset the alarm, and then try again.
position-type variable (S1D error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter) area is incorrect. then contact your Yaskawa representative about occurrence status
7 The set data for station-axis Software operation (1)Reset the alarm, and then try again.
position-type variable (S1D error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter) area is incorrect. then contact your Yaskawa representative about occurrence status
DX100
Number Code
4435 UNDEFINED 0 The byte type variable is not Setting error (1)Check the following settings.
LOCAL-VARIABLE defined. ·Set the number of local variables to be used in the job header.
1 The integer type variable is not Setting error (1)Check the following settings.
defined. ·Set the number of local variables to be used in the job header.
2 The double-precision integer-type Setting error (1)Check the following settings.

variable is not defined. ·Set the number of local variables to be used in the job header.
8
8.4
3 The real-number type variable is Setting error (1)Check the following settings.
not defined. ·Set the number of local variables to be used in the job header.
Alarm Message List

Alarm
4 The character-string type variable Setting error (1)Check the following settings.
is not defined. ·Set the number of local variables to be used in the job header.
8-524
5 The robot-axis position-type Setting error (1)Check the following settings.

6 The base-axis position-type Setting error (1)Check the following settings.

7 The station-axis position-type Setting error (1)Check the following settings.

4436 LESS THAN 3 Setting error (1)Check the following settings.

STEP ·Perform teaching so that circulation interpolation steps are continuous three
(CIRCULAR) points or more.
4437 LESS THAN 3 Setting error (1)Check the following settings.

STEPS (SPLINE) ·Perform teaching so that spline interpolation steps are continuous three
points or more.
4438 UNDEFINED JOB Setting error (1)Check the following settings.
·Check if the CALL/JUMP destination job is registered. If the job is not
registered, delete the JUMP instruction where an alarm occurred.
DX100
Number Code
4439 UNDEFINED Setting error (1)Check the following settings.
LABEL ·Check if the JUMP destination label is registered. If the label is not
registered, delete the JUMP instruction where alarm occurred.

RETURN JOB ·If there is an illegal RET instruction in the start job, delete the RET
instruction.
·Check if RET instruction is not executed under the condition that there is no
job in the job call stack. In that case, execute it from master (start) job.
8.4
8
Alarm
Alarm Message List
4441 LACK OF LOCAL- Setting error (1)Check the following settings.
VARIABLE AREA ·Reduce the number of local variables to be used.
4444 UNSUCCESSFUL Sub Code: Bit specification of axis Effect of external (1)Check the following settings.
8-525
FINE where error occurred force ·Move the manipulator by the axis operation, etc. to remove the external
POSITIONING force of axis where alarm occurred.
4445 DATA PRESET 1 The token for prereading Software operation (1)Reset the alarm, and then try again.
ERROR processing could not be obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
2 The prereading processing has not Software operation (1)Reset the alarm, and then try again.
been completed within the time, error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
and the waiting time for completion then contact your Yaskawa representative about occurrence status
exceeded the limit. (operating procedure).
3 The prereading operation Software operation (1)Reset the alarm, and then try again.
processing has not been error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
completed within the time, and the then contact your Yaskawa representative about occurrence status
waiting time for completion (operating procedure).
exceeded the limit.
DX100
Number Code
4 An error occurred in prereading Software operation (1)Reset the alarm, and then try again.
operation process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
5 A_BANK conversion has not been Software operation (1)Reset the alarm, and then try again.
completed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
255 An exceptional error occurred in Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
job execution process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-526
4446 OVER VARIABLE 0 The variable value exceeded the Setting error (1)Check the following settings.
LIMIT limit. ·Check the settings for variable, and then correct the job to fall within the
input range of the tag.
1 The value for the binary (0/1) data Setting error (1)Check the following settings.
type variable exceeded the limit. ·Check the settings for variable, and then correct the job to fall within the
input range of the tag.
2 The value for the signed 1-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.
3 The value for the unsigned 1-byte Setting error (1)Check the following settings.
DX100
Number Code
8.4
8
Alarm
Alarm Message List
8 The value for the real-number 4- Setting error (1)Check the following settings.
byte data type variable is less than ·Check the settings for variable, and then correct the job to fall within the
the minimum value. input range of the tag.
8-527
14 The value for the character-string Setting error (1)Check the following settings.
type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
0 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.
DX100
Number Code
8
8.4
Alarm Message List

Alarm
3277 The value for the real-number 4- Setting error (1)Check the following settings.
6 byte data type variable exceeded ·Check the settings for variable, and then correct the job to fall within the
the maximum value. input range of the tag.
8-528
3278 The value for the character-string Setting error (1)Check the following settings.
2 type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
4447 DEFECTIVE Setting error (1)Check the following settings.

TAUGHT ·Check the settings for three teaching points so that circular interpolation
POINT(CIRC) steps do not lie in a straight line.
4448 WEAVING 1 Weaving control-group designation Software operation (1)Reset the alarm, and then try again.
CONTROL ERROR error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4 When the speed is specified by Setting error (1)Check the following settings.
weaving time in the weaving file, ·Reset the value 0.1 seconds or more.
zero or the negative value is set for
the weaving time.
DX100
Number Code
5 When the speed is specified by Setting error (1)Check the following settings.
frequency in the weaving file, zero ·Reset the value 0.1 Hz or more.
or the negative value is set for the
frequency.
6 When the timer mode is specified Setting error (1)Check the following settings.
in the weaving file, a negative ·Set a positive value for the timer value.
value is set for the timer value.
7 For triangle or L-type weaving, Setting error (1)Check the following settings.
8.4
8
zero is set for the vertical or ·Set a positive value for the vertical and horizontal distance.
horizontal distance.
8 The coordinate control axis Setting error (1)Check the following settings.
Alarm
Alarm Message List
designation for the reference point ·Match the control group designation of the wall point and weaving execution.
is different from actual control axis.
9 The distance between the point P Setting error (1)Check the following settings.
and the TCP could not be ·Set the correct dimensions in the tool data.
8-529
calculated in wrist weaving.

10 The distance between the point P Setting error (1)Check the following settings.
and the TCP could not be ·Set the correct dimensions in the tool data.
calculated in circular wrist
weaving.
11 The Y-direction element of circular Setting error (1)Check the following settings.
coordinate system for circular wrist ·Check the settings for wall and horizontal direction.
weaving could not be calculated.
12 The X-direction element of circular Setting error (1)Check the following settings.
coordinate system for circular wrist ·Check the settings for wall and horizontal direction.
weaving could not be calculated.
14 Weaving basic-orientation Software operation (1)Reset the alarm, and then try again.
calculation error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
15 Calculation error of horizontal- and Software operation (1)Reset the alarm, and then try again.
wall-direction vector for weaving error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
16 Weaving synchronization file Setting error (1)Check the following settings.

number selection range error ·Check the number of the weaving synchronizing file for use.
8
8.4
4449 UNMATCHED Setting error (1)Check the following settings.
POSN VAR DATA ·Match the data type of position type variable.
TYPE
Alarm Message List

Alarm
4450 FILE NO. ERROR 1 An error occurred in tool file Setting error (1)Check the following settings.
number check. ·Confirm that the specified tool file number is 0 to 63.
2 An error occurred in user Setting error (1)Check the following settings.

8-530
coordinate file number check. ·Confirm that the specified user coordinate file number is 1 to 63.
3 An error occurred in calibration file Setting error (1)Check the following settings.
number check between the ·Confirm that the specified robot calibration file number is 1 to 32.
manipulators.
4 An error occurred in tool Setting error (1)Check the following settings.
calibration file number check. ·Confirm that the specified tool file number is 0 to 63.
5 An error occurred in reference Setting error (1)Check the following settings.

point number check. ·Confirm that the specified robot calibration file number is 1 to 8.
7 An error occurred in check for Setting error (1)Check the following settings.
welding start condition file number. ·Confirm that the specified welding condition start file number is 1 to 48.
welding end condition file number. ·Confirm that the specified welding condition end file number is 1 to 48.
9 An error occurred in conveyor Setting error (1)Check the following settings.

characteristic file number check. ·Confirm that the specified conveyor condition file number is 1 to 6.
DX100
Number Code
10 An error occurred in press Setting error (1)Check the following settings.
characteristic file number check. ·Confirm that the specified press characteristic file number is 0 to 3.
12 An error occurred in conveyor Setting error (1)Check the following settings.

calibration file number check. ·Confirm that the specified conveyor calibration file number is 1 to 6.
13 An error occurred in argument Setting error (1)Check the following settings.

number check. ·Confirm that the argument number is 1 to 16.
8.4
8
motor gun characteristic file ·Confirm that the specified servo gun characteristic file number is 1 to 24.
number.
Alarm
Alarm Message List
4451 UNDEFINED Sub Code: Reference point Setting error (1)Check the following settings.
REFERENCE number in binary ·Set the reference point.
POINT
4452 STACK MORE Setting error (1)Check the following settings.
8-531
THAN 10 ·Change the job configuration so that the number of nests for CALL
(JOB CALL) instruction is twelve or less.
4453 OVER VARIABLE The variable number is out of Setting error (1)Check the following settings.
NO. range. ·Correct the job using the variable number within the range.
Sub Code: The variable number
which an attempt was made to use
POWER SOURCE ·Complete the settings for the arc welding characteristic file.
COND.
4455 UNDEFINED ARC Setting error (1)Check the following settings.
START COND FILE ·Complete the settings for the welding start condition file.
4456 UNDEFINED ARC Setting error (1)Check the following settings.

END COND FILE ·Complete the settings for the welding end condition file.
4457 WRONG WELDER Setting error (1)Check the following settings.

SELECTION ·Check the settings for the reference unit of the welding voltage.
DX100
Number Code
4459 EXCESSIVE Setting error (1)Check the following settings.
INSTRUCTION ·Separate the operation expression, shorten the expression, and then check
EQUATION the settings for the job.
4460 ZERO DIVIDED Setting error (1)Check the following settings.

OCCURRENCE ·Do not divide by zero.
AUTO-WELD ·Check the settings for the number of times of welding release condition.
8
8.4
RELEASE COND
POSITION FOR ·Check the settings for the move instruction following ARCON instruction.
Alarm Message List

Alarm
ARC RETRY
4463 PARITY ERROR Setting error (1)Check the following settings.
·Check the settings for the parity data of the user I/O group.
8-532
4464 OVER BCD Setting error (1)Check the following settings.

RANGE ·Correct the BCD data so that it is within the limit.
4465 OVER BINARY Setting error (1)Check the following settings.

RANGE ·Correct the binary data so that it is within the limit.
(PARITY CHECK)
4466 OFFLINE 0 An undefined command was Software operation (1)Reset the alarm, and then try again.
UNDEFINED issued to the offline position-data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
COMMAND preparation section. then contact your Yaskawa representative about occurrence status
(ARITH) (operating procedure).
4467 USER COORD Setting error (1)Check the following settings.

STEP NOT ·Correct the JOB that the number of steps will be three or more.
ENOUGH
4468 ROBOT 1 The calibration between Setting error (1)Check the following settings.
CALIBRATION manipulators cannot be executed ·Do not use a coordinated motion with this manipulator.
DATA ERROR for this model.
DX100
Number Code
2 The master group and the slave Software operation (1)Reset the alarm, and then try again.
group are set to the same group. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
3 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.
group for master group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
group for slave group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-533
5 Incorrect designation of the Software operation (1)Reset the alarm, and then try again.
occupation control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calibration data then contact your Yaskawa representative about occurrence status
enabling control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
7 Among three points in the master- Setting error (1)Check the following settings.
group's calibration data, two or ·Teach the data for calibration so that each point is different.
three points are on the same point.
8 Among three points in the slave- Setting error (1)Check the following settings.
group's calibration data, two or ·Teach the data for calibration so that each point is different.
three points are on the same point.
DX100
Number Code
9 The number of the teaching points Software operation (1)Reset the alarm, and then try again.
for calibration data is insufficient. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4469 ROBOT 1 The calibration between Setting error (1)Check the following settings.
CALIBRATION manipulators cannot be executed ·The calibration function between manipulators cannot be used for this
FRAME ERROR for this model. model.
8
8.4
2 The master group and the slave Setting error (1)Check the following settings.
group are set to the same group. ·Set the different groups for the master group and the slave group.
Alarm Message List

Alarm
group for master group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-534
group for slave group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
5 Calibration data setting error Software operation (1)Reset the alarm, and then try again.
4470 ROBOT CARIB Setting error (1)Check the following settings.

STEP NOT ·Check the settings for number of the job steps
ENOUGH
4471 ROBOT 1 Incorrect number of teaching Software operation (1)Reset the alarm, and then try again.
CALIBRATION points for tool calibration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DATA ERROR then contact your Yaskawa representative about occurrence status
DX100
Number Code
occupation control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
enabling control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
group for calibration data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-535
4472 ARITHMETIC ERR 1 The reference point is not set. Setting error (1)Check the following settings.
(COMPACT RMT ·Set the reference point.
WELD)
2 The start point and end point are Setting error (1)Check the following settings.
on the same point. ·Change the teaching positions so that the start point and end point are
different.
3 The straight line which connects Setting error (1)Check the following settings.
the start point and an end point, ·Correct the teaching positions so that the angle that the Z direction of the
and the angle which the Z direction tool and the straight line which connects the start point with the end point
of a tool makes are less than 10° make becomes 10 degrees or more.
4473 ARITHMETIC Software operation (1)Reset the alarm, and then try again.
ALARM RESET error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR then contact your Yaskawa representative about occurrence status
DX100
Number Code
4474 WRONG Sub Code:The related control- Setting error (1)Check the following settings.
CONTROL group ·Make the setting in advance so that the control group of the CALL/JUMP
GROUP AXIS designation job is included in that of the CALL/JUMP source job.
·Don't start the job which including control group under already operation by
"PSTART" instruction.
4475 CANNOT Setting error (1)Check the following settings.
8
8.4
EXECUTE JOB ·Add the robot axis to the control-group of the job.
(NO ROBOT)
4476 CANNOT EDIT 0 An attempt was made to change Setting error (1)Check the following settings.
Alarm Message List

Alarm
(EDIT LOCK JOB) the tag data. ·Release the prohibition.
the speed tag data. ·Release the prohibition.
8-536
the board thickness tag data. ·Release the prohibition.

4477 SELECT ERROR Sub Code: Application number Setting error (1)Check the following settings.
(APPLICATION) ·Set the application to a specified robot by the application selection of
maintenance mode.
4480 SELECT ERROR Sub Code:Sensor number Setting error (1)Check the following settings.
(SENSOR 1) ·Select the option function for the specified robot in the option function
selection of maintenance mode.
4484 WRONG PORT Sub Code: Application number Setting error (1)Check the following settings.
NO. (ANALOG ·Set following value to the AxP010 parameter.
OUTPUT) For arc: 1
Arc + arc: 3
Three arc: 5
Four arc: 7
4485 WRONG Software operation (1)Reset the alarm, and then try again.
SELECTION error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SENSOR) then contact your Yaskawa representative about occurrence status
DX100
Number Code
4486 PATH OVER Setting error (1)Check the following settings.
·Set the path over radius within the allowable range.
4487 WRONG MECH Software operation (1)Reset the alarm, and then try again.
PARAMETER FILE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
4489 DEFECTIVE 1 The C- and W-axis position at the Setting error (1)Check the following settings.
TAUGHT cutting start position is not zero ·Check the settings for the cutting start position (zero pulse).
POINT(CUTTING) pulse.
Alarm
Alarm Message List
2 Zero is set for the cutting radius. Setting error (1)Check the following settings.
·Check the settings for radius (a value bigger than zero).
3 The cutting machine axis is not Setting error (1)Check the following settings.
8-537
mounted. ·The CUT instruction can be used for the manipulator with small-circle cutting
axis only.
4 This manipulator cannot perform a Setting error (1)Check the following settings.
hexagonal cutting motion. ·Select an other cutting form.
4490 DEFECTIVE 1 After the Endless rotation Setting error (1)Check the following settings.
TAUGHT completed, an attempt was made ·To perform an interpolation motion such as MOVL and MOVC after an
POINT(ENDLESS) to execute an interpolation Endless rotation, execute an MRESET instruction beforehand.
instruction such as MOVL and
MOVC before executing an
MRESET instruction.
2 The base axis is set as an Endless Setting error (1)Check the following settings.
rotation axis. The Endless ·Check the parameter setting that designates the Endless rotation axis.
function cannot be used with the
base axis.
3 An attempt was made to execute Setting error (1)Check the following settings.
the Endless function although the ·Check the parameter setting that designates the Endless rotation axis.
endless axis was not designated.
DX100
Number Code
4 The Endless axis exceeded the Setting error (1)Check the following settings.
maximum pulse value (+- ·Set the rotation amount so that the Endless axis does not exceed the
536870911). maximum pulse value.
4491 CORRECTIONAL 1 Control-group designation error for Software operation (1)Reset the alarm, and then try again.
DIRECTION correcting-direction preparation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
2 Designation error for the Software operation (1)Reset the alarm, and then try again.
correcting-direction coordinates error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm Message List

Alarm
3 When "any direction" is set for the Setting error (1)Check the following settings.
correcting direction, the correction ·Check the settings for the correcting direction with the reference point
8-538
coordinates is not prepared. (REFP).

