2az-Fxe Starting
2az-Fxe Starting
SYSTEM DIAGRAM
IG2
Combination Meter
SPD
IG2D
To Each System
IG1
ACC
ID Code Box
ACCD
Certification ECU
HV CONTROL ECU
CANN
RDY RDY CANP (Ms bus)
ST2 STSW
Key
LIN GND1
GND2
CAN
B138067E01
Communication table:
Transmitting ECU Receiving ECU
Signal Communication method
(Transmitter) (Receiver)
Combination meter Main body ECU Vehicle speed signal CAN/Local communication
2AZ-FXE STARTING – SMART KEY SYSTEM ST–5
SYSTEM DESCRIPTION
1. PUSH-BUTTON START FUNCTION DESCRIPTION
(a) The push-button start function uses a push-type
power switch, which the driver can operate by
merely carrying the electrical key. This system
consists primarily of the main body ECU, power
switch, ID code box, steering lock ECU, electrical
key, ACC relay, IG1 relay, IG2 relay and certification
ECU. The main body ECU controls the function.
This function operates in cooperation with the smart
key system.
2. FUNCTION OF COMPONENT
Component Function
• Transmits power switch signal to main body ECU.
• Informs driver of power source mode or system abnormality with
Power Switch
illumination of indicator light.
• Transponder Key Amplifier
• Receives ID code and transmits it to certification ECU when key
battery is low.
Receives signals from oscillators and returns ID code to door control
Electrical Key
receiver.
Electrical Key Oscillator Receives request signals from certification ECU and forms detection
• Console and Rear Seat area in vehicle interior.
Receives lock/unlock request signals from certification ECU and main
Steering Lock ECU
body ECU.
Receives ID code from electrical key and transmits it to certification
Door Control Receiver
ECU.
• Changes power source mode in 4 stages (off, on (ACC), on (IG),
3. SYSTEM FUNCTION
The electric controls of the push-button start function are
described below:
Control Outline
• When driver operates power switch with electrical key in driver's
possession, certification ECU starts indoor electrical key oscillator,
which transmits request signal to electrical key. Upon receiving
this signal, the electrical key transmits ID code signal to door
Power switch control
control receiver.
• Certification ECU verifies check results received from door control
receiver and sends them to main body ECU. Based on these
results, main body ECU authorizes operation of power switch.
When main body ECU detects malfunction, main body ECU
Diagnosis
diagnoses and memorizes failed section.
2AZ-FXE STARTING – SMART KEY SYSTEM ST–7
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–9
Shift Position
P Except P
Power switch Power switch Not operated Power switch Power switch
Power Switch
pushed pushed for 1 hour pushed pushed
Position
off
ST
on (ACC)
on (IG)
on (READY)
Transition of power Transition of power source Transition of power source mode (only
mode (only with vehicle when key code is certified)
source mode (Always) stopped)
B138020E01
ST–10 2AZ-FXE STARTING – SMART KEY SYSTEM
HINT:
While the vehicle is being driven normally,
operation of the power switch is disabled.
However, if the HV control system must be
stopped in an emergency while the vehicle is
being driven, pressing the power switch for 3
seconds or more stops the HV control system.
Power source mode changes from on (READY)
to on (ACC).
6. WHEN KEY BATTERY IS LOW
Required Distance: (a) To operate the push-button start function when the
10 mm (0.39 in.) key battery is low, hold the key close to the power
switch with the brake pedal depressed.
(b) The main body ECU transmits a key verification
request signal from the stop light switch to the
certification ECU.
(c) The certification ECU does not receive an ID code
Power Switch response from the entry door control receiver, so it
actuates the transponder key amplifier built into the
power switch.
(d) The transponder key amplifier outputs an engine
immobiliser radio wave to the key.
(e) The key receives the radio wave, and returns a
radio wave response to the transponder key
amplifier.
Key (f) The transponder key amplifier combines the key ID
codes with the radio wave response, and transmits
ST it to the certification ECU.
(g) The certification ECU judges and verifies the ID
B138022E01 code, and transmits a key verification OK signal to
the main body ECU. The buzzer in the combination
meter sounds at the same time.
(h) After the buzzer sounds, if the power switch is
pressed within 5 seconds with the brake pedal not
depressed, the power source mode changes to on
(ACC) or on (IG), the same as in the normal
condition.
7. DIAGNOSIS
The main body ECU can detect malfunctions in the push-
button start function when the power source mode is on (IG).
When the ECU detects a malfunction, the amber indicator
light of the power switch flashes to warn the driver. At the
same time, the ECU stores a 5-digit DTC (Diagnostic Trouble
Code) in the memory.
• The indicator light warning continues for 15 seconds even
after the power source mode is changed to off.
• The DTC can be read by connecting the intelligent tester
to the DLC3.
• The push-button start function cannot be operated if a
malfunction occurs.
2AZ-FXE STARTING – SMART KEY SYSTEM ST–11
NEXT
HINT:
• In troubleshooting, confirm that the problem symptoms
have been accurately identified. Preconceptions should be
discarded in order to make an accurate judgment. To
clearly understand what the problem symptoms are, it is
extremely important to ask the customer about the
problem and the conditions at the time the malfunction
occurred.
• Gather as much information as possible for reference.
Past problems that seem unrelated may also help in some
cases.
• The following 5 items are important points in the problem ST
analysis:
What Vehicle model, system name
When Date, time, occurrence frequency
Where Road conditions
Under what conditions? Running conditions, driving conditions, weather conditions
How did it happen? Problem symptoms
NEXT
Standard voltage:
11 to 14 V
If the voltage is below 11 V, recharge or replace the battery
before proceeding.
