Instalation Guide PLS7250-00043 - 20230117

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Installation Guide

SEL-7250-00043 Retrofit Solution


for GE 469 to SEL-710

Package Contents

Wire Labels Hardware Jumpers Configurable


Label Kits
2 Introduction

Introduction
An SEL-7250 Retrofit Solution equipped with an SEL-710 or an SEL-710-5
Motor Protection Relay (only the SEL-710-5 is available with an optional touch-
screen display) is designed to provide in-kind replacement of key features of a
GE Multilin 469 relay. You can save significant time and engineering costs when
you use the SEL-7250 solution compared to a custom replacement design. This
assembly is suitable for the retrofit of existing relays with thermal devices
(RTDs). Ensure you select the appropriate assembly for your application prior to
starting a replacement. This guide provides a broad description of an SEL-7250
with an SEL-710 or an SEL-710-5 and provides a step-by-step procedure to suc-
cessfully install the assembly.

Connections
Terminal Ratings
Wire Material
Use 75°C (167°F) copper conductors only.

Tightening Torque
Terminal Block: 0.9–1.4 Nm (8–12 in-lb)
Compression Plug: 0.5–1.0 Nm (4.4–8.8 in-lb)
Compression Plug Mounting Ear Screw: 0.18–0.25 Nm (1.6–2.2 in-lb)

Terminals
#6 ring-lug terminals
18 AWG insulated ferrules
14 AWG uninsulated ferrules

Jumpers
To be installed as needed per wiring diagram.

Wire Size
Insulation
Connection Type
Voltage
Minimum Maximum

Grounding (Earthing) 18 AWG (0.8 mm2) 14 AWG (2.1 mm2) 300 V min
2 2
Current 16 AWG (1.3 mm ) 12 AWG (3.3 mm ) 300 V min
Potential (Voltage) 18 AWG (0.8 mm2) 14 AWG (2.1 mm2) 300 V min
2 2
Contact I/O 18 AWG (0.8 mm ) 14 AWG (2.1 mm ) 300 V min
2 2
PTC 20 AWG (0.5 mm ) 14 AWG (2.1 mm ) 300 V min
Other 18 AWG (0.8 mm2) 14 AWG (2.1 mm2) 300 V min

SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710 Date Code 20230117


Panel Mounting 3

Panel Mounting

8.86
[225.0] TOP

1.11
[28.3]

7.25 8.53 .57


[184.2] [216.5] [14.5]

9.00 PANEL 9.85 FRONT 8.71 SIDE


[228.6] CUTOUT [250.2] [221.3]

6.96 .78
#10-32
[176.8] [19.9]
MOUNTING
STUDS

LEGEND
in
[mm] i8207c

Figure 1 SEL-7250-00043 Standard-Mount Panel Mounting Diagram

Wiring Diagrams
With interposing terminals labeled consistently with the previous device, draw-
ings need not be updated for an SEL-7250 solution, other than identifying the
SEL device as the active protective device, as desired. Relay part numbers may
vary from assembly to assembly and may be identified on the side of the relay.
Consult the manual for detailed protective relay specifications. SEL-7250 wiring
diagrams and schematics are included in this installation guide. Refer to them if
you choose to make updates to your existing drawings.

Date Code 20230117 SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710


4
Wiring Diagrams

SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710


COMP/ COMP/ COMP/ COMP/ COMP/ COMP/ COMP/ COMP/ COMP/ COMP/
Д SHLD SHLD Д Д SHLD SHLD Д Д SHLD SHLD Д Д SHLD SHLD Д Д SHLD SHLD Д

