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STATISTICAL PROCESS CONTROL CHART v1.04

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Customer: Engineering Specification (Unit: mm) PROCESS INFORMATION
Part Number: LSL: 406.000 SPEC.: 424.000 USL: 442.000 Significant trends of data points: X BAR Chart R Chart
Item Key: SAMPLE NOMINAL: 424.000
MINUS: 18.000 PLUS: 18.000 RUN LENGTH 3 5
Increasing
Characteristic: SAMPLE GAUGE USED SAMPLE SIZE/FREQ. Readings/Subgroup HOW MANY RUNS 2 1
Process: SAMPLE RUN LENGTH 5 3
Date: SAMPLE
5 Decreasing
HOW MANY RUNS 1 1
PREPARED: CHECKED: APPROVED: CONTROL Out of Control Limits 7 2
Xbar & R
DATE: DATE: DATE: CHART: Consecutive data points above avg. 3 5
Two sided spec (bilateral) One sided (MIN) One sided (MAX) Consecutive data points below avg. 3 3

AVE. Xbar = 421.575 UCL= 424.991 LCL= 418.159 AVERAGE (X BAR CHART)
434.000
432.000
430.000
428.000
426.000
424.000
422.000
420.000
418.000
416.000
414.000
412.000
410.000
408.000
AVE. R = 5.920 UCL= 12.515 LCL= 0 RANGES (R CHART)
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
S U B G R O U P S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DATE/TIME

1 425.0000 422.0000 423.0000 427.0000 418.5000 425.0000 415.5000 422.5000 429.0000 429.8000 416.0000 420.5000 415.3000 428.5000 413.0000
READINGS

2 421.5000 421.5000 421.5000 427.0000 417.0000 426.0000 414.5000 425.0000 428.5000 428.5000 420.5000 423.0000 414.5000 421.5000 415.0000
3 420.0000 420.5000 422.0000 420.0000 418.0000 424.0000 417.0000 426.5000 434.5000 421.5000 420.5000 419.0000 415.0000 428.0000 413.5000
4 422.0000 419.5000 423.0000 429.0000 416.0000 425.0000 414.0000 420.5000 428.0000 434.5000 430.0000 416.5000 414.0000 420.5000 413.0000

5 424.0000 420.5000 424.0000 428.0000 417.5000 422.0000 413.0000 425.5000 433.5000 421.5000 417.5000 419.0000 412.0000 425.5000 413.0000

AVE .X = 422.5000 420.8000 422.7000 426.2000 417.4000 424.4000 414.8000 424.0000 430.7000 427.1600 420.9000 419.6000 414.1600 424.8000 413.5000 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
 STATISTICAL PROCESS CONTROL CHART v1.04
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Customer: Engineering Specification (Unit: mm) PROCESS INFORMATION
Part Number: LSL: 406.000 SPEC.: 424.000 USL: 442.000 Significant trends of data points: X BAR Chart R Chart
Item Key: SAMPLE NOMINAL: 424.000
MINUS: 18.000 PLUS: 18.000 RUN LENGTH 3 5
Increasing
Characteristic: SAMPLE GAUGE USED SAMPLE SIZE/FREQ. Readings/Subgroup HOW MANY RUNS 2 1
Process: SAMPLE RUN LENGTH 5 3
Date: SAMPLE
5 Decreasing
HOW MANY RUNS 1 1
PREPARED: CHECKED: APPROVED: CONTROL Out of Control Limits 7 2
Xbar & R
DATE: DATE: DATE: CHART: Consecutive data points above avg. 3 5
Consecutive data points below avg. 3 3

AVE. Xbar = 421.575 UCL= 424.991 LCL= 418.159 AVERAGE (X BAR CHART)
14.000

12.000

10.000

8.000

6.000
AVE. R = 5.920 UCL= 12.515 LCL= 0 RANGES (R CHART)
1.968
1.7712
1.5744
1.3776
1.1808
0.984
0.7872
0.5904
0.3936
0.1968
0
S U B G R O U P S

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
R= 5.0000 2.5000 2.5000 9.0000 2.5000 4.0000 4.0000 6.0000 6.5000 13.0000 14.0000 6.5000 3.3000 8.0000 2.0000 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

