ADVANCED PRODUCTION INTEGRATION

(SAP PP-EWM INTEGRATION)

ROHELA KHAN
SAP EWM SOLUTION ARCHITECT, TRAINER,
MENTOR, STORY TELLER AND BLOGGER.

ROHELA TECH IT SOLUTIONS

ROHELA TECH IT SOLUTIONS +91 7794005224 Advanced Production Integration (SAP PP-EWM INTEGRATION)
 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)
There are 3 types of manufacturing process followed in SAP Production Planning:

1) Discrete Industry
2) Process Industry
3)Repetitive Industry
Discrete Industry Manufacturing Process

In discrete scenario, the manufacturing process is based on production orders. Discrete

manufacturing is characterized by requirements that occur on an irregular basis and a workshop-
oriented process. Basically, the demand and supply varies time to time in this scenario.

Discrete manufacturing forms an industry type where in the products which are manufactured can be
easily assembled and dis-assembled. They can be reworked upon easily to a large extent. You can say
making pumps, engines, cars, airplanes.
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more
Process Industry Manufacturing Process

The component Production Planning for Process Industries (PP-PI) provides an integrated planning
tool for batch-oriented process manufacturing. It is primarily designed for the chemical,
pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry.
Industry Type: Chemical, Pharma, Poultry, Dairy and many more.
Repetitive manufacturing Process

Company manufactures product in large numbers and production is quantity based and period based
not order based. You can use repetitive manufacturing as either make-to-stock REM or make-to-order
REM such as in the automotive industry.

Repetitive manufacturing form an industry type where in the products manufactured can be discrete
manufactured or process industry type, produced repetitively or continuously in production lines. This
forms the continuous production scenario.
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)
In the below document we are going to explain how the SAP Production Planning integrates with SAP
EWM Advanced Production Integration in SAP S/4 HANA 2023

CONFIGURATION STEPS:

1) Maintain BC Sets:
/SCWM/PMR_SINGLE_ORDER
/SCWM/PMR_CROSS_ORDER
/SCWM/DLV_INBOUND_PROD

2) Create a storage location which is EWM Managed storage location

3) Assign Plant and Storage location to warehouse in Enterprise Structure

4) Define availability group--003

5) Configure stock type -p2
6) Define storage type for PSA
7)Map storage location from ERP to EWM

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)
8) Maintain stock determination group
9) Configure stock determination
10) Define Product group types
11) Define Product group
12) Maintain product group type for PSA
13) Maintain warehouse parameters for production
14) Map SAP ERP order type (PP01) to SAP EWM Document type
15) Map SAP ERP Order Type (PP01) To Sap EWM Item Type
16) Define WPT for Single Order and Cross Order
17) Determination of WPT
18) Stock Removal Strategies
18.1) Define STSS
18.2) Assign Storage Type to STSS
18.3) Define SRCI
18.4) Determine STSS for Stock Removal
19) Create Storage type for production supply area in S/4 HANA -1005
20) Create Storage Bin for Storage Type - 1005 (PSA-001) - /N/SCWM/LS01
21) Generate Activity Area for 1005 - /N/SCWM/GENA
22) Do Bin Sorting --/N/SCWM/SBST
23) Define EWM Doc Type/Item Type/ Doc Category/Item Category
24) Define Warehouse Process Type: 1100
25) Determine Warehouse Process Type
26) Define Storage Type for Staging Area (9015)
27) Create a Storage bin for Storage Type – (9015)
28) Define Work Center – PRWC
29) Assign Work Center Bin to Work Center - /N/SCWM/TWORKST
30) Create Storage type VK50
31) Generate AA for VK50 - /N/SCWM/GENA
32) Do Bin Sorting

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 ADVANCED PRODUCTION INTEGRATION
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33). Put Away Strategies
33.1 Define Storage Type Search Sequence
33.2 Assign Storage Type to Storage Type Search Sequence
33.3 Define Putaway Control Indicator
33.4 Specify Storage Type Search Sequence for Putaway

34) Create 2 raw materials with MRP View Mandatory

(Assign Product Group Type and Product Group to Material Master in Basic Data 2 Tab)
35) Create 1 Finished material with MRP view & work Scheduling view Mandatory
36) Maintain Product Master for 2 Raw Materials and Finished product ---- /N/SCWM/MAT1
37) Create Routing for Finished product—CA01
Routing Group: 50000023
38) Define Production supply Area in (S4) ----PK05

39) Create work centre(S4): PRWC------ CR01

40) Create a BOM for Finished Product------------- CS01
41) Create a Control Cycle for Raw Materials ----- LPK1
42) Define PSA (EWM)- ---------------- /N/SCWM/PSA
43) Replicate PSA -------------------- /N/SCWM/PSA_REPLICATE
44) Map PSA ------------------------- /N/SCWM/PSAMAP
45) Assign PSA Bin to PSA ----------------------- /N/SCWM/PSASTAGE
46) Add Production Version and Routing Group to Finished Product under Work Scheduling
Tab - MM02

Testing Process: Single order

1.Create a Manufacturing Order - CO01
2.Release the Manufacturing Order - CO02
3.WM Staging - CO02
4.PMR Doc --- /N/SCWM/PMR (Staging material, PSA Bin, WPT)
5.Staging Task - /N/SCWM/STAGE
6.WT for Components - /N/SCWM/MON or /N/SCWM/RFUI
7.Goods Consumption - /N/SCWM/RFUI
8.Post Goods Issue.

