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TR ANSITION GUIDE

ABB Macinery Drives

ACS355 to ACS380 transition guide
 ACS 38 0 TR AN S ITIO N G U ID E 3

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Contents

4 Using the transition guide

5 Selecting and sizing the drive

8 Drive Options

9 Dimensions and comparison tables

11 Free space requirements

12 Cable sizes and power loss data

14 Heat/Power losses

15 Control terminal wiring

16 Parameter groups

17 Commissioning the ACS380

4 ACS38 0 TR AN S ITIO N G U ID E

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Using the transition guide

Important notice

This guide is intended for limited distribution to ABB’s channel

partners and customers who are replacing the ACS355 drive This guide will help you to replace the ACS355 drive with the
with the ACS380 Machinery drive. ABB has prepared this ACS380 Machinery drive. Follow the steps outlined in this
document guide to
to aid sales associates, authorized channel partners and find the optimal replacement product and to expedite the
customers in the drive replacement. Every attempt has been replacement process.
made to ensure the accuracy of the information.
Step 1: Sizing of the drive and selecting options
All installation and electrical work should be carried out by a
trained professional. ABB takes no responsibility for any Compare power range, mounting methods and dimensions to
damages or other liability whatsoever (including any select the appropriate ACS380 product compared to the
consequential damages, even if ABB or an ABB representative ACS355 drive, see the checklist items for some useful
had advised of the possibility of such damages) resulting from guidance.
the use or selection of this document for any information,
apparatus, method, process, or similar item disclosed in this Step 2: Wiring and parameter setup
guide. Specification is subject to change without notice.
Compare electrical data and basic parameter range for optimal
replacement. Use the replacement ACS380 manual to assist
Before beginning, some basic checklist items with the commissioning process.

All information regarding the control of your application

should be gathered from the ACS355 prior to selecting and
performing the actual replacement, control and parameter
settings should be noted to ensure consistency in the
replacement ACS380.

This checklist covers the main information you may require to

guide you through the replacement process. If the ACS355
cannot be powered, the technician should gather all the
information below that is not parameter related.

ACS355 upgrade basics

† Record nominal power, current, voltage, etc. ratings taken † Review the control terminal wiring and ensure the cable
from your motor nameplate (to use in the ratings lengths are sufficient
comparison tables) † Is the Building Automation System communicating with the
† What type of signal is the speed/frequency command? e.g. drive over a communication protocol? e.g. BACnet. If so,
0-10VDC, 4-20 mA, via communications, or other? document the appropriate communication settings, such
† Where is the speed/frequency command landed on the as MAC ID, Device Object Instance ID, Baud, etc.
drive? † Are there any analog outputs from the drive that are wired
† What type of signal is the start/stop command? e.g. a relay to another device? If so, document the type of signal (e.g
closure, via communications, or other? 4-20 mA), where it was terminated on the drive, what it was
† Where is the start/stop command terminated on the drive? used for, and any scaling of the signal.
† Are there any other control or reference sources that † Are there any relay outputs from the drive that are wired to
require additional IO options? another device? If so, document where it was landed on the
† Are you using a door mounted control panel on an drive and what it was used for.
enclosure door? If so, consider appropriate kit/method for † Are there any other control or reference sources that
replacement keypad. require additional IO options?
† Are you using a door mounted control panel? Consider this
when choosing options
† Consider the dimensions and mounting requirements,
cable sizes and heat losses
 ACS 38 0 TR AN S ITIO N G U ID E 5

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Selecting and sizing the drive
Type designation 200V-240V (1-Phase)

1. Start with identifying type designation of your ACS355 drive.

2. Compare the motor's power and current rating from the ratings table below.
3. Compare the options on the options page.

ACS355 ACS355 – 01U – 03A7 – 2 + N827

Product Series
Construction
Size/Current
Voltage Rating
Option Codes

ACS380 – 040X – 017A – 1 + K490

ACS380
Product Series
Construction
Size/Current
Voltage
Option

Disclaimer: The tables below are meant to be used as an aid in transitioning to our new products. However, given
that there are differences, there might not be a direct cross between the products, so be sure to confirm with an
ABB representative that the conversion will work.
ACS355 to ACS380 Transition: U1 = 200V to 240V 1-phase
ACS355 (Heavy-duty) ACS380 (Heavy-duty)
Base Material Description HP kW A Base Material Description HP kW A
Drive Drive
Frame Frame
R0 ACS380-040x-02A4-1 0.33 0.25 1.8
R0 ACS355-01U-02A4-2 0.5 0.37 2.2 R0 ACS380-040x-03A7-1 0.5 0.37 2.4
R1 ACS380-040x-04A8-1 0.75 0.55 3.7
R1 ACS355-01U-04A7-2 1 0.75 4.2 R1 ACS380-040x-06A9-1 1 0.75 4.8
R1 ACS355-01U-06A7-2 1.5 1.1 6 R1 ACS380-040x-07A8-1 1.5 1.1 6.9
R2 ACS355-01U-07A5-2 2 1.5 6.8 R2 ACS380-040x-09A8-1 2 1.5 7.8
R2 ACS355-01U-09A8-2 2 2.2 8.8 R2 ACS380-040x-12A2-1 3 2.2 9.8
Definitions:
U1 Input voltage range
6 ACS38 0 TR AN S ITIO N G U ID E

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Selecting and sizing the drive
Type designation 200V-240V (3-Phase)

1. Start with identifying type designation of your ACS355 drive.

2. Compare the motor's power and current rating from the ratings table below.
3. Compare the options on the options page.