DRA-M-G-17-SH1 REV 0

Date Code 20230117


SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710 Date Code 20230117
GND

D01
Z01
D02
D03 C01
Z02 D04 C02
E01 A01
+/H

D05
C03
PORT 1

D06
Z03 D07 C04 A02
— /N

E02 D08
C05
D09 A03
TX

Z04 D10 C06


D11 A04
E03 C07
D12
PORT 2

Z05 D13 C08


RX

A05
D14
D15
Z06 E04 A06
B01
Z07 B02
D16
D17
D18 C09 A07
Z08
D19 C10
E05 D20 A08
1

Z09 D21 C11


D22 C12 A09
E06
D23
Z10 D24 C13
A10
PORT 3
2 3 4

E07 D25 C14


5

D26 A11
Z11 D27 C15
E08 D28 C16
A12
D29
Z12
D30
ACI 01 + PORT 1A
TX RX RTD1 ETHERNET
02 - 01 GND
Z01 03 COMP/ SHLD OUT_01
IA 04 + 02
Z02 01 AF1 RTD2
05 - 03 01 +/H
06 COMP/ SHLD 10/100BASE–T
OUT_02
07 + 02 /N
POWER

Z03 RTD3 04
-
02 AF2 08 PORT 2
IB - FIBER OPTIC
09 COMP/ SHLD 05 03
Z04
OUT_03 OUT_01
8 mm

+
0.31 in

10
03 AF3 RTD4 TX
11 - 06 04
Z05 12 COMP/ SHLD
07 RX 05
IC 13 + OUT_04 OUT_02
Z06 04 AF4 RTD5
14 - 08 06
15 COMP/ SHLD
Z07 + 01 +
16 09 + 07
IN RTD6 IRIG–B
17 - AO_01
Z08
18 COMP/ SHLD 02
WIRE STRIP GUIDE

10 — —
05 IA87 19 + 08 OUT_03
AVI RTD7 11
20 - IN_01
21 COMP/ SHLD PORT 3 PORT F
Z09 VA VA 06 IB87 22 + 12 EIA–485 09 EIA–232
RTD8
23 - 13 1 +TX 10 1 N/C
Z10 VB VB 24 COMP/ SHLD IN_02 2 -TX IN_01 2 RXD
(COM) 3 +RX
07 IC87 25 + 14 3 TXD
Z11 VC VC RTD9 4 -RX 11 4 N/C
26 - 15 5 SHLD 5 GND
27 COMP/ SHLD
Z12 N COM IN_03 IN_02 6 N/C
08 COM 28 + 7 RTS
RTD10 16 12
WYE OPEN 29 - 8 CTS
DELTA 30 COMP/ SHLD INPUTS: INPUTS: 9 GND
Z E 500 D 400 C 300 B 200 A 100 FRONT

DRA-M-G-17-SH2 REV 1
5 Wiring Diagrams
6 Retrofitting

Retrofitting
DANGER Follow your company’s practices to remove the device from service. Relay
Contact with instrument terminals can replacement requires modification to critical CT circuits and likely places per-
cause electrical shock that can result sonnel within restricted approach boundaries of arc-flash and shock hazards. Be
in injury or death.
sure to exercise proper lockout-tagout procedures and use appropriate personal
WARNING protective equipment for the task.
Have only qualified personnel service
this equipment. If you are not quali-
fied to service this equipment, you can
injure yourself or others, or cause
equipment damage.

Required Tools
The following tools may be required for installation of this SEL-7250 Retrofit
Solution:
➤ Ferrule crimper
➤ Ring terminal crimper
➤ Nut driver
➤ Screwdriver

Installation Steps
Step 1. Label each existing wire on the currently connected device with the
provided wire labels. For example, you should label a wire landed on
the existing Terminal A1 as A1. Place wire tags roughly 2.54 cm
(1 in) from the existing termination, leaving room for wires to be
stripped and re-terminated if needed.

SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710 Date Code 20230117


Retrofitting 7

Step 2. Once it is safe to do so, disconnect the CT and PT secondary circuit


wires from the terminals on the existing device. You can find these
terminations at the bottom of the existing device, designated as
G1–G10 and H1–H10.
Do not cut these wires. Existing ring lugs may be reused.
Trip coil monitor, ground, and power supply wiring ring terminals
may be reused. These are designated as E11, G12, F11, H11, and
H12.
Step 3. Disconnect any remaining connections from your existing device. If
any control wiring (other than the wiring referenced in Step 2) has
ring lugs or forks, cut them off as close to the crimp barrel as possible
to preserve as much conductor length as possible.
Step 4. At this point in the process, the existing device should not have any
connections. Remove the device from the panel by depressing the
mounting flanges along the perimeter of the device chassis.
Step 5. From the front of the existing panel, insert the SEL-7250 into the
empty panel hole left from the previous device at a slight angle, har-
ness side first.

NOTE: The torque values given for Step 6. Thread the provided hardware nuts onto each of the mounting studs
the SEL-7250 in Step 7 differ from
those listed in the SEL-710 or to secure the assembly to the panel. Torque to 18 in-lb.
SEL-710-5 instruction manuals. Verify
that you are using the correct torque Step 7. Using the wire tags from Step 1 as your guide, land the existing CT
for your application prior to and PT wires to their correspondingly labeled ring terminal blocks
completing this installation step.
located on the lower portion of the assembly. Torque the CT and PT
wires to 8–12 in-lb (see Connections on page 2).
Step 8. Strip all remaining wires to 8–10 mm (3/8 in), to expose the conduc-
NOTE: If existing wires are already
stripped, you may skip Step 8, tors.
Ferruled conductors are acceptable
but not required.

Date Code 20230117 SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710


8 Technical Support

Step 9. Using the wire tags from Step 1 as your guide, land the remaining
wires on their correspondingly labeled push-in terminal blocks. You
can push solid wire or ferrule terminated wires directly into the pro-
vided terminal block cages.
To insert stranded wires, depress the orange pushbutton on the top of
the terminal block, insert the wire, and release the pushbutton to
secure the wire. Pull gently on each wire to ensure that it is fully
seated in the terminal block. A pen or small screwdriver may be used
to depress the orange pushbutton.
Each connection will accommodate a single wire. If the existing wir-
ing has two wires on a single terminal, use the adjacent connection
point on the terminal block if equipped. If the provided terminal
block does not provide an adjacent connection point, the assembly
may have spare multipoint terminal blocks that may be used. Other-
wise, existing panel wiring must be modified to accommodate the
unique wiring for your application.

WARNING Step 10. Perform your company’s typical procedure for confirming wiring and
Have only qualified personnel service powering up newly installed devices.
this equipment. If you are not quali-
fied to service this equipment, you can Step 11. You may now power up your relay, load settings, and complete
injure yourself or others, or cause acceptance testing prior to placing it in service.
equipment damage.

Technical Support
We appreciate your interest in SEL products and services. If you have questions
or comments, please contact us at:
Schweitzer Engineering Laboratories, Inc.
2350 NE Hopkins Court
Pullman, WA 99163-5603 U.S.A.
Tel: +1.509.338.3838
Fax: +1.509.332.7990
Internet: selinc.com/support
Email: [email protected]

© 2023 by Schweitzer Engineering Laboratories, Inc. All rights reserved.


All brand or product names appearing in this document are the trademark or registered 2350 NE Hopkins Court • Pullman, WA 99163-5603 U.S.A.
trademark of their respective holders. No SEL trademarks may be used without written Tel: +1.509.332.1890 • Fax: +1.509.332.7990
permission. SEL products appearing in this document may be covered by U.S. and For- selinc.com • [email protected]
eign patents.
Schweitzer Engineering Laboratories, Inc. reserves all rights and benefits afforded
under federal and international copyright and patent laws in its products, including
without limitation software, firmware, and documentation.
The information in this document is provided for informational use only and is subject
to change without notice. Schweitzer Engineering Laboratories, Inc. has approved only
the English language document.

*PLS7250-45*
This product is covered by the standard SEL 10-year warranty. For warranty details,
visit selinc.com or contact your customer service representative.

SEL-7250-00043 Retrofit Solution for GE 469 to SEL-710 Date Code 20230117

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