4 When "any direction" is set for the Setting error (1)Check the following settings.
correcting direction, the reference ·Check the settings for the reference points (REFP) so that each point is
points (REFP) are taught on the different.
same point.
5 Designation error for the Setting error (1)Check the following settings.
coordinated motion control axis at ·Match the control group designation of the wall point and weaving execution.
the reference point
4492 POSITION 1 Data unmatched between the Software operation (1)Reset the alarm, and then try again.
CORRECTION correction amount data and the job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR data: then contact your Yaskawa representative about occurrence status
The information about the control (operating procedure).
groups designated for the series of
jobs, which is added to the
correction amount data, does not
include the valid control-group for
the job.
DX100
Number Code
2 Data unmatched between the Software operation (1)Reset the alarm, and then try again.
correction amount data and the job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data: then contact your Yaskawa representative about occurrence status
The valid control-group information (operating procedure).
that is added to the correction
amount data disagrees with the
valid control-group for the job.
4493 OVER TOOL FILE Software operation (1)Reset the alarm, and then try again.
8.4
8
NO. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm
Alarm Message List
4494 DEFECTIVE 1 The weaving start point and end Setting error (1)Check the following settings.
TAUGHT point are on the same point. ·Check the settings for the positions so that the weaving start point and end
POINT(WEAV) point are different.
8-539
2 Among the weaving start point, Setting error (1)Check the following settings.
end point, and reference point, two ·Check the settings for the positions so that the weaving start point, end
or three points are on the same point, and reference point are different.
point.
4495 UNDEFINED Sub Code: Control group which Setting error (1)Check the following settings.
ROBOT calibration is not completed ·Before using the coordinated motion, execute the calibration between
CALIBRATION manipulators.
4496 PARAMETER 1 The setting of the manipulator Software operation (1)Reset the alarm, and then try again.
ERROR number is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
2 Zero is set for the resolution. Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
3 Zero is set in the feedback pulse Software operation (1)Reset the alarm, and then try again.
parameter. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4 The setting of L-axis ball-screw Software operation (1)Reset the alarm, and then try again.
data is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
5 The setting of U-axis ball-screw Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
data is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-540
6 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
MAXPPS. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the maximum acceleration speed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the maximum deceleration speed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the play-mode servo averaging error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
time. then contact your Yaskawa representative about occurrence status
DX100
Number Code
10 The setting of the manipulator Software operation (1)Reset the alarm, and then try again.
number is incorrect. An undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
type is designated. then contact your Yaskawa representative about occurrence status
11 The incorrect coordinate system is Software operation (1)Reset the alarm, and then try again.
designated for the cubic error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
interference. An undefined then contact your Yaskawa representative about occurrence status
coordinate system is set. (operating procedure).
8.4
8
12 The designation of the user Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
coordinates number is incorrect. A error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
number out of the setting range is then contact your Yaskawa representative about occurrence status
set. (operating procedure).
8-541
13 The reduction ratio ≤ 0 is output. Software operation (1)Reset the alarm, and then try again.
the spring constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the motor inertia. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the speed calculation constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
17 Dividing number setting error Software operation (1)Reset the alarm, and then try again.
18 The setting of allowable torque for Software operation (1)Reset the alarm, and then try again.
the speed reducer is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
19 The setting of allowable torque for Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
the motor is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-542
20 The manipulator type is not Software operation (1)Reset the alarm, and then try again.
applicable for torque acceleration/ error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
deceleration. then contact your Yaskawa representative about occurrence status
the balancer. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
22 The angle of hexagon set for the Software operation (1)Reset the alarm, and then try again.
CUT instruction is out of the range error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
"0 degree < angle < 60 degrees." then contact your Yaskawa representative about occurrence status
23 Encoder type designation error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
24 Observer sampling time error Software operation (1)Reset the alarm, and then try again.
25 Two-degree-of-freedom system Kp Software operation (1)Reset the alarm, and then try again.
value error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
26 The setting of torque acceleration/ Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
deceleration designation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter is incorrect. then contact your Yaskawa representative about occurrence status
8-543
27 Observer polarity setting error Software operation (1)Reset the alarm, and then try again.
28 The inertia value error for the shift Software operation (1)Reset the alarm, and then try again.
value calculation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
29 Observer attenuation constant Software operation (1)Reset the alarm, and then try again.
30 Torque estimation parameter error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
31 The segment clock error occurred Software operation (1)Reset the alarm, and then try again.
when the PV loop is 1 ms. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
32 Non-robot axis observer selection Software operation (1)Reset the alarm, and then try again.
8
8.4
33 Zero is set for the response time Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-544
34 Efficiency data error Software operation (1)Reset the alarm, and then try again.
35 Zero is set for the averaging time Software operation (1)Reset the alarm, and then try again.
constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
36 Torque limit ratio data error Software operation (1)Reset the alarm, and then try again.
37 Coulomb friction data error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
38 Kinematic friction coefficient data Software operation (1)Reset the alarm, and then try again.
39 The setting in the optimized Software operation (1)Reset the alarm, and then try again.
acceleration/deceleration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
designation parameter is incorrect. then contact your Yaskawa representative about occurrence status
8.4
8
40 An uninstalled function is Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
designated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-545
41 The dynamics-model calculation at Software operation (1)Reset the alarm, and then try again.
the optimized acceleration/ error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
deceleration is invalid. then contact your Yaskawa representative about occurrence status
42 Zero is set for the inertia of Software operation (1)Reset the alarm, and then try again.
dynamics fixed model. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
43 Designation error for dynamics- Software operation (1)Reset the alarm, and then try again.
model calculation type error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
44 The optimized acceleration/ Software operation (1)Reset the alarm, and then try again.
deceleration control of speed limit error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function is disabled. then contact your Yaskawa representative about occurrence status
DX100
Number Code
45 The axis designation parameter for Software operation (1)Reset the alarm, and then try again.
the speed limit function is not set. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
46 The setting in the mode Software operation (1)Reset the alarm, and then try again.
designation parameter for the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
speed limit function is incorrect. then contact your Yaskawa representative about occurrence status
8
8.4
47 Zero or negative value is set in the Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
allowable braking torque error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter for the speed limit then contact your Yaskawa representative about occurrence status
8-546
48 Zero or a negative value is set in Software operation (1)Reset the alarm, and then try again.
the speed adjustment ratio error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter for the speed limit then contact your Yaskawa representative about occurrence status
the torque limit adjustment ratio error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter for the acceleration/ then contact your Yaskawa representative about occurrence status
deceleration tuning. (operating procedure).
the parameter that sets the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
shortest acceleration/deceleration then contact your Yaskawa representative about occurrence status
time for when the excessive torque (operating procedure).
is applied at the optimized
acceleration/deceleration.
DX100
Number Code
51 Zero is set for the dimension Software operation (1)Reset the alarm, and then try again.
information "a3" for the SKR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator. then contact your Yaskawa representative about occurrence status
52 The setting of sealer-gun control- Software operation (1)Reset the alarm, and then try again.
group parameter for the servo error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
sealer control is incorrect. then contact your Yaskawa representative about occurrence status
8.4
8
53 The parameter setting for the Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
Cartesian manipulator X-axis data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
is incorrect. then contact your Yaskawa representative about occurrence status
8-547
54 The parameter setting for the Software operation (1)Reset the alarm, and then try again.
Cartesian manipulator Y-axis data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
is incorrect. then contact your Yaskawa representative about occurrence status
55 The setting for the Dual-arm Software operation (1)Reset the alarm, and then try again.
manipulator is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the FORMCUT maximum error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
acceleration/deceleration time then contact your Yaskawa representative about occurrence status
parameter. (operating procedure).
57 The setting of expanded check- Software operation (1)Reset the alarm, and then try again.
point designating bits for the arm error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
interference check is incorrect. then contact your Yaskawa representative about occurrence status
DX100
Number Code
the sphere at the arm interference error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
check point. then contact your Yaskawa representative about occurrence status
the cylinder at the arm interference error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
check point. then contact your Yaskawa representative about occurrence status
8
8.4
62 The number of designated check Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
points for the arm interference error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
check is insufficient. then contact your Yaskawa representative about occurrence status
8-548
70 All of X, Y, and Z value of the Software operation (1)Reset the alarm, and then try again.
expanded check-point 1 for the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
arm interference check are set to then contact your Yaskawa representative about occurrence status
zero. (operating procedure).
71 All of X, Y, and Z value of the Software operation (1)Reset the alarm, and then try again.
expanded check-point 2 for the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
arm interference check are set to then contact your Yaskawa representative about occurrence status
zero. (operating procedure).
85 The setting of wrist axis angle for Software operation (1)Reset the alarm, and then try again.
tube-incorporated wrist type error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulators or three-roll wrist then contact your Yaskawa representative about occurrence status
type manipulators is incorrect. (operating procedure).
86 The special link JOG operation Software operation (1)Reset the alarm, and then try again.
cannot be used with this error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator. then contact your Yaskawa representative about occurrence status
DX100
Number Code
87 The setting in the parameter for Software operation (1)Reset the alarm, and then try again.
special angle limit check error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
designation is incorrect. then contact your Yaskawa representative about occurrence status
91 The setting of the deceleration Software operation (1)Reset the alarm, and then try again.
speed for the path-priority control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
is less than zero. then contact your Yaskawa representative about occurrence status
8.4
8
92 A negative value is set in the Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
roundness parameter for the path- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
priority control. then contact your Yaskawa representative about occurrence status
8-549
93 The link parameter for the cutting Software operation (1)Reset the alarm, and then try again.
device is not set. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
95 The real-time bending correction Software operation (1)Reset the alarm, and then try again.
function is enabled for a control- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
group other than robot axis. then contact your Yaskawa representative about occurrence status
96 Zero is set for the dimension Software operation (1)Reset the alarm, and then try again.
information "a2" for the Arc Cell error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Torch Arm type manipulators. then contact your Yaskawa representative about occurrence status
97 Zero is set for the deceleration Software operation (1)Reset the alarm, and then try again.
ratio for double T-axis unit of the V- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
shaped double T-axis manipulator. then contact your Yaskawa representative about occurrence status
DX100
Number Code
134 The higher-order a cceleration/ Software operation (1)Reset the alarm, and then try again.
deceleration is prohibited when error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
using opertion acceleration/ then contact your Yaskawa representative about occurrence status
deceleration (operating procedure).
138 Notch filter supported acceleration Software operation (1)Reset the alarm, and then try again.
and deceleration turning: Notch error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
filter function setting error then contact your Yaskawa representative about occurrence status
8
8.4
139 Notch filter supported acceleration Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
and deceleration turning: Notch error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
filter (z2) setting error then contact your Yaskawa representative about occurrence status
8-550
4497 DEFECTIVE 1 Some of the teaching points for Setting error (1)Check the following settings.
TAUGHT master-group are on the same ·Perform the teaching again so that the teaching points are different from one
POINT(CALIB) point. another.
2 Some of the teaching points for Setting error (1)Check the following settings.
slave-group are on the same point. ·Perform the teaching again so that the teaching points are different from one
another.
3 The 2nd-axis positions of C3, C4, Setting error (1)Check the following settings.
and C5 of station axes are not the ·Perform the teaching again so that the 2ndaxis positions of C3, C4, and C5
same. of the station axes are the same.
4 The 1st-axis positions of C1, C2, Setting error (1)Check the following settings.
and C3 of station axes are not the ·Perform the teaching again so that the 1staxis positions of C1, C2, and C3
same. of station axes are the same.
5 The 2nd-axis positions of C1, C2, Setting error (1)Check the following settings.
and C3 of station axes are the ·Perform the teaching again so that the teaching positions are different from
same. one another.
DX100
Number Code
6 The 1st-axis rotation direction of Setting error (1)Check the following settings.
C3, C4, and C5 of station axes are ·Perform the teaching again so that the 1staxis rotation direction of C3, C4,
not the same. and C5 of station axes are the same.
7 The 1st-axis (elevation axis) Setting error (1)Check the following settings.
positions of C1, C2, and C3 of ·Perform the teaching again so that the 1staxis (elevation axis) positions of
station axes are not the same. C1, C2, and C3 of station axes are the same.
8.4
8
8 The 1st-axis (elevation axis) Setting error (1)Check the following settings.
positions of C3, C4, and C5 of ·Perform the teaching again so that the 1staxis (elevation axis) positions of
station axes are not the same. C3, C4, and C5 of station axes are the same.
Alarm
Alarm Message List
4498 CANNOT An attempt was made to execute Setting error (1)Check the following settings.
EXECUTE JOB an instruction that could not be ·Check the settings for the job instruction with control group.
(NO GRP AXIS) executed in a job without control
group.
8-551
4499 UNDEFINED Sub Code: The variable number Setting error (1)Check the following settings.
POSITION ·Check the settings for the position type variable.
VARIABLE
4500 UNDEFINED Sub Code: User coordinate Setting error (1)Check the following settings.
USER FRAME number ·Check the settings for the user coordinate.
4501 OUT OF RANGE Sub Code: Task number Software operation (1)Reset the alarm, and then try again.
(PARALLEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PROCESS) then contact your Yaskawa representative about occurrence status
4502 SL BOARD ON- The option board was detected not Software operation (1)Reset the alarm, and then try again.
LINE ERROR to operate normally at power ON. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code

POSITION FOR ·Register a step before the ARCON instruction.
ARC ON
8
8.4
4506 UNDEFINED POS Setting error (1)Check the following settings.
FOR RESTART ·Check the settings for the job.
RETURN
Alarm Message List

Alarm
4507 REFP POS Setting error (1)Check the following settings.
ERROR ·Perform the teaching again so that the search start point and the motion
(SEARCH target point are not the same.
MOTION) ·Increase the distance between the search start point and the motion target
point.
8-552
4508 SPECIFIED 0 The specified coordinate system Setting error (1)Check the following settings.
ERROR does not exist. ·Check the settings for the coordinate system which can be used.
(COORDINATE)
1 Designation error of the master Setting error (1)Check the following settings.
tool coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
2 Designation error of the tool Setting error (1)Check the following settings.
coordinate system. This ·Check the settings for the coordinate system which can be used.
3 Designation error of the direction Setting error (1)Check the following settings.
of travel coordinate system (for a ·Check the settings for the coordinate system which can be used.
shared function). This coordinate
system cannot be used.
4 Designation error of the any Setting error (1)Check the following settings.
direction coordinate system (for a ·Check the settings for the coordinate system which can be used.
shared function). This coordinate
system cannot be used.
DX100
Number Code
5 Designation error of the Setting error (1)Check the following settings.
approximation tool coordinate ·Check the settings for the coordinate system which can be used.
system (for a shared function).
This coordinate system cannot be
used.
6 Designation error of the conveyor Setting error (1)Check the following settings.
8.4
8
8 Designation error of the COMARC Setting error (1)Check the following settings.
Alarm
Alarm Message List
9 Designation error of the power Setting error (1)Check the following settings.
sensor coordinate system. This ·Check the settings for the coordinate system which can be used.
10 Designation error of the cylindrical Setting error (1)Check the following settings.
8-553
11 Designation error of the coordinate Setting error (1)Check the following settings.
system for the external reference ·Check the settings for the coordinate system which can be used.
point. This coordinate system
cannot be used.
system for 3D shifting. This ·Check the settings for the coordinate system which can be used.
KOMATSU tool Z-direction ·Check the settings for the coordinate system which can be used.
operation coordinate system. This
KOMATSU tool JOG operation ·Check the settings for the coordinate system which can be used.
coordinate system. This
DX100
Number Code
system at IMOV for 3D shifting. ·Check the settings for the coordinate system which can be used.
used.
16 Designation error of the H-LINK Setting error (1)Check the following settings.
type cylindrical coordinate system. ·Check the settings for the coordinate system which can be used.
used.
8
8.4
FSER_FRAME type cylindrical ·Check the settings for the coordinate system which can be used.
coordinate system. This
Alarm Message List

Alarm
4509 MFRAME ERROR 1 The master-tool user coordinates Setting error (1)Check the following settings.
could not be prepared. ·Execute the MFRAME instruction in coordinated job when you make the
master tool user coordinate.
8-554

EXECUTE INST ·Check the job settings so that the second argument of SQRT instruction
RUCTION (SQRT) does not become negative.
4511 OUT OF RANGE Sub Code: Control group Setting error (1)Check the following settings.
(DROP-VALUE) exceeding the allowable value ·Confirm the load setting to the robot.

SAME LINE ·Check the settings so that the teaching points are not aligned in a straight
(3 STEPS) line.
4513 EXCESSIVE Sub Code: Control group and axis Setting error (1)Check the following settings.
SEGMENT ·Reduce the speed of the step where the alarm occurred.
(SAFETY 1): LOW/ ·Change the move instruction to joint interpolation (MOVJ).
HIGH * Be careful to the peripheral interference since its movement changes.
DX100
Number Code
4515 EXCESSIVE Sub Code: Control group and axis Setting error (1)Check the following settings.
SEGMENT ·Reduce the speed of the step where the alarm occurred.
(SAFETY 2): LOW/ ·Change the move instruction to joint interpolation (MOVJ).
HIGH * Be careful to the peripheral interference since its movement changes.
4517 SEARCH Sub Code: The related control- Software operation (1)Reset the alarm, and then try again.
8.4
8
MONITOR SET group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SERVO) (operating procedure).
Alarm
Alarm Message List
4518 SEARCH MON Sub Code: The related control- Software operation (1)Reset the alarm, and then try again.
RELEASE ERR group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-555
4520 AXIS BLOCKING Sub Code: Control group Setting error (1)Check the following settings.
·Check the settings for the general-purpose input signal set in the parameter.
4521 WRONG JOB Sub Code Setting error (1)Check the following settings.
TYPE 0000_0001: A robot job was ·Check the settings for the job to be started.
started from the concurrent job at
CALL/JUMP instruction execution.
0000_1001: A concurrent job was
started from the robot job at CALL/
JUMP instruction execution.
1000_0001: A system job was
started from the robot job at CALL/
JUMP instruction execution.
4522 TAG DATA 0 An attempt was made to change Setting error (1)Check the following settings.
CHANGE the contents of variable tag data. ·The variable tag cannot be changed. Correct the job so as not to use the
PROCESS ERROR variable tag.
DX100
Number Code
the tag data for the job prohibited ·Release the prohibition.
from being edited.
2 An error occurred at instruction Software operation (1)Reset the alarm, and then try again.
read-in. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
3 The tag is not registered. Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
4 The tag data was variable Setting error (1)Check the following settings.
specification. ·The variable tag cannot be changed. Correct the job so as not to use the
8-556
variable tag.
5 The value which it was made to Setting error (1)Check the following settings.
change exceeded the limit of tag ·Check the contents of changing data.
data.
7 An error occurred at tag data Software operation (1)Reset the alarm, and then try again.
change. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

EXECUTE INST ·Delete an instruction that cannot be executed such as move instruction in
(COUCUR JOB) the concurrent job.