NEXT
Result
Result Proceed to
CAN DTC is not output A
CAN DTC is output B
(a) Check for DTCs and note any codes that are output (See
page ST-21).
(b) Delete DTCs.
(c) Recheck for DTCs.
Result
Result Proceed to
DTC does not reoccur A
DTC reoccurs B
(a) Turn the power switch on (READY) and check that the
HV control system starts normally. Make sure the brake
pedal is depressed and the shift position is P at this time.
(b) Check that the power switch mode can be changed by
pushing the power switch.
HINT:
Without depressing the brake pedal, push the power
switch repeatedly. Power switch mode should turn from
off to on (ACC) to on (IG) and back to off.
With the brake pedal depressed, push the power switch
repeatedly. Power switch mode should turn to on
(READY) from any status.
OK:
HV control system can be on (READY) normally.
NEXT
Result
Result Proceed to
Fault is not listed in the problem symptoms table A
Fault is listed in the problem symptoms table B
2AZ-FXE STARTING – SMART KEY SYSTEM ST–13
B Go to step 9
9 REPAIR OR REPLACE
NEXT
10 CONFIRMATION TEST
NEXT
END
ST
ST–14 2AZ-FXE STARTING – SMART KEY SYSTEM
CUSTOMIZE PARAMETERS
1. CUSTOMIZING FUNCTION WITH INTELLIGENT
TESTER
HINT:
The items in the table below can be customized.
NOTICE:
• When the customer requests a change in a
function, first make sure that the function can be
customized.
• Be sure to make a note of the current setting
before customizing.
• When troubleshooting a function, first make sure
that the function is set to the default setting.
SMART:
Display (Item) Default Contents Setting
Function to choose the available area for
IGNITION AREA (SMART ignition available
ALL electrical key to start HV control system and FRONT / ALL
area)
cancel the steering lock.
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–15
Power mode does not change (neither ACC nor IG is 3. Wire Harness or Connector -
possible). 4. Main Body ECU (Instrument Panel J/B) -
5. Certification ECU -
6. Smart Key System (Entry Function) -
1. AM2 Fuse ST-108
Power is not turned on (only ACC is not turned on). 2. Wire Harness or Connector -
3. Main Body ECU (Instrument Panel J/B) -
1. AM2 Fuse ST-99
2. IG1 Relay -
Power is not turned on (only IG is not turned on). 3. IG2 Relay -
4. Wire Harness or Connector -
5. Main Body ECU (Instrument Panel J/B) -
1. Power Switch ST-116
2. Certification ECU -
3. Shift Lock Control ECU -
4. ID Code Box -
5. STOP Fuse -
6. Stop Light Switch -
Power is not turned on (READY).
7. Electrical Steering Lock Function -
8. HV Control System -
9. Engine Immobiliser System - ST
10. Main Body ECU (Instrument Panel J/B) -
11. Smart Key System (Entry Function) -
12. Wire Harness or Connector -
Power switch indicator light does not come on. Power Switch Indicator Light Circuit ST-87
ST–16 2AZ-FXE STARTING – SMART KEY SYSTEM
TERMINALS OF ECU
1. CHECK MAIN BODY ECU (INSTRUMENT PANEL J/B)
Front Side:
IK IM IJ
IL IF IE
IC ID
IR
IP IO
IB IA
ST
E7 E6 E8 E9
Back Side:
IG II IH
B112605E09
(a) Disconnect the IR, IA, IK, ID, IF, IM E6, E7 and E8
ECU connectors.
2AZ-FXE STARTING – SMART KEY SYSTEM ST–17
Symbols (Terminal No.) Wiring Color Terminal Description Condition Specified Condition
P (E9-2) - GND3 (E8-1) G - W-B Shift lock signal Shift lever P position Below 1 V
Output voltage at terminal
P (E9-2) - GND3 (E8-1) G - W-B Shift lock signal Shift lever not P position AM1 or AM2 is -2 V or
more.
Brake pedal depressed,
Output voltage at terminal
HV control system shift lever P position,
STSW (E9-4) - GND3 (E8-1) GR - W-B AM1 or AM2 is -2 V or
activation request signal power switch is pushed
more.
once
Output voltage at terminal
Brake pedal depressed,
INDS (E7-15) - GND3 (E8-1) LG - W-B Vehicle condition signal AM1 or AM2 is -3 V or
shift lever P position.
more.
Output voltage at terminal
Power switch on (ACC,
INDW (E7-14) - GND3 (E8-1) P - W-B Warning signal AM1 or AM2 is -3 V or
IG)
more.
Output voltage at terminal
Light control switch TAIL
SWIL (E7-25) - GND3 (E8-1) O - W-B Illumination signal AM1 or AM2 is -2 V or
or HEAD
more.
ST HINT:
As the vehicle speed increases, the wavelength
I042329E01
shortens.
(2) Waveform 2
Waveform:
Waveform 2 (Reference):
Terminal No. RDY (E8-8) - GND3 (E8-1)
Tool Setting 10 V/DIV., 10 ms./DIV.
Vehicle Condition Power switch on (IG) or on (READY)
GND
GND
(3) Waveform 3
Waveform 3 (Reference):
Terminal No. SLP (E7-18) - GND3 (E8-1)
Tool Setting 2 V/DIV., 100 ms./DIV.