ACS355 ACS355 – 03U – 03A5 – 2 + N827

Product Series
Construction
Size/Current
Voltage Rating
Option Codes

ACS380 – 040X – 03A7 – 2 + K490

ACS380
Product Series
Construction
Size/Current
Voltage
Option

Disclaimer: The tables below are meant to be used as an aid in transitioning to our new products. However, given
that there are differences, there might not be a direct cross between the products, so be sure to confirm with an
ABB representative that the conversion will work.
ACS355 to ACS380 Transition: U1 = 200V to 240V 3-phase
ACS355 (Heavy-duty) ACS380 (Heavy-duty)
Base Material Description HP kW A Base Material Description HP kW A
Drive Drive
Frame Frame
R1 ACS380-040x-02A4-2 0.33 0.25 1.8
R0 ACS355-03U-02A4-2 0.5 0.37 2.2 R1 ACS380-040x-03A7-2 0.5 0.37 2.4
R0 ACS355-03U-03A5-2 0.75 0.55 3.2 R1 ACS380-040x-04A8-2 0.75 0.55 3.7
R1 ACS355-03U-04A7-2 1 0.75 4.2 R1 ACS380-040x-06A9-2 1 0.75 4.8
R1 ACS355-03U-06A7-2 1.5 1.1 6 R1 ACS380-040x-07A8-2 1.5 1.1 6.9
R1 ACS355-03U-07A5-2 2 1.5 6.8 R1 ACS380-040x-09A8-2 2 1.5 7.8
R2 ACS355-03U-09A8-2 2 2.2 8.8 R2 ACS380-040x-12A2-2 3 2.2 9.8
R3 ACS380-040x-17A5-2 3 3 12.2
R2 ACS355-03U-17A6-2 5 4 15.8 R3 ACS380-040x-25A0-2 5 4 17.5
R3 ACS355-03U-24A4-2 7.5 5.5 22 R4 ACS380-040x-032A-2 7.5 5.5 25
R4 ACS355-03U-31A0-2 10 7.5 27.9 R4 ACS380-040x-048A-2 10 7.5 32
R4 ACS355-03U-46A2-2 15 11 41.6 R4 ACS380-040x-055A-2 15 11 48
Definitions:
U1 Input voltage range
 ACS 38 0 TR AN S ITIO N G U ID E 7

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Selecting and sizing the drive
Type designation 380V-480V

1. Start with identifying type designation of your ACS355 drive.

2. Compare the motor's power and current rating from the ratings table below.
3. Compare the options on the options page.

ACS355 ACS355 – 03U – 03A3 – 4 + N827

Product Series
Construction
Size/Current
Voltage Rating
Option Codes

ACS380 – 040X – 04A0 – 4 + K490

ACS380
Product Series
Construction
Size/Current
Voltage
Option

Disclaimer: The tables below are meant to be used as an aid in transitioning to our new products. However, given
that there are differences, there might not be a direct cross between the products, so be sure to confirm with an
ABB representative that the conversion will work.
ACS355 to ACS380 Transition: U1 = 380V to 480V 3-phase
ACS355 (Heavy-duty) ACS380 (Heavy-duty)
Base Material Description HP kW A Base Material Description HP kW A
Drive Drive
Frame Frame
R0 ACS355-03U-01A2-4 0.5 0.37 1.1 R0 ACS380-040x-01A8-4 0.5 0.37 1.1
R0 ACS355-03U-01A9-4 0.75 0.55 1.7 R1 ACS380-040x-02A6-4 0.75 0.55 1.6
R1 ACS355-03U-02A4-4 1 0.75 2.2 R1 ACS380-040x-03A3-4 1 0.75 2.1
R1 ACS355-03U-03A3-4 1.5 1.1 3 R1 ACS380-040x-04A0-4 1.5 1.1 3
R1 ACS355-03U-04A1-4 2 1.5 3.7 R1 ACS380-040x-05A6-4 2 1.5 3.4
R1 ACS380-040x-07A2-4 2 2.2 4
R1 ACS355-03U-05A6-4 3 2.2 5 R1 ACS380-040x-09A4-4 3 3 4.8
R1 ACS355-03U-08A8-4 5 4 7.9 R2 ACS380-040x-12A6-4 5 4 7.6
R3 ACS355-03U-12A5-4 7.5 5.5 11.3 R3 ACS380-040x-17A0-4 7.5 5.5 11
R3 ACS355-03U-15A6-4 10 7.5 14 R3 ACS380-040x-17A0-4 10 7.5 14
R3 ACS355-03U-23A1-4 15 11 20.8 R4 ACS380-040x-032A-4 15 11 21
R4 ACS355-03U-31A0-4 20 15 27.9 R4 ACS380-040x-038A-4 20 15 27
R4 ACS355-03U-38A0-4 25 18.5 34.2 R4 ACS380-040x-045A-4 25 18.5 34
R4 ACS355-03U-44A0-4 30 22 39.6 R4 ACS380-040x-050A-4 30 22 40
Definitions:
U1 Input voltage range
8 ACS38 0 TR AN S ITIO N G U ID E