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 ADVANCED PRODUCTION INTEGRATION
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Testing Process: Cross order
1. Putaway Final Product - /N/SCWM/RFUI
========================================================================
========================================================================

CONFIGURATION STEPS:
1) Maintain BC Sets
BC Sets: /SCWM/PMR_SINGLE_ORDER

BC Sets: /SCWM/PMR_CROSS_ORDER

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

2) Create a storage location which is EWM Managed storage location

Path: Spro➔ Ref Img→ Enterprise Structure→ Definition→ Materials Management→ Maintain
storage location

3) Assign Plant and Storage location to warehouse in Enterprise Structure

Path: Spro➔ Ref Img→ Enterprise Structure→ Assignment→ Logistics Execution→ Assign
Warehouse Number to Plant and Storage Location.

4) Define availability group--003

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→ Goods Receipt Process→

Configure Availability Group for Putaway→ Define Availability Group

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 ADVANCED PRODUCTION INTEGRATION
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5) Configure stock type -p2

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→ Goods Receipt Process→

Configure Availability Group for Putaway→ Configure stock type

6) Define storage type for PSA

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→ Master Data→ Define

Storage Types

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 ADVANCED PRODUCTION INTEGRATION
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7)Map storage location from ERP to EWM

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Cross-Process Settings→

Stock Determination→ Maintain Stock Determination Groups

8) Maintain stock determination group

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Cross-Process Settings→

Stock Determination→ Maintain Stock Determination Groups

9) Configure stock determination

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Cross-Process Settings→

Stock Determination→ Configure stock determination

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

10) Define Product group types

Path: Spro→IMG→SCM EWM→SCM Basis→Master Data→Product →Product Groups→

Define Product Group Types

11) Define Product group

Path: Spro->IMG-->SCM EWM-->SCM Basis-->master data-->product --->product groups-->define

product group

12) Maintain product group type for PSA

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Master Data→ Production

Supply→ Maintain Product Group Type for PSA Assignment

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 ADVANCED PRODUCTION INTEGRATION
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13) Maintain warehouse parameters for production

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Master Data→ Production

Supply→ Maintain Warehouse Parameters for Production

14) Map SAP ERP order type (PP01) to SAP EWM Document type

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→ Interfaces→ ERP

Integration→ Production → Map SAP ERP Order Type to SAP EWM Document Type

15) Map SAP ERP Order Type (PP01) To Sap EWM Item Type

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→ Interfaces→ ERP

Integration→ Production → Map SAP ERP Order Type to SAP EWM Item Type

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 ADVANCED PRODUCTION INTEGRATION
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16) Define WPT for Single Order and Cross Order

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Cross-Process Settings→

Warehouse Task → Define Warehouse Process Type

17) Determination of WPT

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→Cross-Process Settings→

Warehouse Task → Determine Warehouse Process Type

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 ADVANCED PRODUCTION INTEGRATION
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18) Stock Removal Strategies

18.1) Define STSS

Path: Spro→IMG→SCM EWM→ Extended Warehouse Management→ Goods Issue Process→

Strategies→ Specify Storage Type Search Sequence

18.2) Assign Storage Type to STSS

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 ADVANCED PRODUCTION INTEGRATION
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18.3) Define SRCI

18.4) Determine STSS for Stock Removal

19) Create Storage type for production supply area in S/4 HANA -1005

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 ADVANCED PRODUCTION INTEGRATION
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20) Create Storage Bin for PSA Storage Type - 1005 (PSA-001) - /N/SCWM/LS01

21) Generate Activity Area for 1005 - /N/SCWM/GENA

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 ADVANCED PRODUCTION INTEGRATION
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22) Do Bin Sorting --/N/SCWM/SBST

23.Define EWM Doc Type/Item Type/ Doc Category/Item Category

SPRO→ REF IMG→ SCM EWM→ EWM→ GOODS RECEIPT PROCESS→ INBOUND
DELIVERY→ DEFINE DOCUMENT TYPES FOR INBOUND DELIVERY PROCESS

24.Define Warehouse Process Type: 1100

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 ADVANCED PRODUCTION INTEGRATION
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SPRO→ REF IMG→ SCM EWM→ EWM→ CROSS-PROCESS SETTINGS→ DEFINE
WAREHOUSE PROCESS TYPE

25.Determine Warehouse Process Type

SPRO→ REF IMG→ SCM EWM→ EWM→ CROSS-PROCESS SETTINGS→ DETERMINE

WAREHOUSE PROCESS TYPE

26.Define Storage Type for Staging Area (9015)

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 ADVANCED PRODUCTION INTEGRATION
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27.Create a Storage bin for Storage Type – (9015)