Vehicle Condition Steering lock/unlock
Lock
2. CHECK CERTIFICATION ECU
GND
Unlock
A130277E01
E58
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18
B108931E17
C64
ST
A61
A142563E02
Symbols (Terminal No.) Wiring Color Terminal Description Condition Specified Condition
E03 (C64-25) - Body ground B - Body ground Ground Always Below 1 Ω
E04 (C64-48) - Body ground W - Body ground Ground Always Below 1 Ω
E1 (C64-14) - Body ground W-B - Body ground Ground Always Below 1 Ω
ME01 (C64-13) - Body ground B - Body ground Ground Always Below 1 Ω
GND
E51
7 6 5 4 3 2 1
B106649E13
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) Push-button start function data and the Diagnostic
Trouble Codes (DTCs) can be read through the
Data Link Connector 3 (DLC3) of the vehicle. When
the function seems to be malfunctioning, use the
intelligent tester to check for malfunctions and
perform repairs.
2. CHECK DLC3
HINT:
CG SG CANH SIL The ECU uses ISO 15765-4 communication protocol.
The terminal arrangement of the DLC3 complies with
SAE J1962 and matches the ISO 15765-4 format.
CANL BAT
H100769E16
CANH (6) - CG (4) HIGH-level CAN bus line Power Switch OFF * 200 Ω or more
ST
CANL (14) - CG (4) LOW-level CAN bus line Power Switch OFF * 200 Ω or more
CANH (6) - BAT (16) HIGH-level CAN bus line Power Switch OFF* 6 kΩ or more
NOTICE:
*: Before measuring the resistance, leave the vehicle
as is for at least 1 minute and do not operate the
power switch, any other switches or the doors.
If the result is not as specified, the DLC3 may have a
malfunction. Repair or replace the harness and
connector.
ST–24 2AZ-FXE STARTING – SMART KEY SYSTEM
HINT:
Connect the cable of the intelligent tester to the DLC3,
turn the power switch on (IG) and attempt to use the
tester. If the display indicates that a communication error
has occurred, there is a problem either with the vehicle
or with the tester.
• If communication is normal when the tester is
connected to another vehicle, inspect the DLC3 of the
original vehicle.
• If communication is still not possible when the tester
is connected to another vehicle, the problem may be
CAN VIM
in the tester itself. Consult the Service Department
listed in the tester's instruction manual.
DLC3
Intelligent Tester
3. INSPECT BATTERY VOLTAGE
C131977E12
Standard voltage:
11 to 14 V
If the voltage is below 11 V, recharge or replace the
battery before proceeding.
DTC CHECK / CLEAR
1. CHECK DTC
(a) Connect the intelligent tester to the DLC3.
(b) Turn the power switch on (IG).
(c) Enter the following menu items: DIAGNOSIS / OBD/
MOBD / DTC INFO / CURRENT CODES.
(d) Read the DTC by following the prompts on the
tester screen.
ST HINT:
Refer to the intelligent tester operator's manual for
further details.
CAN VIM
2. CLEAR DTC
DLC3 (a) Connect the intelligent tester to the DLC3.
Intelligent Tester
(b) Turn the power switch on (IG).
C131977E12
(c) Enter the following menu items: DIAGNOSIS / OBD/
MOBD / DTC INFO / CLEAR CODES.
(d) Erase the DTC by following the directions on the
tester screen.
HINT:
Refer to the intelligent tester operator's manual for further
details.
2AZ-FXE STARTING – SMART KEY SYSTEM ST–25
ST IND CONDITION
STR LOCK PWR
Power switch indicator
Power supply for steering lock
Green / Amber / No Sig
ON / OFF
-
-
ECU
2AZ-FXE STARTING – SMART KEY SYSTEM ST–27
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–29
ON-VEHICLE INSPECTION
1. CHECK POWER SOURCE MODE CHANGE
FUNCTION
(a) Check the function of the power switch.
(1) Check that power source mode changes in
accordance with the conditions of the shift
position and brake pedal.
Brake Pedal Shift Lever Power Source Mode Pattern
When the power switch is pushed once.
• off → HV control system on (READY)
Depressed P Position
• on (ACC) → HV control system on (READY)
• on (IG) → HV control system on (READY)
Each time the power switch is pushed.
P position
• off → on (ACC) → on (IG) → off
Not depressed
Each time the power switch is pushed.
Except P Position
• off → on (ACC) → on (IG) → on (ACC)
When the power switch is pushed with power source mode on (READY).
- P Position
• HV control system on (READY) → off
When the power switch is pushed with power source mode on (READY).
- Except P Position
• HV control system on (READY) → on (ACC)
B138023E01
WIRING DIAGRAM
1 AM2 6
ST 1G 1 E7 AM1
1
FL MAIN
E6 AM2
Battery
B137971E01
INSPECTION PROCEDURE
NG Go to step 2
OK
(a) Remove the AM2 fuse from the engine room J/B.
(b) Measure the resistance of the fuse.
Standard resistance:
Below 1 Ω
NG REPLACE FUSE
OK
E6
AM2
B138000E01
OK
WIRING DIAGRAM
IG1 Relay
10 9 3
ST IF
1 2
II E7 IG1D
GAUGE No. 1 1
3 5
IA
ECU IG No. 1
WIP
S-HTR
ECU IG No. 2
B137972E01
INSPECTION PROCEDURE
(b) Turn the power switch on (IG) and turn the intelligent
tester main switch on.
(c) Select the item below in the Data List, and read the
display on the tester.
HINT:
When using the intelligent tester with the power switch
off, turn on and off any of the door courtesy light switches
repeatedly at 1.5 second intervals or less until
communication between the tester and vehicle starts.
MAIN BODY:
Measurement Item / Display
Item Normal Condition Diagnostic Note
(Range)
ON: Power switch on (IG) (IG1
Status of IG1 relay monitor (outer) relay is ON)
IG1 RELAY MON1 -
/ ON or OFF OFF: Power switch off (IG1 relay
is OFF)
OK:
"ON" (power switch on (IG)) appears on the screen.
