Assembly Fan Drive 773E

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16/10/24 06.59 SIS 2.

2009/11/11 Fan Drive - Assemble (KENR8339-06)

SMCS - 1359 i03763989

Assembly Procedure PSP


Table 1
202 -0002
23: 4/10/1 491E
Required Tools

Tool Part Number Part Description Qty


B 1P-0510 5
KE 9:37+ 5
Driver Group 1
C
D
9S-3263
1P-0808
N
© 2 R83 07:00
Thread Lock Compound
Multipurpose Grease
1
1

024 39
1. Check all of the O-ring seals and the components for wear or damage. Replace the
components, if necessary.
Cat
erp
illa
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.

r In
c.

Illustration 1 g00480406

3. Use Tooling (A) (not shown) in order to install bushing assembly (34) in arm assembly (25).

4. Position pulley shaft (33) in arm assembly (25) so that the groove in pulley shaft (33) is in
alignment with the hole in arm assembly (25). Use a suitable hydraulic press and Tooling (A)
(not shown) in order to install pulley shaft (33) on arm assembly (25).

5. Install dowel (32) in order to hold pulley shaft (33) in arm assembly (25).

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16/10/24 06.59 SIS 2.0

Illustration 2 g00480408

Illustration 3 g00480409

Illustration 4 g00480410
6. Install ball bearing (27) in tightener pulley (31). Use Tooling (B) in order to install lip seal (26)
in tightener pulley (31). Lip seal (26) must be installed, as shown.

7. Install tightener pulley (31) on arm assembly (25).

8. Install spacer (28). Fill the cavity between the spacer (28) and the tightener pulley (31) with
Tooling (D). Install retainer ring (29) and ball bearing (30).

9. Install hard washer (23) and bolt (22) in order to hold the ball bearings in position.

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Illustration 5 g00480389
10. Install gasket (21), pulley cover (20), and four bolts (19).

Illustration 6 g00480380

11. Install spring (14) on arm assembly (4). Use a suitable press to install tightener shaft (13).
Install the dowel pin in order to retain shaft (13) in arm assembly (4).

Illustration 7 g00480364

12. Install spacer (12), as shown. Place fan drive pulley (11) on the arm assembly.

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16/10/24 06.59 SIS 2.0

Illustration 8 g02029053
13. Use Tooling (A) (not shown) to install lip seal (18) in adapter (7). Lip seal (18) must be
installed, as shown. Lubricate the sealing lip lightly with the lubricant that is being sealed.

Illustration 9 g00480386

14. Install ball bearing (17) and spacer (16) in fan pulley hub (7). Fill the cavity between the
spacer (16) and the fan pulley hub (7) with Tooling (D). Install ball bearing (15).

Illustration 10 g00480362

15. Position fan pulley hub (7) on the fan drive pulley. Install retaining washer (9). Apply Tooling
(C) to bolts (8) and install bolts (8). Install O-ring seal (10).

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16/10/24 06.59 SIS 2.0

Illustration 11 g00480319
16. Position fan adapter (5) on fan pulley hub (7). Install the bolts and six full nuts (6).

Illustration 12 g00480317

17. Position belt tightener (2) on arm assembly (4). Install clevis pin (3) that holds the spring to
belt tightener (2).

18. Install bolt (1), the hard washer, and the retainer plate that holds belt tightener (2) on arm
assembly (4).

End By:

a. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".

PSP-0002491E
2024/10/15
23:58:38+07:00
i00942395
© 2024 Caterpillar Inc.

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