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Drive Options

ACS355 ACS380
Code Variant Code Variant
3AFE64532871 DriveWindow Light 2.x ACS-AP-I*** Assistant Control Panel
3AUA0000041141 DriveBrowser ACS-AP-S*** Assistant Control Panel
ACS355 DEMOCASE ACS355 Demo Case ACS-AP-W*** Assistant Control Panel with Bluetooth® interface
ACS-CP-A Advanced Control Panel ACS-BP-S*** Basic Control Panel
ACS-CP-C Basic Control Panel ACS380 DEMOCASE ACS380 Demo Case with US cord
ACS-CP-EXT Control Panel Mounting BCBL-01*** Programming Cable
ACS-CP-EXT-IP66 NEMA 4X Cabinet Panel Mounting BSPL-01*** Panel bus splitter
FCAN-01-M KIT CANopen Adapter MultiPack Kit (20 Adapters) BPLG-01*** Termination plug
FECA-01-KIT EtherCAT® Adapter CCA-01*** Cold configuration tool
FEPA-01 Fieldbus Adapter Power Module FPBA-01 & FCAN- (download) Drive composer entry
01 only DCPT-01-KIT*** Drive composer pro
FPBA-01-M KIT PROFIBUS-DP Adapter Multi-Pack (20 Adapters) DCPT-01-KIT(10)*** Drive composer pro multi- user license - 10 copies
FRSA-00 Modbus RTU PCB DCPT-01-KIT(20)*** Drive composer pro multi- user license - 20 copies
J402 MPOT-01 Speed Pot, Start/Stop & Fw/Rev Switches DPMP-01*** Control panel door mounting kit, flush mount, Type
K451 FDNA-01-KIT DeviceNet Adapter 12 (IP54) with EMC shield
K454 FPBA-01-KIT PROFIBUS-DP Adapter DPMP-02*** Control panel door mounting kit, surface mount,
K457 FCAN-01-KIT CANopen Adapter Type 12 (IP65)
K458 FMBA-01-KIT Modbus RTU Adapter DPMP-04*** Control panel door mounting kit, surface mount,
Type 3, 3R, 4, 4X (IP66) outdoor duty
K462 ControlNet adapter FCNA-01
DPMP-06*** Control panel door mounting kit, flush mount, Type
K466 FENA-01-KIT Ethernet IP/Modbus TCP PROFInet IO RT Adapter
12
K470 FEPL-02-KIT Ethernet POWERLINK Adapter Module
DPMP-08***1 Control panel door mounting kit, surface mount,
K475 FENA-21-KIT Ethernet IP/Modbus TCP/PROFInet DualPort
Type 4, 4X (IP69k) indoor duty
Adapter
K451** DeviceNet adapter module FDNA-01
3AUA0000235813 VFD-Gateway: Ethernet/IP Gateway module
K454** PROFIBUS-DP adapter module FPBA-01(-M)
(separately mounted)
K457** CANopen adapter module FCAN-01(-M)
MFDT-01 FlashDrop
K469** EtherCAT adapter module FECA-01(-M)
MPOW-01 Auxiliary Power Module
K470** Ethernet POWERLINK adapter module FEPL-02
MREL-01 Relay Output Module Extension
K475** Ethernet adapter module
MTAC-01 Pulse Encoder Interface
Ethernet/IP, Modbus/TCP, or PROFINET
MUL1-R1 NEMA 1 Enclosure Kit
FENA-21(-M)
MUL1-R3
K490*** Ethernet/IP adapter module FEIP-21
MUL1-R4
K491*** Modbus/TCP adapter module FMBT-21
N826 High Speed Program
K492*** PROFINET IO adapter module FPNO-21
N827 Solar pump inverter
K495*** CANopen interface module BCAN-11
N828 Low ambient start
L534* 24V Auxiliary Power Extension Module BAPO-01
N830 Enhanced Sequence Program
L511* Relay Extension Module BREL-01
OCAT-01 Panel Extension Cable
L515* BIO-01 I/O extension for Fieldbus
OPCA-01 RJ45/DB9 Adapter
L535* Pulse Encoder Interface Module BTAC-02
OPMP-01 Cabinet Panel Mounting
L538** I/O module for 040S drive BMIO-01
SEDG-01 Ethernet to DeviceNet Gateway
Q986 PROFIsafe adapter module FSPS-21
3AUA0000235813 VFD-Gateway: Ethernet/IP Gateway module
(separately mounted)
R700** English manuals - printed copies
R707** French manuals - printed copies
R708** Spanish manuals - printed copies
--- Manuals in other languages
--- Mobile Connect
--- UL Type 1 enclosure kits
Notes:
* Indicates option is available both as a configuration code and as a field mountable kit
** Indicates option is available ONLY as a configuration code
*** Enter as separate line item, not part of configuration code
 ACS 38 0 TR AN S ITIO N G U ID E 9