PORT NO.(AOUT) ·Check the settings for the specified analog output port number.
DX100
Number Code
4528 SYNTAX ERROR 1 A syntax error was found in the IF Software operation (1)Reset the alarm, and then try again.
sentence. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4529 TWIN 1 A job without control group was Setting error (1)Check the following settings.
COORDINATED started by SYNC instruction. ·Check the control group setting of the job to be started by SYNC.
ERROR
8.4
8
2 A job only with robot axes was Setting error (1)Check the following settings.
started by SYNC instruction. ·Check the control group setting of the job to be started by SYNC.
Alarm
Alarm Message List
3 A job only with master control Setting error (1)Check the following settings.
group axes was started by SYNC ·Check the control group setting of the job to be started by SYNC.
instruction.
4 At full synchronization, the Software operation (1)Reset the alarm, and then try again.
8-557
completion timings of move error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instructions for the master and the then contact your Yaskawa representative about occurrence status
slave disagreed. (operating procedure).
5 At full synchronization, no Software operation (1)Reset the alarm, and then try again.
operation request from the master error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
was sent. then contact your Yaskawa representative about occurrence status
6 At full synchronization, the Software operation (1)Reset the alarm, and then try again.
execution timings of move error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instructions for the master and the then contact your Yaskawa representative about occurrence status
slave disagreed. (operating procedure).
7 The twin synchronous ID number Software operation (1)Reset the alarm, and then try again.
is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
triple synchronization when ·Match the system number specification of the master between the job to be
specified Sub-master for the started by SYNC.
master was different.
4530 CONVEYOR 1 The base axis specification is Setting error (1)Check the following settings.
TRACKING other than 1 or 2 for conveyor ·Set the base axis specification of conveyor characteristic file to either 0, 1, or
ERROR characteristic file. 2.
2 No robot axis in the job for robot Setting error (1)Check the following settings.
8
8.4
axis tracking ·Correct the job setting so that the robot axis tracking is executed in the job
where robot axis exists.
Alarm Message List

Alarm
3 No base axis in the job for base Setting error (1)Check the following settings.
axis tracking ·Correct the job settings so that the base axis tracking is executed in the job
where base axis exists.
8-558
4 The conveyor board number and Setting error (1)Check the following settings.
conveyor characteristic file number ·Check the specification of conveyor condition file number for use.
used are incorrect.
5 There was no conveyor start Software operation (1)Reset the alarm, and then try again.
position data at prereading error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
processing. then contact your Yaskawa representative about occurrence status
10 No base axis in the job for arc Setting error (1)Check the following settings.
tracking ·Correct the job setting so that the arc tracking is executed in the job where
robot axis exists.
4531 UNDEFINED Sub Code: Conveyor characteristic Setting error (1)Check the following settings.
CONVEYOR file number ·Set "Use state" of conveyor characteristic file to "1: Use."
COND FILE
4532 CONVEYOR Sub Code: Conveyor number Setting error (1)Check the following settings.
SPEED DOWN ·Correct the "Conveyor Lowest Speed" set in the conveyor characteristic file.
DX100
Number Code
4533 ARITHMETIC 1 Designation error of the conveyor Software operation (1)Reset the alarm, and then try again.
ERROR tracking control-group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(CV TRACKING) then contact your Yaskawa representative about occurrence status
2 Designation error of the user Software operation (1)Reset the alarm, and then try again.
coordinates for the conveyor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
tracking then contact your Yaskawa representative about occurrence status
8.4
8
3 An attempt was made to use the Setting error (1)Check the following settings.
Alarm
Alarm Message List
conveyor tracking function with the ·The conveyor tracking cannot be executed to the slave manipulator of the
slave manipulator at coordinate coordinate system. Correct the job so that the conveyor tracking perform by
motion. the robot unit or without coordinated motion.
8-559
4 Zero is set for the resolution for the Setting error (1)Check the following settings.
turn-table synchronization. ·Check the settings for the resolution.
4534 TORQUE Setting error (1)Check the following settings.
INTERFERENCE ·Correctly set the weight information in the tool file. ( Are the weight: W and
the number set to the load value of either Xg, Yg or Zg· )
·Reduce the speed in the step where the alarm occurred.
4535 TARGET 0 An attempt was made to obtain the Setting error (1)Check the following settings.
VARIABLE TYPE byte type system variable by the ·Obtain as the byte type variable.
UNMATCHED other type variable.
1 An attempt was made to obtain the Setting error (1)Check the following settings.
integer type system variable by the ·Obtain as the integer type variable.
other type variable.
DX100
Number Code
double-precision integer-type ·Obtain as the double-precision integer-type variable.
system variable by the other type
variable.
real-number type system variable ·Obtain as the real-number type variable.
by the other type variable.
8
8.4
character-string type system ·Obtain as the character-string type variable.
variable by the other type variable.
4539 CORNER R 1 The Corner-R motion cannot be Setting error (1)Check the following settings.
Alarm Message List

Alarm
CONTROL ERROR used for coordinated motion. ·Do not use the Corner-R motion for coordinated motion.
the Corner-R motion for the same ·Check the settings for the teaching so that the start step and end step are
8-560
point. not on the same point.
3 The Corner-R zone is taught on a Setting error (1)Check the following settings.
straight line. ·Check the settings for teaching so that the Corner-R zone is not on a strait
line.
4 The start position or end position Setting error (1)Check the following settings.
for the Corner-R motion could not ·Make the setting for the Corner-R radius small.
be calculated inside the start zone ·Make the moving amount of the Corner-R start step long.
or the end zone. ·Make the moving amount of the Corner-R start end long.
5 The Corner-R motion cannot be Setting error (1)Check the following settings.
used for coordinated motion (with ·Do not use the Corner-R motion for master manipulators at coordinated
master manipulators). motion.
6 The Corner-R motion cannot be Setting error (1)Check the following settings.
used for MOVC, MOVS, and ·Use a MOVL instruction when using the Corner-R motion.
EIMOVC instructions.
DX100
Number Code
7 The Corner-R motion is disabled Setting error (1)Check the following settings.
during weaving. ·Do not perform weaving when using the Corner-R motion.
8 Different tool numbers are set in a Setting error (1)Check the following settings.
Corner-R zone (for the Corner-R ·Use the same tool number in a Corner-R zone.
middle step and end step).
when the higher-order ·Disable the higher-order acceleration/deceleration when using the Corner-R
8.4
8
acceleration/deceleration is motion.
specified.
Alarm
Alarm Message List
during conveyor tracking. ·Do not perform the conveyor tracking when using the Corner-R motion.
18 Arithmetic error occurred when Setting error (1)Check the following settings.
calculating the acceleration and ·Do not perform the conveyor tracking when using the Corner-R motion.
8-561
deceleration time for the Corner-R

operation
19 Arithmetic error occurred when Setting error (1)Check the following settings.
calculating acceleration and ·Do not perform the conveyor tracking when using the Corner-R motion.
deceleration during test run in
consideration of servo delay for
the Corner-R motion.
4540 JOB QUE EMPTY Setting error (1)Check the following settings.
ERROR ·Use "CALL QUE" under the condition that the job data is set to the job
queue .
4541 INVALID INPUT 1 There was no character string Setting error (1)Check the following settings.
STRING(VAL) representing a constant in ·Check the settings for the data of the character string to be extracted.
character string to be extracted at
VAL instruction execution.
4542 MRESET ERROR 1 An MRESET instruction was Setting error (1)Check the following settings.
executed while no endless axis ·Set the endless axis.
was designated.
DX100
Number Code
4543 STACK LESS At job return, an attempt was made Software operation (1)Reset the alarm, and then try again.
THAN 0 to fetch a data from an empty job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(JOB CALL) call stack or to stack a data in the then contact your Yaskawa representative about occurrence status
job call stack that is full. (operating procedure).
4544 MID$ INST ERROR 1 The first character of character Setting error (1)Check the following settings.
string to be extracted is null at ·Check the settings for the data of the character string to be extracted.
MID$ instruction execution.
8
8.4
2 The extraction start position Setting error (1)Check the following settings.
exceeds the character string ·Check the settings for the data of the character string to be extracted.
length at MID$ instruction
Alarm Message List

Alarm
execution.
4546 CANNOT EXCUTE Sub Code: System number Software operation (1)Reset the alarm, and then try again.
SYSTEM JOB error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-562
4547 PRIMITIVE Sub Code: Error code Software operation (1)Reset the alarm, and then try again.
4548 CANNOT Sub Code: System number Software operation (1)Reset the alarm, and then try again.
OPERATE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
SPECIFIED then contact your Yaskawa representative about occurrence status
EVENT (operating procedure).
4549 NOT EXECUTION Sub Code: System number Setting error (1)Check the following settings.
OF INIEVNT ·Execute an INIEVNT instruction before executing an event related
instruction.
4550 CANNOT Sub Code: System number Setting error (1)Check the following settings.
EXECUTE INST ·This instruction cannot be executed in the system job. Correct the job so that
(USER JOB) the instruction is executed in the user job.
DX100
Number Code
4551 CANNOT Sub Code: Gun number Setting error (1)Check the following settings.
MEASURE TIP ·Execute the "SVGUNCL TWC-AE", and then execute the "SVGUNCL
INSTALL COEF TWC=BE".
4565 SOFTWARE 1 The multi-layer welding function is Software operation (1)Reset the alarm, and then try again.
UNMATCH not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
2 The observer function is not used. Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
3 The TURBO function is not used. Software operation (1)Reset the alarm, and then try again.
8-563

4 The COMARC function is not Software operation (1)Reset the alarm, and then try again.
used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
5 The conveyor/press Software operation (1)Reset the alarm, and then try again.
synchronization function is not error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
used. then contact your Yaskawa representative about occurrence status
6 The shared motion function is not Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
7 The layer motion function is not Software operation (1)Reset the alarm, and then try again.
8 The general sensor function is not Software operation (1)Reset the alarm, and then try again.
8
8.4
9 The servo float function is not Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-564
10 The laser cutting function (with Software operation (1)Reset the alarm, and then try again.
small circle cutter) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
11 The motor gun function (for spot Software operation (1)Reset the alarm, and then try again.
welding application) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
12 The speed control function Software operation (1)Reset the alarm, and then try again.
(VCON/VCOF) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
13 The servo hand function (for Software operation (1)Reset the alarm, and then try again.
handling application) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
14 The laser cutting function (for form Software operation (1)Reset the alarm, and then try again.
cutting operation) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
15 The series communication function Software operation (1)Reset the alarm, and then try again.
between the systems (PSEND/ error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PRECV) is not used. then contact your Yaskawa representative about occurrence status
8.4
8
16 The motion extension function is Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-565
17 The bending function is not used. Software operation (1)Reset the alarm, and then try again.
18 The ME-NET function is not used. Software operation (1)Reset the alarm, and then try again.
255 An attempt was made to execute Software operation (1)Reset the alarm, and then try again.
an undefined instruction. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4566 USER FRAME 1 The teaching points are incorrect. Software operation (1)Reset the alarm, and then try again.
MAKING ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
2 The teaching points for user- Setting error (1)Check the following settings.
coordinate turning are incorrect. ·Among three taught points in the teaching position. Teach the three points
again so that they do not lie in the straight line.
3 The robot axis is not specified for Software operation (1)Reset the alarm, and then try again.
the control group of the job to error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
prepare the user coordinates. then contact your Yaskawa representative about occurrence status
8
8.4
5 Position data error Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
6 Setting error of the slave group for Software operation (1)Reset the alarm, and then try again.
8-566
user coordinate conversion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

MONITOR ·Change the interpolation instruction to MOVL/MOVC.
DISTANCE ·Change the setting so that the arc retry or restart operation does not
perform.
4568 UNDEFINED Sub Code: Press characteristic file Setting error (1)Check the following settings.
PRESS COND number ·Set the status of press characteristic file to be used in the job to "Used
DATA FILE State."
4569 UNDEFINED Sub Code: Press characteristic file Setting error (1)Check the following settings.
PRESS number ·Set the press resolution data to be used in the job.
RESOLUTION
DATA
DX100
Number Code
4571 SERVO FLOAT Software operation (1)Reset the alarm, and then try again.
MODE RELEASE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR then contact your Yaskawa representative about occurrence status
4572 NO SERVO GUN Setting error (1)Check the following settings.

CONTROL ·Set the "motor gun axis" in the control group setting of maintenance mode.
GROUP
8.4
8
4573 SPOT WELDER Sub Code: Welder number Setting error (1)Check the following settings.
NO. ERROR ·Correct the welder number set in the gun characteristic file.
Alarm
Alarm Message List
4574 SPOT WELD Sub Code: Welder number Setting error (1)Check the following settings.
COMPLETE TIME ·Turn ON the timer contactor power.
LIMIT ·If the response from the timer takes too long time due to the system layout,
increase the timeout time.
8-567
4575 ERROR IN WELD Setting error (1)Check the following settings.

START TIMING ·Check the settings for the "WST" tag.
SET ·Check the settings for the pressure file.
4576 ERR IN MOTOR Software operation (1)Reset the alarm, and then try again.
GUN CONT MODE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4577 ERR IN MOTOR Software operation (1)Reset the alarm, and then try again.
GUN MODE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
RELEASE then contact your Yaskawa representative about occurrence status
4578 SPOT WELD Sub Code: Welder number Setting error (1)Check the following settings.
ERROR ·Check the settings for the timer conductor where the welding error occurred.
DX100
Number Code
4579 ANTICIPATION 1 No availability in anticipation Setting error (1)Check the following settings.
CONTROL ERROR control ·Maximum simultaneous execution number of anticipation control is five.
Correct the settings for the job so that it is within five.
2 The anticipation data exceeded Software operation (1)Reset the alarm, and then try again.
the maximum length. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
4580 ANTICIPATION Setting error (1)Check the following settings.
DISTANCE NOT ·Operate the manipulator to the start position of the step where the alarm
Alarm Message List

Alarm
ENOUGH occurred, and then re-execute.
4581 DEFECTIVE 1 Incorrect setting of OT output Setting error (1)Check the following settings.
ANTICIPATION OT number for anticipation output file ·Check the setting value of OT output number.
FILE
8-568
2 Incorrect setting of OG output Setting error (1)Check the following settings.

number for anticipation output file ·Check the setting value of OG output number.
EXECUTE GUN ·Check the settings for the motion mode set to the gun.
TYPE
4584 STRWAIT TIME Setting error (1)Check the following settings.
LIMIT ·Check the cause such as defective limit switch.
4585 SERVO PG ON Connection failure (1)Reset the alarm, and then try again.
ERROR (2)If the alarm occurs again, check the connection and inserting state of the
·Each axes encoder cable
4587 MOTOR GUN 1 A GUNCHG instruction was Setting error (1)Check the following settings.
CHANGE ERROR executed in the system ·Validate the gun change parameter.
configuration that did not allow the
gun change function.
DX100
Number Code
2 A GUNCHG/PICK instruction was Setting error (1)Check the following settings.
executed while the motor gun ·Execute GUNCHG/PICK instruction when the motor gun motor is servo
motor was servo ON. OFF.
3 A GUNCHG/PICK instruction was Setting error (1)Check the following settings.
executed while the ATC was in ·Execute GUNCHG/PICK instruction when the ATC is in chuck status.
unchuck status.
4 A GUNCHG/PLACE instruction Setting error (1)Check the following settings.
was executed while the ATC was ·Execute GUNCHG/PLACE instruction when the ATC is in chuck status.
8.4
8
in unchuck status.
5 The encoder power supply could Connection failure (1)Reset the alarm, and then try again.
not be turned ON when executing (2)If the alarm occurs again, check the connection and inserting state of the
Alarm
Alarm Message List
a GUNCHG/PICK instruction. following cables and connectors.
·The encoder cable of motor gun
6 The encoder power supply could Connection failure (1)Reset the alarm, and then try again.
8-569
not be turned OFF when executing (2)If the alarm occurs again, check the connection and inserting state of the
a GUNCHG/PLACE instruction. following cables and connectors.
·The encoder cable of motor gun
7 The gun number specified by the Setting error (1)Check the following settings.
GUNCHG instruction did not agree ·Change the gun characteristic file number specified by GUNCHG instruction
with the gun identification signal. to object gun number.
·Change the gun identification signal so that it become the objective gun
number.
8 The 1st gun axis selection signal is Setting error (1)Check the following settings.
not set when executing the twin- ·Check the 1st gun axis selection signal setting.
wrist gun change.
9 The right and left gun axis Setting error (1)Check the following settings.
selection signals were duplicated ·Check the setting for the gun axis selection signal.
when executing the twin-wrist gun
change.
DX100
Number Code
10 The control group for gun axis is Setting error (1)Check the following settings.
not set in the gun change job. ·Check the settings for the control-group of the job.
11 Multiple manipulators are not set in Setting error (1)Check the following settings.
the gun change job. ·Check the settings for the control-group of the job.
4589 ABRASION BASIS Setting error (1)Check the following settings.