STATISTICAL PROCESS CONTROL CHART v1.04

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HISTOGRAM WITH LIMITS

2 Number of readings 75
LSL USL
Lower spec limit (LSL) 406.00
FREQUENCY

406.0 442.0 Nominal 424.00

0 0
TARGET Upper spec limit (USL) 442.00
1 424.0 Total sum 31,618.10
0 Average readings ( X ) 421.57
Maximum 434.500
Minimum 412.000
0 Readings below LSL 0
0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4
00 31 62 93 24 56 87 18 49 80 12 43 74 05 36 68 99 30 61 92 24 55 86 17 48 80 11 42 73 04 36 67 98 29 60 92 23 54
00 99 98 97 97 96 95 95 94 93 93 92 91 91 90 89 88 88 87 86 86 85 84 84 83 82 82 81 80 80 79 78 77 77 76 75 75 74
Readings above USL 0
6. 06. 07. 08. 09. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42.
to
4 0
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
to
4
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4
to
4
to
4
to
4
to
4
to
4 Average Range (R) 5.92
2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6 8 0 2 4 6
17 448 379 310 242 173 104 035 966 898 829 760 691 622 554 485 416 347 278 210 141 072 003 934 866 797 728 659 590 522 453 384 315 246 178 109 040 971
7 5 7 7 7 7 7 7 7 6 6 6 6 6 6
5. 6. 7. 8. 9. 0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 0. 1. 2.
6 6 6 6 6 6 RANGE 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 D2 Value 2.33
40 40 40 40 40 41 41 41 41 41 41 41 41 41 41 42 42 42 42 42 42 42 42 42 42 43 43 43 43 43 43 43 43 43 43 44 44 44
Upper capability index (Cpu) 2.68
Lower capability index (Cpl) 2.04
NORMAL PROBABILITY PLOT Capability index (Cp) 2.36
120.000
NORMALITY TEST Capability ratio (Cr) 0.42

100.000 OBSERVED EXPECTED

Process Capability Index (Cpk) 2.04
PPM < LSL 0 929.78230586 Std Deviation (n-1) 5.51
80.000
PPM > USL 0 22.426492766 Std Deviation (n) 5.47
60.000 PPM = 0 952.2088 Variance (n-1) 30.31
% DEFECTS 0.00% 0.10% Variance (n) 29.91
40.000
Performance index (Pp) 1.09
20.000 Performance ratio (Pr) 0.92
Process could generate 0.1% defects.
0.000 Process Performance index (Ppk) 0.94
410.000 415.000 420.000 425.000 430.000 435.000

N O T E S
With presence of Special Cause.
With out of control limits (Ave. chart)
With out of control limits (R chart)

Excessive process variation (Pp < 1.67) -

The process does not currently meet the acceptance criteria.

 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

GE 3 / 3
Inform Sales Account in-charge and contact customer for a review of the study results.
 Z Obs Cum Freq Exp Norm Dist Normal Percent Average Std Dev. n=
1 417.400 -0.834 0.266666666666667 0.202 20.211 421.575 5.005 15
2 N/A #N/A #N/A #N/A #N/A
Kolmogorov-Smirnov
3 N/A #N/A #N/A #N/A 1.2 #N/A
4 420.900 -0.135 0.466666666666667 0.446 44.639 4
5 N/A #N/A #N/A #N/A 1 #N/A #VALUE!
6 N/A #N/A #N/A #N/A #N/A
0.8 Obs Cum
7 424.400 0.564 0.733333333333333 0.714 71.379 Freq

8 414.800 -1.354 0.2 0.088 0.6 8.794 Exp Norm

Dist
9 424.000 0.485 0.666666666666667 0.686 68.601
10 419.600 -0.395 0.333333333333333 0.347 0.4 34.659
11 N/A #N/A #N/A #N/A #N/A
12 N/A #N/A #N/A #N/A 0.2 #N/A
13 N/A #N/A #N/A #N/A #N/A
0
14 430.700 1.823
-2.000
1
-1.500 -1.000
0.966
-0.500
96.587
0.000 0.500 1.000 1.500 2.000 2.500
15 N/A #N/A #N/A #N/A #N/A
16 N/A #N/A #N/A #N/A #N/A
17 413.500 -1.613 0.0666666666666667 0.053 5.334
18 N/A #N/A #N/A #N/A #N/A
19 427.160 1.116 0.933333333333333 0.868 86.778
20 N/A #N/A #N/A #N/A #N/A
21 422.500 0.185 0.533333333333333 0.573 57.334
22 422.700 0.225 0.6 0.589 58.895
23 426.200 0.924 0.866666666666667 0.822 82.229
24 414.160 -1.481 0.133333333333333 0.069 6.925
25 420.800 -0.155 0.4 0.438 43.850
26 424.800 0.644 0.8 0.740 74.035
27 N/A #N/A #N/A #N/A #N/A
28 N/A #N/A #N/A #N/A #N/A
29 N/A #N/A #N/A #N/A #N/A
30 N/A #N/A #N/A #N/A #N/A
31 N/A #N/A #N/A #N/A #N/A
32 N/A #N/A #N/A #N/A #N/A
33 N/A #N/A #N/A #N/A #N/A
34 N/A #N/A #N/A #N/A #N/A
35 N/A #N/A #N/A #N/A #N/A
36 N/A #N/A #N/A #N/A #N/A
37 N/A #N/A #N/A #N/A #N/A
38 N/A #N/A #N/A #N/A #N/A
39 N/A #N/A #N/A #N/A #N/A
40 N/A #N/A #N/A #N/A #N/A
41 N/A #N/A #N/A #N/A #N/A
42 N/A #N/A #N/A #N/A #N/A
43 N/A #N/A #N/A #N/A #N/A
44 N/A #N/A #N/A #N/A #N/A
45 N/A #N/A #N/A #N/A #N/A
46 N/A #N/A #N/A #N/A #N/A
47 N/A #N/A #N/A #N/A #N/A
48 N/A #N/A #N/A #N/A #N/A
49 N/A #N/A #N/A #N/A #N/A
50 N/A #N/A #N/A #N/A #N/A
 1
Xbar & R
X - MR
MEDIAN

Obs Cum
Freq
Exp Norm
Dist

.000 2.500