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Dimensions and comparison tables

ACS355-03U UL Type Open / IP20 ACS380-040x UL Type Open / IP20

W D

H1 H3
H2

Frame Size Dimensions (in) Weight (lb)

H1 H2 H3 W D
R0 6.65 7.95 9.41 2.76 6.34 2.6
R1 6.65 7.95 9.41 2.76 6.34 2.6
R2 6.65 7.95 9.41 4.13 6.5 3.3
R3 6.65 7.95 9.29 6.65 6.65 5.5
R4 7.13 7.95 9.61 10.24 6.65 9.7
H1 = Height without fastenings and clamping plate
H2 = Height with fastenings but without clamping plate
H3 = Height with fastenings and clamping plate
W = Width
D = Depth

Frame Dimensions (in) Weight (lb)

Size H1 H2 H3 W D1 D2 M1 M2
R0 8.07 8.66 6.69 2.76 6.85 7.52 1.97 7.52 3.1
R1 8.07 8.66 6.69 2.76 6.85 7.52 1.97 7.52 3.5
R2 8.07 8.66 6.69 3.74 6.85 7.52 2.95 7.52 4.2
R3 8.07 8.66 6.69 6.65 6.85 7.52 5.83 7.52 6.4
R4 8.07 8.66 6.69 10.24 6.85 7.52 9.21 7.52 12.7
H1 = Mounting surface height - back
H2 = Height inculding grounding plate - back
H3 = Enclosure height - front
W = Width
D1 = Depth
D2 = Depth 2*)
M1 = Mounting hole distance 1
M2 = Mounting hole distance 2

Mounting dimensions and weights

Frame Size Mounting Overall Dimensions (in) Weight (lb)
Dimensions (in)
H2 W H2 W D1
R0 8.66 2.76 8.66 2.76 6.85 3.1
R1 8.66 2.76 8.66 2.76 6.85 3.5
R2 8.66 3.74 8.66 3.74 6.85 4.2
R3 8.66 6.65 8.66 6.65 6.85 6.4
R4 8.66 10.24 8.66 10.24 6.85 12.7
H2 = Height inculding grounding plate - back
W = Width
D1 = Depth
10 ACS38 0 TR AN S ITIO N G U ID E

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Dimensions and comparison tables

ACS355-03U UL (NEMA) Type 1 ACS310-03U UL (NEMA) Type 1

W D

H4 H5

Frame Dimensions (in) Weight (lb)

Size H1 H2 H3 W* D M1 M2 M3
Frame Size Dimensions (in) Weight (lb) R0 8.1 11.2 9.7 2.8 7.5 1.97 7.52 1.26 4.1
H4 H5 W D R1 8.1 11.5 9.7 2.8 7.5 1.97 7.52 1.26 4.5
R0 10.12 11.02 2.76 6.65 3.5 R2 8.1 11.5 9.7 3.7 7.5 2.95 7.52 1.26 5.3
R1 10.12 11.02 2.76 6.65 3.5 R3 8.1 13.0 10.3 6.7 7.5 5.83 7.52 1.42 7.9
R2 10.12 11.1 4.13 6.65 4.2 R4 8.1 15.3 12.3 10.2 7.7 9.21 7.52 1.5 15.4
R3 10.24 11.77 6.65 6.97 6.8 *A side option increases the width of the drive
H1 Height back
R4 10.63 12.6 10.24 6.97 11
H2 Height
H4 = Height with fastenings and NEMA1 connection box
H3 Height front
H5 = Height with fastenings, NEMA1 connection box and Hood
W Width
W = Width
D Depth
D = Depth
M1, M2, M3 Mounting hole distance