NG Go to step 3
OK
OK
(a) Remove the IG1 relay from the instrument panel J/B.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Specified Condition
3-5 10 kΩ or higher
Below 1 Ω (when battery voltage is applied to
3-5
terminals 1 and 2)
A092673E23
NG REPLACE RELAY
ST–34 2AZ-FXE STARTING – SMART KEY SYSTEM
OK
II
E7
IG1D
B138001E01
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–35
5 CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - BATTERY AND BODY GROUND)
A128037E02
OK
ST
6 INSPECT INSTRUMENT PANEL J/B
IF II
A128038E02
ST–36 2AZ-FXE STARTING – SMART KEY SYSTEM
Standard resistance
Terminal No. Condition Specified Value
IF-10 - IG1 relay terminal-1 Always Below 1 Ω
Il-9 - IG1 relay terminal-2 Always Below 1 Ω
IF-10 - Body ground Always 10 kΩ or higher
Il-9 - Body ground Always 10 kΩ or higher
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–37
WIRING DIAGRAM
11
2 1 1
1 E6 IG2D
1
3 5
1 From Battery
ST
7 GAUGE No. 2
I1
B138128E01
INSPECTION PROCEDURE
(b) Turn the power switch on (IG) and turn the intelligent
tester main switch on.
(c) Read the Data List according to the displays on the
tester.
HINT:
When using the intelligent tester with the power switch
off, turn on and off any of the door courtesy light switches
repeatedly at 1.5 second intervals or less until
communication between the tester and vehicle starts.
MAIN BODY:
Measurement Item / Display
Item Normal Condition Diagnostic Note
(Range)
ON: Power switch on (IG) (IG2
Status of IG2 relay monitor (outer) relay is ON)
IG2 RELAY MON1 -
/ ON or OFF OFF: Power switch off (IG2 relay
is OFF)
OK:
"ON" (Power switch on (IG)) appears on the screen.
NG Go to step 3
OK
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–39
(a) Remove the IG2 relay from the engine room R/B.
2 (b) Measure the resistance according to the value(s) in the
1 table below.
3 5 Standard resistance
5 Tester Connection Specified Condition
3-5 10 kΩ or higher
1 2 Below 1 Ω (when battery voltage is applied to
3-5
3 terminals 1 and 2)
B060778E89
NG REPLACE RELAY
OK
4 CHECK WIRE HARNESS (ENGINE ROOM R/B - MAIN BODY ECU AND BODY GROUND)
(a) Remove the IG2 relay from the engine room R/B.
E6
Main Body ECU
ST
IG2D
B138038E01
Standard resistance
Specified
Terminal No. (Symbol) Condition
Condition
Engine Room R/B IG2 relay terminal 1 -
Always Below 1 Ω
E6-11 (IG2D)
Engine Room R/B IG2 relay terminal 2 -
Always Below 1 Ω
Body ground
E6-11 (IG2D) - Body ground Always 10 kΩ or higher
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–41
WIRING DIAGRAM
ACC Relay
10 3 22
IF 1 2 II E7 ACCD ST
PWR OUTLET 1
3 5
IA
ECU-ACC
To Each System
From Battery
RADIO No. 2
B137974E01
INSPECTION PROCEDURE
(b) Turn the power switch on (IG) and turn the intelligent
tester main switch on.
(c) Read the Data List according to the displays on the
tester.
HINT:
When using the intelligent tester with the power switch
off, turn on and off any of the door courtesy light switches
repeatedly at 1.5 second intervals or less until
communication between the tester and vehicle starts.
MAIN BODY:
Measurement Item / Display
Item Normal Condition Diagnostic Note
(Range)
Status of ACC Relay Monitor / ON ON: Power switch on (IG) (ACC)
ACC RELAY MON -
or OFF OFF: Power switch off
OK:
"ON" (Power switch on (ACC)) appears on the
screen.
NG Go to step 3
OK
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–43
(a) Remove the ACC relay from the instrument panel J/B.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Specified Condition
3-5 10 kΩ or higher
Below 1 Ω (when battery voltage is applied to
3-5
terminals 1 and 2)
A092673
NG REPLACE RELAY
OK
II
E7
ST
ACCD
B138001E02
OK
ST–44 2AZ-FXE STARTING – SMART KEY SYSTEM
5 CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - BATTERY AND BODY GROUND)
A128037E03
OK
ST
6 INSPECT INSTRUMENT PANEL J/B
II
ACC Relay
Terminal
B138003E01
2AZ-FXE STARTING – SMART KEY SYSTEM ST–45
Standard resistance
Terminal No. Condition Specified Condition
ACC relay terminal 1 -
Always Below 1 Ω
IF-10
ACC relay terminal 2 - II-
Always Below 1 Ω
3
IF-10 - Body ground Always 10 kΩ or higher
II-3 - Body ground Always 10 kΩ or higher
OK
ST
ST–46 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
37 4
ST ST2 A61 E9 STSW
B137975E04
INSPECTION PROCEDURE
OK
E9
Main Body ECU
STSW
A61
ST2
ST
B138036E02
OK
ST–48 2AZ-FXE STARTING – SMART KEY SYSTEM
STSW
NG REPLACE MAIN BODY ECU
B138004E01
OK
ST
4 CHECK MAIN BODY ECU OPERATION
OK
INSPECTION PROCEDURE
OK
OK
END
ST–50 2AZ-FXE STARTING – SMART KEY SYSTEM
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–51
WIRING DIAGRAM
E7
Main Body ECU
E52
Power Switch
SS1 7 17
SSW1
SS2 2 16
SSW2
GND
5
ST
B112447E04
INSPECTION PROCEDURE
MAIN BODY:
Measurement Item/Display
Item Normal Condition Diagnostic Note
(Range)
ON: Power switch is pushed
STSW1 Start Switch 1/ON or OFF -
OFF: Power switch is not pushed
ON: Power switch is pushed
START SW2 Start Switch 2/ON or OFF -
OFF: Power switch is not pushed
OK:
"ON" (Power switch on (IG)) and "OFF" (Power
switch off) appear on the screen.