POS UNSETTING ·Resister the reference position of wear correction.
8
8.4
4590 NO SERVO HAND Setting error (1)Check the following settings.
CONTROL ·Set the "servo hand axis" in the control group setting of maintenance mode.
Alarm Message List

Alarm
GROUP
4591 SPEED CTRL Software operation (1)Reset the alarm, and then try again.
MODE SET error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SERVO) then contact your Yaskawa representative about occurrence status
8-570
4592 SPEED CTRL Software operation (1)Reset the alarm, and then try again.
MODE CANCEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SV) then contact your Yaskawa representative about occurrence status
4593 SVHAND CTRL Software operation (1)Reset the alarm, and then try again.
ERR(SERVO) then contact your Yaskawa representative about occurrence status
4594 SVHND CTRL Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
4595 CAN'T DO FIXED 1 The setting for radius is incorrect. Setting error (1)Check the following settings.
FORM CUT (1) For a circle, it is incorrectly set ·Setting of the radius data
MOTION as: radius ≤ 0, radius < minimum
radius value, or radius > maximum
radius value.
(2) For an ellipse, it is incorrectly
set as: radius ≤ 0, radius <
minimum radius value/2, or radius
> (maximum radius/2 - width/2).
8.4
8
2 The setting for width is incorrect. Setting error (1)Check the following settings.
(1) For a rectangle, it is incorrectly ·Setting of the width data
Alarm
Alarm Message List
set as: width < 1.0, width > sqrt
(maximum diameter2 − height2),
or width > maximum diameter.
(2) It is incorrectly set as: width <
0, width > maximum diameter −2 *
8-571
radius.
3 The setting for height is incorrect. Setting error (1)Check the following settings.
(1) For a rectangle, it is incorrectly ·Setting of the height data
set as: height > maximum
diameter, height < minimum
diameter/2, or height > sqrt
(maximum diameter2 - width2).
4 The setting for the corner radius is Setting error (1)Check the following settings.
incorrect. ·Setting of the corner radius
(1) For a rectangle, it is incorrectly
set as: corner radius > width/2 or
corner radius > height/2.
DX100
Number Code
5 The setting for overlap is incorrect. Setting error (1)Check the following settings.
(1) For a rectangle, it is incorrectly ·Setting of the overlap data
set as overlap > width/2.
(2) For a circle, it is incorrectly set
as overlap > ABS (2π * radius).
(3) For an ellipse, it is incorrectly
set as overlap > π * radius +ABS
(width/2).
8
8.4
6 The setting for the cutting speed is Setting error (1)Check the following settings.
incorrect. It is set as the cutting ·Setting of the cutting speed
speed > maximum linear speed.
Alarm Message List

Alarm
7 Coordinated motion cannot be Setting error (1)Check the following settings.
used with the Form Cutting motion. ·Do not use the coordinated motion.
8 Zero or a negative value is set in Setting error (1)Check the following settings.
the minimum diameter parameter ·The setting of the minimum diameter parameter (S1CxG063) for the Form
8-572
(S1CxG063) for the Form Cutting Cutting motion.

motion.
9 Zero or a negative value is set in Setting error (1)Check the following settings.
the maximum diameter parameter ·The setting of the maximum diameter parameter (S1CxG063) for the Form
(S1CxG064) for the Form Cutting Cutting motion.
motion.
10 Although "PLACEMENT" or Setting error (1)Check the following settings.
"AUTO" is set for the start point ·Execute the FORMAPR instruction.
designation on the FORM CUT
SETTING window, the FORMAPR
instruction was not executed.
11 The Cut file setting of the Setting error (1)Check the following settings.
FORMAPR instruction is different ·The Cut file settings of FORMAPR and FORMCUT instructions must be
from that of the FORMCUT same.
instruction.
12 A FORMAPR instruction was used Setting error (1)Check the following settings.
for the conventional FORMCUT ·The FORMAPR instruction cannot be used for the conventional FORMCUT
instruction. instruction.
·Validate the new FORMCUT instruction.
DX100
Number Code
13 A form other than a circle, Setting error (1)Check the following settings.
rectangle, and ellipse was ·A form other than a circle, rectangle, and ellipse cannot be designated for
designated for the conventional the conventional FORMCUT instruction.
FORMCUT instruction. ·Validate the new FORMCUT instruction.
90 The radius data setting for special Setting error (1)Check the following settings.
circular interpolation is incorrect. It ·Setting of the radius data
is incorrectly set as the radius ≤ 0.
8.4
8
91 The arc center coordinates could Setting error (1)Check the following settings.
not be calculated at special ·Setting of the teaching
Alarm
Alarm Message List
circular interpolation. Incorrect
teaching may be the cause.
93 The averaging time at special Setting error (1)Check the following settings.
circular interpolation motion is too ·Moving distance
short. ·Motion speed
8-573
94 Because the designated plane Setting error (1)Check the following settings.
included reference points at ·Setting of the reference point 2
special circular interpolation
motion, the arc center coordinates
could not be calculated. Incorrect
teaching of the reference point 2
may be the cause.
100 The arc center position is not set Setting error (1)Check the following settings.
for the special circular interpolation ·Check the settings for the reference point 1 as the arc center position.
motion.
4596 FORMCUT 1 An attempt was made to re- Execute condition (1)Check the following settings.
ERROR execute the FORMCUT instruction failure ·Re-execute the move instruction executed before the FORMCUT
after interrupting it. instruction, and then execute the FORMCUT instruction again.
4597 OFFLINE 1 Incorrect information of reference Software operation (1)Reset the alarm, and then try again.
POSITION DATA position data for offline position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
CONVERT ERR data conversion then contact your Yaskawa representative about occurrence status
DX100
Number Code
2 Incorrect user-coordinate number Software operation (1)Reset the alarm, and then try again.
designation in the standard error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
position data for offline position then contact your Yaskawa representative about occurrence status
data conversion (operating procedure).
3 Incorrect reference-point data for Software operation (1)Reset the alarm, and then try again.
offline position data conversion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
4 The standard position data for Setting error (1)Check the following settings.
Alarm Message List

Alarm
offline position data conversion ·The variable position may be out of the robot motion range. Check if the
could not correctly be calculated. variable position is within the robot motion range.
5 Incorrect pulse incremental value Software operation (1)Reset the alarm, and then try again.
8-574
for offline position data conversion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
6 The position data could not Software operation (1)Reset the alarm, and then try again.
correctly be added by the pulse error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
incremental value at the offline then contact your Yaskawa representative about occurrence status
position data conversion. (operating procedure).
7 Incorrect Cartesian incremental Software operation (1)Reset the alarm, and then try again.
value for offline position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion then contact your Yaskawa representative about occurrence status
8 The position data could not Setting error (1)Check the following settings.
correctly be added by the ·The variable position may be out of the robot motion range. Check if the
Cartesian incremental value at the variable position is within the robot motion range.
offline position data conversion.
DX100
Number Code
9 The position conversion could not Software operation (1)Reset the alarm, and then try again.
be done in the designated error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
coordinate system at the offline then contact your Yaskawa representative about occurrence status
position data conversion. (operating procedure).
10 Incorrect incremental value of Software operation (1)Reset the alarm, and then try again.
angle for offline position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
11 The position data could not Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
correctly be added by the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
incremental value of angle at the then contact your Yaskawa representative about occurrence status
offline position data conversion. (operating procedure).
8-575
12 The reverse shift value for 3D Software operation (1)Reset the alarm, and then try again.
shifting could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calculated at the offline position then contact your Yaskawa representative about occurrence status
data conversion. (operating procedure).
13 The reverse shift value for 3D Software operation (1)Reset the alarm, and then try again.
shifting could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
added at the offline position data then contact your Yaskawa representative about occurrence status
conversion. (operating procedure).
14 The reverse shift value could not Software operation (1)Reset the alarm, and then try again.
correctly be calculated at the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
offline position data conversion. then contact your Yaskawa representative about occurrence status
15 The reverse shift value could not Software operation (1)Reset the alarm, and then try again.
correctly be calculated at the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
offline position data conversion. then contact your Yaskawa representative about occurrence status
DX100
Number Code
16 The 3D shifting value could not Software operation (1)Reset the alarm, and then try again.
correctly be added at the offline error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
position data conversion. then contact your Yaskawa representative about occurrence status
17 The shift value could not correctly Software operation (1)Reset the alarm, and then try again.
be added at the offline position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data conversion. then contact your Yaskawa representative about occurrence status
8
8.4
18 No reference point is specified for Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
the offline position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion. then contact your Yaskawa representative about occurrence status
8-576
19 The positions for the mirror shift Software operation (1)Reset the alarm, and then try again.
function could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calculated at the offline position then contact your Yaskawa representative about occurrence status
data conversion. (operating procedure).
20 The positions could not correctly Setting error (1)Check the following settings.
be converted for the mirror shift ·The variable position may be out of the robot motion range. Check if the
function at the offline position data variable position is within the robot motion range.
conversion.
21 The expansion positions for the Setting error (1)Check the following settings.
mirror shift function could not ·The variable position may be out of the robot motion range. Check if the
correctly be converted at the variable position is within the robot motion range.
offline position data conversion.
22 Incorrect designation of Software operation (1)Reset the alarm, and then try again.
coordinates for a new mirror-shift error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion function at the offline then contact your Yaskawa representative about occurrence status
position data conversion (operating procedure).
DX100
Number Code
4598 PAINTOUT 1 The parameter setting for the Setting error (1)Check the following settings.
ERROR universal input group number is ·Check the settings for the AxP011.
incorrect.
4599 SERVO An attempt was made to issue the Software operation (1)Reset the alarm, and then try again.
COMMAND command while the servo control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR processing has not completed. then contact your Yaskawa representative about occurrence status
Sub Code: Servo CPU bit number (operating procedure).
8.4
8
4603 WIRE STICKING Sub Code: Welder number Setting error (1)Check the following settings.
·Remove the cause of wire stick.
4604 SPECIFIED Setting error (1)Check the following settings.
Alarm
Alarm Message List
ERR(ABSO ·Registration for the home position correction data.
RECOVER AXIS)
4605 SETTOOL ERROR 1 The difference between the current Setting error (1)Check the following settings.
tool constant and a new set value ·Correct the job so that the setting value of tag is allowable value.
8-577
exceeded the allowable range ·Set the allowance amount of the tool data automatic setting function
(parameter set value). maximum deviation (S3C1192) to large value.
4606 LACK OF GLOBAL Software operation (1)Reset the alarm, and then try again.
VARIABLE AREA error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4607 WRONG 1 The execution macro job is not set. Setting error (1)Check the following settings.
EXECUTION OF ·Check the settings for execution macro job.
MACRO INST
2 The interrupt macro job is not set. Setting error (1)Check the following settings.
·Check the settings for interrupt macro job.
3 An attempt was made to start the Setting error (1)Check the following settings.
job that could not be started by the ·Check the settings for macro job.
macro instruction.
DX100
Number Code
5 An error occurred in the operation Software operation (1)Reset the alarm, and then try again.
process of job call stack when the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution of macro instruction was then contact your Yaskawa representative about occurrence status
cancelled. (operating procedure).
6 Incorrect macro number Software operation (1)Reset the alarm, and then try again.
8
8.4
4608 WRONG 1 The job argument is not set. Setting error (1)Check the following settings.
Alarm Message List

Alarm
EXECUTION OF ·Check the settings for jobs.
GETARG INST
2 No number of the specified job Setting error (1)Check the following settings.
argument ·Check the settings for jobs.
8-578
3 The data types of job argument Setting error (1)Check the following settings.
disagreed. ·Check the settings for jobs.
4609 MEMOPLAY 2 The memory play file was being Setting error (1)Check the following settings.
ERROR used in another system. ·Check the setting of the used memory play file number.
5 The control group in the memory Setting error (1)Check the following settings.
play file did not agree with the ·Check the control group setting of the used memory play file.
control group of execution job.
6 An attempt was made to clear the Setting error (1)Check the following settings.
memory play file by a CLEAR ·Execute the MEMOF instruction, and then execute the CLEAR instruction.
instruction before having executed
a MEMOF instruction.
4610 MEMOPLAY 1 Failed to read the memory play Software operation (1)Reset the alarm, and then try again.
SAMPLING sampling data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
2 Failed to write the memory play Software operation (1)Reset the alarm, and then try again.
sampling data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
3 Failed to seek the memory play Software operation (1)Reset the alarm, and then try again.
sampling data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
4 Failed to read the memory play Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
file. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-579
5 Incorrect mode setting at memory Setting error (1)Check the following settings.
play sampling ·Check the settings for the memory play mode.
group at memory play sampling error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
7 Designation of the control group in Setting error (1)Check the following settings.
the memory play file did not agree ·Check the number of the memory play file for use.
with the designation of the control
group at MEMON instruction
execution (when the start point
was specified).
8 Designation of the control group in Setting error (1)Check the following settings.
execution (at initialization).
DX100
Number Code
9 designation of the control group in Setting error (1)Check the following settings.
execution (at continue).
10 It started reproducing though it did Setting error (1)Check the following settings.
not record. ·Record and then play.
11 Correction amount to record is out Setting error (1)Check the following settings.
8
8.4
of the allowable range. ·Correct the position of object workpieces so that the correction amount fall
within allowable range.
Alarm Message List

Alarm
12 The number of recorded Setting error (1)Check the following settings.
correction-amount exceeded the ·Correct the job so that the movement section of memory play object is
limit. shorter.
13 Memoplay file Create error (REC) Software operation (1)Reset the alarm, and then try again.
8-580
14 Memoplay debug error Software operation (1)Reset the alarm, and then try again.
C_BANK.func_ctrl (initial) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
15 Memoplay debug error Software operation (1)Reset the alarm, and then try again.
C_BANK.func_ctrl (continue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
16 Memoplay debug error C_BANK Software operation (1)Reset the alarm, and then try again.
RT_BANK.func_ctrl (continue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
17 Memoplay debug error MOVL, Software operation (1)Reset the alarm, and then try again.
MOVC (continue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
18 Memoplay debug error Same Software operation (1)Reset the alarm, and then try again.
point, moving amount is zero error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(continue) then contact your Yaskawa representative about occurrence status
8.4
8
19 Memoplay debug error Dividing Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
number error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-581
4611 OVER OPTON Setting error (1)Check the following settings.

INST EXECUTION ·Check the settings for the OPTON instruction. OPTON instruction can use
LIMIT only the function to five simultaneously.
4612 TSYNC ERROR Sub code: the number of Setting error (1)Check the following settings.
synchronizations of the first ·Check the settings for the number of synchronizations of the TSYNC
executed TSYNC instruction.
4613 SERVO SEALER 1 The function designation Setting error (1)Check the following settings.
GUN CONTROL parameter is not set. ·Check the settings for the function designation parameter.
ERROR
2 No sealer gun axis exists at the job Setting error (1)Check the following settings.
for which the sealer gun control ·Check the settings for the control-group of the job.
was attempted to be executed.
3 No robot axis exists at the job at Setting error (1)Check the following settings.
which an attempt was made to ·Check the settings for the control-group of the job.
execute sealer gun control.
4 Incorrect designation of the control Setting error (1)Check the following settings.
method for sealer gun control ·Set either "1" or "2" for PRM1 control method designation of the OPTON
instruction.
DX100
Number Code
5 Incorrect designation of the control Setting error (1)Check the following settings.
method for sealer gun control ·If "1" is set for PRM1 of the OPTON instruction, set the PRM2 needle
position designation to a value between 0 and 100.
6 Incorrect designation of the sealing Setting error (1)Check the following settings.
width for sealer gun control ·If "2" is set for PRM1 of the OPTON instruction, set PRM2 sealing width
designation to a value between 0 and 30.
8
8.4
SEALERGUN ·Check the settings for servo sealer gun condition file.
COND FILE
Alarm Message List

Alarm
4615 I/O AXIS An attempt was made to command Setting error (1)Check the following settings.
OPERATING a job whose control group was in I/ ·Does not the I/O axis motion executed for the control group that executing
O axis motion. the job·
·Does not the job executed for the control group that operating by the I/O axis
motion·
8-582
The control group where the I/O axis is operating cannot execute the job.
Moreover, the I/O axis motion cannot perform for the control group where the
job is executing.
4616 AXIS SHIFT 1 The file could not be switched Software operation (1)Reset the alarm, and then try again.
ERROR because of incorrect start point error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
designation. then contact your Yaskawa representative about occurrence status
2 The control group with which the Software operation (1)Reset the alarm, and then try again.
axis shifting is performed error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
disagrees with the control group then contact your Yaskawa representative about occurrence status
set for the axis shifting function in (operating procedure).
the calibration file.
3 The calibration file number for axis Setting error (1)Check the following settings.
shifting function is out of the ·Correct the settings for the OPTON instruction tag so that value of the file
applicable range. number specification is 1 to 32.
DX100
Number Code
4617 S/U IMPOSSIBLE 1 For the CSL15D manipulator, the Setting error (1)Check the following settings.
MOVE (L/R POS) motion speed of S- and U-axes ·Reduce the teaching speed of S- and U-axes.
exceeded the upper limit. ·Teach the positions of L- and R-axes again so that S- and U-axes can move.
2 For the CSL15D manipulator, S- Setting error (1)Check the following settings.
and U-axes were going to move ·Teach the positions of L- and R-axes again so that S- and U-axes can move.
regardless of the limit speed "0"
when the positions of L- and R-
axes exceeded the upper limit.
8.4
8
4618 SHIFT INST 1 For the tool shift with Euler angle Setting error (1)Check the following settings.
EXECUTE ERROR +-90 degrees, the shift value for ·Check if the shift value is setting for Y-axis only.
Alarm
Alarm Message List
axes other than Y-axis is set.
4619 UNDEFINED JOB Sub Code: Designated registration Setting error (1)Check the following settings.
ENTRY TABLE number ·Check the settings for the job registration table.
8-583
4620 ARM (TOOL) Sub Code: Bit specification of Setting error (1)Check the following settings.
INTERFERENCE interfered axis ·Check the teaching position setting of manipulators.
4621 WELD COMPLETE Sub Code: Welder number Setting error (1)Check the following settings.
SIGNAL ERROR ·Check the settings for welding completion signal.
4622 SELF- Sub Code: Manipulator number Setting error (1)Check the following settings.
INTERFERENCE ·Check the teaching position setting of manipulators.
4623 WRONG 1 An attempt was made to obtain the Setting error (1)Check the following settings.
EXECUTION OF step that used a local position type ·Check the settings for the GETPOS instruction.
GETPOS INST variable. (The step with local
position type variable cannot be
fetched. Example: MOVJ LP000
VJ=25.00)
DX100
Number Code
step that used a local position type ·Check the settings for the GETPOS instruction.
variable. (The step with local
position type variable cannot be
fetched. Example: MOVJ LP000
VJ=25.00)
3 The specified step did not exist. Setting error (1)Check the following settings.
·Check the settings for the GETPOS instruction.
8
8.4
4624 PLUG VOLUME Setting error (1)Check the following settings.
SETTING ERROR ·Check the setting for the amount of fillings.
Alarm Message List

Alarm
4625 WRONG 1 No file Software operation (1)Reset the alarm, and then try again.
EXECUTION OF error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
LOADDB INST then contact your Yaskawa representative about occurrence status
8-584
2 No directory Software operation (1)Reset the alarm, and then try again.
4 There was no directory entry after Software operation (1)Reset the alarm, and then try again.
this point. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-1 No file name Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
-2 File presence error Software operation (1)Reset the alarm, and then try again.
-3 Incorrect file name Software operation (1)Reset the alarm, and then try again.
8.4
8
-4 The disk is full. Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-585
-5 The directory is full. Software operation (1)Reset the alarm, and then try again.
-6 I/O error Software operation (1)Reset the alarm, and then try again.
-7 Invalid handle Software operation (1)Reset the alarm, and then try again.
-8 Handle overflow Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
-9 File has already been opened. Software operation (1)Reset the alarm, and then try again.
-10 File attribute error Software operation (1)Reset the alarm, and then try again.
8
8.4
-11 Open mode error Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-586
-12 The hardware disk with large Software operation (1)Reset the alarm, and then try again.
capacity is used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
-14 The door is open. Software operation (1)Reset the alarm, and then try again.
-15 The disk is write-protected. Software operation (1)Reset the alarm, and then try again.
-30 Card controller access error Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
-31 No card Software operation (1)Reset the alarm, and then try again.
-32 Card drive information readout Software operation (1)Reset the alarm, and then try again.
8.4
8
-33 Partition table error Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-587
-34 No drive number Software operation (1)Reset the alarm, and then try again.
-35 No specified partition number Software operation (1)Reset the alarm, and then try again.
-36 Cluster size error Software operation (1)Reset the alarm, and then try again.
-37 Incorrect number of sectors Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
-38 Sector/byte error Software operation (1)Reset the alarm, and then try again.
-40 Card not applicable for I/O Software operation (1)Reset the alarm, and then try again.
8
8.4
-41 Unsupported version Software operation (1)Reset the alarm, and then try again.
Alarm Message List

Alarm
8-588
-42 The setting register did not exist. Software operation (1)Reset the alarm, and then try again.
-43 Card not applicable for ATA Software operation (1)Reset the alarm, and then try again.
-44 Double chain error Software operation (1)Reset the alarm, and then try again.
-45 Media error (not fixed disk) Software operation (1)Reset the alarm, and then try again.
DX100
Number Code
-50 ATA command incomplete Software operation (1)Reset the alarm, and then try again.
-51 Sector read command error Software operation (1)Reset the alarm, and then try again.
8.4
8
-52 Sector write command error Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-589
4626 IMPOSSIBLE S- Setting error (1)Check the following settings.