Mounting dimensions and weights

Frame Size Mounting Overall Dimensions (in) Weight (lb)
Dimensions (in)
H2 W H2 W D1
R0 8.66 2.76 8.66 2.76 6.85 4.1
R1 8.66 2.76 8.66 2.76 6.85 4.5
R2 8.66 3.74 8.66 3.74 6.85 5.3
R3 8.66 6.65 8.66 6.65 6.85 7.9
R4 8.66 10.24 8.66 10.24 6.85 15.4
H2 Height
W Width
D1 Depth
 ACS 38 0 TR AN S ITIO N G U ID E 11

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Free space requirements

ACS355 ACS380-01
Frame Free space requirement Frame Free space requirement
Above 1) Below Sides 2) Above 1) Below Sides 2)
mm in mm in mm in mm in mm in mm in
R0...R4 75 3 75 3 0 0 R0...R4 75 3 75 3 0 0
12 ACS38 0 TR AN S ITIO N G U ID E

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Cable sizes and power loss data

Low installation sites and box installations

Horizontal cabling
When replacing ACS355 with ACS380 you should consider the Also notice that while ACS355 has multiple inlets on the
cabling lengths since the absence of conduit in ACS380 frames bottom and on the sides of the conduit, the ACS380 has only
R3 and smaller may require you to lower the mounting points if five inlets which are located solely under the drive. This must
the cable does not have sufficient stretch. Frames R6 and be considered when replacing the ACS355 with the ACS380.
larger must have 11.8 inches free space below the drive –
measured from the fan which is higher than the free space
requirement on ACS355. This might require use of longer
cables, or mounting clearances.

Maximum size diameter (AWG)

ACS310 ACS380
Frame Size Stranded Stranded Stranded Frame Size
(Supply) (Motor)
R0 14 14 10 R0
R1 10 12 10 R1
R2 10 10 10 R2
R3 8 8 6 R3
R4 2 2 2 R4

U1 = 200V to 240V 1-phase

ACS355 ACS380
Base Material Description Max AWG Max AWG Max AWG Base Material Description Max AWG Max AWG
Drive - Supply - Motor - PE Drive - PE
Frame Frame
R0 ACS380-040x-02A4-1 10 10
R0 ACS355-01U-02A4-2 14 18 14 R0 ACS380-040x-03A7-1 10 10
R1 ACS380-040x-04A8-1 10 10
R1 ACS355-01U-04A7-2 14 18 14 R1 ACS380-040x-06A9-1 10 10
R1 ACS355-01U-06A7-2 10 14 10 R1 ACS380-040x-07A8-1 10 10
R2 ACS355-01U-07A5-2 10 14 10 R2 ACS380-040x-09A8-1 10 10
R2 ACS355-01U-09A8-2 10 12 10 R2 ACS380-040x-12A2-1 10 10

U1 = 200V to 240V 3-phase

ACS355 ACS380
Base Material Description Max AWG Max AWG Max AWG Base Material Description Max AWG Max AWG
Drive - Supply - Motor - PE Drive - PE
Frame Frame
R1 ACS380-040x-02A4-2 10 10
R0 ACS355-03U-02A4-2 14 18 14 R1 ACS380-040x-03A7-2 10 10
R0 ACS355-03U-03A5-2 14 18 14 R1 ACS380-040x-04A8-2 10 10
R1 ACS355-03U-04A7-2 14 18 14 R1 ACS380-040x-06A9-2 10 10
R1 ACS355-03U-06A7-2 12 14 12 R1 ACS380-040x-07A8-2 10 10
R1 ACS355-03U-07A5-2 12 14 12 R1 ACS380-040x-09A8-2 10 10
R2 ACS355-03U-09A8-2 12 12 12 R2 ACS380-040x-12A2-2 10 10
R3 ACS380-040x-17A5-2 6 10
R2 ACS355-03U-17A6-2 10 10 10 R3 ACS380-040x-25A0-2 6 10
R3 ACS355-03U-24A4-2 8 8 8 R4 ACS380-040x-032A-2 2 4
R4 ACS355-03U-31A0-2 6 6 6 R4 ACS380-040x-048A-2 2 4
R4 ACS355-03U-46A2-2 2 2 4 R4 ACS380-040x-055A-2 2 4
 ACS 38 0 TR AN S ITIO N G U ID E 13