NG Go to step 3
OK
OK
END
B138024E01
HINT:
This switch is a momentary type switch.
NG REPLACE POWER SWITCH
OK
4 CHECK WIRE HARNESS (POWER SWITCH - MAIN BODY ECU AND BODY GROUND)
E7 E52
Main Body ECU Power Switch
SS1 ST
SS2 GND
SSW1
SSW2
B137980E03
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–55
WIRING DIAGRAM
CAN Line
CAN CAN
ST
11 2
P2 E57 E9 P
B137990E02
INSPECTION PROCEDURE
OK:
"ON" (P signal is ON) and "OFF" (P signal is OFF)
appear on the screen.
HINT:
If the result is not as specified, there may be a
malfunction with the shift lock control ECU (See page
SR-32).
NG Go to step 2
OK
2 CHECK WIRE HARNESS (MAIN BODY ECU - SHIFT LOCK CONTROL ECU)
E57
ST E9
Main Body ECU Shift Lock Control ECU
P
P2
B138006E01
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–57
OK
ST
ST–58 2AZ-FXE STARTING – SMART KEY SYSTEM
Combination
ST Meter (Meter
Skid Control ECU 4 pulses ECU) 4 pulses Main Body ECU
From Speed
Sensor
CAN
WIRING DIAGRAM
F2 E8
Combination Meter Main Body ECU
12 9
+S SPD
F19 A61
Stereo Component Amplifier HV Control ECU
11 21
SPD SPDI
E60 F13
Tire Pressure Warning ECU Radio and Display
2 3
SPD SPD
ST
A74
Skid Control ECU
14 22
SI SPI
CAN CAN
CAN (V Bus)
B138068E01
HINT:
• A voltage of 12 V or 5 V is output from each ECU and then input to the combination meter. The signal
is changed to a pulse signal at the transistor in the combination meter. Each ECU controls the
respective system based on the pulse signal.
• If a short occurs in an ECU, all systems in the diagram above will not operate normally.
ST–60 2AZ-FXE STARTING – SMART KEY SYSTEM
INSPECTION PROCEDURE
NG
OK
Combination Meter
E8
Main Body ECU
F2
SPD
+S
B137982E01
OK
ST–62 2AZ-FXE STARTING – SMART KEY SYSTEM
HINT:
If the result of the inspection for a short circuit is not as
SPD specified, there may be a short in the ECU.
NG REPAIR OR REPLACE HARNESS,
CONNECTOR OR EACH ECU
B137983E01
OK
ST
5 INSPECT MAIN BODY ECU (SPEED SIGNAL)
SPD
B137984E01
2AZ-FXE STARTING – SMART KEY SYSTEM ST–63
Item Condition
Tool setting 5 V/DIV., 10 ms./DIV.
Vehicle condition Driving at approx. 20 km/h (12 mph)
GND
OK:
The waveform is displayed as shown in the
illustration.
I042329E01
HINT:
As the vehicle speed increases, the cycle of the
signal waveform narrows.
NG REPLACE COMBINATION METER
OK
ST
ST–64 2AZ-FXE STARTING – SMART KEY SYSTEM
ST Combination
Meter (Meter
Skid Control ECU 4 pulses ECU) 4 pulses Main Body ECU
From Speed
Sensor
CAN
WIRING DIAGRAM
F2 E8
Combination Meter Main Body ECU
12 9
+S SPD
F19 A61
Stereo Component Amplifier HV Control ECU
11 21
SPD SPDI
E60 F13
Tire Pressure Warning ECU Radio and Display
2 3
SPD SPD
ST
A74
Skid Control ECU
14 22
SI SPI
CAN CAN
CAN (V Bus)
B138068E01
HINT:
• A voltage of 12 V or 5 V is output from each ECU and then input to the combination meter. The signal
is changed to a pulse signal at the transistor in the combination meter. Each ECU controls the
respective system based on the pulse signal.
• If a short occurs in an ECU, all systems in the diagram above will not operate normally.
ST–66 2AZ-FXE STARTING – SMART KEY SYSTEM
INSPECTION PROCEDURE
HINT:
If DTC B2282 and DTC B2283 are output, perform
troubleshooting for DTC B2282 first (See page ST-54).
B GO TO DTC B2282
NG
OK
Combination Meter
A74
F2
ST
SPI
SI
B138070E01
OK
ST–68 2AZ-FXE STARTING – SMART KEY SYSTEM
SI
E132686E01
Item Condition
Tool setting 5 V/DIV., 10 ms./DIV.
Vehicle condition Driving at approx. 20 km/h (12 mph)
GND
OK:
ST The waveform is displayed as shown in the
illustration.
I042329E01
HINT:
As the vehicle speed increases, the cycle of the
signal waveform narrows.
NG REPLACE SKID CONTROL ECU
OK
ST
ST–70 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
7
IL STP
2 1 23
8 STOP 1
IC IA From Battery
ST
HV Control ECU
CAN CAN
CAN Line
B137985E02
INSPECTION PROCEDURE
HINT:
Before performing the inspection, depress the brake pedal and check that the stop lights come on. If the
stop lights do not come on when the brake pedal is depressed, refer to the page shown in the brackets
(See page LI-12).