AXIS MOV ·Check the settings for the limit distance for S-axis rotation center motion
(IN SPHERE) (S1CG067).
4627 GUN Sub Code: Gun number Setting error (1)Check the following settings.
RECOGNITION ·Check the settings for the gun identification signal.
SIGNAL OFF
4628 WRITE VARIABLE Sub Code: Duplicated variable Setting error (1)Check the following settings.
NO. MULTI number ·Check the settings for the written destination variable numbers.
SETTING
4629 GROUP CHANGE 1 The group change parameter was Setting error (1)Check the following settings.
ERROR invalid. ·Validate the group change parameter.
2 The GRPCHG instruction was Setting error (1)Check the following settings.
executed while the external axis ·Execute the GRPCHG instruction when the external axis motor was servo
motor was servo ON. OFF.
3 The GRPCHG instruction was Setting error (1)Check the following settings.
executed in unchuck status. ·Execute the GRPCHG instruction in chuck status.
DX100
Number Code
4 The group identification signal was Setting error (1)Check the following settings.
not received. ·Check the settings for group identification signal.
5 The specified control group Setting error (1)Check the following settings.
number and the group ·Check the settings for the specified control group number.
identification number were
unmatched.
6 The encoder PG power supply Setting error (1)Check the following settings.
8
8.4
was OFF when the GRPCHG was ·Turn ON the encoder PG power supply when GRPCHG is ON.
ON.
7 The encoder PG power supply Setting error (1)Check the following settings.
Alarm Message List

Alarm
was ON when the GRPCHG was ·Turn OFF the encoder PG power supply when GRPCHG is OFF.
OFF.
8 The control group that Setting error (1)Check the following settings.
corresponded to the received ·Check the settings for group identification signal.
8-590
group identification signal did not

exist.
4630 DUPLICATED GUN Sub Code: The overlapped gun Setting error (1)Check the following settings.
NUMBER number ·Check the settings for gun numbers.
4631 DEFECTIVE Sub Code: Control group and axis Setting error (1)Check the following settings.
OPERATION ·Check if the speed is hold down by the speed override and special
VELOCITY operations etc.
4632 UNDEFINED LNR Sub Code: Linear scale Setting error (1)Check the following settings.
SCALE FILE characteristic file number ·Complete the settings for the linear scale condition file.
4633 FOLLOWING 1 An error occurred when executing Setting error (1)Check the following settings.
ERROR a FOLLOW instruction. ·Re-execute the move instruction executed before the FOLLOW instruction,
An attempt was made to re- and then execute the FOLLOW instruction again.
execute the FOLLOW instruction
after interrupting it.
4634 FOLLOWING Setting error (1)Check the following settings.
SPEED OVER ·Reduce the bending speed.
·Reduce the manipulator moving distance.
DX100
Number Code
4635 CANNOT Sub Code: The related control- Setting error (1)Check the following settings.
EXECUTE group ·Check the settings for control group specified by the CALL instruction.
COMMON JOB
4636 THICKNESS Sub code: Gun number Setting error (1)Check the following settings.
ERROR ·Weld the spot by thickness within allowable range.
4637 TRACK CHG Sub Code: Conveyor characteristic Setting error (1)Check the following settings.
WORK IN/NOT file number ·Check the workpiece presence/absence and data settings for the
8.4
8
NOT FOUND synchronization section.
4638 TRACKING CHG Sub Code: Conveyor characteristic Setting error (1)Check the following settings.
WORK ID NOT file number ·Check the workpiece presence/absence and data settings for the
Alarm
Alarm Message List
FOUND synchronization section.
4639 SYMOVJ INST 2 The conveyor moving amount is Setting error (1)Check the following settings.
EXECUTE ERROR not specified for the SYMOVJ ·Set the conveyor moving amount for the SYMOVJ motion.
motion.
8-591
3 An error occurred in the Software operation (1)Reset the alarm, and then try again.
preparation process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator motion start position then contact your Yaskawa representative about occurrence status
for the SYMOVJ motion. (operating procedure).
4 An error occurred in the Software operation (1)Reset the alarm, and then try again.
preparation process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator motion end position then contact your Yaskawa representative about occurrence status
for the SYMOVJ motion. (operating procedure).
4640 WRONG 1 No axis data of control group to be Setting error (1)Check the following settings.
EXECUTION OF disconnected ·Check the settings for PSTART instruction.
PSTART INST
2 An attempt was made to Setting error (1)Check the following settings.
disconnect a control group other ·Check the settings for PSTART instruction.
than the occupation control group
during prereading processing.
DX100
Number Code
3 An attempt was made to Setting error (1)Check the following settings.
disconnect a control group other ·Check the settings for PSTART instruction.
than the occupation control group
when executing a PSTART
instruction.
4641 CANNOT Sub Code: The disconnected Setting error (1)Check the following settings.
EXECUTE JOB control group used by a move ·Correct the teaching so that the control group disconnected by itself is not to
(SEPARATE GRP) instruction operate for move instruction of own system.
8
8.4
4644 SPOT WELDER I/F 8 The controller could not send an Connection failure (1)Reset the alarm.
ERROR(ASW) instruction to the welder because (2)If the alarm occurs again, check the connection and inserting state of the
Alarm Message List

Alarm
the welder was busy in processing. following cables and connectors.
·DENGENSHA welding I/F board
·NADEX DeviceNet cable
8-592
9 Welding current error at welding is Software operation (1)Reset the alarm, and then try again.
completed successfully. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
10 Abnormal code error at welding is Software operation (1)Reset the alarm, and then try again.
completed successfully. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
11 Welding command process Software operation (1)Reset the alarm, and then try again.
exceptional error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
102 The specified welder number Setting error (1)Check the following settings.
(system) could not be found. ·Confirm the specified welder number (system) and the setting.
DX100
Number Code
4645 NOT PERMIT Setting error (1)Check the following settings.
FIXED-WEAV ON ·Check the settings for jobs.
SWVON
4650 TRQ CLEAR Software operation (1)Reset the alarm, and then try again.
8.4
8
4651 PALLETIZING 1 The setting of the palletizing Setting error (1)Check the following settings.
EXECUTE ERROR condition configuration file is ·Set the palletizing condition setting file to "Completed."
incomplete.
Alarm
Alarm Message List
4 Palletize completion universal Setting error (1)Check the following settings.
output number range exceeds the ·Change the palletize completion universal output signal number of the
limit. palletizing condition setting file in the user output signal point of contact
number.
8-593
5 During the palletize start Setting error (1)Check the following settings.
instruction execution, the palletize ·Delete the palletize start instruction in the palletize section.
start instruction is executed again
(double execution).
6 The value of the palletizing Setting error (1)Check the following settings.
number present value output ·Check if the palletizing number of current position output register (or I
register (or I variable) is more than variable) and total number of output register (or I variable) is not changed by
the total number output register (or another function.
I variable).
7 Palletize completion universal Setting error (1)Check the following settings.
output signal is turned ON at ·Reset the palletize completion universal output signal.
palletize start instruction
execution.
8 Palletize end instruction is not Setting error (1)Check the following settings.
registered. ·Register the palletizing end instruction.
DX100
Number Code
4652 TRQ MEASURE Software operation (1)Reset the alarm, and then try again.
4653 TRQ MEASURE Software operation (1)Reset the alarm, and then try again.
8
8.4
4654 WRONG 1 An attempt was made to change Setting error (1)Check the following settings.
Alarm Message List

Alarm
EXECUTION OF the value of the register currently ·The SETREGM instruction cannot change the register values used in TMR/
SETREG INST used by TMR/CNT. CNT. Correct the setting of tag that specifies register number of SETREG
instruction.
8-594
4655 WRONG 1 An attempt was made to acquire Software operation (1)Reset the alarm, and then try again.
EXECUTION OF the value of the register not error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
GETREG INST existing. then contact your Yaskawa representative about occurrence status
4656 WRONG 1 An attempt was made to change a Setting error (1)Check the following settings.
EXECUTION OF parameter other than the cube- ·The SETPRM instruction cannot change the parameter values other than
SETPRM INST related parameter. the parameter related to the cube. Correct the setting of tag that specifies
parameter number of SETPRM instruction.
2 The SETPRM instruction was Setting error (1)Check the following settings.
executed while another system ·The SETPRM instruction cannot execute while another system is operating.
was in execution. Correct the job.
4657 WVADJ ERROR 1 The correction amplitude value did Setting error (1)Check the following settings.
not fall in the limit range. ·Correct the settings for "groove width correction limit value" specified for
S2C1259 and 1260.
DX100
Number Code
4658 OVER SPEED 1 The taught speed was going to Setting error (1)Check the following settings.
LIMIT exceed the limit during the multi ·Reduce the teaching speed of the step where the alarm occurred to the
arm simultaneous operation. speed limit or less.
4657 WVADJ ERROR 1 The correction amplitude value did Setting error (1)Check the following settings.
not fall in the limit range. ·Correct the settings for "groove width correction limit value" specified for
S2C1259 and 1260.
4660 TIP DRESS Software operation (1)Reset the alarm, and then try again.
8.4
8
WATCH CANCEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm
Alarm Message List
(PRESS COND (2)If the alarm occurs again, initialize the press characteristic file in
FILE) maintenance mode, and then load the press characteristic file saved in the
8-595

board.

4667 Sub Code: Gun pressure file Setting error (1)Check the following settings.
number ·Match the number of "END WAIT" in the gun pressure file, and the number
of "Welding Conditions(WTM)" in the instruction.
DX100
Number Code
4670 INSUFFICIENT Sub Code: Signifies the axis in Setting error Lengthen the measurement section.
NUM OF SAMPLE which the alarm occurred
DATA
4671 SAMPLE BUFFER Sub Code: Signifies the axis in Setting error Shorten the measurement section.
OVER FLOW which the alarm occurred
4672 BASIC SPEED Sub Code: Signifies the axis in Setting error Increase the speed specification value of a measurement job or set a small
UNREACHED which the alarm occurred value for BASICV.
Or set a small value for BASICT, or lengthen the measurement section.
8
8.4
4673 MAX TRQ Sub Code: Signifies the axis in Setting error Set a large value for the BASICT, and then check again.
Alarm Message List

Alarm
UNDETECTED which the alarm occurred
4676 BROKEN FAN Connection failure (1)Reset the alarm.
FUSE (2)If the alarm occurs again, check if there is a ground fault or short circuit in
the fan power line.
8-596
Fuse failure (After cancellation of the short-circuit and ground fault) Replace the fuse.
4675 ERRSVCPU Sub Code: Connection failure (1)Reset the alarm.

SIGNAL ERROR 0000_0001 SV#1 (2)If the alarm occurs again, check the connection and inserting state of the
0000_0010 SV#2 following cables and connectors.
0000_0100 SV#3 ·CN210 YSU unit
0000_1000 SV#4
0001_0000 SV#5
0010_0000 SV#6
0100_0000 SV#7
1000_0000 SV#8
DX100
Number Code
4677 IMPOSSIBLE Sub Code: Signifies the YSU unit Setting error (1)Check the following settings.
LINEAR MOTION number in which the alarm ·If the sub code display is L- and U-axes, perform the teaching again to make
occurred the form (arm folded direction) of L- and U-axes same at start point and end
point.
·If the sub code display is S- and L-axes, perform the teaching again to make
the form (arm folded direction) of S- and L-axes same at start point and end
point.
·Change the teaching move instruction to MOVJ instruction.
* Be careful to the peripheral interference since its movement changes.
8.4
8
Alarm
Alarm Message List
4678 SPOT MONITOR Sub Code: Internal control error in Software operation (1)Reset the alarm.
DATA ERROR software error occurred (2)If the alarm occurs again, initialize the database of spot weld history.
8-597

4681 CUBE ARM Sub Code: Interference cubic area Setting error (1)Check the following settings.
INTERFERENCE number ·Check the teaching position setting of manipulators.
4682 MOTION RANGE Sub Code: Manipulator number Setting error (1)Check the following settings.
LIMIT ·Check the teaching position setting of manipulators.
INTERFERENCE
4683 AXIS MOTION Sub Code: Control group and axis Setting error (1)Check the following settings.
RANGE LIMIT ·Check the teaching position setting of manipulators.
OVER(MIN./MAX.)
4684 INTERPOLATION Sub Code: Control group Setting error (1)Check the following settings.
INVALID ·At the cartesian jog operation, switch to each-axes jog operations, and then
change the orientation of manipulator.
·Change the teaching position and orientation.
4685 WRITE
ERROR(SAFETY)
DX100
Number Code
4686 DATA SETTING
ERROR(SAFETY)
4687 OPERATION AREA
MON. ERR 2(AXIS)
4688 OPERATION
MODE
ERROR(AXIS)
4689 OPERATION AREA
8
8.4
MON. ERR
2(ROBOT)
Alarm Message List

Alarm
4690 OPERATION
MODE
ERROR(ROBOT)
4691 OPERATION AREA
SET
8-598
ERR(SAFETY)
4692 ENCODER
BACKUP
ERROR(SAFETY)
4693 READBACK
PROC.
ERROR(SAFETY)
4694 SPEED MONITOR
ERROR
1(SAFETY)
4695 SPEED MONITOR
ERROR
2(SAFETY)
4696 TURN TABLE 1 There was the same point in three Setting error (1)Check the following settings.
CALIBRATION points where the calibration had ·Correct the calibration position so that each point is different.
ERROR been executed.
2 The three points where the Setting error (1)Check the following settings.
calibration had been executed lie ·Check the calibration position so that the three taught points are not aligned
in a straight line. in a straight line.
DX100
Number Code
3 The three points where the Setting error (1)Check the following settings.
calibration had been executed lie ·Check the calibration position so that the three taught points are not aligned
in a straight line. in a straight line.
4697 OFFLINE ARM 1 Incorrect information of standard Software operation (1)Reset the alarm, and then try again.
BEND POS position data for offline arm bend error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
CONVERT ERR position data conversion then contact your Yaskawa representative about occurrence status
8.4
8
2 Incorrect user-coordinate number Software operation (1)Reset the alarm, and then try again.
in the standard position data for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
offline arm bend position data then contact your Yaskawa representative about occurrence status
Alarm
Alarm Message List
conversion (operating procedure).
3 Incorrect reference-point data Software operation (1)Reset the alarm, and then try again.
offline arm bend position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-599

4 The position data could not be Setting error (1)Check the following settings.
converted correctly/conversely for ·The variable position may be out of the robot motion range. Check if the
the standard position data at the variable position is within the robot motion range.
offline arm bend position data
conversion.
5 Incorrect pulse incremental value Setting error (1)Check the following settings.
for offline arm bend position data ·The variable position may be out of the robot motion range. Check if the
conversion variable position is within the robot motion range.
converted correctly for the pulse ·The variable position may be out of the robot motion range. Check if the
incremental value at the offline arm variable position is within the robot motion range.
bend position data conversion.
7 Incorrect Cartesian incremental Setting error (1)Check the following settings.
value for offline arm bend position ·The variable position may be out of the robot motion range. Check if the
data conversion variable position is within the robot motion range.
DX100
Number Code
converted correctly for the ·The variable position may be out of the robot motion range. Check if the
Cartesian incremental value at the variable position is within the robot motion range.
conversion.
9 The position conversion could not Setting error (1)Check the following settings.
be done in the conversion data for ·The variable position may be out of the robot motion range. Check if the
offline arm bend position data variable position is within the robot motion range.
conversion.
8
8.4
10 Incorrect incremental value of Setting error (1)Check the following settings.
angle for offline arm bend position ·The variable position may be out of the robot motion range. Check if the
Alarm Message List

Alarm
data conversion variable position is within the robot motion range.
converted correctly for the ·The variable position may be out of the robot motion range. Check if the
incremental value of angle at the variable position is within the robot motion range.
8-600

conversion.
12 The gravity moment for offline arm Setting error (1)Check the following settings.
bend position data conversion ·The variable position may be out of the robot motion range. Check if the
could not be calculated. variable position is within the robot motion range.
· 13 The position data could not be Setting error (1)Check the following settings.
converted correctly for the revised ·The variable position may be out of the robot motion range. Check if the
conversion data at the offline arm variable position is within the robot motion range.
bend position data conversion.
4698 SHIFT VALUE 1 Reference position and target Software operation (1)Reset the alarm, and then try again.
MAKING ERROR position occupation control-group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
error then contact your Yaskawa representative about occurrence status
DX100
Number Code
2 Reference position and target Software operation (1)Reset the alarm, and then try again.
position enabling control-group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
error then contact your Yaskawa representative about occurrence status
3 The position data type is not Software operation (1)Reset the alarm, and then try again.
applicable. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
4 Coordinated control-group error Software operation (1)Reset the alarm, and then try again.
Alarm
Alarm Message List
8-601
5 User coordinates number on the Software operation (1)Reset the alarm, and then try again.
specified tag side error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
1(RSC1) Internal control error in software error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
2(RSC1) Internal control error in software error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4701 MEMORY Software operation (1)Turn the power OFF then back ON.
ALLOCATION error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
4710 WELDER ERROR Welding power It will be automatically reset after 10 seconds. Then, start again.
failure
Welding power Turn the primary power of welding power OFF then back ON
failure
8
8.4
4711 24V FUSE BLOWN Parts failure Replace the fuse on the YEW board.
Alarm Message List

Alarm
(EW-BOARD)
8-602
Board failure Replace the YEW board of the corresponding station.
4712 24V DETECT CIR Board failure Replace the YEW board of the corresponding station.
ERR(EW-BOARD
4713 EXT 24V POWER Wiring failure Check if the 24V line that is input for YEW board is correctly wired.
ERR(EW-BOARD)
Unit failure Replace the unit that supplies with the external 24V power.
DX100
Number Code
4714 YEW01 board failure Replace the YEW board of the corresponding station.
4800 WDT ERROR Sub Code: Signifies the physical Connection failure (1)Reset the alarm.
·EAXA01-CN507,510
8.4
8
·EAXB01-CN08
Alarm
Alarm Message List
8-603

4850 REGENERATIVE Connection failure Check the connection of regenerative resistor cable.
TROUBLE
(SERVO2)

DX100
Number Code
4851 REGENERATIVE Setting error Check the following settings.
OVERLOAD ·Manipulator motion condition (influence by external force, load condition)
(SERVO2) ·Regenerative resistor capacity
4852 OVERVOLTAGE Module failure (1)Reset the alarm.