U1 = 380V to 480V 3-phase

ACS355 ACS380
Base Material Description Max AWG Max AWG Max AWG Base Material Description Max AWG Max AWG
Drive - Supply - Motor - PE Drive - PE
Frame Frame
R0 ACS355-03U-01A2-4 14 18 14 R0 ACS380-040x-01A8-4 10 10
R0 ACS355-03U-01A9-4 14 18 14 R1 ACS380-040x-02A6-4 10 10
R1 ACS355-03U-02A4-4 14 18 14 R1 ACS380-040x-03A3-4 10 10
R1 ACS355-03U-03A3-4 12 18 12 R1 ACS380-040x-04A0-4 10 10
R1 ACS355-03U-04A1-4 12 18 12 R1 ACS380-040x-05A6-4 10 10
R1 ACS380-040x-07A2-4 10 10
R1 ACS355-03U-05A6-4 12 14 12 R1 ACS380-040x-09A4-4 10 10
R1 ACS355-03U-08A8-4 12 12 12 R2 ACS380-040x-12A6-4 10 10
R3 ACS355-03U-12A5-4 10 10 10 R3 ACS380-040x-17A0-4 6 10
R3 ACS355-03U-15A6-4 8 8 8 R3 ACS380-040x-17A0-4 6 10
R3 ACS355-03U-23A1-4 8 8 8 R4 ACS380-040x-032A-4 2 4
R4 ACS355-03U-31A0-4 6 6 6 R4 ACS380-040x-038A-4 2 4
R4 ACS355-03U-38A0-4 4 4 4 R4 ACS380-040x-045A-4 2 4
R4 ACS355-03U-44A0-4 4 4 4 R4 ACS380-040x-050A-4 2 4
14 ACS38 0 TR AN S ITIO N G U ID E

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Heat/Power losses

ACS355 to ACS380 Transition: U1 = 200V to 240V 1-phase

ACS355 (Heavy-duty) ACS380 (Heavy-duty)
Base HP Material Description Max heat Air Flow Air Flow Base HP Material Description Max heat Air Flow Air Flow
Drive dissipation (W) m3/hr ft3/min Drive dissipation m3/hr ft3/min
Frame Frame (W)
R0 0.33 ACS380-040x-02A4-1 33 - -
R0 0.5 ACS355-01U-02A4-2 47.7 - - R0 0.5 ACS380-040x-03A7-1 49 - -
R1 0.75 ACS380-040x-04A8-1 67 57 33
R1 1 ACS355-01U-04A7-2 72.4 24 14 R1 1 ACS380-040x-06A9-1 93 57 33
R1 1.5 ACS355-01U-06A7-2 97.4 24 14 R1 1.5 ACS380-040x-07A8-1 106 57 33
R2 2 ACS355-01U-07A5-2 100.5 21 12 R2 2 ACS380-040x-09A8-1 92 63 37
R2 2 ACS355-01U-09A8-2 123.5 21 12 R2 3 ACS380-040x-12A2-1 115 63 37

ACS355 to ACS380 Transition: U1 = 200V to 240V 3-phase

ACS355 (Heavy-duty) ACS380 (Heavy-duty)
Base HP Material Description Max heat Air Flow Air Flow Base HP Material Description Max heat Air Flow Air Flow
Drive dissipation (W) m3/hr ft3/min Drive dissipation m3/hr ft3/min
Frame Frame (W)
R1 0.33 ACS380-040x-02A4-2 39 57 33
R0 0.5 ACS355-03U-02A4-2 41.7 - - R1 0.5 ACS380-040x-03A7-2 57 57 33
R0 0.75 ACS355-03U-03A5-2 53.7 - - R1 0.75 ACS380-040x-04A8-2 72 57 33
R1 1 ACS355-03U-04A7-2 64.4 24 14 R1 1 ACS380-040x-06A9-2 111 57 33
R1 1.5 ACS355-03U-06A7-2 86.4 24 14 R1 1.5 ACS380-040x-07A8-2 105 57 33
R1 2 ACS355-03U-07A5-2 88.4 21 12 R1 2 ACS380-040x-09A8-2 140 57 33
R2 2 ACS355-03U-09A8-2 110.5 21 12 R2 3 ACS380-040x-12A2-2 149 63 37
R3 3 ACS380-040x-17A5-2 265 128 75
R2 5 ACS355-03U-17A6-2 179.5 52 31 R3 5 ACS380-040x-25A0-2 398 128 75
R3 7.5 ACS355-03U-24A4-2 285.4 71 42 R4 7.5 ACS380-040x-032A-2 350 150 88
R4 10 ACS355-03U-31A0-2 327.8 96 57 R4 10 ACS380-040x-048A-2 561 150 88
R4 15 ACS355-03U-46A2-2 487.8 96 57 R4 15 ACS380-040x-055A-2 676 150 88