2AZ-FXE STARTING – SMART KEY SYSTEM ST–71
OK:
ON (brake pedal depressed) and OFF (brake pedal
released) appear on the screen.
NG Go to step 4
OK
OK
OK
(a) Remove the STOP fuse from the instrument panel J/B.
(b) Measure the resistance of the fuse.
Standard resistance:
Below 1 Ω
NG REPLACE FUSE
OK
ST
B137986E01
NG
I038520E04
OK
ST
ST–74 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
E51
Steering Lock ECU Main Body ECU
ST
18
SLP1 E7 SLP
4
9
LIN LIN Line IR LIN1
5 14
B137987E02
INSPECTION PROCEDURE
OK:
"ON "(Steering is unlocked) and "OFF" (Steering is
locked) appear on the screen.
NG Go to step 3
OK
HINT:
• If DTC B2287 is output (See page ST-77).
• If DTC B2785 is output (See page EI-30).
B GO TO DTC CHART
E7 IR
Main Body ECU Main Body ECU
SLP
LIN1
E51
Steering Lock ECU
LIN SLP1
ST
B137995E01
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–77
OK
ST
ST–78 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
A61 E8
HV Control ECU Main Body ECU
ST 9 8
RDY RDY
CAN CAN
CAN
B138071E01
INSPECTION PROCEDURE
OK:
No DTC is output.
NG GO TO CAN COMMUNICATION SYSTEM
OK
E8
Main Body ECU
RDY
A61
ST
RDY
B138120E01
OK
HINT:
When using the intelligent tester with the power switch
off, turn on and off any of the door courtesy light switches
repeatedly at 1.5 second intervals or less until
communication between the tester and vehicle starts.
MAIN BODY:
Measurement Item/Display
Item Normal Condition Diagnostic Note
(Range)
HV control system on (READY)/ ON: System is on (READY)
READY SIG -
ON or OFF OFF: System is off
OK:
OFF (system is off) and ON (system is on (READY))
appear on the screen.
NG REPLACE HYBRID VEHICLE CONTROL ECU
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–81
ID Code BOX
B138035E01
ST–82 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
E58
Certification ECU Main Body ECU
9
LIN IR LIN1
10 14
B137989E01
INSPECTION PROCEDURE
HINT:
If DTC B2785 is output, perform troubleshooting for DTC
B2785 first (See page EI-30).
B GO TO DTC B2785
E58
Certification ECU
IR
Main Body ECU
LIN
LIN1
B138037E02
OK
OK
WIRING DIAGRAM
E51 E7
Steering Lock ECU Main Body ECU
ST
4 18
SLP1 SLP
B112452E04
INSPECTION PROCEDURE
HINT:
• If DTC B2271 is output (See page ST-26).
• If DTC B2287 is output (See page ST-77).
• If DTC B2785 is output (See page EI-30).
NG GO TO DTC CHART
OK
E51
Steering Lock ECU
ST
SLP1
B137999E01
OK
ST–86 2AZ-FXE STARTING – SMART KEY SYSTEM
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–87
ID Code BOX
SSW1
LIN Line
SSW2
CAN Line
Power Switch
B138035E02
ST–88 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
E58
Certification ECU Main Body ECU
9
LIN IR LIN1
10 14
B137989E02
INSPECTION PROCEDURE
HINT:
If DTC B2785 is output, perform troubleshooting for DTC
B2785 first (See page EI-30).
B GO TO DTC B2785
E58
Certification ECU
IR
Main Body ECU
LIN
LIN1
B138037E03
OK
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–91
ST
ST–92 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
E7
Main Body ECU
E52
Power Switch
5 GND INDS 12 15
INDS
Indicator Light
4 COM INDW 13 14
INDW
Indicator Light
SWIL 11 25
SWIL
Illumination
ST
B112453E05
INSPECTION PROCEDURE
Illumination
INDW SWIL
B138024E02
ST
NG REPLACE POWER SWITCH
OK
2 CHECK WIRE HARNESS (POWER SWITCH - MAIN BODY ECU AND BODY GROUND)
E7 E52
Main Body ECU Power Switch
SWIL
COM GND
B137980E04
Standard resistance
Tester Connection Condition Specified Condition
E52-11 (SWIL) - E7-25
Always Below 1 Ω
(SWIL)
E52-12 (INDS) - E7-15
Always Below 1 Ω
(INDS)
E52-13 (INDW) - E7-14
Always Below 1 Ω
(INDW)
E52-5 (GND) - Body
Always Below 1 Ω
ground
E52-4 (COM) - Body
Always Below 1 Ω
ground
E52-11 (SWIL) or E7-25
Always 10 kΩ or higher
(SWIL) - Body ground
E52-12 (INDS) or E7-15
Always 10 kΩ or higher
(INDS) - Body ground
E52-13 (INDW) or E7-14
Always 10 kΩ or higher
(INDW) - Body ground
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–95
ST
ST–96 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
1 AM2 6
From Battery 1G 1 E7 AM1
1
E6 AM2
From IG2 Fuse Engine Room R/B
IG2
5 3 1 To Each System
1
11
2 1 1 E6 IG2D
1
E52
Power Switch
17
SS1 7
E7 SSW1
5 GND
ST 16
SS2 2
E7 SSW2
9
8 3 14
GND LIN1 IR LIN1
10
5
E58 IF GND1
Certification ECU
9
17 10 4
E LIN IM GND2
B137991E03
2AZ-FXE STARTING – SMART KEY SYSTEM ST–97
IG1
3 5
From Battery To Each Fuse
1 2
9
II
1
IA
ACC
To Each Fuse 3 5
10
1 2
IF
3
II
3
IG1D
ST
E7
B137992E02
INSPECTION PROCEDURE
NG GO TO OTHER PROBLEM
OK
(a) Remove the AM2 fuse from the engine room J/B.