8
8.4
Voltage failure Check the SERVOPACK Primary supply voltage.
Alarm Message List

Alarm
4853 VOLTAGE DROP Module failure (1)Reset the alarm.

8-604
Voltage failure Check the SERVOPACK Primary supply voltage.

4854 OVER SPEED Module failure (1)Reset the alarm.


·The encoder line
DX100
Number Code
4855 OVERLOAD Module failure (1)Reset the alarm.

(MOMENT) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
8.4
8
Alarm
Alarm Message List
·The encoder line
8-605

(CONTINUE) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)

·The encoder line
4857 DB OVERLOAD Module failure (1)Reset the alarm.

(SEVO2) (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
DX100
Number Code
4858 RESIST Module failure (1)Reset the alarm.

OVERLOAD (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
Setting error Reduce the frequency of the main circuit power supply ON/OFF.
8
8.4
4859 HEAT SINK Module failure (1)Reset the alarm.
OVERHEAT (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
Alarm Message List

Alarm
(SERVO2)
8-606
4860 ENCODER Module failure (1)Reset the alarm.

BATTERY ERROR (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
Connection failure Check the connection of encoder backup battery.
Voltage failure Check the voltage.

4861 ENCODER Module failure (1)Reset the alarm.

OVERHEAT (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
DX100
Number Code
4862 SPEED A/D Module failure (1)Reset the alarm.

4863 TORQUE A/D Module failure (1)Reset the alarm.
8.4
8
Alarm
Alarm Message List
4864 WRONG MOTOR Module failure (1)Reset the alarm.
ROTATION (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
8-607

·The encoder line

4865 POSITION ERROR Module failure (1)Reset the alarm.

DX100
Number Code
8
8.4
4866 OPEN PHASE Connection failure (1)Reset the alarm.
(SERVO2) (2)If the alarm occurs again, check the connection and inserting state of the
Alarm Message List

Alarm
8-608
15%).


DX100
Number Code
WARNING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
8.4
8
Alarm
Alarm Message List
8-609
4868 REGENERATIVE Module failure (1)Reset the alarm.

OVERLOAD (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
WARN(SV2)
Setting error Check the following settings.

·Manipulator motion condition (influence by external force, load condition)
·Regenerative resistor capacity

4869 MECHATROLINK Module failure (1)Reset the alarm.

DATA SET (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
WARNING
DX100
Number Code
4870 MECHATROLINK Connection failure (1)Reset the alarm.
COMMAND (2)If the alarm occurs again, check the connection and inserting state of the
WARNING following cables and connectors.
·MECHATROLINK communication cable
4871 MECHATROLINK2 Connection failure (1)Reset the alarm.

COMMAND (2)If the alarm occurs again, check the connection and inserting state of the
WARNING following cables and connectors.
8
8.4
Alarm Message List

Alarm
8-610
Noise interference Check the noise source of the MECHATROLINK communication cable and
take countermeasures to reduce the noise.
4872 VOLTAGE DROP Module failure (1)Reset the alarm.

WARING (SERVOPACK) (2)If the alarm occurs again, replace the SERVOPACK.
(SERVO2)
4873 BATTERY Connection failure Correct the primary power supply.

WARNING
(SERVO2)
Connection failure Check the battery connection.
Module Replace the battery.
failure(battery)
DX100
Number Code
4874 MAIN POWER OFF Module failure (1)Reset the alarm.
4875 INCOMPLETE Connection failure Correct the primary power supply.

FINE
POSITIONING
(SV2)
8.4
8
4876 POSITION ERROR Setting error Check the settings for manipulator motion condition (influence by external
WARNING force, load condition).
(SERVO2)
Alarm
Alarm Message List
4877 MAGNETIC POLE Setting error Replace the linear encoder.
DETECT
ERROR(SV2)
4901 CUBE/AXIS Sub Code; Group, axis, and Setting error (1)Check the following settings.
8-611
INTERFERENCE interference area number ·Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is out of interference area.
·Change the settings for interference area.
4940 MOTION Software operation (1)Reset the alarm.

COMMAND CODE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR (SV) then contact your Yaskawa representative about occurrence status
4941 CANNOT Software operation (1)Reset the alarm.

EXECUTE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MOTION CMD (SV) then contact your Yaskawa representative about occurrence status
DX100
Number Code
4942 AVERAGING TIME Software operation (1)Reset the alarm.
CHANGE ERR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SV) then contact your Yaskawa representative about occurrence status
4943 AVERAGING TIME Software operation (1)Reset the alarm.

ERROR (SERVO) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.4
Alarm Message List

Alarm
4944 POSITION LOOP Software operation (1)Reset the alarm.
GAIN ERROR (SV) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-612
4945 MOTION Software operation (1)Reset the alarm.

COMMAND DATA error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4946 PG POWER ON Software operation (1)Reset the alarm.

INCOMPLETE (SV) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
4947 SERVO ON Software operation (1)Reset the alarm.
MULTIPLE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
REQUEST (SV) then contact your Yaskawa representative about occurrence status
4948 ENCODER ALARM Software operation (1)Reset the alarm.

(SERVO) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
Alarm
Alarm Message List
4949 GUN BEND MULTI Setting error Check the settings for jobs.
CORRECT ERR
(SV)
8-613
4950 MOTOR GUN Sub Code: Signifies the axis in Setting error Check the settings for jobs.
POS. DIFF. OVER which the alarm occurred
(SV)
4951 WRONG MOTOR Sub Code: Signifies the axis in Setting error Check the settings for jobs.
GUN CHANGE which the alarm occurred
AXIS (SV)
4952 WRONG MOTOR Sub Code: Signifies the axis in Setting error Check the settings for jobs.
GUN FILE NO. which the alarm occurred
(SERVO)
4953 ENCODER Sub Code: Signifies the axis in Software operation (1)Reset the alarm.
COUNTER DIFF. which the alarm occurred error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4954 REALTIME Software operation (1)Reset the alarm.
STATUS S/R error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DX100
Number Code
4955 AVERAGING DATA Software operation (1)Reset the alarm.
4956 AVERAGING SUM Software operation (1)Reset the alarm.

8
8.4
Alarm Message List

Alarm
4957 AVERAGING Software operation (1)Reset the alarm.
STATUS ERR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8-614
4958 HIGH Software operation (1)Reset the alarm.

RESOLUTION error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PRM then contact your Yaskawa representative about occurrence status
UNDEFINED(SV) (operating procedure).
4959 WRONG GRP Software operation (1)Reset the alarm.

CHANGE AXIS error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4960 BELT SNAP Setting error Check the settings for jobs.
DETECT PRM
ERROR (SV)
DX100
Number Code
4961 SERIAL ENC Software operation (1)Reset the alarm.
OSCILL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DETECTED (SV) then contact your Yaskawa representative about occurrence status
4962 BRAKE LOCK Software operation (1)Reset the alarm.

8.4
8
Alarm
Alarm Message List
4963 BRAKE RELEASE Software operation (1)Reset the alarm.
8-615
4964 CONST.SPD Software operation (1)Reset the alarm.

MEASURE MULTI error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
REQ (SV) then contact your Yaskawa representative about occurrence status
4965 DIN SIGNAL Sub Code: Signifies the axis in Setting error Check the settings for jobs.
SPECIFIC. ERROR which the alarm occurred
(SV)
4966 DB REGIST NOT Connection failure (1)Reset the alarm.
INSTALLED(SV) (2)If the alarm occurs again, check the connection and inserting state of the
·DB resist of CN585 amplifier
·Short-circuit connector CN585 amplifier
DX100
Number Code
DB resist board The DB resist may be fired. Replace the DB resist.
failure
4967 RATED Setting error Check the settings for condition files.
CURRENTAND
8
8.4
MAXIMUM
CURRENT HIGH
RESOLUTION
Alarm Message List

Alarm
PRM UNDEFINED
(SERVO)
4969 CONVTR POWER Board or software Reset the alarm, and then execute the job.
ERR failure If the error occurs again, replace the YSV01 board and the YCP01 board,
8-616
(FREQUENCY) and then execute the job. Or replace the YIF01 board, and then initialize the
(SV) job. Then, load the data saved in the external memory device and execute
the job again.
4970 CONVTR POWER Primary power Correct the converter primary power supply.
ERR supply failure
(PHASE SEQ.)(SV)
4971 CONVTR POWER Primary power Correct the converter primary power supply.
ERR(PEAK)(SV) supply failure
4972 CONVTR Primary power Correct the converter primary power supply.
REGENERATE supply failure
OVERLOAD (SV)
4973 POSITION ERROR Setting error Check the deceleration time parameter.
(COLLISION
DETECT)
DX100
Number Code
4974 POSITION ERROR Sub Code: Signifies the axis in Software operation (1)Reset the alarm.
(START LIFT) which the alarm occurred error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
4975 WRONG START Sub Code: Signifies the axis in Software operation (1)Reset the alarm.
LIFT AXIS(SERVO) which the alarm occurred error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.4
8
4980 DESTINATION Setting error (1)Check the following settings.
PULSE LIMIT ·Check the position setting for the step (move instruction) where the alarm
occurred.
Alarm
Alarm Message List
4981 DEST PULSE Setting error (1)Check the following settings.
MECHANICAL ·Check the position setting for the step (move instruction) where the alarm
LIMIT occurred.
4982 DEST Setting error (1)Check the following settings.
8-617
INTRF occurred.
4983 DEST Setting error (1)Check the following settings.
INTRF occurred.
4984 DESTINATION Setting error (1)Check the following settings.
SELF- ·Check the position setting for the step (move instruction) where the alarm
INTERFERENCE occurred.
9 Error
DX100 9.1 Error Message
9 Error
9.1 Error Message

Error warns the operator not to advance to the next operation caused by a
wrong operation or the access method when using the programming
pendant or an external equipment (computer, PLC, etc.).
When an error occurs, confirm the content of the error then release the
error.
To release the error, perform either of the following operations:

• Press [CANCEL] on programming pendant.
• Input alarm/error reset signal (system input).
An error is different from an alarm because it does not stop

NOTE the robot even if it occurred while the robot was operated
(during playback).
When two or more errors occur, appears in the message display area.
Activate the message display area and press [SELECT] to view the list of
current errors.
9-1
9 Error
9.1.1 System and General Operation
Error No. Data Error Message Contents
10 - Turn off servo power and perform It cannot be operated while servo power supply
corrective action is ON.
20 - Depress TEACH Out of specified operation mode

30 - Illegal setting for number of variables Parameter setting error
31 - Illegal setting for number of variable-

names
32 - Illegal setting for number of SUB task.
40 - Undefined robot position variables Position variable cannot be used.
50 - Depress MODIFY
60 - Undefined points (ORG, XX, XY) Not registered user coordinates basic 3 points
(ORG, XX, XY)
70 - Program and current tool different The tool number registered with teaching
position data does not match the tool number
selected at the programing pendant.
80 - Same position in the 3 points
90 - Set robot exactly to taught position
100 - On overrun recovery status
110 - Turn ON servo power

120 - Set to PLAY mode
130 - No start using external signal
140 - No start using P.P.

150 - TEACH-LOCK mode ON
160 - ENABLE LED ON
170 - Servo off signal ON
180 - TEACH mode select signal ON
190 - Set variable number

200 - Defined group axis
210 - Undefined coordinated robots
211 - Cannot register between stations
212 - Cannot register at this combination
220 - Taught by other robot

230 - While releasing soft limit
240 - Undefined robot
250 - Defined condition No.
9-2
9 Error
260 - Undefined file

270 - Undefined gun condition file
280 - Lack of number of I/O points
290 - Cannot set same No.

300 - Undefined user frame
310 - Cannot register Master JOB
320 - Cannot operate CHECK-RUN
330 - Cannot operate MACHINE LOCK
340 - Cannot operate Master JOB
350 - Cannot initialize

360 - Teach point not specified
370 - No SYNCRO operation

380 - Position not checked Second home position was not checked.
383 - Select joint coordinate system and
perform forward operation
390 - Can specify servo off by safety relay
400 - Wrong specification of measure

interval
410 - Time could not be measured Time could not be measured for TRT function.
420 - Incorrect number of taught points The number of the taught points for tool
calibration is incorrect.
430 - Register start reserved JOB
440 - Clear data to teach at the tool

because other tool is set
450 - Wrong JOB for measuring
460 - Excess time for measuring
470 - Calibrated at another file

480 - Calibrated at another robot
combination
490 - Cannot calibrate at this combination
500 - Undefined robot calibration data
510 - Undefined axis

520 - Cannot select two coordinated
combination
9-3
9 Error
530 - Start reservation mode

540 - Not start reservation mode
550 - Start reserved JOB change prohibit is

set
560 - Cannot teach position while soft limit
released
570 - Turn on all of contactor's servo power
580 - Connect group-axis to one contactor
590 - Register group axis combination [SYNCHRO] was pressed for coordinated job
which was not registered as group.
600 - Out of setting data range
610 - Cannot use the user coordinate
620 - Select JOB (robot)

630 - Not completed to load original tool file
640 - Not specified Tool File

650 - Incorrect measured data
660 - Wrong data type of position variable
670 - Enter path number

680 - Defined data
XXX File no.
690 - Illegal path number
700 - Wrong CMOS memory board type
710 - Canceled pelletizing shift value
720 - Defined name

721 - It is already registered for IN/OUT
signal name.
722 - It is already registered for Variable
name.
723 - It is already registered for Local
variable name.
724 - The existing names cannot be
overwritten
730 - Undefined Name Position file
740 - This name cannot be defined
750 - Undefined Name Position
760 - Error in start condition set
9-4
9 Error
770 - During robot or station operation

780 - Quittance operation by mini operation
pendant
790 - FWD/BWD don't work in the handle
operation
800 - The gun of designation is not
connected
801 - The group axis of designation is not
connection
810 - Servo power supply is limited
820 - Modification range over

830 - Cannot move while modifying speed
840 - Unregistered key

850 - Cannot register instruction
860 - Please release key registration mode
870 - This key cannot be allocated
880 - Same relay cannot be set

890 - This key has already been registered.
Cannot register them once
900 - Relay No. not set

910 - Cannot be registered because job
control group not same
920 - Cannot modify this setting
930 - Undefined conveyor calibration data
940 - Dry spot input signal is ON
950 - Adjustment stroke is negative
960 - I/O axis mode requesting
970 - ERRSVCPU signal error

971 - ERRCPU signal error
980 - TIMER DATA TRANSMISSON
ERROR
9-5
9 Error
9.1.2 Editing
1010 - EDIT LOCK mode

1020 - Enter correct value
1030 - Unauthorized ID No.
1050 - Enter correct date
1060 - Enter correct clock
1070 - Enter an ID number in 4-8 figures
1080 - Negative value can’t be set
1090 - Enter correct value(START-END

signal no)
9-6
9 Error
9.1.3 Job Defined Data
2010 - Incorrect character

2020 - Name not entered
2030 - Undefined JOB name
2040 - Defined JOB name
2050 - Address not found
2060 - Select master
2070 - Set robot exactly to taught position
2080 - Press INSERT or MODIFY
2090 - Only modifying move instruction

possible
2100 - JOB cannot be edited.
2110 - Over soft limit
2111 - Over soft limit. Adjust center position
or pulse width.
2120 - Cannot insert/alter/delete with servo

off
2130 - Only modifying move instruction

possible
2140 - Must press ENABLE to modify
2150 - Inserting is not possible from this point
2160 - Cannot modify or delete this position
2170 - Press INSERT to record same step as

previous step
2180 - Cannot insert data

2190 - Cannot delete data
2200 - Cannot modify data
2210 - Illegal data setting
2220 - Display edit instruction
2230 - Illegal instruction equation
2240 - Excessive instruction equation
2250 - Unmatched number of parentheses in

equation
2260 - Wrong group axis selection
9-7
9 Error
2270 - Cannot insert any more instruction in