ACS355 to ACS380 Transition: U1 = 380V to 480V 3-phase

ACS355 (Heavy-duty) ACS380 (Heavy-duty)
Base HP Material Description Max heat Air Flow Air Flow Base HP Material Description Max heat Air Flow Air Flow
Drive dissipation (W) m3/hr ft3/min Drive dissipation m3/hr ft3/min
Frame Frame (W)
R0 0.5 ACS355-03U-01A2-4 35.4 - - R0 0.5 ACS380-040x-01A8-4 28 - -
R0 0.75 ACS355-03U-01A9-4 40.4 - - R1 0.75 ACS380-040x-02A6-4 44 57 33
R1 1 ACS355-03U-02A4-4 49.7 13 8 R1 1 ACS380-040x-03A3-4 55 57 33
R1 1.5 ACS355-03U-03A3-4 59.7 13 8 R1 1.5 ACS380-040x-04A0-4 62 57 33
R1 2 ACS355-03U-04A1-4 68.7 13 8 R1 2 ACS380-040x-05A6-4 91 57 33
R1 2 ACS380-040x-07A2-4 100 57 33
R1 3 ACS355-03U-05A6-4 89.7 19 11 R1 3 ACS380-040x-09A4-4 140 57 33
R1 5 ACS355-03U-08A8-4 126.7 24 14 R2 5 ACS380-040x-12A6-4 165 63 37
R3 7.5 ACS355-03U-12A5-4 161.2 52 31 R3 7.5 ACS380-040x-17A0-4 259 128 75
R3 10 ACS355-03U-15A6-4 204.2 52 31 R3 10 ACS380-040x-17A0-4 390 128 75
R3 15 ACS355-03U-23A1-4 301.4 71 42 R4 15 ACS380-040x-032A-4 396 150 88
R4 20 ACS355-03U-31A0-4 407.8 96 57 R4 20 ACS380-040x-038A-4 497 150 88
R4 25 ACS355-03U-38A0-4 497.8 96 57 R4 25 ACS380-040x-045A-4 582 150 88
R4 30 ACS355-03U-44A0-4 587.8 96 57 R4 30 ACS380-040x-050A-4 672 150 88
Definitions:
U1 Input voltage range
 ACS 38 0 TR AN S ITIO N G U ID E 15

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Control terminal wiring
Electrical in
ACS355 to ACS380 I/O terminals
Default I/O connection diagram (ABB standard macro)
Sinking DI configuration (NPN connected) Default I/O connections of standard variant
TerminTerminals
als Descriptions Descriptions
Aux. voltage outputAux. voltage
and digital output
connections and digital con
ACS355: X1 +24V
+24 V Aux. voltage output Aux.
+24 V DC,voltage
max. 250 output
mA +24 VDC, max. 2
Ramp Const Fwd / Start / +24 V DGND Aux. voltage output Aux.
DGND common voltage output common
pair sel Speed 1 Rev Stop DCOM Digital input common
DCOM Digital
for all input common for all
GND
DIDI
1 1 Digital input 1: StopDigital
(0)/Startinput
(1) 1: Stop (0)/Start (1)
DCOM Digital input (1) 2: Forward (0)/Reverse
DIDI
2 2 Digital input 2: Forward (0)/Reverse
DI1 DIDI
3 3 Digital
Digital input 3: Speed selectioninput 3: Speed selection
DI2 DIDI
4 4 Digital
Digital input 4: Speed selectioninput 4: Speed selection
DIO 1 Digital
Digital input function: Ramp setinput function:
1 (0)/Ramp set 2 Ramp set 1 (0)
DI3 DIO 1
DIO 2 (1) Digital output function: Ready to run
DI4 DIO SignalReadycable shieldready
(screen)
2 SRC
Digital output function: to run (0)/Not
DIO
DI5 DIO COM(1) Digital input common for all
DIO SRC Reference voltage and analog I/O
Signal cable shield (screen)
DIO COM
AI 1 Digital input common Output
for all frequency/Speed reference (0
Sourcing DI configuration (PNP connected) with external power Analog
analog input circuit common
AGND Reference voltage and I/O
supply AIAI
1 2 Not configured
Output frequency/Speed reference (0...10 V)

AGND Analog input circuit Analog

AGND common input circuit common
AIAO
2 Not configured Output frequency (0...20 mA)
+24 V AGND Analog input circuit Analog
AGND common output circuit common
ACS355: X1 Signal mA) cable shield (screen)
AOSCR Output frequency (0...20
Const Fwd / Start / +24 V Reference voltage
+10V
AGND Analog output circuit common
Speed 1 Rev Stop
GND SCR Safe torque off (STO)
Signal cable shield (screen)

S+
+10 V Reference voltage Safe torque-off function. Connected
DCOM
SGND Safe torque off (STO) starts only when both circuits are clo
DI1 torque off function on page 111.
S+S 1 Safe torque-off function. Connected at factory.
DI2 S2
SGND Drive starts only when both circuits are closed.
DI3 S1 Refer to Safe torqueRelay output
off function in the hardware
S2RC manual. Fault (-1)
DI4
0V RA Relay output
250 VAC/30 VDC
DI5 2A
RCRB
RA
EIA-485 Modbus RTU
No fault [Fault (-1)]
RBB+
Embedded Modbus RTU (EIA-485)
A- EIA-485 Modbus RTU

64 Electrical B+BGND
installation
A-Shield
Termination
BGND Embedded Modbus RTU (EIA-485)
Shield
Fieldbus connection diagram
Termination