(b) Measure the resistance of the fuse.
Standard resistance:
Below 1 Ω
NG REPLACE FUSE
OK
3 CHECK CONNECTORS
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–99
E6
AM2 ST
B138000E01
OK
ST–100 2AZ-FXE STARTING – SMART KEY SYSTEM
IF
GND1
B138008E01
OK
ST
6 CHECK FOR DTCS
OK
HINT:
When using the intelligent tester with the power switch
off, turn on and off any of the door courtesy light switches
repeatedly at 1.5 second intervals or less until
communication between the tester and vehicle starts.
MAIN BODY:
Measurement Item/Display
Item Normal Condition Diagnostic Note
(Range)
ON: Power switch is pushed
STSW1 Start Switch 1/ON or OFF -
OFF: Power switch is not pushed
ON: Power switch is pushed
START SW2 Start Switch 2/ON or OFF -
OFF: Power switch is not pushed
OK:
"ON" (Power switch on (IG)) and "OFF" (Power
switch off) appear on the screen.
OK REPLACE MAIN BODY ECU
NG
ST
B138024E04
OK
9 CHECK WIRE HARNESS (MAIN BODY ECU AND BODY GROUND - POWER SWITCH)
E7 E52
Main Body ECU Power Switch
SS1
SS2 GND
SSW1
SSW2
B137980E05
OK
ST
ST–104 2AZ-FXE STARTING – SMART KEY SYSTEM
WIRING DIAGRAM
1 AM2 6
From Battery 1G 1 E7 AM1
1
Engine Room R/B E6 AM2
From IG2 Fuse
IG2
5 3 To Each System
1 1
11
2 1
1 1 E6 IG2D
10
5
IF GND1
ST 9
4
IM GND2
1
From Battery IA
IG1
To Each Fuse 3 5
10
IF 1 2
9
II
3
E7 IG1D
B137993E02
2AZ-FXE STARTING – SMART KEY SYSTEM ST–105
INSPECTION PROCEDURE
(a) Remove the AM2 fuse from the engine room J/B.
(b) Measure the resistance of the fuse.
Standard resistance:
Below 1 Ω
NG REPLACE FUSE
OK
2 CHECK CONNECTORS
OK
ST
ST–106 2AZ-FXE STARTING – SMART KEY SYSTEM
E6
ST AM2
B138000E01
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–107
IF
GND1
B138008E01
OK
ST
5 INSPECT RELAY (IG2 RELAY)
(a) Remove the IG2 relay from the engine room R/B No. 2.
1 2 (b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
3 5
5 Tester Connection Specified Condition
3-5 10 kΩ or higher
1 2
Below 1 Ω
3-5 (When battery voltage is applied to terminals 1 and
3 2)
B060778E73
NG REPLACE RELAY
OK
6 CHECK WIRE HARNESS (ENGINE ROOM R/B - MAIN BODY ECU AND BODY GROUND)
(a) Remove the IG2 relay from the engine room R/B.
ST–108 2AZ-FXE STARTING – SMART KEY SYSTEM
E6
Main Body ECU
IG2D
B138038E01
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–109
(a) Remove the IG1 relay from the instrument panel J/B.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Specified Condition
3-5 10 kΩ or higher
Below 1 Ω (when battery voltage is applied to
3-5
terminals 1 and 2)
A092673E23
NG REPLACE RELAY
OK
II
E7
ST
IG1D
B138001E01
OK
ST–110 2AZ-FXE STARTING – SMART KEY SYSTEM
9 CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - BATTERY AND BODY GROUND)
A128037E02
OK
ST
10 INSPECT INSTRUMENT PANEL J/B
IF II
A128038E02
2AZ-FXE STARTING – SMART KEY SYSTEM ST–111
Standard resistance
Terminal No. Condition Specified Condition
IF-10 - IG1 relay
Always Below 1 Ω
terminal-1
II-9 - IG1 relay terminal-
Always Below 1 Ω
2
IF-10 - Body ground Always 10 kΩ or higher
II-9 - Body ground Always 10 kΩ or higher
NG
ST
ST–112 2AZ-FXE STARTING – SMART KEY SYSTEM
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–113
WIRING DIAGRAM
1 AM2 6
From Battery 1G 1 E7 AM1
1
E6 AM2
10
5
IF GND1
9
4
IM GND2
1 ST
From Battery IA
ACC
3 5
To Each System
10
1 2
IF
3
II
22
E7 ACCD
B137994E02
ST–114 2AZ-FXE STARTING – SMART KEY SYSTEM
INSPECTION PROCEDURE
(a) Remove the AM2 fuse from the engine room J/B.
(b) Measure the resistance of the fuse.
Standard resistance:
Below 1 Ω
NG REPLACE FUSE
OK
2 CHECK CONNECTORS
OK
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–115
E6
AM2 ST
B138000E01
OK
ST–116 2AZ-FXE STARTING – SMART KEY SYSTEM
IF
GND1
B138008E01
OK
ST
5 INSPECT RELAY (ACC RELAY)
(a) Remove the ACC relay from the instrument panel J/B.
(b) Measure the resistance according to the value(s) in the
table below.