JOB
2280 * JOB memory is full
1 Lack of position file memories
2 Lack of JOB registering memories
3 Lack of instruction file memories
4 Lack of memory pool
5 Lack of pass condition file for multi layer
2290 - Undefined master JOB
2291 * Undefined SUB Master JOB
1 Sub-master 1
2 Sub-master 2
3 Sub-master 3
4 Sub-master 4
5 Sub-master 5
6 Sub-master 6
7 Sub-master 7
8 Sub-master 8
2292 - Undefined MASTER START JOB
2293 * Undefined SUB START JOB
1 Sub-master 1
2 Sub-master 2
3 Sub-master 3
4 Sub-master 4
5 Sub-master 5
6 Sub-master 6
7 Sub-master 7
8 Sub-master 8
2300 - Cannot teach JOB without group-axis
specification
2310 * Same label exists

XXX Line no.
2320 - Cannot create coordinated JOB
2330 - Cannot edit coordinated instruction
2350 - Pasted data not found

2340 - Editing data not found
2360 - Cannot create editing area
2370 - Cannot cut/copy NOP and END

instructions
2380 - Wrong JOB selection
9-8
9 Error
2390 - Wrong group axis selection
2400 - Cannot move in cut & paste editing
2410 - When variable is used for speed

setting, perform a line-edit
2420 - When variable is used for teach

setting, perform a line-edit
2430 - Reverse data not found

2440 - Move C-and W-axis to basic position Laser cutting
2450 - Relative JOB not permitted
2460 - Specified JOB is already converted
2470 - Wrong JOB type

2480 - Wrong JOB coordinates setting
2490 - Execute FWD/BWD operation once
2500 - Cannot convert the JOB

2501 - Cannot convert positions as macro
arguments
2510 - Cannot correct position in the JOB
2520 - Enter JOB name

2530 - Illegal step number
2540 - Enter step number
2550 - Duplicated step number
2551 - Duplicated line number
2560 - Cannot correct steps of position
variables and REFP
2570 - The step does not contain speed
2580 - The step dose not contain PL/CONT
2590 - Soft limit range over

2600 - Cannot teach position in concurrent
JOB
2610 - Wrong JOB kind
2620 - Cannot correct play speed in the JOB
2630 - Conveyor position not reset
2640 - Incorrect JOB name
9-9
9 Error
2650 - Defined JOB name

2660 - Register MOVL after circular block
2670 - Undefined target JOB

2680 - Wrong designation of welding section
2690 - Defined same kind JOB
2700 - Press position not reset
2710 - Relative job can’t be shifted with pulse
type
2720 - Cannot correct position variables
2730 - Cannot use robot macro JOB
2740 - Cannot use concurrent macro JOB
2750 - Cannot use JOB with group-axis

specification
2760 - Cannot insert/modify/delete for group
axis detachment
2761 - Cannot insert/modify/delete for axis
detachment
2770 - The job includes instructions that
cannot execute reverse paste
2771 - Cannot reverse data of SPOTMOV
instruction
2780 - Arithmetic error
2790 - Step exceeding operation range.
9-10
9 Error
9.1.4 External Memory Equipment
3010 - Floppy disk drive cable not connected
3020 - Floppy disk not inserted into floppy

disk drive
3021 - CompactFlash not inserted into
CompactFlash slot(PP)
3022 - USB media not inserted
3030 - Floppy disk protection is ON
3040 - File not saved on the media
3050 - File saved on the media
3060 - Out of memory on the media
3070 - Number of files on the media
3080 - I/O error on the media

3090 * Transmission error with the media
1 Framing error
2 Overrun error
3 Parity error
4 Data code error
5 Data read error
6 Data write error
7 Data time out
8 Serial I/O error
9 Error other than described above
3100 - Total checksum error
3110 - Syntax error
3120 * HEX code error
1 Specification error of data decode
2 Specification error of EOF record
3 Record type error
4 Total check error of record
3130 - Verify error
3140 - Wrong pseudo instruction
3150 * Concurrent I/O record error
9-11
9 Error
1 Format error
2 Ladder program is too long
3 Exceed the range of the data
4 Specification error of channel No.
5 Specification error of relay No.
6 Timer value error
7 Specification error of timer No
3160 - Cannot load illegal system data
3170 * Condition file data error

1 Format error
2 Specified file No. is omitted
3 Specified tool No. is omitted
4 User file is not registered.
3180 - Concurrent I/O data transmission
error
3190 * Error in JOB data record
1 Record on the number of position data (NPOS)
is wrong for the format.
2 Record on the user coordinate No. (USER) is
wrong for the format.
3 Record on the tool No. (TOOL) is wrong for the
format.
4 Record on the position data section is wrong for
the format.
5 Record on the robot type of XYZ data (RCONF)
is wrong for the format.
6 Date (DATE) record is wrong for the format.
7 Comment (COMM) record is wrong for the
format.
8 Record on the JOB attribute data (ATTR) is
wrong for the format.
9 Control group (GROUP) record is wrong for the
format.
10 Local variable (LVARS) record is wrong for the
format.
11 JOB argument (JARGS) record is wrong for the
format.
12 Record on the teaching coordinates for relative
job (FRAME) is wrong for the format.
13 Position data coordinates do not match relative

job coordinates.
3200 - NOP or END instruction not found
3210 - Position No. storage area not found
9-12
9 Error
3220 * Syntax error in instruction data
2 Interior control error

3 Undefined instruction/tag
4 Instruction/tag shortage
5 Disuse instruction/tag
6 Sub instruction
7 No instruction
8 Invalid instruction
9 Invalid tag
10 Invalid character
11 Undefined intermediate code
12 Intermediate code shortage
13 Syntax stack overflow
14 Syntax stack underflow
15 Array type tag uncompleted Tag [ARRAY]
16 Element type tag uncompleted Tag [ELEMENT]
17 Macro JOB unregistered

18 Input format error
19 Data size over
20 MIN value over
21 MAX value over
22 Operation expression error
23 Job call argument setting error
24 Macro job call argument setting error
25 Position vector setting error
26 System error
27 Soft key designate error
28 Numerical input buffer overflow
29 Real type data precision error
30 Element format error
35 BOOL TYPE data error
36 CHAR data error
37 BYTETYPE, BINARY / HEXADECIMAL BYTE
TYPE data error
38 INTEGER TYPE, DECIMAL WORD TYPE data
error
39 BINARY/HEXADECIMAL WORD TYPE data
error
40 DOUBLE PRECISION INTEGER TYPE,
DECIMAL DWORD TYPE data error
41 BINARY/HEXADECIMAL WORD TYPE data
error
42 REAL TYPE data error
43 LADDER SPECIAL TYPE data error
9-13
9 Error
44 JCL text
45 Invalid text
46 LABEL NAME data error
47 JOB NAME data error
48 STRING data error
49 COMMENT data error
58 Invalid instruction/tag detection
3230 - Syntax not matched
3240 - Undefined application
3250 - Cannot load this file
3260 - Excess input data
3270 - Cannot verify this file
3280 - Wrong welding condition
(STANDARD/ENHANCED)
3290 - Serial port not defined

3300 - Serial port being used
3310 - Protocol being used
3320 - Wrong GUN type
3330 - Undefined multilayer data
3340 - Illegal number of multilayer data
3350 - Not enough memory

3360 - Invalid folder
3370 - Incorrect folder name
3380 - Drive not ready
3390 - File not found
3400 - File already exists on the media
3410 - Out of memory on the media
3420 - Max number of files has been reached
3430 - I/O error on the drive

3440 - Wrong media type
3450 - Cannot load macro JOB at current Load in management mode.
security mode
3460 * Cannot backup the media
1 Insufficient Compact Flash memory.

2 Not accessible to Compact Flash.
3470 - Database not found
3480 - Database access error
3490 - Same database exists
3500 - Check the media insertion
3501 - Check the media insertion
9-14
9 Error
3510 - Cannot delete folder. Check attribute

and inside file
3520 - Same folder exists

3530 - Cannot load at current security mode
3540 - CMOS not compatible

3550 - Under automatic backup operation.
Operate after the backup is
completed.
3551 - Under automatic backup operation.

Operate "SORT FILE" after the
backup is completed.
3560 - Failed in sorting backup file
3570 - Actuator data transmission error
3580 - Under backup file access. Operate

after the access is completed.
3581 - Under backup file access. Operate

"SORT FILE" after the access is
completed.
3600 - system configuration data not

matched
3610 - Excessive path
3620 - Excess folders
9-15
9 Error
9.1.5 Concurrent I/O
4010 * Illegal relay No.

XXX Line no.
4020 - Illegal block No.
4030 * Illegal instruction
XXX Line no.
4040 * Relay/register No. duplicated in OUT/ Multiple outputs are instructed to the relay or
GOUT or arithmetic instruction register.
XXX Line no.

4050 * The relay is not used
XXX Line no.
4060 * Excess STR-[-NOT] instructions
XXX Line no.

4070 * Excess AND [OR] STR instructions
XXX Line no.

4080 * Syntax error in CRT instructions
XXX Line no.

4090 * Enter STR [-NOT] at head of block Need STR [-NOT]
XXX Line no.

4100 - Relay No. duplicated in TMR and CNT
4110 - Excessive ladder scan-time
4120 - Concurrent I/O memory is full Exceeds memory capacity (10000 steps)
4130 - END instruction not found END instruction not found
4140 - Wrong ladder program Position and number of PART instruction are
wrong.
4150 * Wrong use of GSTR, GOUT GSTR and GOUT is not used together.
commands
XXX Line no.
4160 - Cannot edit system section
4170 - Cannot modify/delete

4180 - Depress INSERT/MODIFY/DELETE
keys
4190 - Ladder program not found
9-16
9 Error
4200 - Cannot specify system variables($)
4210 - Cannot edit line

4220 - Excess TMR/CNT or arithmetic More than 100 TMR, CNT or arithmetic
instructions instruction used
4230 - Syntax error in TMR/CNT instructions
9-17
9 Error
9.1.6 Maintenance Mode

8010 - Too many axes
8011 - Choose the input of overrun
8012 - Equipment data file reading

error
8020 - Too many I/O points
8021 - YIU Unit not found
8030 - Too many boards (DEVICENET)
8031 - Too many boards (MSC01B)
8032 - Too many Timer I/F board
8033 - Too many boards

8034 - Too many channels
8035 - Invalid configuration

8040 - Memory error (ControlNet output
condition)
8041 - Memory error (UNIWIRE

CONNECT DAT
8042 - Memory error(IP Network
Configuration data)
8050 - Robot model is not registered
8051 - Select model

8060 - Cannot get UNIWIRE
connection data
8070 - DHCP is already set to use for
another item
8071 - DNS is already set to use for
another item
8072 - DHCP is not set to use
8073 - DNS is not set to use
8074 - Device Information not found
8075 - Unable to accept same type of

boards simultaneously
8076 - Ethernet is being used by other

function.
8080 - Non support function
9-18
9 Error

8205 - ENABLE Unit over
8206 - FLASH access error
8210 - IO module configuration is not
modified
8211 - OPTION, BOARD or MODULE
SETUP is not completed.
8212 - Cannot change setting (Function
conflict
8213 - Check EXTERNAL IO setup
9-19
9 Error
DX100 9.2 Particular Error Message
9.2 Particular Error Message

Apart from ordinary alarms or errors, some may display an error box
message on the programming pendant. This message is displayed,
when the system of the programming pendant becomes unauthorized.
9.2.1 Message
9.2.1.1 Fatal Error

This message is displayed when the fatal error occurs.
The message is “Fatal application Error” although the content of the
message box varies depending on the occurence status.
The programming pendant becomes either of following states
1. The window becomes inoperable.
2. The window disappears and blue background appears.
9.2.1.2 Application Transaction Error

This message is displayed when the system or the software of the
programming pendant becomes unauthorized due to unexpected
transaction or failure in softaware transaction, etc.
The message in the message box varies depending on the occurence
status.
9-20
9 Error
Followings are the messages possible to occure.
Message Meaning
syntax error There is an unauthorized part in
internal processing discription.
expression too complex(stack overflow) Internal stack has overflowed.
function nesting depth exceeded Nesting of internal processing is
unauthorized.
bad radix The cardinal number used is
unauthorized.
divide by 0 Memory is running out.
out of memory Memoriy is insufficient.
argument list does not match a function The internal processing of the
pendant program is unauthorized.
register is not available Specified an unavailable system
data.
The programming pendant becomes either of following states

1. The window becomes inoperable.
2. Press [OK] button to disappear the message box and it becomes
operable.
9.2.1.3 Other Errors

Other errors than mentioned above, some can trigger the message box.
In these cases, the tile of the box can be “Ypp” or “YPPMain”.
9-21
9 Error
9.2.2 When the Error is Indicated
9.2.2.1 Fatal Error

Prgramming pendant becomes inoperable when this message appears.
Please restart the system.
9.2.2.2 Application Transaction Error

It is possible to keep the operation after pressing [OK] button to disappear
the message box. However, in this case, the system might be instable.
Please restart the system if the window becomes inoperable.
9.2.2.3 Other Errors

Most of the cases when an error occurs, it is possible to keep the
operation after pressing [OK] button to disappear the message box.
Please restart the system if the window becomes inoperable.
Sometimes the message appears due to a specific operation although

unstable state of the programming pendant is the main cause of the error
in most cases.
If the pendant becomes inoperable after the message due to a specific
operation invariably, please report the displayed message to your
Yaskaswa representative.
9-22
10 LED Indicator on Circuit Board
DX100

Before the check of a LED indications
In principle, the door must not be opened to prevent electric shock while
power is on. However, it is required to open the door if each circuit board,
LED display in the YSU unit or other item must be checked for
maintenance. Exercise extreme care in this case.
WARNING
• To perform this operation, it is required to open the door of the
control box while power is on.
• A heavy current (AC200V) flows inside the control box. Do not touch
the internal unit.
• Close the door as soon as the maintenance work such as LED
check is completed.
<How to Open and Close the Door>
< Excerpt from information materials of manufacturers >

Door Lock Mechanism
The door of the control box can be opened at the OFF position.
The door of the control box cannot be opened at the ON or trip
position because it is locked at these positions.
However, pressing the release section
in the arrow direction with a tool
(3mm wide, 1.8mm thick)
makes it possible to open the door
locked at the ON or trip position. release section
WARNING
• Close the door as soon as the maintenance work such as LED
check is completed.
10-1
DX100 10.1 LED Indicator on YCP 01 Circuit Board
10.1 LED Indicator on YCP 01 Circuit Board

The LED indicators: LED1/LED2 on the YCP01 circuit board show the
statuses as in the following table. The LED indicators show the operating
statuses for the single YCP01 circuit board.
LED0 KED1 Status
OFF OFF The power is not turned ON.
ON OFF Searches the connecting device.
OFF BLINK Before the BIOS starts

Searches the booting device
ON BLINK Booting device ready
ON ON The BIOS initialization has been

completed./OS boot starts.
LED2LED1
LED2/LED1 CN106
CN105
CN104
10-2
DX100 10.2 LED Indicator on Robot I/F Circuit Board
10.2 LED Indicator on Robot I/F Circuit Board

The 7-segment LED indicator and battery alarm LED lamp are located on
the robot I/F circuit board (JANCD-YIF01 ).
See chapter 10.3 “7 SEG-LED Indicator” for details displayed by the 7-
segment LED indicator. The battery alarm LED lamp is lit when the
battery runs out. See chapter 5.1.1 “Replacing Parts of the CPU Unit” .
Battery alarm
LED lamp
7-segment
LED indicator
10-3
DX100 10.3 7 SEG-LED Indicator
10.3 7 SEG-LED Indicator
The following tables show the operating statues for JANCD-YIF01/SRDA-

EAXA01/JANCD-YCP02/JANCD-YSU01. The operating statuses are
indicated by 7 SEG-LED.
Table 10-1: [Normal Indication]
Status DX100
YIF01 EAXA01 YCP02 YSU unit
Right after All 7-SEG indicators light up.

applying the (‘8’ + ‘.’ light up.)
power
During the Counts up from ‘O’ toward ‘d’.

start-up
process
After starting ‘d’ + ‘.’ blink every one second.

up normally
Table 10-2: [Error Indication]
Status DX100
YIF01 EAXA01 YCP02
Alarms ‘d + ‘.’ blink every The error cause ‘d’, + ‘.’ blink
occurrence in the one second. is indicated by 7 every one
Main CPU and SEG-LED. second.
servo CPU (See the
communication indication spec
system 1.)
Normal alarms ‘d’ + ‘.’ blink

other than alarms every one
described above second.
Fatal alarms The error cause and the address where the error has
occurrence occurred are indicated by 7 SEG-LED.
(See the indication spec 2.)
Indication Spec 1
E.g.)
The cycle: [F] [0] [0] [3] [.] is repeated.
: Error cause
SUPPLE
-MENT
Indication Spec 2
E.g.)
[-] [0] [2] [0] [0] : Error cause
The cycle: [,] [-] [0] [0] [0] [0] [F] [F] [0]
[4] is repeated.: Address where the error occurred
10-4
Table 10-3: [YSU01 Unit Error Indication]
Status DX100
YSU unit
YSU unit detects errors ‘E’ + ‘.’ light up.
EXAX01 and ‘F’ + ‘.’ light up.

communication errors
Watch dog errors ‘≡’ light up.