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 ADVANCED PRODUCTION INTEGRATION
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28.Define Work Center - PRWC

29.Assign Work Center Bin to Work Center - /N/SCWM/TWORKST

30. Create Storage type VK50

31.Generate AA for VK50 - /N/SCWM/GENA

32. Do Bin Sorting --/N/SCWM/SBST

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 ADVANCED PRODUCTION INTEGRATION
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33.Put Away Strategies:

33.1 Define Storage Type Search Sequence

Path → SPRO→REF IMG → SCM EWM→ EWM→ GOODS RECEIPT PROCESS→

STRATEGIES→ STORAGE TYPE SEARCH→ DEFINE STORAGE TYPE SEARCH SEQUENCE
FOR PUTAWAY

33.2 Assign Storage Type to Storage Type Search Sequence

Path → SPRO→REF IMG → SCM EWM→ EWM→ GOODS RECEIPT PROCESS→

STRATEGIES→ STORAGE TYPE SEARCH→ ASSIGN STORAGE TYPES TO STORAGE TYPE
SEARCH SEQUENCE

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

33.3 Define Putaway Control Indicator

Path → SPRO→REF IMG → SCM EWM→ EWM→ GOODS RECEIPT PROCESS→

STRATEGIES→ STORAGE TYPE SEARCH→ DEFINE PUTAWAY CONTROL INDICATOR

33.4 Specify Storage Type Search Sequence for Putaway

Path → SPRO→REF IMG → SCM EWM→ EWM→ GOODS RECEIPT PROCESS→

STRATEGIES→ STORAGE TYPE SEARCH→ SPECIFY STORAGE TYPE SEARCH
SEQUENCE FOR PUTAWAY

34) Create 2 raw materials with MRP View Mandatory:

Material 1:

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

ROHELA TECH IT SOLUTIONS +91 7794005224 Advanced Production Integration (SAP PP-EWM INTEGRATION)
 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

ROHELA TECH IT SOLUTIONS +91 7794005224 Advanced Production Integration (SAP PP-EWM INTEGRATION)
 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

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Material 2:

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 ADVANCED PRODUCTION INTEGRATION
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 ADVANCED PRODUCTION INTEGRATION
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 ADVANCED PRODUCTION INTEGRATION
(SAP PP-EWM INTEGRATION)

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 ADVANCED PRODUCTION INTEGRATION
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35) Create Finished material with MRP view & work Scheduling view Mandatory

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In work scheduling tab, we will activate production version in step 46.

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36) Maintain Product Master for 2 Raw Materials and Finished product ---- /N/SCWM/MAT1

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37) Create Routing for Finished product—CA01
Routing Group: 50000023

38) Define Production supply Area in (S4)----PK05

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39) Create work center(S4): PRWC------ CR01

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40) Create a BOM for Finished Product------------- CS01

41) Create a Control Cycle for Raw Materials ----- LPK1

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42) Define PSA (EWM)- ---------------- /N/SCWM/PSA

43) Replicate PSA -------------------- /N/SCWM/PSA_REPLICATE

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44) Map PSA ------------------------- /N/SCWM/PSAMAP

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45) Assign PSA Bin to PSA ----------------------- /N/SCWM/PSASTAGE

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46) Add Production Version and Routing Group to Finished Product under Work Scheduling
Tab - MM02

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DOUBLE CLICK ON Z010

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 ADVANCED PRODUCTION INTEGRATION
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TESTING PROCESS: Single Order

1.Create a Manufacturing Order - CO01

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 ADVANCED PRODUCTION INTEGRATION
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SAVE

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2.Release the Manufacturing Order - CO02

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 ADVANCED PRODUCTION INTEGRATION
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3. WM Staging - CO02

PRESS BACK BUTTON

SAVE

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 ADVANCED PRODUCTION INTEGRATION
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4.PMR Doc --- /N/SCWM/PMR (Staging material, PSA Bin, WPT)

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 ADVANCED PRODUCTION INTEGRATION
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COPY THE DELIVERY NUMBER

5. Create Staging Task - /N/SCWM/STAGE

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 ADVANCED PRODUCTION INTEGRATION
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6. WT for Components - /N/SCWM/MON

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 ADVANCED PRODUCTION INTEGRATION
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7.Goods Consumption - /N/SCWM/RFUI

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 ADVANCED PRODUCTION INTEGRATION
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 ADVANCED PRODUCTION INTEGRATION
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IN MONITOR

Check whether the goods issue has been happened in MB51

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 ADVANCED PRODUCTION INTEGRATION
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IN T-Code: CO02

IN MONITOR

8. Post Goods Issue----Completed

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 ADVANCED PRODUCTION INTEGRATION
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Testing Process: Cross Order
1. Putaway Final Product - /N/SCWM/RFUI

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 ADVANCED PRODUCTION INTEGRATION
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 ADVANCED PRODUCTION INTEGRATION
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 ADVANCED PRODUCTION INTEGRATION
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GO TO MONITOR

CLICK ON DELIVERY NUMBER

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 ADVANCED PRODUCTION INTEGRATION
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