Default I/O connections of configured variant

TerminTerminals
als Descriptions Descriptions
Aux. voltage outputAux. voltage
and digital output
connections and digital con
+24V
+24 V Aux. voltage outputAux. voltage
+24 V DC, max. 200output
mA +24 VDC, max. 25
DGND
DGND Aux. voltage outputAux.
common voltage output common
DCOM
DCOM Digital input common Digital
for all input common for all
DI1
DI 1 Digital input 1: StopDigital
(0)/Startinput
(1) 1: Stop (0)/Start (1)
DI2
DI 2 Digital
Digital input 2: Forward input 2:
(0)/Reverse (1) Forward (0)/Reverse (1
Safe torque off (STO)Safe torque off (STO)
S+
S+ Safe torque-off function. Connected a
Safe torque-off function. Connected at factory.
SGND
SGND starts only when both circuits are close
Drive starts only when both circuits are closed.
SS
1 1 Refer to Safe torquetorque off in
off function function on page 111.
the hardware

SS 2 manual.
2
Relay output
Relay output
RC Fault (-1)
RC Fault (-1)
RA 250 VAC/30 VDC
RA 250 V AC/30 V DC
RB 2A
RB 2A
Extension module connections
Extension module connections
DSUB9 CANopen Connections depending on the produc
DSUB9 PROFIBUS +K454
DSUB9 DSUB9®
CANopen Profibus
+K457
RJ-45 x2
RJ45 X 2 +K469
EtherCAT ®EtherCAT
RJ-45 x2
RJ45 X 2 Ethernet
PROFINET +K475
IP
RJ45 X2
Ethernet/
Profinet
RJ45 Modbus TCP
IP™
ModbusTCP

Configured variant I/O can be expanded using the BIO-01 module

16 ACS38 0 TR AN S ITIO N G U ID E

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Parameter groups
Cross-reference

Parameters are listed in numerical order with first priority given

to the ACS355 menu structure, and second priority given to the
ACS380 menu structure

ACS355 Description ACS380 Description ACS355 Description ACS380 Description

Group Group Group Group
01 Operating Data g 01 Actual Values 31 Automatic Reset g 31 Fault Functions
03 FB Actual Signals g 06 Control and Status 32 Supervision g 32 Supervision
Words 33 Information g 07 System Info
04 Fault History g 04 Warnings and Faults 34 Panel Display g -- --
-- Diagnostics g 05 Diagnostics 35 Motor Temp g 35 Motor Thermal
-- DI5 DI/FI Configuration g 11 Standard DIO, FI, FO Measurement Protection
-- Crane Application g 09 Crane Application 36 Timed Functions g 34 Timed Functions
Signals Signals -- User Load Curve g 37 User Load Curve
10 Start/Stop/Direction g 20 Start/Stop/Direction 40 Process PID Set 1 g 40 Process PID Set 1
11 Reference Select g 22 Speed Reference 41 Process PID Set 2 g 41 Process PID Set 2
Selection
42 Ext/Trim PID g 71 External PID 1
g 28 Frequency Reference
Chain 43 Mech Brake Control g --
12 Constant Speeds g 22 Speed Reference -- Energy Efficiency g 45 Energy Efficiency
Selection 50 Encoder g 91 Encoder Module Setting
g 28 Frequency Reference g 92 Encoder 1 Configuration
Chain 52 Panel Comm g 49 Panel Port
13 Analog inputs g 12 Standard AI Communications
14 Relay Outputs g 10 Standard DI, RO g 51 FBA A Settings
15 Analog Outputs g 13 Standard AO g 52 FBA A Data In
g 53 FBA A Data Out
-- I/O Extension module g 15 I/O Extension Module
53 EFB Protocol g 58 Embedded Fieldbus
16 System Controls g 20 Start/Stop/Direction
54 FBA Data In g 52 FBA A Data In
18 Freq In & Tran Out g --
55 FBA Data Out g 53 FBA A Data Out
19 Timer & Counter g 33 Generic Timer &
-- Load Analyzer g 36 Load Analyzer
Counter
20 Limits -- Application Features g 76 Application Features
g 30 Limits
21 Start/Stop 84 Sequence Prog g --
g 21 Start/Stop Mode
22 Accel/Decel -- Feedback Selection g 90 Feedback Selection
g 23 Speed Reference
Ramp -- System g 96 System
g 28 Frequency Reference 98 Options g 58 Embedded Fieldbus
Chain 99 Start-up Data g 99 Motor Data
23 Speed Control g 25 Speed Control
24 Torque Control g --
25 Critical Speeds g 22 Speed Reference
Selection
g 28 Frequency Reference
Chain
26 Motor Control g 97 Motor Control
29 Maintenance Trigger g -- --
30 Fault Functions g 31 Fault Functions
 ACS 38 0 TR AN S ITIO N G U ID E 17

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Commissioning the ACS380

Please reference the ACS380 machinery control program firmware manual (3AXD50000029275).
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—
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