Standard resistance
Tester Connection Specified Condition
3-5 10 kΩ or higher
Below 1 Ω (when battery voltage is applied to
3-5
terminals 1 and 2)
A092673
NG REPLACE RELAY
OK
ll
E7
ACCD
B138001E03
7 CHECK WIRE HARNESS (INSTRUMENT PANEL J/B - BATTERY AND BODY GROUND)
A128037E03
OK
ST
8 INSPECT INSTRUMENT PANEL J/B
II
ACC Relay
Terminal
B138003E01
2AZ-FXE STARTING – SMART KEY SYSTEM ST–119
Standard resistance
Terminal No. Condition Specified Condition
ACC relay terminal 1 -
Always Below 1 Ω
IF-10
ACC relay terminal 2 - II-
Always Below 1 Ω
3
IF-10 - Body ground Always 10 kΩ or higher
II-3 - Body ground Always 10 kΩ or higher
OK
ST
ST–120 2AZ-FXE STARTING – SMART KEY SYSTEM
IG2
Combination Meter
SPD
IG2D
To Each System
IG1
ID Code Box
ACCD
Certification ECU
HV CONTROL ECU
CANN
RDY RDY CANP (Ms bus)
ST2 STSW
Key
LIN GND1
GND2
CAN
B138067E01
INSPECTION PROCEDURE
HINT:
After the main body ECU, certification ECU, steering lock ECU, ID code box and/or HV control ECU are/is
replaced, perform the registration procedures for the engine immobiliser system (See page EI-9).
ST–122 2AZ-FXE STARTING – SMART KEY SYSTEM
OK
NG
OK
OK:
ON (P signal is ON) and OFF (P signal is OFF)
appear on the screen.
HINT:
If the result is not as specified, perform troubleshooting
for DTC B2281 first (See page ST-51).
NG GO TO DTC B2281
ST–124 2AZ-FXE STARTING – SMART KEY SYSTEM
OK
OK:
ON (brake pedal depressed) and OFF (brake pedal
released) appear on the screen.
HINT:
If the result is not as specified, perform troubleshooting
for DTC B2284 first (See page ST-65).
NG GO TO DTC B2284
OK
OK:
ON (steering is unlocked) and OFF (steering is
locked) appear on the screen.
HINT:
If the result is not as specified, perform troubleshooting
for DTCs B2285 and B2288 first (See page ST-23).
NG GO TO DTC B2285 AND B2288
OK
OK
OK:
OK is displayed on the screen.
HINT:
If the result is not as specified, there may be a
malfunction with the steering lock ECU or the ID code
box.
NG GO TO ENGINE IMMOBILISER SYSTEM ST
OK
OK:
ON and OFF appear on the screen.
NG REPLACE CERTIFICATION ECU
OK
ST–126 2AZ-FXE STARTING – SMART KEY SYSTEM
OK:
OK is displayed on the screen.
HINT:
If the result is not as specified, there may be a
malfunction with the certification ECU or the ID code
box.
NG GO TO ENGINE IMMOBILISER SYSTEM
OK
B138004E01
OK
2AZ-FXE STARTING – SMART KEY SYSTEM ST–127
E8
RDY
B138007E02
Item Condition
Tool setting 10 V/DIV., 10 ms./DIV.
Vehicle condition Power switch on (IG) or on (READY)
GND
OK:
The waveform is displayed as shown in the ST
illustration.
Power switch ON (IG) HINT:
As the vehicle speed increases, the cycle of the
signal waveform narrows.
OK Go to step 15
GND
NG
E8
HV Control ECU
A61
RDY
RDY
B138072E01
OK
HI
GND LOW
B138013E01
OK
ST
REPLACE MAIN BODY ECU
ST–128 2AZ-FXE STARTING – POWER SWITCH
INSPECTION
1. INSPECT POWER SWITCH
(a) Measure the resistance according to the value(s) in
the table below.
B138024E01
Standard resistance
Tester Connection Switch Condition Specified Condition
7 (SS1) - 5 (GND) Pushed Below 1 Ω
2 (SS2) - 5 (GND) Pushed Below 1 Ω
7 (SS1) - 5 (GND) Not pushed 10 kΩ or higher
2 (SS2) - 5 (GND) Not pushed 10 kΩ or higher
Illumination
INDW SWIL
B138024E02
Standard resistance
Measurement Condition Specified Condition
Battery positive (+) →Terminal 11 (SWIL)
Battery negative (-) →Terminal 4 (COM) or 5 Illuminates
(GND)
Battery positive (+) →Terminal 12 (INDS)
Battery negative (-) →Terminal 4 (COM) or 5 Illuminates
(GND)
Battery positive (+) →Terminal 13 (INDW)
Battery negative (-) →Terminal 4 (COM) or 5 Illuminates
(GND)
Power Switch
A131544E02
ST
2AZ-FXE STARTING – SMART KEY SYSTEM ST–1
PARTS LOCATION
PARK/NEUTRAL
POSITION SWITCH
HV CONTROL ECU
DOOR CONTROL
ELECTRICAL KEY OSCILLATOR RECEIVER
(REAR SEAT)
B138030E01
2AZ-FXE STARTING – SMART KEY SYSTEM ST–3
CERTIFICATION
ECU
COMBINATION METER ID CODE BOX
SKID CONTROL
ECU
STOP LIGHT
SWITCH ST
DLC3
B138031E01
ST–126 2AZ-FXE STARTING – POWER SWITCH
POWER SWITCH
2AZ-FXE STARTING
ENGINE
COMPONENTS
POWER SWITCH
A133822E02
2AZ-FXE STARTING – POWER SWITCH ST–127
REMOVAL
1. REMOVE LOWER INSTRUMENT PANEL FINISH
PANEL (See page IP-12)
2. REMOVE POWER SWITCH
Finish Panel
(a) Detach the 2 claws and remove the power switch
from the finish panel.
Power Switch
A131544E02
ST