(WDT)
10-5
10.3.0.1 7 SEG-LED Indicator Status (1-digit indication) of Each Unit at Error Occurrence
YIF01
All Lit The power has been turned ON.
0 The booting program has started.
1 The system program has started. (Starts up initializations of various kinds.)
2 Starts verifying the existence of other circuit boards. (Verifies the start-up of the booting program.)
3 Starts the system program transmission.
4 Sends the request of the system program start-up.
5 Starts verifying the existence of other circuit boards. (Verifies the start-up of the system program.)
6 Acquires hardware information, etc. of other circuit boards. (Verifies the IO board status, servo IF,
and so on.)
7 Starts the CMOS data transmission.
8 Sends the pre-online request.
9 Waits for CERF communication synchronization.
A
B Sends the start-up request of on-line system.
C The on-line system has started. (Starts up the initialization task.)
D Processes the DX100 setup completion. (Servo ON enabled)
E Alarm occurs at the DX100 setup.
F The maintenance system is starting up.
P Communications interrupted between NCP01 and the programming pendant.
U Updating system software through network.
EAXA01
0 The booting program has started. (ROM/RAM/FP register check)
1 Starts the booting system. (Completes initializations of various kinds.)
2 Completes the preparation for receiving the system program.
3 The system program has been received. (Waits for the request of system change.)
4 The system program has started. (Starts up hardware initializations of various kinds.)
5 Starts the system. (Completes initializations of various kinds.)
7 Receives the CERF mapping. (Waits for pre-online)
8 Starts the servo system. (Starts the process of various initializations.)
9 Waits for RIF communication synchronization. (Completes the process of various initializations.)
A
B Waits for the start-up of on-line system.
C
D Completes the DX100 setup process. (Servo ON enabled)
10-6
YCP02
0 The booting program has started. (ROM/RAM/FP register check)
1 Starts the booting system. (Completes initializations of various kinds.)
2 Completes the preparation for receiving the system program.
3 The system program has been received. (Waits for the request of system change.)
4 The system program has started. (Starts up hardware initializations of various kinds.)
5 Starts the system. (Completes initializations of various kinds.)
7 Receives the CMOS mapping. (Waits for pre-online)
8 Starts the optional system. (Starts the process of various initializations.)
9
A
B
C
D Completes the DX100 setup process.
YSU01
YSU unit version is indicated.
Example) When 1.00-00 “1” “.” “0” “0” “1” “-” “0” “0”.
0 The system program has started.
1 ROM check.
2 RAM check.
3 Common memory clear.
4 Common memory check.
5 Starts up initializations of various kinds.
6 Watch dog (WDT) is processed.
7 IC for communication is initialized.
8 Starts the servo system. (Starts the process of various initializations.)
9 Waits for RIF communication synchronization. (Completes the process of various initializations.)
A
B Sends a command to EAXA01 (servo).
C Receives a command to EAXA01(servo).
D Completes the DX100 setup process. (Servo ON enabled).
F Communication error with EAXA01 (servo).
≡ Watch dog (WDT) error .
Power source and voltage error.
Note: YSU unit has two 7-SEG-LEDs (DS1, DS2) and both of them have
the same memory as above.
10-7
10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication) of Each Unit at Error Occurrence
YNIF01
0000 Arithmetic error
0001 Debug
0002 NMI
0003 Breakpoint
0004 Overflow
0005 Out of BOUND
0006 Invalid operation code
0007 Device disabled
0008 Double fault
0009 Coprocessor segment overrun
000A Invalid TSS
000B Segment absence
000C Stack segment fault
000D General protection exception
000E Page fault
000F
0010 Floating point error
0011 Alignment check
0012 Machine check
0013 SIMD floating point exception
0014
0015
0016
0017
0018
0019
001A
001B
001C
001D
001E
001F
0900 WDT error
10-8
EAXA01
0010 ROM error in the boot section
0020 RAM error
0030 FP register error
0040 On-line communications command error
0100 Reset exception
0200 Machine check exception
0210 WDT error
0300 Data access error
0400 Instruction access exception
0500
0600 Alignment exception
0700 Program exception
0800 Unavailable floating point exception
0900
0A00 Undefined exception
0B00 Undefined exception
0C00 System call exception
0D00 Trace exception
0E00 Undefined exception
0F00 Undefined exception
1000 Instruction conversion error exception
1100 Data load conversion error exception
1200 Data store conversion error exception
1300 Instruction breakpoint exception
1400 System management interruption
1500 Undefined exception
1C00 Undefined exception
1D00 Undefined exception
10-9
EAXA01
3010 Receiving data size error
3020 Receiving data sum error
3030 Receiving data write address error
3040 All receiving data sum error
F001 Communication error to RIF (Send incompletion)
F002 Communication error to RIF (Receive incompletion)
F003 Communication error from RIF (Receive WDT)
F004 Communication error from RIF (Receive WDG inconsistency)
F010 Communication error with RIF (status error)
F101 Power lost detected. (SV#1)
F102 Power lost detected. (SV#2 and later)
F103 Torque saturation occured for a certain period time during AC holdup.
F104 AC holdup continues for certain period time.
10-10
YCP02
0010 ROM error in the boot section
0020 RAM error
0030 FP register error
0040 On-line communications command error
0100 Reset exception
0200 Machine check exception
0210 WDT error
0300 Data access error
0400 Instruction access exception
0500
0600 Alignment exception
0700 Program exception
0800 Unavailable floating point exception
0900
0C00 System call exception
0D00 Trace exception
1000 Instruction conversion error exception
1100 Data load conversion error exception
1200 Data store conversion error exception
1300 Instruction breakpoint exception
1400 System management interruption
10-11
YCP02
3010 Receiving data size error
3020 Receiving data sum error
3030 Receiving data write address error
3040 All receiving data sum error
10-12
DX100 Index
Numerics
10A Glass-Tube fulse .............................................................................. 29

2.5A Alarm fuse ...................................................................................... 29
24VDC fuse for I/O .................................. 21, 22, 31, 32, 33, 34, 35, 36, 37, 38
3.15A Gass-Tube fuse............................................................................. 29
absolute data allowable range error alarm ................................................. 15

AC control power supply connector............................................................ 9
AC Control Power Supply Fuse ................................................................ 20
AC cooling fan fuse ................................................................................. 20
alarm ...................................................................................................... 1
ALARM HISTORY.................................................................................... 3
Alarm History Window ............................................................................. 18
alarm level .............................................................................................. 1
AlarmHistory........................................................................................... 18
ANALOG MONITOR ................................................................................ 3
ARM CONTROL ...................................................................................... 3
axis data ................................................................................................. 3
backside duct fan ....................................................................... 1, 4, 26, 27

battery ............................................................................................... 1, 27
Battery inspections ................................................................................... 6
binary data .............................................................................................. 3
Brake Power Supply Fuse for External Axis ............................................... 23
Changing the Absolute Data ..................................................................... 7

changing the monitor items ...................................................................... 24
Checking and Replacing Fuses ................................................................ 20
Circuit Breaker (QF1) Check ..................................................................... 7
Clearing Absolute Data ............................................................................. 7
clearing the alarm history ......................................................................... 19
clearing the I/O message history .............................................................. 21
Clearing the System Monitoring Time Display ............................................ 17
COMMAND POSITION ............................................................................ 3
compact flash .......................................................................................... 2
connector for encoder signal .................................................................... 13
control group data .................................................................................... 3
control power supply fuse ......................................................................... 9
Converter control signal connector ........................................................... 18
cooling fan .............................................................................................. 4
Cooling Fan Construction (Small-, Medium- and Large-capacity DX100) ....... 4
correlate voltage ...................................................................................... 6
CPU unit (JZNC-YRK01-1E) ................................................................ 2, 27
CREATE NEW JOB ................................................................................. 2
Creating a Check Program........................................................................ 3
CURRENT POSITION .............................................................................. 3
Current Position ...................................................................................... 23
Index-i
DX100 Index
Current Position Window ......................................................................... 23
DATE/TIME.............................................................................................. 4
DC Control power supply connector .................................................... 12, 18
decimal data ............................................................................................ 3
DELETE .................................................................................................. 3
DEVICE ................................................................................................... 3
displaying and releasing alarm ................................................................... 2
door lock .................................................................................................. 2
Drive I/F................................................................................................... 2
DROP AMOUNT ...................................................................................... 3
DX100 controller ....................................................................................... 1
DX100 parts list ...................................................................................... 27
editing mode ............................................................................................ 1

emergency stop button .............................................................................. 1
emergency stop button inspections ............................................................ 5
emote control connector ............................................................................ 2
Enable switch ........................................................................................... 1
Enable switch inspections.......................................................................... 5
ENCODER ROTATE SUM ...................................................................... 24
error message list ..................................................................................... 1
ERROR PULSE...................................................................................... 24
FD/CF ..................................................................................................... 3
FEEDBACK PULSE ................................................................................ 24
FEEDBACK SPEED ............................................................................... 24
ground wirings ...................................................................... 8, 9, 10, 11, 16

GRP COMBINATION ................................................................................ 4
HOME POSITION ..................................................................................... 3

home position ........................................................................................... 3
home position calibration ........................................................................... 2
how to replace converter ......................................................................... 18
Index-ii
DX100 Index
I/O message history ................................................................................ 20

I/O message history window .................................................................... 20
I/O MSG HISTORY .................................................................................. 3
I/O Unit .................................................................................................. 27
IN 1 TURN POSITION ............................................................................. 24
IN/OUT ................................................................................................... 2
independent control function (optional) ....................................................... 4
Individual Window of the System Monitoring Time Display .......................... 16
input power supply check.......................................................................... 7
Input/Output Status .................................................................................. 2
INTERFERENCE ..................................................................................... 3
interior circulation fan ............................................................................... 1
JOB ........................................................................................................ 2
JOB CAPACITY ....................................................................................... 2
KEY ALLOCATION .................................................................................. 4
lead cable check ...................................................................................... 7

LIMIT RELEASE ...................................................................................... 3
LOAD ..................................................................................................... 3
Machine Safety Unit ................................................................................ 27

main power switch ................................................................................... 2
major alarm ............................................................................................. 1
managememt mode ................................................................................. 1
manipulator home position ........................................................................ 9
manipulator model ................................................................................... 1
MANIPULATOR TYPE ............................................................................. 3
MASTER JOB ......................................................................................... 2
MAX. TORQUE ...................................................................................... 24
minor alarm ............................................................................................. 1
mode switch ............................................................................................ 5
Modification of the Signal Name ............................................................... 13
modifying the output status ....................................................................... 4
MONITORING TIME ................................................................................ 3
MOTOR ABSOLUTE ............................................................................... 24
multiple SERVOPACK system .................................................................. 3
Index-iii
DX100 Index
open phase check .................................................................................... 7

OPERATE COND ..................................................................................... 4
operation mode ........................................................................................ 1
outline of alarm ......................................................................................... 1
OVERRUN&S-SENSOR ........................................................................... 3
PARAMETER ........................................................................................... 4
position data when power is turned ON/OFF ............................................. 22
position deviation check using the check program ..................................... 10
power flow ............................................................................................... 3
POWER ON/OFF POS.............................................................................. 3
power ON/OFF position window ............................................................... 22
power supply contactor unit ................................................................ 20, 27
power supply contactor unit fuse .............................................................. 27
power supply voltage confirmation.............................................................. 6
PWM signal connector ............................................................................ 13
recommended spare parts ....................................................................... 30

Regeneration register connecting connector ............................................. 18
regenerative resistor connector ................................................................ 13
regular inspections.................................................................................... 1
replacing parts.......................................................................................... 1
replacing parts of the CPU unit .................................................................. 2
replacing the control circuit board (JANCD-YCP01-E) .................................. 3
replacing the CPU unit (JZNC-YPS01-E) .................................................... 5
replacing the I/O Unit (JZNC-YIU0 -E) ...................................................... 8
Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E) ............................ 6
Replacing the SERVOPACK .................................................................... 12
RES. START (CNCT)................................................................................ 4
RES. START (JOB) .................................................................................. 2
RES. STATUS.......................................................................................... 2
RESERVE JOB NAME .............................................................................. 4
RIN input ................................................................................................. 7
RIN input window...................................................................................... 7
ROBOT ................................................................................................... 3
SAVE ...................................................................................................... 3
SECOND HOME POS .............................................................................. 3
security mode ........................................................................................... 1
security system ........................................................................................ 1
SELECT JOB ........................................................................................... 2
SERVO MONITOR ................................................................................... 3
servo monitor window ............................................................................. 24
servo monitoring ..................................................................................... 24
SERVO ON .............................................................................................. 5
SERVO ON READY.................................................................................. 5
Index-iv
DX100 Index
SERVOPACK ................................................................................... 12, 27

SET SPEED ............................................................................................ 4
SETUP ................................................................................................... 4
signal flow ............................................................................................... 4
Specific Input ........................................................................................... 5
Specific Input Simple Window ................................................................... 5
Specific Input Window .............................................................................. 5
Specific Output ........................................................................................ 6
Specific Output Simple Window ................................................................. 6
Specific Output Window............................................................................ 6
SPEED DEVIATION ................................................................................ 24
SPEED INST .......................................................................................... 24
supplied parts list .................................................................................... 29
system diagnosis ..................................................................................... 1
SYSTEM INFO ........................................................................................ 3
System Monitoring Time Display .............................................................. 15
System Monitoring Time Display Window .................................................. 15
system version ........................................................................................ 1
TEACHING COND ................................................................................... 4

TOOL ..................................................................................................... 3
TORQUE SPEC ..................................................................................... 24
Universal Input ........................................................................................ 2

Universal Input Simple Window ................................................................. 2
Universal Input Window ............................................................................ 2
Universal Output Simple Window .............................................................. 3
Universal Output Window ......................................................................... 3
USER COORDINATE .............................................................................. 3
user ID ................................................................................................. 4, 7
VARIABLE .............................................................................................. 2
VERIFY .................................................................................................. 3
VERSION................................................................................................ 3
voltage between earth (phase-S ground) .................................................... 6
WAGO connector wiring tool .................................................................... 29

WAGO terminal block wiring tool .............................................................. 29
WORK HOME POS.................................................................................. 3
Index-v
DX100 Index
XYZ coordinate data ................................................................................. 3
Index-vi
DX100
MAINTENANCE MANUAL
HEAD OFFICE
2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004 Japan
Phone +81-93-645-7745 Fax +81-93-645-7746
YASKAWA America Inc. MOTOMAN Robotics Division

805 Liberty Lane, West Carrollton, OH 45449, U.S.A.
Phone +1-937-847-6200 Fax +1-937-847-6277
YASKAWA Nordic AB
Franska vagen 10, Box 4004, 390 04 Kalmar, Sweden
Phone +46-480-417800 Fax +46-480-417999
YASKAWA Europe GmbH Robotics Division

Kammerfeld strasse 1, 85391 Allershausen, Germany
Phone +49-8166-90-100 Fax +49-8166-90-103
YASKAWA Electric Korea Co., Ltd.

7F, Doore Bldg.; 24, Yeoido-Dong Youngdungpo-ku, Seoul, KOREA
Phone +82-2-784-7844 Fax +82-2-784-8495
YASKAWA Electric (Singapore) PTE Ltd.

151 Lorong Chuan, #04-02A, New Tech Park, Singapore 556741
Phone +65-6282-3003 Fax +65-6289-3003
YASKAWA Electric (Thailand) Co., Ltd.

252/246, 4th Floor. Muang Thai-Phatra Office Tower II Rachadaphisek Road, Huaykwang Bangkok, 10320 Thailand
Phone +66-2-693-2200 Fax +66-2-693-4200
Shougang MOTOMAN Robot Co. Ltd.

No.7, Yongchang-North Road, Beijing E&T Development Area, China 100176
Phone +86-10-6788-2858 Fax +86-10-6788-2878
MOTOMAN Motherson Robotics Ltd.

Plot No.195-196, 1st Floor, Sec.4 IMT Manesar, Gurgaon 122050, Haryana
Phone +91-124-475-8500 Fax +91-124-414-8016
Specifications are subject to change without notice

for ongoing product modifications and improvements.
YASKAWA ELECTRIC CORPORATION

MANUAL NO. RE-CHO-A108 4
C Printed in Japan February 2011 08-11

Re Cho A108.4

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DX100

YASKAWA ELECTRIC CORPORATION

MANUAL NO. RE-CHO-A108 4

• The drawings and photos in this manual are representative

• YASKAWA may modify this model without notice when

• If your copy of the manual is damaged or lost, contact a

• YASKAWA is not responsible for incidents arising from

Notes for Safe Operation

Indicates a potentially hazardous

Indicates a potentially hazardous

Always be sure to follow explicitly

Must never be performed.

Even items described as “CAUTION” may result in a serious acci-

To ensure safe and efficient operation at all times, be sure

• Once the emergency stop button is released, clear the cell of

• Observe the following precautions when performing teaching

-Check for problems in manipulator movement.

• Always return the programming pendant to the hook on the

• Read and understand the Explanation of Warning Labels in the

Definition of Terms Used Often in This Manual

Equipment Manual Designation

DX100 Controller DX100

DX100 Programming Pendant Programming Pendant

Cable between the manipulator and the Manipulator cable

Descriptions of the programming pendant keys, buttons, and displays are

Equipment Manual Designation

Programmin Character The keys which have characters

Symbol The keys which have a symbol printed

The cursor key is an exception, and a

Axis Keys “Axis Keys” and “Numeric Keys” are

Keys When two keys are to be pressed

Displays The menu displayed in the program-

Description of the Operation Procedure

Explanation of Warning Labels

• The following warning labels are attached to DX100.

3PHASE AC200V 50/60Hz PEAK kVA

1 Equipment Configuration................................................................................................................. 1-1

1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1

1.1.1 Arrangement ......................................................................................................... 1-1

1.2 Power Flow...................................................................................................................................... 1-3

1.3 Signal Flow ...................................................................................................................................... 1-4

2 Security System .............................................................................................................................. 2-1

2.1 Protection Through Security Mode Settings ...................................................................... 2-1

2.1.1 Security Mode....................................................................................................... 2-1

2.1.2 User ID.................................................................................................................. 2-8

3 Inspections ...................................................................................................................................... 3-1

3.1 Regular Inspections ........................................................................................................... 3-1

3.2 DX100 Inspections............................................................................................................. 3-2

3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2

3.3 Cooling Fan Inspections ................................................................................................... 3-3

3.4 Emergency Stop Button Inspections.................................................................................. 3-5

3.5 Enable Switch Inspections ................................................................................................. 3-5

3.6 Battery Inspections ............................................................................................................ 3-6

3.7 Power Supply Voltage Confirmation .................................................................................. 3-6

3.8 Open Phase Check............................................................................................................ 3-7

4 Preparation before Replacing Parts ................................................................................................ 4-1

4.1 Creating a Check Program ................................................................................................ 4-3

5 Replacing Parts............................................................................................................................... 5-1

5.1 Replacing DX100 Parts...................................................................................................... 5-1